CN105210554A - Segmenting type sugar cane combine harvester - Google Patents
Segmenting type sugar cane combine harvester Download PDFInfo
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- CN105210554A CN105210554A CN201510693084.6A CN201510693084A CN105210554A CN 105210554 A CN105210554 A CN 105210554A CN 201510693084 A CN201510693084 A CN 201510693084A CN 105210554 A CN105210554 A CN 105210554A
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Abstract
The present invention relates to a kind of segmenting type sugar cane combine harvester, it comprises vehicle frame, be arranged on the crawler type walking mechanism of the below of vehicle frame, be arranged on the engine on vehicle frame, be arranged on branch's device of the front portion of segmenting type sugar cane combine harvester, be arranged on the comber cylinder immediately rear of branch's device, be arranged on the rear of comber cylinder for cutting the cutter of the root of sugarcane, be arranged on vehicle frame for carrying out the sugarcane processing mechanism of subsequent treatment to gathered in sugarcane and providing hydraulic power and the control system of power for each functional unit of segmenting type sugar cane combine harvester.Segmenting type sugar cane combine harvester according to the present invention greatly increases the operating efficiency of sugarcane combine, saves a large amount of manual labor's power, also greatly reduces the waste rate of sugarcane in harvesting process.
Description
Technical field
The present invention relates to a kind of combine, more specifically, relate to a kind of segmenting type sugar cane combine harvester.
Background technology
Below background of related of the present invention is described, but these explanations might not form prior art of the present invention.
China is cane planting big country, and the main large state of sugar industry of the world realizes sugarcane production mechanization all substantially, but China's sugarcane production Mechanization Level is but very low, particularly in harvesting sugarcane link, is substantially also in the handwork stage.At present, along with China's rapid economic development, a large amount of country labor force transfer comes to town, and is engaged in second and third industry, makes China rural laborer generally short, and hide district at south China especially, labor shortage is more serious.The delayed bottleneck problem having become China's sugarcane production of Movement attributesization, accelerates Movement attributesization development very urgent.China has successively introduced several external large-scale and medium-sized segmenting type sugar cane combine harvesters in recent years, there is supporting unreasonable, the problem such as agronomic technique does not mate of machine system in using.Under the support of country and local project, autonomous type research and development beginning obtains large development, but several cane harvester also exists key technology problems does not solve.For the problems referred to above, carry out the research of the segmenting type sugar cane combine harvester of applicable China agriculture requirement.
Sugarcane machine equipment many employings hydraulic motor transmits kinetic energy, traditional approach adopts quantitative control system, each equipment link is substantially by independent constant displacement pump, valve, motor forms, therefore once part is selected shaping, the maximum power dissipation of this device is just shaping, all working device power consumption sum just defines the power consumption of engine, in order to give full play to the operating efficiency of engine, therefore how the power consumption of each equipment of reasonable distribution becomes a difficult problem, and sugarcane machine operation situation often occurs that partial duty device needs power larger, adopt quantitative system, equipment power consumption does not reach actual job requirement, cause equipment stuck phenomenon, it is exactly raising engine power simply, form low load with strong power phenomenon.
The prior art of cutter adopts multi-blade cutting, and multi-blade cutting is actual is a kind of approximate mode of cutting, and to cutting, sugarcane is piecemeal to be cut rotating blade, until broken apart by chopping by sugarcane, cuts cutting in sugarcane process easily to be formed to repeat to cut.Cause the many and sugarcane head in the broken end of sugarcane and perennial root badly broken, the breakage of sugarcane head can cause sugar to run off, and affects sugar refinery and squeezes sugared rate.Perennial root breakage then affects next year sugarcane germinating growth, reduces output.
Segmenting type sugar cane machine prior art many employing bands topper cutter mechanism, topper cutter object cuts the sugarcane toppers at top.The deflecting blade that topper cutter comprises framework, the paired cutting blade carried by framework and is connected pivotly with framework.Cutting controls sugarcane cutting-height substantially artificially, but due to sugarcane production height different, and lodging degree is closely not identical, often causes that leakage to cut and cut the tip too much, cause sugarcane to waste serious, and topper cutter manufacturing cost is high.
