CN110920208A - 一种板蓝根床垫的加工工艺 - Google Patents

一种板蓝根床垫的加工工艺 Download PDF

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CN110920208A
CN110920208A CN201911125691.7A CN201911125691A CN110920208A CN 110920208 A CN110920208 A CN 110920208A CN 201911125691 A CN201911125691 A CN 201911125691A CN 110920208 A CN110920208 A CN 110920208A
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mattress
isatis root
raw material
processing technology
wool
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马小兵
马科
姚锐
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Ningxia Da Bin Home Textile Technology Co Ltd
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Ningxia Da Bin Home Textile Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02—Cotton wool; Wadding
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/04—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres having existing or potential cohesive properties, e.g. natural fibres, prestretched or fibrillated artificial fibres
    • D04H1/28—Regenerated cellulose series
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4266—Natural fibres not provided for in group D04H1/425
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/08—Animal fibres, e.g. hair, wool, silk

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mattresses And Other Support Structures For Chairs And Beds (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

本发明公开了一种板蓝根床垫的加工工艺，包括原料处理与床垫加工，所述原料处理包括原料筛选、原料加工、原料混合、高温烘干与剪切成型，所述床垫加工包括多次叠加、热压成型与外套套接，所述原料筛选包括原料组成与选择，所述原料的组成包括板蓝根与羊毛，与现有技术相比，本发明的有益效果如下：本发明一种板蓝根床垫的加工工艺，在使用时，通过将板蓝根制造成为板蓝根纤维1，并通过板蓝根纤维与羊毛进行混合并生产为羊毛床垫，而板蓝根制造成为板蓝根纤维后其有效成分释放之间较长，同时具有具有明显的预防和抵抗病毒性感冒的功效以及良好的抑菌效果，使得板蓝根床垫满足了人们的需求的同时且可持续使用时间较长。

Description

一种板蓝根床垫的加工工艺
技术领域
本发明公开了一种板蓝根床垫的加工工艺，属于床垫加工技术领域。
背景技术
随着科学技术的进步和人们生活水平的提高，人们对物质和精神生活的追求特别是着装观念也不断发生变化，人们将越来越多的注意力放在纺织品的舒适性和功能性上。
而传统的羊毛床垫只具有保暖功能，其在舒适性和功能性上并不能满足人们的需求，且申请号为ZL200510009713.5公开了一种乌拉草制作的保健床垫，他是将乌拉草经过熏蒸、热压和浸泡而成，达到了一定保健功能，但是只是通过熏蒸将乌拉草成分浸透至床垫内，其中的乌拉草成分可持续时间较短，在一段使用时间过后即会失效，同样不能满足人们的使用需求。
发明内容
本发明要解决的技术问题，提供一种板蓝根床垫的加工工艺，从而解决上述问题。
为实现上述目的，本发明提供如下技术方案：一种板蓝根床垫的加工工艺，包括原料处理与床垫加工，所述原料处理包括原料筛选、原料加工、原料混合、高温烘干与剪切成型，所述床垫加工包括多次叠加、热压成型与外套套接。
作为优选，所述原料筛选包括原料组成与选择，所述原料的组成包括板蓝根与羊毛，所述原料的选择包括板蓝根与羊毛的选择，所述板蓝根选用板蓝根提取物，所述板蓝根提取物为棕黄色粉末状设置，所述羊毛为回收其他梳绒厂梳过绒后的羊毛。
作为优选，所述原料加工包括板蓝根纤维生产，所述板蓝根纤维生产包括将板蓝根提取物制备成为板蓝根纤维。
作为优选，所述原料混合包括梳理与预处理，所述梳理是通过将加工好的板蓝根纤维与羊毛相混合，并通过梳理机将混合好的板蓝根纤维与羊毛梳理成为絮片状，所述预处理是将混合好的板蓝根纤维与羊毛通过针刺机进行预针刺处理，使得混合好的板蓝根纤维与羊毛之间共同形成三维立体网状阵列的羊毛垫。
作为优选，所述高温烘干是通过烘干机对形成三维立体网状阵列的羊毛垫进行烘干，烘干机的内部烘干温度呈150°至200°之间设置。
作为优选，所述剪切成型是通过剪切装置对烘干成型的羊毛垫首先进行切边，之后再按照床垫的规格将羊毛垫截切呈不同规格大小的床垫内芯。
作为优选，所述多次叠加是通过将相同规格大小的床垫内芯进行多层叠放，并根据不同床垫的需求叠放不同层数的床垫的床垫内芯。
作为优选，所述热压成型是通过将热压机加热至150°至200°左右，之后再通过热压机对对多次叠加成型的床垫内芯进行热压作业，使得次叠加成型的床垫内芯在高温下加压合成为一个床垫内芯。
作为优选，所述外套套接是通过将加工完成的床垫内芯套放在床垫外套中。
与现有技术相比，本发明的有益效果如下：本发明一种板蓝根床垫的加工工艺，在使用时，通过将板蓝根制造成为板蓝根纤维，并通过板蓝根纤维与羊毛进行混合并生产为羊毛床垫，而板蓝根制造成为板蓝根纤维后其有效成分释放之间较长，同时具有具有明显的预防和抵抗病毒性感冒的功效以及良好的抑菌效果，使得板蓝根床垫满足了人们的需求的同时且可持续使用时间较长。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
一种板蓝根床垫的加工工艺，包括原料处理与床垫加工，原料处理包括原料筛选、原料加工、原料混合、高温烘干与剪切成型，床垫加工包括多次叠加、热压成型与外套套接。
其中，原料筛选包括原料组成与选择，原料的组成包括板蓝根与羊毛，原料的选择包括板蓝根与羊毛的选择，板蓝根选用板蓝根提取物，板蓝根提取物为棕黄色粉末状设置，羊毛为回收其他梳绒厂梳过绒后的羊毛，原料加工包括板蓝根纤维生产，板蓝根纤维生产包括将板蓝根提取物制备成为板蓝根纤维，原料混合包括梳理与预处理，梳理是通过将加工好的板蓝根纤维与羊毛相混合，并通过梳理机将混合好的板蓝根纤维与羊毛梳理成为絮片状，预处理是将混合好的板蓝根纤维与羊毛通过针刺机进行预针刺处理，使得混合好的板蓝根纤维与羊毛之间共同形成三维立体网状阵列的羊毛垫，高温烘干是通过烘干机对形成三维立体网状阵列的羊毛垫进行烘干，烘干机的内部烘干温度呈150°至200°之间设置，剪切成型是通过剪切装置对烘干成型的羊毛垫首先进行切边，之后再按照床垫的规格将羊毛垫截切呈不同规格大小的床垫内芯，对板蓝根与羊毛原料进行处理加工，将其加工成为床垫内芯，便于后续对床垫进行生产。
其中，多次叠加是通过将相同规格大小的床垫内芯进行多层叠放，并根据不同床垫的需求叠放不同层数的床垫的床垫内芯，热压成型是通过将热压机加热至150°至200°左右，之后再通过热压机对对多次叠加成型的床垫内芯进行热压作业，使得次叠加成型的床垫内芯在高温下加压合成为一个床垫内芯，外套套接是通过将加工完成的床垫内芯套放在床垫外套中，对床垫内芯进行多层叠放加工，并将套放于外套内，床垫整体加工完成。
具体的，本发明一种板蓝根床垫的加工工艺，在使用时，首先对原料进行筛选，并在筛选好后首先对板蓝根进行加工，将其加工为板蓝根纤维，并与羊毛进行掺杂，之后再对通过梳理机与针刺机对其进行梳理与预处理，使得板蓝根纤维与羊毛之间共同形成三维立体网状阵列的羊毛垫，之后再对羊毛垫依次进行烘干与剪切，使得羊毛垫形成规格大小不一的床垫内芯，并通过热压机对相同规格大小的多层床垫内芯进行热压，使得床垫内芯成型，之后将床垫外套套设在床垫内芯外部，床垫即加工完成。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (9)

