CN110904563A - 一种鹭弹摇粒绒料的生产方法 - Google Patents

一种鹭弹摇粒绒料的生产方法 Download PDF

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CN110904563A
CN110904563A CN201911035272.4A CN201911035272A CN110904563A CN 110904563 A CN110904563 A CN 110904563A CN 201911035272 A CN201911035272 A CN 201911035272A CN 110904563 A CN110904563 A CN 110904563A
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奚炳华
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JIANGSU XINKAISHENG ENTERPRISE DEVELOPMENT CO LTD
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Abstract

本发明公开了一种鹭弹摇粒绒料的生产方法，其特征在于：包括以下成型步骤，通过织成坯布‑坯布染色‑后处理上柔‑拉毛处理‑梳毛处理‑剪毛处理‑摇粒处理‑定型处理制成，与现有技术相比，本发明的有益效果是该发明一种鹭弹摇粒绒料的生产方法，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用正包机制成坯布克重在130克，并通过多种工艺做160*160‑170G成品，对面料作相应的调整，利用弹性纱线来代替氨纶，使面料的成本降下来，大大降低了经济成本。

Description

一种鹭弹摇粒绒料的生产方法
技术领域
本发明涉及绒料加工技术领域，尤其涉及一种鹭弹摇粒绒料的生产方法。
背景技术
绒布指经过拉绒后表面呈现丰润绒毛状的棉织物，通过在布的表面做的针孔扎绒工艺，产生较多绒毛，立体感强，光泽度高，摸起来柔软厚实。平绒为毛高相对较低的绒布，就绒布而言还有做清洁用的清洁绒，毛高较高，机织、针织都有，也有高低档之分。就产地而言，北方的生产商较少，山东沂水恒泰、天津中昌生产规模较大，南方以杭州、嘉兴地区生产商较多，形成一定规模，整体产业链比较齐全。
现流行保暖的绒类产品做一些休闲的，家居类的衣服，具有防风保暖效果，有普通的超细摇粒绒，粒子细结，比较有挺感，也有加氨纶的氨纶摇粒绒，此面料弹性好，回复性好，适合做些套头衫，但是由于加了氨纶面料的成本相对会高，造成经济成本增加。
发明内容
本发明的目的在于提供一种鹭弹摇粒绒料的生产方法，以解决上述背景技术中提出的问题。
本发明的目的是通过下述技术方案予以实现：一种鹭弹摇粒绒料的生产方法，包括以下成型步骤，
步骤1：织成坯布，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用30*24G1.8mm正包机做成坯布，所述坯布克重在130克；
步骤2：坯布染色，将步骤1中的坯布放置入染料温度为95摄氏度至99摄氏度的染缸中进染色，同时利用搅拌器对染缸进行同步搅拌，并利用加热器对染缸里的染料进行自然降温，当温度升至45摄氏度至50摄氏度时停止降温，并保温30-45分钟，保温完成后，让染缸内的染料自然冷却至室温，期间搅拌器不断搅拌，取出染色完成的染布；
步骤3：后处理上柔，将染色后的坯布放入水中，并在水中加入10-30g/L 的柔软剂和3-10g/L的起毛剂，利用搅拌器进行不断搅拌并将升温至40-50摄氏度，搅拌时间为20-30分钟；所述搅拌器的搅拌速率为30-60转/每分钟；然后利用轧车轧干，使得布面含水率均匀，轧干后用常温冷风对布面均匀吹扫，进一步减少含水率；
步骤4：拉毛处理，将步骤3中处理后的布料，利用拉毛机将表面的毛纱拉成毛绒状，使成为柔软绒面；
步骤5：梳毛处理,将步骤4中的处理后的布料放入自动梳毛机中进行梳毛处理，其中梳毛机转筒调至75-80转/min，进布速度调至25米/min，进布张力调至1.03N，左右梳毛刷调至25米/min，出布张力调至1.035N，落布张力调至 1.4N，梳毛刷倾斜设置，梳毛刷与进布布面成45度夹角；
步骤6：剪毛处理,将步骤5中梳毛后的布料，利用剪毛机进行剪毛处理，其中剪毛机的剪毛方向与抓毛方向相同，进布布速调至17.8米/min，进布张力调至1.7N，出布速度调至18.3米/min，出布张力调至1.5N，落布张力调至 1.38N，落布速度调至24.6米/min，剪毛圆刀压力调至8kg，剪毛圆刀转速调至 1100转/min，剪毛圆刀与进布槽所形成的夹角调至为60°-70°，剪毛圆刀尖部与布面之间的距离设置为0.5cm-0.7cm；
