CN110421150B - Rotary lifting bubble water mechanism and system for casting - Google Patents
Rotary lifting bubble water mechanism and system for casting Download PDFInfo
- Publication number
- CN110421150B CN110421150B CN201910758343.7A CN201910758343A CN110421150B CN 110421150 B CN110421150 B CN 110421150B CN 201910758343 A CN201910758343 A CN 201910758343A CN 110421150 B CN110421150 B CN 110421150B
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- Prior art keywords
- water soaking
- casting
- cylinder
- divider
- water
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- 230000007246 mechanism Effects 0.000 title claims abstract description 88
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 238000005266 casting Methods 0.000 title claims abstract description 70
- 238000002791 soaking Methods 0.000 claims abstract description 65
- 210000000078 claw Anatomy 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims description 7
- 230000000630 rising effect Effects 0.000 claims description 6
- 230000005693 optoelectronics Effects 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 abstract description 36
- 229910052782 aluminium Inorganic materials 0.000 abstract description 36
- 239000004411 aluminium Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Continuous Casting (AREA)
Abstract
The invention discloses a rotary lifting water soaking mechanism for casting, which comprises a jacking mechanism, a rotating mechanism, a water soaking bucket, a water soaking tool and a supporting frame, wherein the jacking mechanism is arranged on the jacking mechanism; the water soaking barrel is arranged above the support frame, and a jacking mechanism and a rotating mechanism are arranged in the support frame; the jacking mechanism is connected with the rotating mechanism and drives the rotating mechanism to do lifting motion; the rotating mechanism comprises a divider and a supporting column; the supporting column is arranged on the divider and is driven by the divider to rotate, and the supporting column penetrates through the bottom of the soaking bucket; the water soaking tool is arranged in the water soaking bucket and moves up and down and rotates along with the support column. The invention also discloses a rotary lifting water soaking system for casting, which consists of the rotary lifting water soaking mechanism for casting and the robot paw. The invention can realize that a plurality of aluminum castings are simultaneously cooled by soaking water, and the claw of the robot in the next passage can clamp the aluminum castings at the same position.
Description
Technical Field
The invention relates to a rotary lifting water soaking mechanism, in particular to a rotary lifting water soaking mechanism for casting automation
Background
After the aluminum casting is separated from the mold, the aluminum casting is very high in temperature and needs to be cooled by water in a water soaking mechanism arranged beside the aluminum casting, after the aluminum casting is cooled, the aluminum casting is continuously clamped by the claws and is lifted away from the water soaking mechanism for subsequent processing; in order to improve production efficiency, but casting equipment mould one mould goes out a plurality of (more than 2) aluminium castings, the aluminium casting cools off, need put into bubble water mechanism simultaneously with a plurality of (more than 2) aluminium castings and cool off, the back has cooled off, a set of product is got to back way robot hand claw clamp and carries out the sequent processing, in order to make back way robot hand claw can press from both sides several back aluminium castings in same position clamp, need have a bubble water mechanism that can rotate.
Disclosure of Invention
In view of the above problems, an object of the present invention is to provide a rotary lifting soaking mechanism and system for casting, so as to simultaneously soak and cool a plurality of aluminum castings, and enable a robot gripper of a subsequent path to grip the aluminum castings at the same position.
The rotary lifting water soaking mechanism for casting comprises a jacking mechanism, a rotating mechanism, a water soaking bucket, a water soaking tool and a supporting frame.
The water soaking bucket is installed above the support frame, and a jacking mechanism and a rotating mechanism are arranged in the support frame. The jacking mechanism is connected with the rotating mechanism and drives the rotating mechanism to do lifting motion, so that the lifting of the water soaking tool in the water soaking bucket is realized through the jacking mechanism; the rotating mechanism comprises a divider and a supporting column; the supporting column is arranged on the divider and is driven by the divider to rotate, and the supporting column penetrates through the bottom of the soaking bucket; the water soaking tool is arranged in the water soaking bucket and moves up and down and rotates along with the support column.
Further, the jacking mechanism comprises an air cylinder, the air cylinder is mounted on the lifter bottom plate through an air cylinder mounting flange, and the top of the air cylinder penetrates through the lifter bottom plate; the lifter bottom plate is arranged on the supporting frame. The cylinder jacking is with soaking frock jacking play water level and wait for casting robot paw to place the aluminium casting, and the cylinder withdrawal is with the aluminium casting submergence surface of water and cool off.
Further, the jacking mechanism further comprises a cylinder connecting piece arranged at the top of the cylinder, and the rotating mechanism further comprises a divider mounting plate and a divider flange arranged on the divider mounting plate; the cylinder connecting piece is installed with the divider flange in a matched mode, and the jacking mechanism is connected with the rotating mechanism.