Conveying plant adopts net-bag type or one-part form straight channel collection dress conveying mechanism.Net-bag type collection dress efficiency is low, one-part form straight channel collection dress conveying mechanism.
Therefore, need in prior art a kind of can solve the above-mentioned technical problem existed in prior art solution.
Summary of the invention
The object of the invention is to propose a kind of sugarcane combine that can carry out mechanized harvest to sugarcane.
The invention provides a kind of segmenting type sugar cane combine harvester, this segmenting type sugar cane combine harvester comprises: vehicle frame; Crawler type walking mechanism, crawler type walking mechanism is arranged on the below of vehicle frame; Engine, engine is arranged on vehicle frame; Branch's device, branch's device is arranged on the front portion of segmenting type sugar cane combine harvester; Comber cylinder, comber cylinder is arranged on the immediately rear of branch's device; Cutter, cutter is arranged on the rear of comber cylinder, for cutting the root of sugarcane; Sugarcane processing mechanism, sugarcane processing mechanism is arranged on vehicle frame, for carrying out subsequent treatment to gathered in sugarcane; And hydraulic power and control system, each functional unit that hydraulic power and control system are segmenting type sugar cane combine harvester provides power.
According to a preferred embodiment of segmenting type sugar cane combine harvester of the present invention, the sugarcane processing mechanism longitudinal direction comprised along segmenting type sugar cane combine harvester is arranged on conveying plant on vehicle frame, arrange leaf stripping device on a conveyor, be arranged on the segmentizing unit of the end of conveying plant, be arranged on the trash discharging apparatus at the rear portion of segmentizing unit and be arranged on the collection dress conveying plant of afterbody of segmenting type sugar cane combine harvester.
In another preferred embodiment of segmenting type sugar cane combine harvester according to the present invention, trash discharging apparatus comprise be separately positioned on leaf stripping device output port above and below upper trash discharging apparatus and lower trash discharging apparatus.
According to another preferred embodiment of segmenting type sugar cane combine harvester of the present invention, in upper trash discharging apparatus and lower trash discharging apparatus, be respectively arranged with blower fan.
In an also preferred embodiment of segmenting type sugar cane combine harvester according to the present invention, collection dress conveying plant is arranged on vehicle frame by slew gear.
According to another preferred embodiment of segmenting type sugar cane combine harvester of the present invention, cutter comprises the gear-box that is drivingly connected with the power take-off of sugarcane combine and the first cutting assembly of being driven by gear-box and the second cutting assembly, and the first cutting assembly and the second cutting assembly are arranged abreast along the horizontal direction of sugarcane combine.
In another preferred embodiment of segmenting type sugar cane combine harvester according to the present invention, the first cutting assembly and the second cutting assembly include the cutterhead of the swivel knife shaft be drivingly connected with the power delivery section of gear-box, the rotary sleeve arranged around swivel knife shaft and the end that is arranged on swivel knife shaft regularly.
According to another preferred embodiment of segmenting type sugar cane combine harvester of the present invention, the cutterhead of the first cutting assembly and the second cutting assembly is provided with spiral conveyor rod, and the lower end of spiral conveyor rod is connected on cutterhead.
In an also preferred embodiment of segmenting type sugar cane combine harvester according to the present invention, be circumferentially provided with cutting blade at cutterhead, cutting blade comprises main blade and auxiliary-blade.
According to another preferred embodiment of segmenting type sugar cane combine harvester of the present invention, main blade comprises the major cutting edge that the radial direction along cutterhead extends and the auxiliary-blade extended along the circumferencial direction of cutterhead, auxiliary-blade comprises the cutting edge that the circumferencial direction along cutterhead extends, and the auxiliary-blade of main blade and the cutting edge of auxiliary-blade form continuous print cutting edge.
Directly can carrying out cutting process to harvested whole bar sugarcane according to segmenting type sugar cane combine harvester of the present invention, then it being directly delivered to haulage vehicle, because this reducing the cutting operation after sugarcane harvesting.In addition, according to the hydraulic operating system that the operation part of segmenting type sugar cane combine harvester of the present invention adopts open loop type to control, therefore it controls to have larger power relative to closed loop, thus improves the operating efficiency of sugarcane combine.Further, have according to the cutter of segmenting type sugar cane combine harvester of the present invention and cut feature fast and accurately, greatly increase the cutting efficiency of cutter thus, thus improve the operating efficiency of sugarcane combine.In addition, good cutting can be carried out to sugarcane by the cutter of segmenting type sugar cane combine harvester according to the present invention, avoid cutting out multiple otch at sugarcane root and producing too much sugarcane chip, thus reduce the waste rate of sugarcane in harvesting process.
