CN110547490B - Hu Ji is cut to full-automatic garlic - Google Patents
Hu Ji is cut to full-automatic garlic Download PDFInfo
- Publication number
- CN110547490B CN110547490B CN201910697479.1A CN201910697479A CN110547490B CN 110547490 B CN110547490 B CN 110547490B CN 201910697479 A CN201910697479 A CN 201910697479A CN 110547490 B CN110547490 B CN 110547490B
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- clamping
- rotating
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- cutter
- motor
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- 235000004611 garlic Nutrition 0.000 title claims abstract description 79
- 244000245420 ail Species 0.000 title claims 2
- 238000000034 method Methods 0.000 claims description 3
- 210000000078 claw Anatomy 0.000 claims 2
- 240000002234 Allium sativum Species 0.000 abstract description 77
- 238000005520 cutting process Methods 0.000 abstract description 31
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000000087 stabilizing effect Effects 0.000 abstract 1
- 238000007599 discharging Methods 0.000 description 4
- 244000223014 Syzygium aromaticum Species 0.000 description 2
- 235000016639 Syzygium aromaticum Nutrition 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241001254606 Peucedanum praeruptorum Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N15/00—Machines or apparatus for other treatment of fruits or vegetables for human purposes; Machines or apparatus for topping or skinning flower bulbs
- A23N15/08—Devices for topping or skinning onions or flower bulbs
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The full-automatic garlic cutter Hu Ji comprises a complete machine frame, a directional disc vibration feeding device, an intermediate conveying device, a clamping device, a rotating device, a cutter device and a material containing device, wherein the intermediate conveying device, the rotating device, the clamping device and the cutter device are fixedly arranged on the complete machine frame, and the clamping device is arranged on the rotating device; the garlic cutting machine has high production efficiency, can greatly reduce labor cost, realizes full-automatic cutting while stabilizing the quality of root cutting, can effectively ensure consistency of garlic cutting and the quality of cutting, adopts a unit type design, and has the advantages of independent placement of each unit and convenient installation and operation.
Description
Technical Field
The invention relates to a bulb crop rough machining machine, in particular to a full-automatic garlic cutter Hu Ji.
Background
In the technical field of garlic processing, the roots of garlic are required to be cut off, the root is cut off, peeling in the subsequent processing process is clean, and the soaking effect is good. However, the root removing process of garlic mainly depends on manual cutting, so that the labor intensity of the work is high, and the garlic is easy to damage due to handheld cutting. At present, a semi-automatic form is used for cutting Hu Ji in the market, namely, garlic is manually placed in a seed placing bowl with a back-off function and is conveyed to a cutter for cutting, but the machine still needs manual work, and the efficiency is low. The annual increase of labor cost and the reduction of labor personnel greatly increase the cost of garlic processing, so the design of a full-automatic garlic-cutting Hu Ji special for garlic-cutting is not slow due to the consideration of economic benefits.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the garlic cutter Hu Ji which is simple in structure, stable and reliable, and the garlic cutter Hu Ji can stably and efficiently realize the functions of adjusting garlic in the same direction, accurately conveying, stably clamping and accurately cutting through multi-unit linkage.
The equipment comprises a complete machine frame, a hopper, a directional disc vibration feeding device, an intermediate conveying device, a clamping device, a rotating device, a cutter device and a material containing device. The middle conveying device, the rotating device, the clamping device and the cutter device are fixedly arranged on the frame of the whole machine so as to enable each unit to stably operate; the clamping device is arranged on the rotating device, and the rotating device drives the clamping device to rotate, so that garlic rootstock in the clamping device is cut off.
The hopper is used for quantitatively conveying materials to the directional disc vibration feeding device.
The directional disc vibration feeding device comprises a disc vibration feeder, wherein a centering rod is arranged on the side wall of a conveying track of the disc vibration feeder, and is used for poking the toppled garlic bulbs back into the disc and centering the left-right inclined garlic bulbs so as to ensure that stalks are upward.
The intermediate conveying device consists of a motor bracket, a motor, a coupler, a laser sensor, a conveying belt rack and other structures. The motor support is fixedly arranged on the whole machine frame, the motor is arranged on the motor frame, the motor is connected with the driving shaft of the conveying belt through a coupler, and the conveying belt is connected with the driving shaft and the driven driving shaft of the conveying belt. The laser sensor is used for sensing the position of the garlic bulb.
The rotating device comprises a rotating frame, a rotating disc, an inner ring track, an outer ring large gear, a driving gear and a rotating driving motor. The rotating frame is fixedly arranged on the whole machine frame, and the inner ring track is fixedly arranged on the rotating frame. And an outer ring large gear is rotatably arranged on the inner ring track.