步骤7：摇粒处理，将步骤6中完成剪毛后的面料，放入摇粒机中，将面料在顺时针和逆时针分别翻滚15-20分钟；
步骤8：定型处理，将步骤7中处理的面料放入热定型机中进行处理，温度控制在190-200℃，超喂20-25％，落布超喂4-5％。
本发明中，所述步骤1中的坯布采用70％的75/144盛虹纱线和30％的鹭弹丝75/36厦门翔鹭制成。
本发明中，所述步骤3中柔软剂由以下原料组成，包括酯基季铵盐、聚乙烯吡络烷酮、单宁、乙醛水溶液、氯化镁、水性丙烯酸酯共聚物、PH调节剂、水，上述各原料的质量份数为：酯基季铵盐20-25份、聚乙烯吡络烷酮10-15 份、单宁2-5份、乙醛水溶液1-3份、氯化镁1-2份、水性丙烯酸酯共聚物2-5 份、PH调节剂1-3份、水100-500份。
本发明中，所述步骤3中的起毛剂采用78-88％的有机硅与12-22％的硅油混合制成。
与现有技术相比，本发明的有益效果是该发明一种鹭弹摇粒绒料的生产方法，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用正包机制成坯布克重在130克，并通过多种工艺做成160*160-170G成品，对面料作相应的调整，利用弹性纱线来代替氨纶，使面料的成本降下来，大大降低了经济成本。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例，基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明公开了一种鹭弹摇粒绒料的生产方法，包括以下成型步骤，
步骤1：织成坯布，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用30*24G1.8mm正包机做成坯布，所述坯布克重在130克；
步骤2：坯布染色，将步骤1中的坯布放置入染料温度为95摄氏度至99摄氏度的染缸中进染色，同时利用搅拌器对染缸进行同步搅拌，并利用加热器对染缸里的染料进行自然降温，当温度升至45摄氏度至50摄氏度时停止降温，并保温30-45分钟，保温完成后，让染缸内的染料自然冷却至室温，期间搅拌器不断搅拌，取出染色完成的染布；
步骤3：后处理上柔，将染色后的坯布放入水中，并在水中加入10-30g/L 的柔软剂和3-10g/L的起毛剂，利用搅拌器进行不断搅拌并将升温至40-50摄氏度，搅拌时间为20-30分钟；所述搅拌器的搅拌速率为30-60转/每分钟；然后利用轧车轧干，使得布面含水率均匀，轧干后用常温冷风对布面均匀吹扫，进一步减少含水率；
步骤4：拉毛处理，将步骤3中处理后的布料，利用拉毛机将表面的毛纱拉成毛绒状，使成为柔软绒面；
步骤5：梳毛处理,将步骤4中的处理后的布料放入自动梳毛机中进行梳毛处理，其中梳毛机转筒调至75-80转/min，进布速度调至25米/min，进布张力调至1.03N，左右梳毛刷调至25米/min，出布张力调至1.035N，落布张力调至 1.4N，梳毛刷倾斜设置，梳毛刷与进布布面成45度夹角；
步骤6：剪毛处理,将步骤5中梳毛后的布料，利用剪毛机进行剪毛处理，其中剪毛机的剪毛方向与抓毛方向相同，进布布速调至17.8米/min，进布张力调至1.7N，出布速度调至18.3米/min，出布张力调至1.5N，落布张力调至 1.38N，落布速度调至24.6米/min，剪毛圆刀压力调至8kg，剪毛圆刀转速调至 1100转/min，剪毛圆刀与进布槽所形成的夹角调至为60°-70°，剪毛圆刀尖部与布面之间的距离设置为0.5cm-0.7cm；
步骤7：摇粒处理，将步骤6中完成剪毛后的面料，放入摇粒机中，将面料在顺时针和逆时针分别翻滚15-20分钟；
步骤8：定型处理，将步骤7中处理的面料放入热定型机中进行处理，温度控制在190-200℃，超喂20-25％，落布超喂4-5％。
本发明中，所述步骤1中的坯布采用70％的75/144盛虹纱线和30％的鹭弹丝75/36厦门翔鹭制成。
本发明中，所述步骤3中柔软剂由以下原料组成，包括酯基季铵盐、聚乙烯吡络烷酮、单宁、乙醛水溶液、氯化镁、水性丙烯酸酯共聚物、PH调节剂、水，上述各原料的质量份数为：酯基季铵盐20-25份、聚乙烯吡络烷酮10-15 份、单宁2-5份、乙醛水溶液1-3份、氯化镁1-2份、水性丙烯酸酯共聚物2-5 份、PH调节剂1-3份、水100-500份。
本发明中，所述步骤3中的起毛剂采用78-88％的有机硅与12-22％的硅油混合制成。
该发明一种鹭弹摇粒绒料的生产方法，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用正包机制成坯布克重在130克，并通过多种工艺做成160*160-170G成品，对面料作相应的调整，利用弹性纱线来代替氨纶，使面料的成本降下来，大大降低了经济成本。
对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。