Accompanying drawing explanation
By the embodiment part provided referring to accompanying drawing, the features and advantages of the present invention will become easier to understand, in the accompanying drawings:
Fig. 1 is the end view according to segmenting type sugar cane combine harvester of the present invention;
Fig. 2 is the three-dimensional view of the cutter according to segmenting type sugar cane combine harvester of the present invention;
Fig. 3 is the front view of the cutter according to segmenting type sugar cane combine harvester of the present invention;
Fig. 4 is the upward view of the cutterhead of cutter according to segmenting type sugar cane combine harvester of the present invention.
Embodiment
With reference to the accompanying drawings illustrative embodiments of the present invention is described in detail.Be only for demonstration object to the description of illustrative embodiments, and be never the restriction to the present invention and application or usage.
According to the end view of segmenting type sugar cane combine harvester 100 of the present invention shown in accompanying drawing 1.As shown in Figure 1, segmenting type sugar cane combine harvester 100 according to the present invention comprises vehicle frame 5, be arranged on the crawler type walking mechanism 6 of the below of vehicle frame 5, be arranged on the engine 8 on vehicle frame 5, be arranged on branch's device 1 of the front portion of segmenting type sugar cane combine harvester 100, be arranged on the comber cylinder 2 immediately rear of branch's device 1, be arranged on the cutter 3 of the root for cutting sugarcane at the rear of comber cylinder 2, be arranged on vehicle frame 5 for carrying out the sugarcane processing mechanism of subsequent treatment to gathered in sugarcane and providing hydraulic power and the control system of power for each functional unit of segmenting type sugar cane combine harvester 100.Segmenting type sugar cane combine harvester 100 according to the present invention can not only realize the entirety harvesting of sugarcane, and the sugarcane of harvesting can be carried out real-time subsequent treatment, makes gathered in sugarcane can be delivered directly to sugar cane transport vehicle.
Conveying plant 4, leaf stripping device 7, segmentizing unit 13, trash discharging apparatus and collection dress conveying plant 10 is comprised according to the sugarcane processing mechanism of segmenting type sugar cane combine harvester 100 of the present invention.As shown in Figure 1, branch's device 1 is arranged on the left and right sides of the front end of sugarcane combine 100, is provided with pressure sugarcane comber cylinder 2 and cutter 3 successively the immediately rear of middle position of branch's device 1.Conveying plant 4 and leaf stripping device 7 are installed at the rear of cutter 3, can the sugarcane cut off by cutter 3 be lodged obliquely on conveying plant 4, along with the conveying of sugarcane on conveying plant 4, carried out the process of stripping leaf by leaf stripping device 7, sugarcane is shelled leaf while be transferred on conveying plant 4 and leaf stripping device 7.Conveying plant 4 and leaf stripping device 7 are arranged on belly and the middle part of sugarcane combine 100 with being inclined upwardly, and the conveying entrance of conveying plant 4 corresponds to the top setting of the cutterhead of cutter 3 simultaneously, and segmentizing unit 13 is arranged in conveying plant 4 or leaf stripping device 6.