The driving motor is arranged on the rotating frame, a driving gear is arranged on an output shaft of the driving motor, and the driving gear is meshed with the outer ring gear.
The rotary disk is fixedly arranged on the outer ring gear, and the clamping device is arranged on the rotary disk.
The clamping device comprises an electromagnetic valve, clamping jaws and parallel air jaws, wherein the clamping jaws are arranged on the parallel air jaws, and the parallel air jaws drive the clamping jaws to open and close so as to clamp the garlic bulbs.
The cutter device is integrally and fixedly arranged on the frame of the whole machine and comprises a clamping cylinder, a cutter mounting seat, a mounting support rod, an arc-shaped blade and the like. The cutter mounting seat is fixedly arranged at the bottom of the clamping device through the bracket, the clamping cylinder is fixed on the cutter mounting seat, the cylinder telescopic shaft is connected with the mounting support rod, and the arc-shaped blade is fixed on the mounting support rod. When the garlic harvester works, the telescopic shaft of the air cylinder is shortened, the mounting support rod rotates around the fulcrum, and the arc-shaped blade is driven to be closed to cut the garlic; when the telescopic shaft of the air cylinder stretches, the mounting support rod rotates around the fulcrum to drive the arc-shaped blade to open, so that the next cutting Hu Zuoye is prepared.
Further, the hopper, the directional disc feeding device and the middle conveying device are at least provided with two sets, and are circumferentially arranged on the side edge of the rotating device.
Further, the righting stem comprises a righting rod A and a righting rod B, wherein the righting rod A is arranged on the outer side wall of the track of the disc vibration feeding device and is used for poking the toppled garlic back into the disc; the righting rod b is arranged on the inner side wall of the track of the disc vibration feeding device and is used for righting the garlic bulbs which incline left and right. The two centralizing rods are arranged in a staggered manner and are matched with each other to ensure that the stems are upward.
Further, the material containing device is movably arranged on one side of the whole machine frame, and the bottom of the clamping jaw is provided with a clamping jaw.
Further, the flexible gaskets are adhered to the inner side walls of the clamping jaws so as to avoid damaging garlic bulbs in clamping operation.
When the garlic harvester is used, the whole machine is cooperatively controlled by plc, materials in the hopper enter the disc vibration feeder, the disc vibration feeder works to spirally transport the garlic bulbs upwards along the conveying track of the disc vibration feeder, when the garlic bulbs pass through the centralizing rod A and the centralizing rod B, the garlic bulbs with the stems upwards continuously advance, and the garlic bulbs toppled by the stems are poked back into the disc vibration feeder by the centralizing rod A and the centralizing rod B to be reloaded or centralized.
When the garlic bulbs move from the directional disc vibration feeding device to the laser sensor on the middle conveying device, the laser sensor is connected with a signal, the directional disc vibration feeding device stops vibrating feeding, the PLC controls the motor to rotate for a certain angle, and when the conveying belt moves forwards to the clamping device, the motor stops rotating;
when the garlic bulbs are conveyed to the clamping device, the PLC transmits clamping signals to the electromagnetic valve, and at the moment, the clamping device works to clamp the garlic bulbs;
when the garlic bulbs are clamped, the rotating device starts to work, the PLC controls the rotating driving motor to rotate, and the clamping device with the garlic bulbs clamped on the rotating disc is sent to the cutter device;
when the garlic is conveyed to the cutter device, the cutter device starts to work, the PLC controls the clamping cylinder to shrink to drive the arc-shaped blade to be closed, the garlic Hu Qiechu is cut, and after the garlic Hu Qiechu is cut, the clamping cylinder stretches to drive the arc-shaped blade to open, and the next cutting is waited.
After the garlic Hu Qiechu, the rotating device starts to work, the PLC controls the rotating driving motor to rotate, the garlic bulbs are conveyed to the discharging device, at the moment, the clamping device is loosened, the garlic bulbs fall into the discharging device, one-time cutting work is completed, and therefore the garlic bulbs are circularly reciprocated, and full-automatic cutting Hu Zuoye can be achieved.
The beneficial effects of the invention are as follows: the invention has high production efficiency, the traditional manual cutting Hu Yiban is 50kg/h, and the working efficiency of cutting the peucedanum praeruptorum can be reduced when the working time is increased; the device can realize the yield of 200kg/h, the continuous work can not affect the efficiency, generally, each person can operate about 5 devices, and the labor cost can be greatly reduced; the root cutting quality is stable, the traditional artificial cutting is different in Hu Daxiao cut out due to long-time working, more parts are wasted, and the subsequent processing quality is affected by less parts; the device is used for fully automatically cutting the garlic, and can effectively ensure the consistency of garlic cutting and the quality of the garlic cutting; the invention has convenient installation and operation, the equipment adopts a unit type design, and each unit can be independently placed, so that the installation is convenient; and the equipment is automatically operated from feeding to cutting, and only needs to simply feed materials into the directional disc vibration feeding device manually.
