CN110915937A - 一种豆腐串的制作工艺及其包装方法 - Google Patents
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Abstract
本发明涉及食品生产技术领域,具体公开了一种豆腐串的制作工艺及其包装方法,包括以下步骤:浸泡黄豆:浸泡时间为5‑10小时;磨豆滤浆:按照黄豆和水1:6的比例磨浆;浆水分离:将过滤后的豆浆在锅中煮10‑15分钟后,加入石膏并搅匀,浆水分离后制得豆腐花;轧制豆腐干;切花切片;串签烘干:将豆腐片用竹签串起,并烘干,制得豆腐串;油炸:油炸1‑2分钟;沥油晾温:温度晾至40‑50℃;真空包装。本发明制作的豆腐串松软可口,包装后的成品豆腐串不易碎,无需加入任何添加剂便能够有效延长保质期,节约人工成本、包装成本和空间成本;成品豆腐串便于运输,使得豆腐串更加畅销。
Description
技术领域
本发明涉及食品生产技术领域,特别涉及一种豆腐串的制作工艺及其包装方法。
背景技术
豆腐串,又名兰花干、花干,是有名的特产小吃,其中豆腐是用石膏或卤水制成的,含铁、钙、镁较多,对小儿骨骼与牙齿生长有特殊帮助,镁对心肌有保护作用,故适合于冠心病患者食用,并且豆腐中植物蛋白含量丰富,质量好,且含糖量少,有增强中性脂肪排泄的作用,最适合糖尿病患者和体胖者食用,也可以说豆腐是高血压、高血脂、冠心病、动脉硬化、糖尿病患者和体胖者的保健食品。豆制品的功效远不止这些,大豆中含有的皂苷,清除体内自由基,具有显著的抗癌活性,具有抑制肿瘤细胞的生长,抑制血小板聚集,抗血栓的功效;豆腐的营养价值与牛奶相近,对因乳糖不耐症而不能喝牛乳,或为了控制慢性病不吃肉禽类的人而言,豆腐是最好的代替品;豆制品是更年期的“保护神”,有效的预防骨质疏松、乳腺癌和前列腺的发生;豆制品可以预防心血管疾病,健脑的同时,还能抑制胆固醇的摄入;大豆蛋白显著降低血浆胆固醇、甘油三酯和低密度脂蛋白,不仅可以预防结肠癌,还有助于预防心脑血管疾病。降低乳腺癌的几率:制作豆腐的大豆中含有大豆异黄酮,可调整乳腺对雌激素的反应。此外,还可以有效的预防白血病,结肠癌,肺癌,胃癌等的发生,有益于大脑的生长发育。
但是,豆腐串由于制作工艺和包装方法的限制,导致豆腐串的保质期较短,豆腐串易碎、包装成本高,不易运输等,进而造成豆腐串的销售成本高,现发明一种豆腐串的制作工艺和包装方法,其解决上述问题。
发明内容
针对现有技术中的上述不足,本发明提供了一种豆腐串的制作工艺及其包装方法,制得的豆腐串不仅不易碎,而且能够延长保质期,方便推广。
一种豆腐串的制作工艺及其包装方法,包括以下步骤:
(1)浸泡黄豆:将干净黄豆在水中浸泡,浸泡时间为2-8小时;
(2)磨豆滤浆:将浸泡好的黄豆取出,按照黄豆和水1:6的比例磨浆,并过滤制得豆浆;
(3)浆水分离:将过滤后的豆浆在锅中煮10-15分钟后,加入石膏并搅匀,浆水分离后制得豆腐花;
(4)轧制豆腐干:将步骤(3)中所得豆腐花轧制成豆腐干;
(5)切花切片:在豆腐干上切出花纹,并将切花后的豆腐干切成豆腐片;
(6)油炸:将步骤(5)中所得豆腐片放入油锅中油炸1-2分钟,油炸过程中用筷子将豆腐片拉至蓬松状态且不能拉断,制得豆腐串;
(7)沥油晾温:将油炸好的豆腐串放入沥油篮,并把温度晾至40-50℃;
(8)真空包装:将晾好的豆腐串放入真空包装袋,通过真空机抽干空气,并封口即可。
作为优选的,所述步骤(1)中黄豆的浸泡时间为:夏季浸泡5小时,冬季浸泡10小时。
作为优选的,所述石膏与所述黄豆的用料比例为1:50。
作为优选的,述步骤(5)中制得的豆腐片长12-15cm、宽6-10cm、高0.3-1cm。
作为优选的,所述步骤(6)中油锅的油温为200-230℃。
作为优选的,所述步骤(6)中的豆腐片油炸至两面金黄。
作为优选的,所述真空包装袋为耐高温真空包装袋。
本发明的有益效果为:
本发明制作的豆腐串松软可口,包装后的成品豆腐串不易碎,无需加入任何添加剂便能够有效延长保质期,节约人工成本、包装成本和空间成本;成品豆腐串便于运输,使得豆腐串更加畅销。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因为不应该被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本发明的制作工艺及包装方法流程图。
具体实施方式
下面将结合实施例中的附图对本发明的实施方案进行详细描述,但是本领域技术人员将会理解,下列实施例仅用于说明本发明,而不视为限定本发明的范围,实施例中未注明具体技术或条件者,按照本领域内的文献所描述的技术或条件或者按照产品说明书进行。
一种豆腐串的制作工艺及其包装方法,包括以下步骤:
步骤101:浸泡黄豆:将干净黄豆在水中浸泡,浸泡时间为10小时,其中夏季浸泡5小时,冬季浸泡10小时,以黄豆浸泡软为宜;
步骤102:磨豆滤浆:将浸泡好的黄豆取出,按照黄豆和水1:6的比例磨浆,并过滤制得豆浆;
步骤103:浆水分离:将过滤后的豆浆在锅中煮15分钟后,加入石膏并搅匀,石膏与黄豆的用料比例为1:50,浆水分离制得豆腐花;
步骤104:轧制豆腐干:将所得豆腐花轧制成豆腐干;
步骤105:切花切片:在豆腐干上切出花纹,并将切花后的豆腐干切成长13cm、宽7cm、高0.5cm豆腐片;
步骤106:油炸:将切好的豆腐片放入油锅中油炸1分钟,油温为220℃,油炸过程中用筷子将豆腐片拉至蓬松状态且不能拉断,油炸至两面金黄即可,制得豆腐串;
步骤107:沥油晾温:将油炸好的豆腐串放入沥油篮,并把温度晾至45℃;
步骤108:真空包装:将晾好的豆腐串放入耐高温真空包装袋,通过真空机抽干空气,并封口即可。
本实施例中,油炸后的豆腐串的包装温度为45℃,这个温度的豆腐串为松软状态,既不会太热烫坏真空包装袋,又不会太凉导致豆腐串变脆,便于包装,并且能够有效延长保质期。
普通的豆腐串的包装方法是,油炸后的豆腐串晾凉以后进行箱子包装,这样包装的豆腐串不仅易碎而且占用较多空间,本方案采用袋装的方法可以有效延长保质期,节约人工成本、包装成本及空间成本。下面是以250kg豆腐串为样本,采用普通包装与采用本方案包装前后对比。
表1不同包装方法对比
普通包装方法 | 本方案包装方法 | |
保质期 | 夏季50-60天;冬季100-120天 | 夏季180-200天;冬季300-360天 |
人工成本 | 全部包装完成需15小时 | 全部包装完成需4小时 |
包装成本 | 每箱包装2.5kg,箱子2.5元/个 | 每袋包装2.5kg,袋子0.5元/个 |
空间成本 | 每箱约占26.5cm<sup>3</sup> | 每袋约占8.5cm<sup>3</sup> |
综上,通过表1可以直观的看出,使用本方案的包装方法,保质期至少延长2个月,人工成本节约70%以上,包装成本减少到1/5,空间成本节省2/3以上。
本发明的有益效果为:
本发明制作的豆腐串松软可口,包装后的成品豆腐串不易碎,无需加入任何添加剂便能够有效延长保质期,节约人工成本、包装成本和空间成本;成品豆腐串便于运输,使得豆腐串更加畅销。
以上所述仅为本发明专利的较佳实施例而已,并不用以限制本发明专利,凡在本发明专利的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明专利的保护范围之内。
Claims (7)
1.一种豆腐串的制作工艺及其包装方法,其特征在于,包括以下步骤:
(1)浸泡黄豆:将干净黄豆在水中浸泡,浸泡时间为5-10小时;
(2)磨豆滤浆:将浸泡好的黄豆取出,按照黄豆和水1:6的比例磨浆,并过滤制得豆浆;
(3)浆水分离:将过滤后的豆浆在锅中煮10-15分钟后,加入石膏并搅匀,浆水分离制得豆腐花;
(4)轧制豆腐干:将步骤(3)中所得豆腐花轧制成豆腐干;
(5)切花切片:将在豆腐干上切出花纹,并将切花后的豆腐干切成豆腐片;
(6)油炸:将步骤(5)中所得豆腐片放入油锅中油炸1-2分钟,油炸过程中用筷子将豆腐片拉至蓬松状态且不能拉断,制得豆腐串;
(7)沥油晾温:将油炸好的豆腐串放入沥油篮,并把温度晾至40-50℃;
(8)真空包装:将晾好的豆腐串放入真空包装袋,通过真空机抽干空气,并封口即可。
2.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述步骤(1)中黄豆的浸泡时间为:夏季浸泡5小时,冬季浸泡10小时。
3.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述石膏与所述黄豆的用料比例为1:50。
4.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述步骤(5)中制得的豆腐片长12-15cm、宽6-10cm、高0.3-1cm。
5.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述步骤(6)中油锅的油温为200-230℃。
6.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述步骤(6)中的豆腐片油炸至两面金黄。
7.根据权利要求1所述的一种豆腐串的制作工艺及其包装方法,其特征在于:所述真空包装袋为耐高温真空包装袋。
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