Further, as shown in Figure 1, at the output port place of conveying plant 4 and leaf stripping device 7, trash discharging apparatus is installed.Trash discharging apparatus comprises trash discharging apparatus 11 and lower trash discharging apparatus 12.Blower fan is respectively arranged with in upper trash discharging apparatus 11 and lower trash discharging apparatus 12, thus make trash discharging apparatus 11 and lower trash discharging apparatus 12 can from being gathered in and the sugarcane leaf aspirated the sugarcane cut wherein and other impurity, to be discharged to outside grain header by impurity.Upper trash discharging apparatus 11 and lower trash discharging apparatus 12 are separately positioned on above and below the output port of leaf stripping device 7.At the rear portion of the vehicle frame 5 being positioned at sugarcane combine 100 of lower trash discharging apparatus 12 bottom, engine 8 and hydraulic power drive unit are installed.The collection dress conveying plant 10 of subsequent delivery is carried out the afterbody of the vehicle frame 5 of sugarcane combine 100 sugarcane be provided with for discharging impurity to trash discharging apparatus in process 11 and lower trash discharging apparatus 12.The sugarcane of removing impurity can upwards be carried, to be transported in haulage vehicle by sugarcane by collection dress conveying plant 10 backward.Further, the bottom of collection dress conveying plant 10 is provided with slew gear 9, and slew gear 9 is arranged on the afterbody of vehicle frame 5 of sugarcane combine 100, and can rotate on vehicle frame 5.The birdsmouth of the below of collection dress conveying plant 10 aims at the upper outlet of trash discharging apparatus 11 and the outlet of lower trash discharging apparatus 12, thus can receive the sugarcane of discharging from upper trash discharging apparatus 11 and lower trash discharging apparatus 12 exactly and be delivered to haulage vehicle.Further, in order to effectively adapt to the haulage vehicle being positioned at diverse location place, slew gear 9 can be arranged on vehicle frame 5, to do 180 degree of rotations.Adopt two-part to bow structure according to the transfer passage of the collection of sugarcane combine 100 of the present invention dress conveying plant, thus significantly reduce complete machine height, and improve the efficiency of sugarcane harvesting.
In sugarcane combine 100 according to the present invention, the power of the workpiece of branch's device 1, comber cylinder 2, cutter 3, conveying plant 4, leaf stripping device 7, segmentizing unit 13 and trash discharging apparatus 11 and 12 all can be provided by hydraulic power and control system, there is provided power by hydraulic motor, hydraulic motor can carry out drived control by hydraulic power and control system.
Advantageously, as shown in Figure 2, the gear-box 32 be in transmission connection with the power take-off of sugarcane combine 100 and the first cutting assembly 34 and the second cutting assembly 36 driven by gear-box 32 is comprised according to the cutter 3 of sugarcane combine 100 of the present invention, first cutting assembly 34 and the second cutting assembly 36 are arranged abreast along the horizontal direction of sugarcane combine 100, thus can cut the sugarcane entered in the cut coverage of the first cutting assembly 34 and the second cutting assembly 36.First cutting assembly 34 has substantially identical structure with the second cutting assembly 36, is specifically described the structure of the first cutting assembly 34 of the cutter 3 of sugarcane combine 100 according to the present invention referring to accompanying drawing 2-4.
As shown in the figure, the first cutting assembly 34 comprises the cutterhead 346 of the swivel knife shaft 342 be drivingly connected with the power delivery section of gear-box 32, the rotary sleeve 344 arranged around swivel knife shaft 342 and the end that is arranged on swivel knife shaft 342 regularly.The cutterhead 346 of the first cutting assembly 34 is provided with spiral conveyor rod 348, the lower end of spiral conveyor rod 348 is connected on cutterhead 346, the sugarcane cut by cutter 3 can upwards be carried by spiral conveyor rod 348, thus provides initial driving force for the conveying backward of sugarcane.Further, be circumferentially provided with cutting blade 35 at cutterhead 346, cutting blade 35 comprises main blade 352 and auxiliary-blade 354.Cutting blade 35 is fixed on cutterhead 346 by screw 356 or rivet.As shown in Figure 4, at centrosymmetric two cutting blades 35 be circumferentially provided with about cutterhead 346 of cutterhead 346.Certainly, also the circumferencial direction of cutterhead 346 can be provided with many group cutting blades 35.
As shown in Figure 4, main blade 352 comprises the major cutting edge roughly extended along the radial direction of cutterhead 346 and the auxiliary-blade extended along the circumferencial direction of cutterhead 346, and auxiliary-blade 354 comprises the cutting edge that the circumferencial direction along cutterhead 346 extends.The auxiliary-blade of main blade 352 and the cutting edge of auxiliary-blade 354 form continuous print cutting edge, for cutting the root of sugarcane.Further, with cutting blade 35, there is identical structure being circumferentially also provided with of cutterhead 346 and organizing cutting blade with cutting blade 35 about centrosymmetric another in the center of circle of cutterhead 346.Second cutting assembly 36 and the first cutting assembly 34 are arranged abreast along the horizontal direction of sugarcane combine 100, make the cutting edge of cutting blade 35 in rotary course of the cutting blade of the second cutting assembly 36 and the first cutting assembly 34 have overlapping part and mutual interference does not occur.