Drawings
FIG. 1 is a schematic diagram of a full-automatic garlic cutter Hu Ji according to the present invention;
FIG. 2 is a schematic view showing a partial structure of a full-automatic garlic cutter Hu Ji according to the present invention;
FIG. 3 is a schematic structural view of a fully automatic garlic cutting Hu Ji directional disk vibration feeding device according to the invention;
fig. 4 is a schematic structural view of a fully automatic garlic clove Hu Ji intermediate conveying device according to the present invention;
fig. 5 is a schematic structural view of a full-automatic garlic cutter Hu Ji rotating device according to the present invention;
FIG. 6 is a schematic view of a fully automatic garlic clove Hu Ji clamping mechanism according to the present invention;
fig. 7 is a schematic structural view of a fully automatic garlic cutting Hu Ji cutter device according to the present invention;
reference numerals:
1-directional disc vibration feeding device 2-middle conveying device 3-clamping device 4-rotating device 5-cutter device 6-containing device 7-centering rod A8-centering rod B9-disc vibration feeder 10-motor bracket 11-motor 12-coupling 13-laser sensor 14-conveying belt 15-clamping jaw 16-flexible gasket 17-parallel air jaw 18-clamping cylinder 19-cutter mounting seat 20-mounting support rod 21-arc blade 22-rotating frame 23-rotating disc 24-electromagnetic valve 25-inner ring track 26-outer ring big gear 27-driving gear 28-rotating driving motor 29-whole machine frame 30-hopper
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
Referring to fig. 1, 2, 3, 4, 5, 6 and 7, the full-automatic garlic cutting machine according to the present invention comprises a whole machine frame 29, a hopper 30, a directional disk vibration feeding device 1, an intermediate conveying device 2, a clamping device 3, a rotating device 4, a cutter device 5 and a material containing device 6. The middle conveying device 2, the rotating device 4, the clamping device 3 and the cutter device 5 are fixedly arranged on the whole machine frame 29 so as to enable each unit to stably run; the clamping device 3 is arranged on the rotating device 4, and the rotating device 4 drives the clamping device 3 to rotate, so that garlic rootstock in the clamping device 3 is cut off.
The hopper 30 is used for quantitatively conveying materials to the directional disc vibration feeding device 1.
The directional disc vibration feeding device 1 comprises a disc vibration feeder 9, wherein a righting rod is arranged on the side wall of a conveying track of the disc vibration feeder 9 and is used for poking the toppled garlic bulbs back into the disc and righting the garlic bulbs which incline left and right so as to ensure that stalks are upwards.
The intermediate conveying device 2 is composed of a motor bracket 10, a motor 11, a coupling 12, a laser sensor 13, a conveying belt 14, a conveying belt rack and other structures. The motor bracket 10 is fixedly arranged on a complete machine frame 29, the motor 11 is arranged on the motor frame, the motor 11 is connected with a driving shaft of the conveyer belt 14 through a coupler 12, and the conveyer belt 14 is connected on the frame of the conveyer belt 14 through a driving shaft and a driven driving shaft. The laser sensor 13 is used for sensing the garlic bulb position.
The rotating device 4 comprises a rotating frame 22, a rotating disc 23, an inner ring track 25, an outer ring large gear 26, a driving gear 27 and a rotating driving motor 28. The rotating frame 22 is fixedly arranged on the complete machine frame 29, and the inner ring track 25 is fixedly arranged on the rotating frame 22. An outer ring large gear 26 is rotatably arranged on the inner ring track 25.
The driving motor 11 is arranged on the rotating frame 22, a driving gear 27 is arranged on an output shaft of the driving motor, and the driving gear 27 is meshed with the outer ring large gear 26.
The rotary disk 23 is fixedly arranged on the outer ring large gear 26, and the clamping device 3 is arranged on the rotary disk 23.
The clamping device 3 comprises an electromagnetic valve 24, clamping jaws 15 and parallel air jaws 17, wherein the clamping jaws 15 are arranged on the parallel air jaws 17, and the parallel air jaws 17 open and close to drive the clamping jaws 15 to open and close so as to clamp garlic bulbs.