Furthermore, the rotating mechanism also comprises a connecting cylinder which is sleeved on the supporting column and is partially or completely arranged in the soaking bucket; the water soaking tool is installed on the connecting cylinder.
Furthermore, a guide mechanism comprising a guide sleeve and a guide rod is also arranged on the bottom plate of the lifter. Preferably, the guide mechanisms are arranged in four groups and distributed around the cylinder.
Furthermore, the water soaking tool further comprises a supporting bottom plate, the water soaking tool is installed on the supporting bottom plate, and the supporting bottom plate is fixed on the connecting cylinder. Preferably, the supporting base plate is provided with a positioning pin, the water soaking tool is positioned and placed according to the position of the positioning pin, and finally the aluminum casting is directly placed on the water soaking tool through locking the aluminum casting on the supporting base plate by using a screw. The supporting bottom plate is fixed on the connecting cylinder through screws.
Further, place a plurality of bubble water frocks on the supporting baseplate, bubble water frocks surround support column evenly distributed.
Further, be provided with photoelectric component on the bubble cask for whether have the aluminium casting on the detection mount pad, photoelectric component and decollator communication connection. Preferably, the number of the photoelectric assemblies corresponds to the number of the mounting seats. Each group of aluminum castings waits for clamping of the robot paw at the same position through a rotating mechanism, when the aluminum castings are at the first position, the photoelectric assembly detects whether a workpiece exists or not, after the workpiece exists, the robot paw at the next position takes the workpiece, after the workpiece is taken away, the photoelectric assembly detects that no workpiece exists at the position, then the divider rotates to the first sensor position through the angle, and after the photoelectric assembly detects that the workpiece exists, the photoelectric assembly waits for clamping of the robot paw at the next position; the material loading of follow-up position in proper order is accomplished to realize casting automated production, make casting robot hand claw can once put into a plurality of aluminum castings and steep the cask and cool off, and satisfy the back way robot hand claw and get the aluminum casting and process.
The invention also discloses a rotary lifting bubble water system for casting, which comprises the rotary lifting bubble water mechanism for casting and a robot paw, wherein the robot paw is in communication connection with the photoelectric component on the bubble water barrel. The photoelectric assembly is used for detecting whether an aluminum casting exists on the mounting base or not, and is in communication connection with the divider. Each group of aluminum castings waits for clamping of the robot paw at the same position through a rotating mechanism, when the aluminum castings are at the first position, the photoelectric assembly detects whether a workpiece exists or not, after the workpiece exists, the robot paw at the next position takes the workpiece, after the workpiece is taken away, the photoelectric assembly detects that no workpiece exists at the position, then the divider rotates to the first sensor position through the angle, and after the photoelectric assembly detects that the workpiece exists, the photoelectric assembly waits for clamping of the robot paw at the next position; the material loading of follow-up position in proper order is accomplished to realize casting automated production, make casting robot hand claw can once put into a plurality of aluminum castings and steep the cask and cool off, and satisfy the back way robot hand claw and get the aluminum casting and process.
The invention has the following beneficial effects: the invention is suitable for casting automatic production, can simultaneously place a plurality of aluminum castings into the soaking bucket for cooling at one time, saves labor and improves efficiency. The aluminum casting is rotated to the same position through the divider to wait for the gripper of the robot to clamp the workpiece, so that the production efficiency is greatly improved, and the cost of labor, materials and the like is saved.
Drawings
FIG. 1 is an isometric view of a rotary bubble-lifting mechanism for casting in accordance with an embodiment of the present invention.
Fig. 2 is a sectional view of a casting rotating bubble rising and falling mechanism according to an embodiment of the present invention.
FIG. 3 is a top view of a casting rotating and rising bubble generating mechanism according to an embodiment of the present invention.
FIG. 4 is a structural view of a casting rotating/rising bubble-making mechanism according to an embodiment of the present invention.
In the figure: the device comprises a jacking mechanism 1, a rotating mechanism 2, a water soaking bucket 3, a support frame 4, a photoelectric assembly 5 and a water soaking tool 6, wherein the jacking mechanism is arranged on the base; 1-1 cylinder, 1-2 cylinder mounting flanges, 1-3 guide rods, 1-4 guide sleeves, 1-5 mounting flanges, 1-6 lifter bottom plates and 1-7 cylinder connecting pieces; the device comprises a 2-1 splitter, a 2-2 splitter flange, 2-3 support columns, 2-4 support base plates, 2-5 connecting cylinders and a 2-6 splitter mounting plate.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following embodiments and accompanying drawings.