Further, when utilizing sugarcane combine 100 according to the present invention to carry out sugarcane harvesting, cutter 3 moves to the root of sugarcane along with sugarcane combine 100, the main blade cutting of the first cut blade of root of sugarcane, the root of sugarcane is by after first time, cutting was cut out breach of cutting blade, continuation cutting is carried out along the breach of sugarcane root by the auxiliary-blade of cutting blade, simultaneously, the main blade being arranged on another cutting blade on same cutterhead will drop in the breach that just cut out by first time, the main blade of another cutting blade and auxiliary-blade proceed cutting successively, till sugarcane root is cut-off.Avoid multiple blade according to the cutter 3 of sugarcane combine 100 of the present invention to cut to cut and cause the phenomenon that sugarcane root is damaged and the broken end of sugarcane is too much, greatly reduce head breaking rate and the perennial root head breaking rate of sugarcane, improve the germination rate that sugarcane goes out sugared rate and stubble cane.
Sugarcane combine according to the present invention does not need topping unit, is jointly controlled by conveying plant, segmentizing unit and trash discharging apparatus.The segment of whole bar sugarcane is after designated length by conveying plant and segmentizing unit, will not meet the foreign material eliminating of squeezing sugar and requiring, thus obtain the sugarcane of clean segment by trash discharging apparatus.Cutting tool according to segmenting type sugar cane combine harvester of the present invention can cut sugarcane root compared to existing technologies better, achieve the smooth cutting of the same edge of a knife of sugarcane, multiple edge of a knife can not be formed to the root sugarcane, thus a large amount of sugarcane chip can not be produced due to the cutting of sugarcane, avoid the waste of sugarcane in harvesting process.Not only respond well according to segmenting type sugar cane combine harvester of the present invention, and eliminate numerous and diverse work that the tip is cut in manual operation, thus save labour.
Although with reference to illustrative embodiments, invention has been described, but be to be understood that, the present invention is not limited in literary composition the embodiment described in detail and illustrate, when not departing from claims limited range, those skilled in the art can make various change to described illustrative embodiments.
Claims (10)
1. a segmenting type sugar cane combine harvester (100), is characterized in that, described segmenting type sugar cane combine harvester (100) comprising:
Vehicle frame (5);
Crawler type walking mechanism (6), described crawler type walking mechanism (6) is arranged on the below of described vehicle frame (5);
Engine (8), described engine (8) is arranged on described vehicle frame (5);
Branch's device (1), described branch device (1) is arranged on the front portion of described segmenting type sugar cane combine harvester (100);
Comber cylinder (2), described comber cylinder (2) is arranged on the immediately rear of described branch device (1);
Cutter (3), described cutter (3) is arranged on the rear of described comber cylinder (2), for cutting the root of sugarcane;
Sugarcane processing mechanism, described sugarcane processing mechanism is arranged on described vehicle frame (5), for carrying out subsequent treatment to gathered in sugarcane; And
Hydraulic power and control system, described hydraulic power and control system are that each functional unit of described segmenting type sugar cane combine harvester (100) provides power.
2. segmenting type sugar cane combine harvester according to claim 1 (100), wherein, the described sugarcane processing mechanism longitudinal direction comprised along segmenting type sugar cane combine harvester (100) is arranged on the conveying plant (4) on described vehicle frame (5), be arranged on the leaf stripping device (7) on described conveying plant (4), be arranged on the segmentizing unit (13) of the end of described conveying plant (4), collection dress conveying plant (10) of the trash discharging apparatus being arranged on the rear portion of described segmentizing unit (13) and the afterbody being arranged on described segmenting type sugar cane combine harvester (100).
3. segmenting type sugar cane combine harvester according to claim 2 (100), wherein, described trash discharging apparatus comprise be separately positioned on described leaf stripping device (7) output port above and below upper trash discharging apparatus (11) and lower trash discharging apparatus (12).