The cutter device 5 is integrally and fixedly arranged on a frame 29 of the whole machine and comprises a clamping cylinder 18, a cutter mounting seat 19, a mounting support rod 20, an arc-shaped blade 21 and the like. The cutter mounting seat 19 is fixedly arranged at the bottom of the clamping device 3 through a bracket, the clamping cylinder 18 is fixed on the cutter mounting seat 19, a cylinder telescopic shaft is connected with the mounting support rod 20, and the arc-shaped blade 21 is fixed on the mounting support rod 20. When the garlic harvester works, the telescopic shaft of the air cylinder is shortened, the mounting support rod 20 rotates around the fulcrum, and the arc-shaped blade 21 is driven to be closed to cut the garlic; when the telescopic shaft of the air cylinder extends, the mounting support rod 20 rotates around the pivot to drive the arc-shaped blade 21 to open, so as to prepare for the next cutting Hu Zuoye.
Further, the hopper 30, the directional disc feeding device 1 and the middle conveying device 2 are at least provided with two sets, and are circumferentially arranged on the side edges of the rotating device.
Further, the righting stem comprises a righting rod A7 and a righting rod B8, wherein the righting rod A7 is arranged on the outer side wall of the track of the disc vibration feeding device and is used for poking the dumping garlic back into the disc; the righting rod B8 is arranged on the inner side wall of the track of the disc vibration feeding device and is used for righting the garlic bulbs which incline left and right. The two centralizing rods are arranged in a staggered manner and are matched with each other to ensure that the stems are upward.
Further, the material containing device 6 is movably arranged at one side of the whole machine frame 29, and the bottom of the clamping jaw 15.
Further, a flexible pad 16 is adhered to the inner side wall of the clamping jaw 15 to avoid damaging the garlic during the clamping operation.
When the invention is used, the whole machine is cooperatively controlled by plc. The materials in the hopper 30 enter the disc vibration feeder 9, the disc vibration feeder 9 works to transport the garlic bulbs upwards along the spiral on the conveying track of the disc vibration feeder 9, when the garlic bulbs pass through the righting rod A7 and the righting rod B8, the garlic bulbs with the stems upwards continuously advance, and the garlic bulbs toppled by the stems are pulled back into the disc vibration feeder 9 by the righting rod A7 and the righting rod B8 to be re-fed or righted.
When the garlic bulbs move from the directional disc vibration feeding device 1 to the position of the laser sensor 13 on the middle conveying device 2, the laser sensor 13 is connected with a signal, the directional disc vibration feeding device 1 stops vibrating feeding, the PLC controls the motor 11 to rotate for a certain angle, and when the conveying belt 14 moves forwards to the clamping device 3, the motor 11 stops rotating;
when the garlic bulbs are conveyed to the clamping device 3, the PLC transmits a clamping signal to the electromagnetic valve 24, and at the moment, the clamping device 3 works to clamp the garlic bulbs;
when the garlic bulbs are clamped, the rotating device 4 starts to work, the PLC controls the rotary driving motor 28 to rotate, and the clamping device 3 with the garlic bulbs clamped on the rotary disk 23 is sent to the cutter device 5;
when the garlic bulbs are conveyed to the cutter device 5, the cutter device 5 starts to work, the PLC controls the clamping cylinder 18 to shrink to drive the arc-shaped blade 21 to be closed to cut the garlic Hu Qiechu, and after the garlic Hu Qiechu is cut, the clamping cylinder 18 stretches to drive the arc-shaped blade 21 to open to wait for the next cutting.
After the garlic Hu Qiechu, the rotating device 4 starts to work, the PLC controls the rotary driving motor 28 to rotate, the garlic is conveyed to the discharging device, at the moment, the clamping device 3 is loosened, the garlic falls into the discharging device, one-time cutting work is completed, and thus the full-automatic cutting Hu Zuoye can be realized.