The rotary lifting water soaking mechanism for casting of the embodiment, as shown in fig. 1-4, comprises a jacking mechanism 1, a rotating mechanism 2, a water soaking bucket 3, a support frame 4, a photoelectric component 5 and a water soaking tool 6; the jacking mechanism 1 comprises a cylinder 1-1, a cylinder mounting flange 1-2, a guide rod 1-3, a guide sleeve 1-4, a mounting flange 1-5, a lifter bottom plate 1-6 and a cylinder connecting piece 1-7; the rotating mechanism 2 mainly comprises a divider 2-1, a divider flange 2-2, a support column 2-3 and a divider mounting plate 2-6.
The steeping bucket 3 is installed above the support frame 4, and the jacking mechanism 1 and the rotating mechanism 2 are arranged in the support frame 4. The jacking mechanism 1 is connected with the rotating mechanism 2, drives the rotating mechanism 2 to do lifting movement, and realizes that the water soaking tool 6 in the water soaking barrel 3 is lifted through the jacking mechanism 1; the divider 2-1 is arranged on the divider mounting plate 2-6, the support column 2-3 is arranged on the divider 2-1 through a divider flange 2-2 and is driven by the divider 2-1 to rotate, the support column 2-3 penetrates through the bottom of the bubble water barrel 3, and the connecting cylinder 2-5 is sleeved on the support column 2-3 and is partially or completely arranged in the bubble water barrel 3; the water soaking tool 6 is arranged on the connecting cylinder 2-5.
The water soaking tool 6 is arranged in the water soaking barrel 3 and moves up and down and rotates along with the support columns 2-3. And positioning pins are arranged on the supporting base plates 2-4, the water soaking tool 6 is positioned and placed according to the positions of the positioning pins and is finally locked on the supporting base plates 2-4 by screws, and the aluminum casting is directly placed on the water soaking tool 6. The supporting bottom plate 2-4 is fixed on the connecting cylinder 2-5 through a screw. A plurality of water soaking tools 6 are placed on the supporting bottom plates 2-4, and the water soaking tools 6 are evenly distributed around the supporting columns 2-3.
The air cylinder 1-1 is installed on the lifter bottom plate 1-6 through an air cylinder installation flange 1-2, and the top of the air cylinder 1-1 penetrates through the lifter bottom plate 1-6; the lifter baseplates 1-6 are mounted on the support frame 4. Mounting flanges 1-5 are arranged on the divider mounting plate 2-6; the cylinder connecting pieces 1-7 are matched with the mounting flanges 1-5 to realize the connection of the jacking mechanism 1 and the rotating mechanism 2. The bottom plate 1-6 of the lifter is also provided with a guide mechanism comprising a guide sleeve 1-4 and a guide rod 1-3. The guide mechanisms are arranged in four groups and distributed around the cylinder 1-1.
The water soaking barrel 3 is provided with a photoelectric component 5 for detecting whether an aluminum casting exists on the mounting seat or not, and the photoelectric component 5 is in communication connection with the divider 2-1.
In another embodiment, the casting rotary lifting water soaking system comprises the casting rotary lifting water soaking mechanism and a robot paw, wherein the robot paw is in communication connection with the photoelectric component 5 on the water soaking barrel 3.
Lifting the water soaking tool 6 in the water soaking barrel 3 through the lifting mechanism 1, lifting the water soaking tool 6 out of the water surface through the lifting cylinder 1-1 to wait for the casting robot paw to place an aluminum casting, and retracting the cylinder 1-1 to immerse the aluminum casting into the water surface for cooling; each group of aluminum castings waits for clamping of the claw of the robot at the same position through the rotating mechanism 2, when the workpiece is detected at the first position, the photoelectric component 5 detects whether the workpiece exists or not, after the workpiece is detected, the claw of the robot at the next position takes the workpiece, after the workpiece is taken away, the photoelectric component 5 detects that the workpiece does not exist at the position, then the divider rotates by 2-1 to the first sensor position, and after the photoelectric component 5 detects the workpiece, the clamping of the claw of the robot at the next position is waited; follow-up position material loading in proper order is accomplished to realize casting automated production, make casting robot hand claw can once put into a plurality of aluminum castings and steep cask 3 and cool off, and satisfy the back way robot hand claw and get aluminum casting and process, improve greatly and guaranteed production efficiency, saved manual work, cost.
The above embodiments are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical solution according to the technical idea of the present invention falls within the protection scope of the present invention.
