CN110820377A - 一种棉麻面料的染整加工工艺 - Google Patents
一种棉麻面料的染整加工工艺 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 43
- 238000004043 dyeing Methods 0.000 title claims abstract description 27
- 229920000742 Cotton Polymers 0.000 title claims abstract description 12
- 238000005516 engineering process Methods 0.000 title claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000010438 heat treatment Methods 0.000 claims abstract description 16
- 238000005406 washing Methods 0.000 claims abstract description 16
- 229960000583 acetic acid Drugs 0.000 claims abstract description 10
- 238000001816 cooling Methods 0.000 claims abstract description 10
- 239000012362 glacial acetic acid Substances 0.000 claims abstract description 10
- 239000013527 degreasing agent Substances 0.000 claims abstract description 7
- 238000005237 degreasing agent Methods 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims abstract description 7
- 239000002253 acid Substances 0.000 claims abstract description 6
- 239000004698 Polyethylene Substances 0.000 claims abstract description 4
- -1 polyethylene Polymers 0.000 claims abstract description 4
- 229920000573 polyethylene Polymers 0.000 claims abstract description 4
- 229920001451 polypropylene glycol Polymers 0.000 claims abstract description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- 238000004321 preservation Methods 0.000 claims description 9
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000003995 emulsifying agent Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 3
- 230000037303 wrinkles Effects 0.000 claims description 3
- 244000025254 Cannabis sativa Species 0.000 abstract 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 abstract 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 abstract 1
- 235000009120 camo Nutrition 0.000 abstract 1
- 235000005607 chanvre indien Nutrition 0.000 abstract 1
- 239000011487 hemp Substances 0.000 abstract 1
- 239000000835 fiber Substances 0.000 description 4
- 238000007730 finishing process Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000004040 coloring Methods 0.000 description 2
- 238000007639 printing Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/52—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
- D06P1/5207—Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
- D06P1/5214—Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
- D06P1/5221—Polymers of unsaturated hydrocarbons, e.g. polystyrene polyalkylene
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/60—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
- D06P1/613—Polyethers without nitrogen
- D06P1/6138—Polymerisation products of glycols, e.g. Carbowax, Pluronics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/828—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl groups
