Full-automatic assembling and detecting machine for ship fire extinguisher
Technical Field
The invention relates to the field of machining, in particular to a full-automatic assembling and detecting machine for a ship fire extinguisher.
Background
The fire extinguisher is a portable civil fire-fighting product, and chemical articles are placed in the fire extinguisher for rescuing and extinguishing fire. Fire extinguishers are usually stored in public places or places where fires may occur, and different fire extinguishing cylinders are filled with different components and are specially designed for different fire alarms. Most of the existing fire extinguisher device modes need manual operation, and the part of the improved assembly machine has complex mechanism, wastes time and labor and has low production efficiency.
The utility model discloses a full-automatic equipment detection machine of boats and ships fire extinguisher as publication No. CN 105666129A, belongs to the mechanical equipment manufacturing technical field, including frame (1) and the PLC control unit of setting on frame (1), set up the horizontal material shifting mechanism on frame (1), still set up base feeding mechanism, sealed tip installation mechanism, plastic joint and spring installation mechanism, press handle lifting handle installation mechanism and pin installation and riveting mechanism on one side of horizontal material shifting mechanism; the fire extinguisher head has the advantages of small volume, simpler structure, reduced production cost, resource saving, more convenient base conveying and faster installation speed, and can improve the production efficiency.
Also, as the publication No. CN 104889727A discloses an automatic assembling machine for fire extinguisher head, belonging to the technical field of mechanical equipment manufacture, comprising a frame, a rotating disc arranged on the frame, and a PLC control unit, wherein a driving mechanism for driving the rotating disc to rotate is arranged on the frame, a vibrating disc for conveying head elements is sequentially arranged on the periphery of the frame, head placing holes are sequentially arranged on the rotating disc, the head placing holes are uniformly arranged on the rotating disc along the circumferential direction, a head pressing mechanism is arranged on the head placing holes, an automatic feeding mechanism, an ejector rod mounting mechanism, a spring and plastic joint mounting mechanism, a handle pressing mounting mechanism, an automatic riveting mechanism and an automatic unloading mechanism are sequentially arranged on the periphery of the rotating disc, the technical problem that workers need to manually assemble the fire extinguisher head elements in the prior art is solved, the automatic assembling device is used for automatically assembling the fire extinguisher head element, and can improve the production efficiency and the product quality.
The existing fire extinguisher assembling machine generally has the problems of complex structure, low production efficiency, non-uniform guarantee of product quality specifications and the like.
Disclosure of Invention
The invention overcomes the problems in the prior art, and provides a full-automatic assembly detection machine for a ship fire extinguisher and an assembly detection method thereof.
The specific technical scheme of the invention is as follows:
the full-automatic assembling and detecting machine for the ship fire extinguisher comprises a workbench, wherein a feeding unit and a discharging unit are arranged on the periphery of the workbench, and the full-automatic assembling and detecting machine comprises the workbench;
the feeding unit comprises a first part feeding device, a second part feeding device, a third part feeding device and a fourth part feeding device, the first part feeding device, the second part feeding device, the third part feeding device and the fourth part feeding device are feeding devices with the same structure and comprise a first vibration disc rack, a first vibration disc is mounted on the first vibration disc rack, and the first vibration disc is connected with a vibration flow channel;
the translation unit comprises a second support frame, a first installation fixing plate is installed on the second support frame, a first slide way is arranged on one side of the first installation fixing plate, a first movable grabbing clamp installation plate is installed on the first slide way and is controlled to move on the first slide way through a first air cylinder, a first movable grabbing clamp is installed on the first movable grabbing clamp installation plate and comprises a first air cylinder installation plate installed on the first movable grabbing clamp installation plate, a second air cylinder is installed on the first air cylinder installation plate, a first motor for controlling the first grabbing clamp to move is installed below the second air cylinder through the first motor installation plate, and a product to be tested is moved to a carrying platform to be installed through the first grabbing clamp;