Claims (4)

1.一种鹭弹摇粒绒料的生产方法，其特征在于：包括以下成型步骤，
步骤1：织成坯布，面丝用75/144盛虹纱线，底丝用鹭弹丝75/36厦门翔鹭，利用30*24G1.8mm正包机做成坯布，所述坯布克重在130克；
步骤2：坯布染色，将步骤1中的坯布放置入染料温度为95摄氏度至99摄氏度的染缸中进染色，同时利用搅拌器对染缸进行同步搅拌，并利用加热器对染缸里的染料进行自然降温，当温度升至45摄氏度至50摄氏度时停止降温，并保温30-45分钟，保温完成后，让染缸内的染料自然冷却至室温，期间搅拌器不断搅拌，取出染色完成的染布；
步骤3：后处理上柔，将染色后的坯布放入水中，并在水中加入10-30g/L的柔软剂和3-10g/L的起毛剂，利用搅拌器进行不断搅拌并将升温至40-50摄氏度，搅拌时间为20-30分钟；所述搅拌器的搅拌速率为30-60转/每分钟；然后利用轧车轧干，使得布面含水率均匀，轧干后用常温冷风对布面均匀吹扫，进一步减少含水率；
步骤4：拉毛处理，将步骤3中处理后的布料，利用拉毛机将表面的毛纱拉成毛绒状，使成为柔软绒面；
步骤5：梳毛处理,将步骤4中的处理后的布料放入自动梳毛机中进行梳毛处理，其中梳毛机转筒调至75-80转/min，进布速度调至25米/min，进布张力调至1.03N，左右梳毛刷调至25米/min，出布张力调至1.035N，落布张力调至1.4N，梳毛刷倾斜设置，梳毛刷与进布布面成45度夹角；
步骤6：剪毛处理,将步骤5中梳毛后的布料，利用剪毛机进行剪毛处理，其中剪毛机的剪毛方向与抓毛方向相同，进布布速调至17.8米/min，进布张力调至1.7N，出布速度调至18.3米/min，出布张力调至1.5N，落布张力调至1.38N，落布速度调至24.6米/min，剪毛圆刀压力调至8kg，剪毛圆刀转速调至1100转/min，剪毛圆刀与进布槽所形成的夹角调至为60°-70°，剪毛圆刀尖部与布面之间的距离设置为0.5cm-0.7cm；
步骤7：摇粒处理，将步骤6中完成剪毛后的面料，放入摇粒机中，将面料在顺时针和逆时针分别翻滚15-20分钟；
步骤8：定型处理，将步骤7中处理的面料放入热定型机中进行处理，温度控制在190-200℃，超喂20-25％，落布超喂4-5％。
2.根据权利要求1所述的一种鹭弹摇粒绒料的生产方法，其特征在于：所述步骤1中的坯布采用70％的75/144盛虹纱线和30％的鹭弹丝75/36厦门翔鹭制成。
3.根据权利要求1所述的一种鹭弹摇粒绒料的生产方法，其特征在于：所述步骤3中柔软剂由以下原料组成，包括酯基季铵盐、聚乙烯吡络烷酮、单宁、乙醛水溶液、氯化镁、水性丙烯酸酯共聚物、PH调节剂、水，上述各原料的质量份数为：酯基季铵盐20-25份、聚乙烯吡络烷酮10-15份、单宁2-5份、乙醛水溶液1-3份、氯化镁1-2份、水性丙烯酸酯共聚物2-5份、PH调节剂1-3份、水100-500份。
4.根据权利要求1所述的一种鹭弹摇粒绒料的生产方法，其特征在于：所述步骤3中的起毛剂采用78-88％的有机硅与12-22％的硅油混合制成。
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