Claims (5)
1. The utility model provides a rotatory lift bubble water mechanism for casting which characterized in that: the device comprises a jacking mechanism, a rotating mechanism, a water soaking bucket, a water soaking tool and a support frame;
the water soaking barrel is arranged above the support frame, and a jacking mechanism and a rotating mechanism are arranged in the support frame;
the jacking mechanism is connected with the rotating mechanism and drives the rotating mechanism to do lifting motion;
the rotating mechanism comprises a divider and a supporting column; the supporting column is arranged on the divider and is driven by the divider to rotate, and the supporting column penetrates through the bottom of the soaking bucket; the water soaking tool is arranged in the water soaking bucket and performs lifting and rotating motion along with the support column;
the jacking mechanism comprises a cylinder, the cylinder is mounted on the lifter bottom plate through a cylinder mounting flange, and the top of the cylinder penetrates through the lifter bottom plate; the lifter bottom plate is arranged on the support frame;
the jacking mechanism further comprises a cylinder connecting piece arranged at the top of the cylinder, and the rotating mechanism further comprises a divider mounting plate and a divider flange arranged on the divider mounting plate; the cylinder connecting piece is matched with the divider flange to realize the connection of the jacking mechanism and the rotating mechanism;
the rotating mechanism also comprises a connecting cylinder which is sleeved on the supporting column and is partially or completely arranged in the soaking bucket; the water soaking tool is arranged on the connecting cylinder;
still include supporting baseplate, bubble water frock is installed on supporting baseplate, and supporting baseplate fixes on connecting the cylinder.
2. The rotary bubble rising and falling mechanism for casting according to claim 1, characterized in that:
the lifter bottom plate is also provided with a guide mechanism comprising a guide sleeve and a guide rod.
3. The rotary bubble rising and falling mechanism for casting according to claim 1, characterized in that:
a plurality of water soaking tools are placed on the supporting base plate and evenly distributed around the supporting columns.
4. The rotary bubble rising and falling mechanism for casting according to claim 1, characterized in that:
be provided with photoelectric component on the bubble cask, photoelectric component and decollator communication connection.
5. The utility model provides a rotatory lift bubble water system for casting which characterized in that: the rotary lifting water soaking mechanism for casting, which comprises the rotary lifting water soaking mechanism for casting as claimed in any one of claims 1-4, and further comprises a robot claw, wherein the robot claw is in communication connection with an optoelectronic assembly on the water soaking bucket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910758343.7A CN110421150B (en) | 2019-08-16 | 2019-08-16 | Rotary lifting bubble water mechanism and system for casting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910758343.7A CN110421150B (en) | 2019-08-16 | 2019-08-16 | Rotary lifting bubble water mechanism and system for casting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN110421150A CN110421150A (en) | 2019-11-08 |
| CN110421150B true CN110421150B (en) | 2021-06-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910758343.7A Active CN110421150B (en) | 2019-08-16 | 2019-08-16 | Rotary lifting bubble water mechanism and system for casting |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114178512B (en) * | 2021-12-08 | 2023-07-28 | 中国航发南方工业有限公司 | Rotary cooling device |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202517035U (en) * | 2012-02-21 | 2012-11-07 | 浙江今飞凯达轮毂股份有限公司 | Soaking tank |
| CN206305428U (en) * | 2016-11-28 | 2017-07-07 | 张家港市岩亮金属制品有限公司 | A kind of cooling device for casting |
| CN106944354A (en) * | 2017-05-19 | 2017-07-14 | 山东安乃达电子科技有限公司 | A kind of sensor automatic checkout equipment |
| CN208116714U (en) * | 2018-04-16 | 2018-11-20 | 昆山金海格电子有限公司 | A kind of rotation air cooler |
| CN208758599U (en) * | 2018-06-25 | 2019-04-19 | 佛山市南海安驰铝合金车轮有限公司 | Semi-automatic soaked system |
-
2019
- 2019-08-16 CN CN201910758343.7A patent/CN110421150B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202517035U (en) * | 2012-02-21 | 2012-11-07 | 浙江今飞凯达轮毂股份有限公司 | Soaking tank |
| CN206305428U (en) * | 2016-11-28 | 2017-07-07 | 张家港市岩亮金属制品有限公司 | A kind of cooling device for casting |
| CN106944354A (en) * | 2017-05-19 | 2017-07-14 | 山东安乃达电子科技有限公司 | A kind of sensor automatic checkout equipment |
| CN208116714U (en) * | 2018-04-16 | 2018-11-20 | 昆山金海格电子有限公司 | A kind of rotation air cooler |
| CN208758599U (en) * | 2018-06-25 | 2019-04-19 | 佛山市南海安驰铝合金车轮有限公司 | Semi-automatic soaked system |
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| Publication number | Publication date |
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| CN110421150A (en) | 2019-11-08 |
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Effective date of registration: 20210917 Address after: 212300 block a, science and Technology Pioneer Park, No.19 Qiliang Road, Danyang Economic and Technological Development Zone, Zhenjiang City, Jiangsu Province Patentee after: Jiangsu Tianhong Intelligent Equipment Co.,Ltd. Address before: Room 1701, Meishu, Wuyue mansion, Danyang Development Zone, Zhenjiang City, Jiangsu Province Patentee before: Zhang Peijun |
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