4. segmenting type sugar cane combine harvester according to claim 3 (100), wherein, is respectively arranged with blower fan in trash discharging apparatus (11) and described lower trash discharging apparatus (12) on described.
5. segmenting type sugar cane combine harvester according to claim 2 (100), wherein, described collection dress conveying plant (10) is arranged on described vehicle frame (5) by slew gear (6).
6. segmenting type sugar cane combine harvester according to claim 2 (100), wherein, described cutter (3) comprises the gear-box (32) that is drivingly connected with the power take-off of described sugarcane combine (100) and the first cutting assembly (34) of being driven by described gear-box (32) and the second cutting assembly (36), and described first cutting assembly (34) and described second cutting assembly (36) are arranged abreast along the horizontal direction of described sugarcane combine (100).
7. segmenting type sugar cane combine harvester according to claim 6 (100), wherein, described first cutting assembly (34) and described second cutting assembly (36) include the cutterhead (346) of the swivel knife shaft (342) be drivingly connected with the power delivery section of described gear-box (32), the rotary sleeve (344) arranged around described swivel knife shaft (342) and the end that is arranged on described swivel knife shaft (342) regularly.
8. segmenting type sugar cane combine harvester according to claim 7 (100), wherein, the cutterhead (346) of described first cutting assembly (34) and described second cutting assembly (36) is provided with spiral conveyor rod (348), and the lower end of described spiral conveyor rod (348) is connected on cutterhead (346).
9. segmenting type sugar cane combine harvester according to claim 7 (100), wherein, circumferentially be provided with cutting blade (35) at described cutterhead (346), described cutting blade (35) comprises main blade (352) and auxiliary-blade (354).
10. segmenting type sugar cane combine harvester according to claim 9 (100), wherein, described main blade (352) comprises the major cutting edge that the radial direction along described cutterhead (346) extends and the auxiliary-blade extended along the circumferencial direction of described cutterhead (346), described auxiliary-blade (354) comprises the cutting edge that the circumferencial direction along described cutterhead (346) extends, and the auxiliary-blade of described main blade (352) and the cutting edge of described auxiliary-blade (354) form continuous print cutting edge.
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| CN201510693084.6A CN105210554A (en) | 2015-10-20 | 2015-10-20 | Segmenting type sugar cane combine harvester |
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| CN201510693084.6A CN105210554A (en) | 2015-10-20 | 2015-10-20 | Segmenting type sugar cane combine harvester |
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Cited By (4)
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| CN106900277A (en) * | 2017-04-21 | 2017-06-30 | 中国农业大学 | The sugarcane leaf separator of segmenting type sugar cane combine harvester |
| CN110050577A (en) * | 2019-05-24 | 2019-07-26 | 华南农业大学 | A kind of hilly and mountainous land cutting type sugarcane combine |
| CN113057018A (en) * | 2021-02-23 | 2021-07-02 | 刘广富 | Segmented processing system and method for harvesting machine |
| CN113710086A (en) * | 2019-03-29 | 2021-11-26 | 提尔斯农业科技私人有限公司 | Sugarcane harvester with improved base cutter gearbox assembly |
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| CN205071697U (en) * | 2015-10-20 | 2016-03-09 | 中联重机股份有限公司 | Sugarcane combine for cutting into pieces |
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| US6062009A (en) * | 1998-06-01 | 2000-05-16 | Louisiana Cane Manufacturing, Inc. | Apparatus and method for harvesting cane in billet form |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106900277A (en) * | 2017-04-21 | 2017-06-30 | 中国农业大学 | The sugarcane leaf separator of segmenting type sugar cane combine harvester |
| CN113710086A (en) * | 2019-03-29 | 2021-11-26 | 提尔斯农业科技私人有限公司 | Sugarcane harvester with improved base cutter gearbox assembly |
| CN110050577A (en) * | 2019-05-24 | 2019-07-26 | 华南农业大学 | A kind of hilly and mountainous land cutting type sugarcane combine |
| CN113057018A (en) * | 2021-02-23 | 2021-07-02 | 刘广富 | Segmented processing system and method for harvesting machine |
| CN113057018B (en) * | 2021-02-23 | 2023-09-29 | 张北朗电机械制造有限公司 | Sectioning treatment system and method for harvesting machinery |
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