1.一种板蓝根床垫的加工工艺，其特征在于，包括原料处理与床垫加工，所述原料处理包括原料筛选、原料加工、原料混合、高温烘干与剪切成型，所述床垫加工包括多次叠加、热压成型与外套套接。
2.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述原料筛选包括原料组成与选择，所述原料的组成包括板蓝根与羊毛，所述原料的选择包括板蓝根与羊毛的选择，所述板蓝根选用板蓝根提取物，所述板蓝根提取物为棕黄色粉末状设置，所述羊毛为回收其他梳绒厂梳过绒后的羊毛。
3.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述原料加工包括板蓝根纤维生产，所述板蓝根纤维生产包括将板蓝根提取物制备成为板蓝根纤维。
4.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述原料混合包括梳理与预处理，所述梳理是通过将加工好的板蓝根纤维与羊毛相混合，并通过梳理机将混合好的板蓝根纤维与羊毛梳理成为絮片状，所述预处理是将混合好的板蓝根纤维与羊毛通过针刺机进行预针刺处理，使得混合好的板蓝根纤维与羊毛之间共同形成三维立体网状阵列的羊毛垫。
5.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述高温烘干是通过烘干机对形成三维立体网状阵列的羊毛垫进行烘干，烘干机的内部烘干温度呈150°至200°之间设置。
6.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述剪切成型是通过剪切装置对烘干成型的羊毛垫首先进行切边，之后再按照床垫的规格将羊毛垫截切呈不同规格大小的床垫内芯。
7.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述多次叠加是通过将相同规格大小的床垫内芯进行多层叠放，并根据不同床垫的需求叠放不同层数的床垫的床垫内芯。
8.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述热压成型是通过将热压机加热至150°至200°左右，之后再通过热压机对对多次叠加成型的床垫内芯进行热压作业，使得次叠加成型的床垫内芯在高温下加压合成为一个床垫内芯。
9.根据权利要求1所述的一种板蓝根床垫的加工工艺，其特征在于：所述外套套接是通过将加工完成的床垫内芯套放在床垫外套中。
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CN1974371A (zh) * 2006-12-07 2007-06-06 王虹妮 纯羊毛膨化床垫的制作工艺
CN201001549Y (zh) * 2006-12-20 2008-01-09 王虹妮 纯羊毛膨化床垫
CN105803776A (zh) * 2016-05-20 2016-07-27 青岛德喜哆瑭生物科技有限公司 一种板蓝根多糖改性纤维及其制备方法
CN107319823A (zh) * 2017-07-28 2017-11-07 浙江安吉美佳琪家居用品有限公司 一种保健床垫的生产方法
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CN1974371A (zh) * 2006-12-07 2007-06-06 王虹妮 纯羊毛膨化床垫的制作工艺
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