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Abstract
本发明公开了一种棉麻面料的染整加工工艺，它包括以下步骤，前处理：把面料放入染缸内，加入除油剂AP 1‑6克/升、聚乙烯蜡1‑4克/升和聚丙二醇1‑4克/升，浴比控制在1:10‑14,升温至85℃,保温20‑35分钟；酸洗：前处理结束后进行降温处理，排尽染缸中水后水重新进水并加入1‑3克/升的冰醋酸，当升温至至55℃时，进行洗布20‑30分钟。该棉麻面料的染整加工工艺染色效果好,使得面料具有麻的质感。
Description
技术领域：
本发明涉及纺织印染技术领域，是一种棉麻面料的染整加工工艺。
背景技术：
现有棉麻面料的染整加工后面料表面经常会出现色差和色花，另外，其手感一般是柔软，平滑为主，无法在布面上呈现颗粒感。
发明内容：
本发明所要解决的技术问题是，提供一种染色效果好,具有麻的质感的棉麻面料的染整加工工艺。
本发明的技术解决方案是，提供一种棉麻面料的染整加工工艺，它包括以下步骤，
前处理：把面料放入染缸内，加入除油剂AP 1-6克/升、聚乙烯蜡1-4克/ 升和聚丙二醇1-4克/升，浴比控制在1:10-14,升温至85℃,保温20-35分钟；
酸洗：前处理结束后进行降温处理，排尽染缸中水后水重新进水并加入1-3 克/升的冰醋酸，当升温至至55℃时，进行洗布20-30分钟；
染色：加入冰醋酸1-3克/升、除油剂AP 1-4克/升、匀染剂2-5克/升和多功能乳化剂DY-8509 1-5克/升，浴比控制在1:8～11T-TSKO2，升温至80℃，保温2-6分钟，继续以3℃/分钟的速率升温至100-110℃，保温10-18分钟，保温结束后，降温至常温，增加面料收缩率，排尽染缸中水后，水洗两道，重新进水并加入片碱2-6克/升和保险粉1-5克/升，加入片碱使面料纤维打开，形成独特的面料风格，升温至65-80℃后处理保温15-40分钟使布面产生褶皱感以及匀染效果，避免产生色花和色差现象；保温结束后排尽染缸中水后，水洗两道，重新进水并加入冰醋酸1-3克/升，升温至60-80℃，然后保温30-40分钟；保温结束后降温至45℃，排水后轧水；
定型：定型温度180-190℃，定型温度比普通面料高的目的是使面料收缩更充分。
采用以上工艺后与现有技术相比，本发明具有以下优点：本发明通过染整工艺的改进，利用前处理和酸洗对面料进行染色前的清洗处理，便于上色，减少染色后的色差和色花，染色的过程中进行面料纤维的打开和降温收缩，得到独特的产品风格，面料手感更偏向于仿麻棉效果，布面呈现颗粒感。
具体实施方式：
下面就具体实施方式对本发明作进一步说明：
一种棉麻面料的染整加工工艺，它包括以下步骤，
前处理：把面料放入染缸内，加入除油剂AP 1-6克/升、聚乙烯蜡1-4克/ 升和聚丙二醇1-4克/升，浴比控制在1:10-14,升温至85℃,保温20-35分钟；
酸洗：前处理结束后进行降温处理，排尽染缸中水后水重新进水并加入1-3 克/升的冰醋酸，当升温至至55℃时，进行洗布20-30分钟；
染色：加入冰醋酸1-3克/升、除油剂AP 1-4克/升、匀染剂2-5克/升和多功能乳化剂DY-8509 1-5克/升，浴比控制在1:8～11T-TSKO2，升温至80℃，保温2-6分钟，继续以3℃/分钟的速率升温至100-110℃，保温10-18分钟，保温结束后，降温至常温，增加面料收缩率，排尽染缸中水后，水洗两道，重新进水并加入片碱2-6克/升和保险粉1-5克/升，加入片碱使面料纤维打开，形成独特的面料风格，升温至65-80℃后处理保温15-40分钟使布面产生褶皱感以及匀染效果，避免产生色花和色差现象；保温结束后排尽染缸中水后，水洗两道，重新进水并加入冰醋酸1-3克/升，升温至60-80℃，然后保温30-40分钟；保温结束后降温至45℃，排水后轧水；
定型：定型温度180-190℃，定型温度比普通面料高的目的是使面料收缩更充分。
本发明具有以下优点：本发明通过染整工艺的改进，利用前处理和酸洗对面料进行染色前的清洗处理，便于上色，减少染色后的色差和色花，染色的过程中进行面料纤维的打开和降温收缩，得到独特的产品风格，面料手感更偏向于仿麻棉效果，布面呈现颗粒感。
以上仅就本发明较佳的实施例作了说明，但不能理解为是对权利要求的限制。
Claims (1)
1.一种棉麻面料的染整加工工艺，其特征在于：它包括以下步骤，
前处理：把面料放入染缸内，加入除油剂AP 1-6克/升、聚乙烯蜡1-4克/升和聚丙二醇1-4克/升，浴比控制在1:10-14,升温至85℃,保温20-35分钟；
酸洗：前处理结束后进行降温处理，排尽染缸中水后水重新进水并加入1-3克/升的冰醋酸，当升温至至55℃时，进行洗布20-30分钟；
染色：加入冰醋酸1-3克/升、除油剂AP 1-4克/升、匀染剂2-5克/升和多功能乳化剂DY-8509 1-5克/升，浴比控制在1:8～11T-TSKO2，升温至80℃，保温2-6分钟，继续以3℃/分钟的速率升温至100-110℃，保温10-18分钟，保温结束后，降温至常温，增加面料收缩率，排尽染缸中水后，水洗两道，重新进水并加入片碱2-6克/升和保险粉1-5克/升，升温至65-80℃后处理保温15-40分钟使布面产生褶皱感以及匀染效果；保温结束后排尽染缸中水后，水洗两道，重新进水并加入冰醋酸1-3克/升，升温至60-80℃，然后保温30-40分钟；保温结束后降温至45℃，排水后轧水；
定型：定型温度180-190℃。
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648794A (zh) * | 2016-03-10 | 2016-06-08 | 江苏新凯盛企业发展有限公司 | 一种仿麻棉的高收缩丝面料的染整加工方法 |
| CN107164957A (zh) * | 2017-07-13 | 2017-09-15 | 淄博大染坊丝绸集团有限公司 | 一种含麻十字绣面料的染整工艺 |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105648794A (zh) * | 2016-03-10 | 2016-06-08 | 江苏新凯盛企业发展有限公司 | 一种仿麻棉的高收缩丝面料的染整加工方法 |
| CN107164957A (zh) * | 2017-07-13 | 2017-09-15 | 淄博大染坊丝绸集团有限公司 | 一种含麻十字绣面料的染整工艺 |
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