a first feeding device of a second part is mounted on the other side of the mounting fixing plate, the first feeding device comprises a first rodless cylinder fixing plate mounted on the mounting fixing plate, a second rodless cylinder is mounted on the first rodless cylinder fixing plate, a third cylinder is mounted on the second rodless cylinder through a second cylinder mounting plate, and a second motor for controlling the movement of the second gripper is mounted below the third cylinder through the second motor mounting plate;
a third part feeding device and a fourth part feeding device which are identical in structure are further arranged on the workbench below the first feeding device, the second feeding device comprises a cylinder support frame II, a rodless cylinder III is mounted on the cylinder support frame II, the rodless cylinder III controls an L-shaped cylinder mounting plate I to move on the rodless cylinder III, a cylinder IV connected with a motor mounting plate III is mounted on the L-shaped cylinder mounting plate I, a motor III is mounted on the motor mounting plate III, and a third grabbing clamp is connected below the motor III;
the automatic assembly unit comprises a fixing device and an assembly device, the fixing device comprises a first cylinder supporting frame, a rodless cylinder I is arranged on the cylinder support frame I and is connected with a fixed support plate I, the first fixed supporting plate is connected with an assembling device which comprises a first guide rail arranged on the workbench, a sliding seat which is controlled to move on the first guide rail through a telescopic cylinder is erected on the first guide rail, the front end of the sliding seat is connected with an L-shaped cylinder mounting plate II, a first rotary cylinder is arranged on the sliding seat, the front end of the first rotary cylinder is connected with a first limit plate, a cylinder IV is arranged on the L-shaped cylinder mounting plate II and is connected with a cylinder V through a connecting plate II, the front end of the cylinder five is connected with a second limiting plate, and the second limiting plate is matched with the first limiting plate to form a positioning clamping seat;
a part I feeding device is further arranged on one side of the assembling device and comprises a cylinder supporting frame III arranged on the workbench, a cylinder fixing frame I is arranged at the upper end of the cylinder supporting frame III, a cylinder VI is arranged on the cylinder fixing frame I, the cylinder VI is connected with a connecting plate I through a telescopic rod, a cylinder VII is arranged on the connecting plate I, a motor mounting plate IV is arranged on the cylinder VII, and a motor IV for controlling the motor mounting plate IV to move is arranged on the lower section of the motor mounting plate IV;
the locking detection unit comprises a first fixed support frame which is arranged below the workbench and is installed through a stand column, a fifth motor is installed on the first fixed support frame, the fifth motor is connected with an eighth cylinder through a transmission shaft, a locking mechanism is installed on the eighth cylinder, a rotary pressure gauge is installed on the locking mechanism, the locking mechanism is connected with a product to be detected which is placed on the fixed frame, the product to be detected is fixed on the fixed frame through a fixing device, the fixing device comprises a fourth cylinder support frame, a second telescopic cylinder is installed on the fourth cylinder support frame, and the second telescopic cylinder is connected with the fixed plate and is used for fixing the product to be detected;
the blanking unit comprises a second vibrating disk frame, a second vibrating disk is mounted on the second vibrating disk frame, and one end of the second vibrating disk is connected with a blanking flow channel.
Furthermore, a control panel is further installed on the workbench through a first support frame, and a control key is arranged on the control panel.
An assembly detection method of a full-automatic assembly detection machine for a ship fire extinguisher comprises the following steps:
A. the feeding unit conveys the product parts to the vibration flow channel through the first vibration disc;
B. the feeding device clamps and places the parts of the product to be processed on the vibrating flow channel to the automatic assembly unit for assembly;
C. the movable grabbing clamp clamps the to-be-detected product to move to the locking detection unit for detection, the detected product is moved to the discharging runner by the movable grabbing clamp, and discharging is carried out through the vibrating plate II.
Has the advantages that: the fire extinguisher automatic control system has the advantages of high automation degree, labor force liberation, simple structure, low manufacturing cost and convenience for popularization and application in fire extinguisher manufacturers.
