CN111015151A - Full-automatic assembly and detection production line of electromagnetic valve actuating mechanism - Google Patents
Full-automatic assembly and detection production line of electromagnetic valve actuating mechanism Download PDFInfo
- Publication number
- CN111015151A CN111015151A CN201911117236.2A CN201911117236A CN111015151A CN 111015151 A CN111015151 A CN 111015151A CN 201911117236 A CN201911117236 A CN 201911117236A CN 111015151 A CN111015151 A CN 111015151A
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- Prior art keywords
- assembling
- electromagnetic valve
- valve actuating
- permanent magnet
- actuating mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
Abstract
The invention belongs to the technical field of electromagnetic valves, and particularly relates to a full-automatic assembling and detecting production line of an electromagnetic valve actuating mechanism. The invention provides a full-automatic assembly and detection production line of an electromagnetic valve actuating mechanism, which can automatically assemble the electromagnetic valve actuating mechanism, detect the maximum suction force of a permanent magnet and classify and put assembled products according to detection data, thereby improving the production efficiency of the products and ensuring the quality of the products.
Description
Technical Field
The invention relates to the technical field of electromagnetic valves, in particular to a full-automatic assembly and detection production line of an electromagnetic valve actuating mechanism.
Background
Permanent magnets are increasingly used as elements in the field of electromagnetic valves, but the permanent magnets have magnetism, so that the problem of automatic feeding and assembling of the permanent magnets cannot be solved by automatic assembling, and although some semi-automatic feeding mechanisms exist, the efficiency is low, and the permanent magnets cannot be applied to automatic assembling equipment; on the other hand, the magnetism of each product of the permanent magnet is different, the maximum suction force detection is needed when the electromagnetic valve is assembled, other elements of the electromagnetic valve are adjusted according to the magnetic strength to ensure the performance of the electromagnetic valve, the maximum suction force detection is carried out manually in the conventional method, time and labor are wasted, the efficiency is low, the detection is sometimes inaccurate, and great problems are brought to the performance stability and the using effect of the electromagnetic valve.
Therefore, the full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism can automatically assemble the electromagnetic valve actuating mechanism, carry out maximum suction detection on the permanent magnet, and classify and put assembled products according to detection data, so that the production efficiency of the products is improved, and the quality of the products is ensured.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a full-automatic assembly and detection production line of an electromagnetic valve actuating mechanism, which can automatically assemble the electromagnetic valve actuating mechanism, detect the maximum suction force of a permanent magnet and classify and put assembled products according to detection data, thereby improving the production efficiency of the products and ensuring the quality of the products.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a full-automatic equipment of solenoid valve actuating mechanism and detection production line, includes the solenoid valve actuating mechanism, its characterized in that: the electromagnetic coil assembling mechanism is arranged at the side position of the copper sleeve assembling mechanism, the electromagnetic coil assembling mechanism is used for clamping an electromagnetic coil to be inserted into the copper sleeve, the permanent magnet assembling mechanism is used for assembling a first permanent magnet and a second permanent magnet of the electromagnetic valve executing mechanism, and the steel sheet assembling mechanism is used for assembling a steel sheet of the electromagnetic valve executing mechanism, the baffle assembling mechanism is used for assembling a baffle of the electromagnetic valve actuating mechanism, the transferring tool is used for transferring an assembled product to the pressing tool so that the baffle is riveted on the U-shaped frame, the magnetic force detection mechanism is used for carrying out magnetic force detection on the product and transmitting detected data to the PLC to be used as a basis for product classification, and the blanking mechanism clamps the product from the product transfer mechanism and clamps the product to a specified blanking station according to the magnetic force detection data.
Preferably, the electromagnetic valve actuating mechanism comprises a U-shaped frame, a baffle, a copper sleeve, a steel sheet, a first permanent magnet and a second permanent magnet, the baffle is installed above the U-shaped frame, the copper sleeve penetrates through the baffle and is installed in the U-shaped frame, the first permanent magnet and the second permanent magnet are installed on two sides of the steel sheet in a distributed mode, and the electromagnetic coil is installed in the U-shaped frame and inserted into the copper sleeve.
Preferably, the U-shaped feeding frame is connected with a U-shaped frame vibration disc, and the U-shaped frame vibration disc supplies materials to the U-shaped feeding frame.