Claims (1)
1. The full-automatic garlic cutter Hu Ji comprises a complete machine frame, a hopper, a directional disc vibration feeding device, an intermediate conveying device, a clamping device, a rotating device, a cutter device and a material containing device, wherein the intermediate conveying device, the rotating device, the clamping device and the cutter device are fixedly arranged on the complete machine frame, and the clamping device is arranged on the rotating device; the method is characterized in that: the directional disc vibration feeding device comprises a disc vibration feeder, and a centering rod is arranged on the side wall of a conveying track of the disc vibration feeder;
the intermediate conveying device consists of a motor bracket, a motor, a coupler, a laser sensor, a conveying belt and a conveying belt rack;
the motor bracket is fixedly arranged on the whole machine frame, the motor is arranged on the motor frame, the motor is connected with the driving shaft of the conveying belt through a coupler, and the conveying belt is connected with the driving shaft and the driven driving shaft of the conveying belt;
the rotating device comprises a rotating frame, a rotating disc, an inner ring track, an outer ring large gear, a driving gear and a rotating driving motor; the rotating rack is fixedly arranged on the whole machine rack, and the inner ring track is fixedly arranged on the rotating rack; an outer ring large gear is rotatably arranged on the inner ring track;
the driving motor is arranged on the rotating frame, a driving gear is arranged on an output shaft of the driving motor, and the driving gear is meshed with the outer ring gear;
the rotary disc is fixedly arranged on the outer ring gear, and the clamping device is arranged on the rotary disc;
the clamping device comprises an electromagnetic valve, clamping jaws and parallel air claws, wherein the clamping jaws are arranged on the parallel air claws;
the cutter device is integrally and fixedly arranged on the frame of the whole machine and comprises a clamping cylinder, a cutter mounting seat, a mounting support rod and an arc-shaped blade; the cutter mounting seat is fixedly arranged at the bottom of the clamping device through a bracket, the clamping cylinder is fixed on the cutter mounting seat, the cylinder telescopic shaft is connected with the mounting support rod, and the arc-shaped blade is fixed on the mounting support rod;
the hopper, the directional disc feeding device and the middle conveying device are at least provided with two sets and are arranged around the side edge of the rotating device;
the centering rod comprises a centering rod A and a centering rod B, wherein the centering rod A is arranged on the outer side wall of the disc vibration feeding device track, and the centering rod B is arranged on the inner side wall of the disc vibration feeding device track; the two centralizing rods are arranged in a staggered way;
the material containing device is movably arranged at one side of the whole machine frame, and the bottom of the clamping jaw is provided with a clamping jaw;
and a flexible gasket is adhered to the inner side wall of the clamping jaw.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910697479.1A CN110547490B (en) | 2019-07-30 | 2019-07-30 | Hu Ji is cut to full-automatic garlic |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910697479.1A CN110547490B (en) | 2019-07-30 | 2019-07-30 | Hu Ji is cut to full-automatic garlic |
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| Publication Number | Publication Date |
|---|---|
| CN110547490A CN110547490A (en) | 2019-12-10 |
| CN110547490B true CN110547490B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910697479.1A Active CN110547490B (en) | 2019-07-30 | 2019-07-30 | Hu Ji is cut to full-automatic garlic |
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| CN (1) | CN110547490B (en) |
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| CN111055327A (en) * | 2019-12-31 | 2020-04-24 | 福建海源三维高科技有限公司 | Automatic root-pulling cutting device for bottle-cultivated mushroom |
| CN113183222B (en) * | 2021-04-06 | 2023-03-17 | 山西省农业科学院棉花研究所 | Automatic cutting device of chinese thorowax root rhizome with unloader |
| ES2879651B2 (en) | 2021-05-21 | 2022-06-07 | Ruipac Tecnologica S L | AUTOMATIC MACHINE FOR DRY PROCESSING OF BUNDLES OF GARLIC |
| CN113545502A (en) * | 2021-08-05 | 2021-10-26 | 李宁 | Full-automatic garlic root cutting processing equipment |
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| CN208657937U (en) * | 2018-02-09 | 2019-03-29 | 清远职业技术学院 | A kind of garlic root cutter |
| CN108991568A (en) * | 2018-06-28 | 2018-12-14 | 胡转香 | A kind of garlic fibre cutting system |
| CN208648015U (en) * | 2018-06-28 | 2019-03-26 | 东莞市勇飞五金制品有限公司 | A kind of automatic turning conveying equipment |
| CN108783486A (en) * | 2018-07-31 | 2018-11-13 | 宁夏厚生记食品有限公司 | A kind of full-automatic broad bean waistband process equipment |
| CN209073493U (en) * | 2018-08-01 | 2019-07-09 | 任国强 | Garlic cuts Hu machine |
| CN109645522A (en) * | 2019-01-23 | 2019-04-19 | 鲁东大学 | A kind of garlic rhizoma device for excising |
| CN210929558U (en) * | 2019-07-30 | 2020-07-07 | 山东省玛丽亚农业机械有限公司 | Full-automatic garlic cuts huhu machine |
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| CN110547490A (en) | 2019-12-10 |
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Address after: 272200 Kangqiao, wangpi Town, Jinxiang County, Jining City, Shandong Province Applicant after: Shandong Maria Agricultural Machinery Co.,Ltd. Address before: 272200 Kangqiao, wangpi Town, Jinxiang County, Jining City, Shandong Province Applicant before: SHANDONG MARIA MACHINERY Co.,Ltd. |
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