Preferably, the copper bush assembling mechanism clamps the copper bush from the straight vibration track of the U-shaped frame vibration disc through the cylinder and the driving clamping jaw and places the copper bush into the U-shaped frame.
Preferably, after the electromagnetic coil assembling mechanism drives the clamping jaw air cylinder to move to the position above the electromagnetic coil through the linear module, the clamping jaw is pushed to move downwards to clamp the electromagnetic coil from the electromagnetic coil tray, the electromagnetic coil is moved to the assembling position, and the electromagnetic coil is inserted into the copper sleeve.
Preferably, the permanent magnet assembling mechanism first assembles the first permanent magnet, then the steel sheet assembling mechanism assembles the steel sheet, the permanent magnet assembling mechanism first assembles the second permanent magnet, and finally the baffle assembling mechanism is used for assembling the baffle of the electromagnetic valve actuating mechanism.
Preferably, the pressing tool drives the stamping pressure head to press downwards through the stamping cylinder, and the baffle is riveted on the U-shaped frame.
Preferably, the blanking mechanism clamps the product from the product transfer mechanism under the action of the cylinder.
Preferably, the blanking stations comprise a first blanking station and a second blanking station.
The invention provides a full-automatic assembly and detection production line of an electromagnetic valve actuating mechanism, which is high in assembly speed, products are subjected to maximum permanent magnet suction detection on line, detection data are stored on line, and a PLC classifies the assembled products according to the detection data, so that the production efficiency of the products is improved, the quality of the products is ensured, and the traceability of the products can be ensured.
Drawings
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein the accompanying drawings are included to provide a further understanding of the invention and form a part of this specification, and wherein the illustrated embodiments and descriptions thereof are intended to illustrate and not limit the invention, wherein:
FIG. 1 is a top view of a fully automated assembly and inspection line for solenoid valve actuators of the present invention;
FIG. 2 is a schematic structural diagram of a fully automatic assembly and inspection line of the electromagnetic valve actuator according to the present invention;
FIG. 3 is a schematic structural diagram of an electromagnetic valve actuator according to the present invention;
FIG. 4 is a schematic structural diagram of an electromagnetic coil assembling mechanism according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 3, the electromagnetic valve actuator according to the present invention includes a U-shaped frame 100, a baffle 600, a copper bush 700, a steel plate 500, an electromagnetic coil 200, a first permanent magnet 300 and a second permanent magnet 400, wherein the baffle 600 is installed above the U-shaped frame 100, the copper bush 700 is installed in the U-shaped frame 100 by passing through the baffle 600, the first permanent magnet 300 and the second permanent magnet 400 are installed at two sides of the steel plate 500 in a distributed manner, and the electromagnetic coil 200 is installed in the U-shaped frame 100 and inserted into the copper bush 700.
Referring to fig. 1-2, the present invention provides a full-automatic assembly and detection production line for an electromagnetic valve actuator, including a jig circulating chain 1, a U-shaped feeding frame 2, a copper bush assembly mechanism 5, an electromagnetic coil assembly mechanism 7, a permanent magnet assembly mechanism 8, a steel sheet assembly mechanism 10, a baffle assembly mechanism 15, a transfer tool 16, a press-fit tool 17, a magnetic force detection mechanism 18, a product transfer mechanism 19, a blanking mechanism 20, and a blanking station 21, wherein the U-shaped feeding frame 2 is used for providing a U-shaped frame 100 of the electromagnetic valve actuator, and is placed on the jig circulating chain 1 through a cylinder and a clamping jaw, the copper bush assembly mechanism 5 is used for clamping the copper bush 7 and placing the copper bush in the U-shaped frame 100, the electromagnetic coil assembly mechanism 7 is arranged at a side position of the copper bush assembly mechanism 5, the electromagnetic coil assembly mechanism 7 is used for clamping the electromagnetic coil 200 to be inserted into the copper bush 700, the permanent magnet assembly mechanism 8 is used for assembling a first, the steel sheet assembling mechanism 10 is used for assembling a steel sheet 500 of the electromagnetic valve actuating mechanism, the baffle assembling mechanism 15 is used for assembling a baffle 600 of the electromagnetic valve actuating mechanism, the transferring tool 16 is used for transferring an assembled product to the pressing tool 17 so that the baffle 600 is riveted on the U-shaped frame 100, the magnetic force detecting mechanism 18 is used for carrying out magnetic force detection on the product, detected data are transmitted to the PLC to serve as the basis of product classification, the blanking mechanism 20 clamps the product from the product transferring mechanism 19, and the product is clamped to the specified blanking station 21 according to the magnetic force detection data.
Referring to fig. 4, a U-shaped feeding frame 2 is fed by a U-shaped frame vibrating disk 3, is placed in a tool on a jig circulating chain 1 through a cylinder and a clamping jaw, is moved to a station of a copper bush assembling mechanism 5, and is driven by the cylinder to clamp a copper bush from a straight vibrating track of the copper bush vibrating disk 4 and is placed in the U-shaped frame; the solenoid is placed into the solenoid tray 6 by the manual work, and after the U type frame that adorns the copper sheathing moved to permanent magnet equipment mechanism 8, linear module 23 drove clamping jaw cylinder 24, and according to PLC instruction front and back, left and right sides are moved, and after moving to solenoid top, the clamping jaw cylinder promoted the clamping jaw down and gets solenoid from getting in the solenoid tray 6, and clamping jaw cylinder 24 rose, and linear module 23 drove solenoid 26 and moves to the equipment position, and clamping jaw cylinder 24 is down and unclamp clamping jaw 25, inserts solenoid in the copper sheathing.
Firstly, assembling a permanent magnet on one side of a permanent magnet assembling mechanism 8; in order to ensure the assembly speed, the steel sheet is fed through the steel sheet vibration disc 9, and the steel sheet assembly mechanism 10 adopts two steel sheet assembly stations to assemble in place; after the steel sheets are assembled, the second permanent magnet assembling mechanism 13 assembles the permanent magnet on the other side; the baffle is fed through the baffle vibration disc 14, the baffle assembling mechanism 15 assembles the baffle on the actuating mechanism, and the baffle completely covers the permanent magnet and the steel sheet.
The transfer tool drives the transfer clamping jaw through the moving cylinder to move the assembled product to the pressing tool 17, the back-and-forth moving cylinder places the product in the pressing tool 17, and the punching cylinder drives the punching head to press downwards to rivet the baffle plate on the U-shaped frame. The riveted product is moved to the magnetic detection mechanism 18 through the transferring clamping jaw, the magnetic detection data is transmitted to the PLC to be used as the basis of product classification, and the product is moved to the product transfer mechanism 19 through the transferring clamping jaw. The blanking mechanism 20 picks up the products from the product transfer mechanism 19 under the action of the air cylinder or the electric cylinder, and places the products into preset blanking stations 21 respectively according to the magnetic detection data.
In conclusion, the invention provides a full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism, the assembly speed is high, the products are subjected to the maximum suction force detection of the permanent magnet on line, the detection data are stored on line, and the PLC classifies the assembled products according to the detection data, so that the production efficiency of the products is improved, the quality of the products is ensured, and the traceability of the products is further ensured.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a full-automatic equipment of solenoid valve actuating mechanism and detection production line, includes the solenoid valve actuating mechanism, its characterized in that: the electromagnetic coil assembling mechanism is arranged at the side position of the copper sleeve assembling mechanism, the electromagnetic coil assembling mechanism is used for clamping an electromagnetic coil to be inserted into the copper sleeve, the permanent magnet assembling mechanism is used for assembling a first permanent magnet and a second permanent magnet of the electromagnetic valve executing mechanism, and the steel sheet assembling mechanism is used for assembling a steel sheet of the electromagnetic valve executing mechanism, the baffle assembling mechanism is used for assembling a baffle of the electromagnetic valve actuating mechanism, the transferring tool is used for transferring an assembled product to the pressing tool so that the baffle is riveted on the U-shaped frame, the magnetic detection mechanism is used for carrying out magnetic detection on the product and transmitting detected data to the PLC to be used as a basis for product classification, and the blanking mechanism clamps the product from the product transfer mechanism and clamps the product to a specified blanking station according to the magnetic detection data.
2. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: the electromagnetic valve actuating mechanism comprises a U-shaped frame, a baffle, a copper sleeve, a steel sheet, an electromagnetic coil, a first permanent magnet and a second permanent magnet, wherein the baffle is installed above the U-shaped frame, the copper sleeve penetrates through the baffle and is installed in the U-shaped frame, the first permanent magnet and the second permanent magnet are distributed and installed on the two sides of the steel sheet, and the electromagnetic coil is installed in the U-shaped frame and inserted into the copper sleeve.
3. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: the U-shaped feeding frame is connected with the U-shaped frame vibration disc, and the U-shaped frame vibration disc supplies materials to the U-shaped feeding frame.
4. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 3, characterized in that: the copper bush assembling mechanism clamps the copper bush from the straight vibration track of the U-shaped frame vibration disc through the air cylinder and the driving clamping jaw, and places the copper bush into the U-shaped frame.
5. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: after the electromagnetic coil assembling mechanism drives the clamping jaw air cylinder to move to the position above the electromagnetic coil through the linear module, the clamping jaw is pushed to move downwards to clamp the electromagnetic coil from the electromagnetic coil tray, the electromagnetic coil is moved to an assembling position, and the electromagnetic coil is inserted into the copper sleeve.
6. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: the permanent magnet assembling mechanism is used for assembling a first permanent magnet firstly, then the steel sheet assembling mechanism is used for assembling a steel sheet, the permanent magnet assembling mechanism is used for assembling a second permanent magnet firstly, and finally the baffle assembling mechanism is used for assembling the baffle of the electromagnetic valve actuating mechanism.
7. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: the pressing tool drives the stamping pressure head to press downwards through the stamping cylinder, and the baffle is riveted on the U-shaped frame.
8. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: and the blanking mechanism clamps the product from the product transfer mechanism under the action of the cylinder.
9. The full-automatic assembly and detection production line of the electromagnetic valve actuating mechanism according to claim 1, characterized in that: the blanking stations comprise a first blanking station and a second blanking station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911117236.2A CN111015151B (en) | 2019-11-15 | 2019-11-15 | Full-automatic assembly and detection production line of electromagnetic valve actuating mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911117236.2A CN111015151B (en) | 2019-11-15 | 2019-11-15 | Full-automatic assembly and detection production line of electromagnetic valve actuating mechanism |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111015151A true CN111015151A (en) | 2020-04-17 |
| CN111015151B CN111015151B (en) | 2021-10-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911117236.2A Active CN111015151B (en) | 2019-11-15 | 2019-11-15 | Full-automatic assembly and detection production line of electromagnetic valve actuating mechanism |
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| CN (1) | CN111015151B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114603351A (en) * | 2021-11-30 | 2022-06-10 | 浙江中控技术股份有限公司 | Novel straight stroke actuating mechanism assembly line |
| CN117388677A (en) * | 2023-09-25 | 2024-01-12 | 昆山熠林森自动化设备有限公司 | Double-line electromagnetic valve finished product assembling and detecting machine |
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| CN106862924A (en) * | 2017-02-28 | 2017-06-20 | 常州安智能科技有限公司 | Magnetic valve tests kludge automatically |
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| CN109605032A (en) * | 2019-01-12 | 2019-04-12 | 深圳市中科创想科技有限责任公司 | A kind of automatic vending machine frame-type electromagnet automatic assembly equipment |
| CN209503422U (en) * | 2018-12-29 | 2019-10-18 | 武汉优艾自动化技术有限公司 | A kind of manual razor automatically assembles equipment |
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| JP2009262287A (en) * | 2008-04-25 | 2009-11-12 | Toyota Motor Corp | Suction device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114603351A (en) * | 2021-11-30 | 2022-06-10 | 浙江中控技术股份有限公司 | Novel straight stroke actuating mechanism assembly line |
| CN117388677A (en) * | 2023-09-25 | 2024-01-12 | 昆山熠林森自动化设备有限公司 | Double-line electromagnetic valve finished product assembling and detecting machine |
| CN117388677B (en) * | 2023-09-25 | 2024-04-05 | 昆山熠林森自动化设备有限公司 | Double-line electromagnetic valve finished product assembling and detecting machine |
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|---|---|
| CN111015151B (en) | 2021-10-26 |
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