Drawings
FIG. 1 is a schematic structural view of a fully automatic assembly detection machine for a fire extinguisher of a ship according to the present invention;
FIG. 2 is a top view of the fully automatic assembly inspection machine for a fire extinguisher for a ship according to the present invention;
FIG. 3 is a schematic structural diagram of the automatic assembling unit and the translating unit of the present invention
FIG. 4 is a schematic view of the structure of FIG. 3 in another direction;
FIG. 5 is a schematic structural view of a second feeding device 290 according to the present invention;
FIG. 6 is a schematic structural diagram of the assembling device 220 according to the present invention;
FIG. 7 is a schematic view of a feeding device 210 for parts according to the present invention;
fig. 8 is a schematic structural diagram of the lock detection unit 300 of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will further describe the present invention with reference to the accompanying drawings.
As shown in the figure, 1, the full-automatic equipment of boats and ships fire extinguisher detects machine, including workstation 1, still install control panel 2 through support frame one on the workstation 1, be equipped with control button on the control panel 2. A feeding unit and a discharging unit are arranged on the periphery of the workbench 1, and an automatic assembling unit and a locking detection unit 300 are arranged on the workbench 1;
the feeding unit comprises a first part feeding device, a second part feeding device, a third part feeding device and a fourth part feeding device, the first part feeding device, the second part feeding device, the third part feeding device and the fourth part feeding device are feeding devices with the same structure and comprise a first vibration disc rack 102, a first vibration disc 101 is mounted on the first vibration disc rack 102, and the first vibration disc 1021 is connected with a vibration flow channel;
the workbench 1 is provided with a translation unit, and an automatic assembly unit and a locking detection unit are sequentially arranged below the translation unit;
the translation unit comprises a second support frame 270, a first installation fixing plate is installed on the second support frame 270, a first slide way is arranged on one side of the first installation fixing plate, a first movable gripper mounting plate 250 is installed on the first slide way, the first movable gripper mounting plate 250 is controlled to move on the first slide way through a first air cylinder 260, a movable gripper 240 is installed on the movable gripper mounting plate 250, the movable gripper 240 comprises a first air cylinder mounting plate 2401 installed on the movable gripper mounting plate 250, a second air cylinder 2402 is installed on the first air cylinder mounting plate 2401, a first motor 2404 for controlling the first gripper 2405 to move is installed below the second air cylinder 2402 through a first motor mounting plate 2403, and a product to be detected is moved to a carrying table 2406 through the first gripper 2405 to be installed; the objective table 2406 is further provided with an accurate positioning device 2407, the accurate positioning device 2407 transmits the displacement state of the product to be detected to the control panel, and the control panel controls accurate positioning in the part machining process to provide machining precision. At least one movable gripping clamp 240 is arranged, and a plurality of movable gripping clamps 240 move simultaneously, so that the working efficiency can be improved.
A first feeding device 280 of a second part is mounted on the other side of the mounting fixing plate, the first feeding device 280 comprises a first rodless cylinder fixing plate 2801 mounted on the mounting fixing plate, a second rodless cylinder 2802 is mounted on the first rodless cylinder fixing plate 2801, a third cylinder 2804 is mounted on the second rodless cylinder 2802 through a second cylinder mounting plate 2803, and a second motor for controlling the movement of the second gripper clamp is mounted below the third cylinder 2804 through the second motor mounting plate;
a second feeding device 290 with a third part and a fourth part which have the same structure is further arranged on the workbench below the first feeding device 280, the second feeding device 290 comprises a second cylinder support frame 2901, a third rodless cylinder 2902 is arranged on the second cylinder support frame 2901, the third rodless cylinder 2902 controls a first L-shaped cylinder mounting plate 2903 to move on the third rodless cylinder 2902, a fourth cylinder 2904 connected with a third motor mounting plate 2905 is arranged on the first L-shaped cylinder mounting plate 2903, a third motor 2906 is arranged on the third motor mounting plate 2905, and a third gripper 2907 is connected below the third motor 2906;
the automatic assembling unit comprises a fixing device 230 and an assembling device 220, the fixing device 230 comprises a cylinder support frame I2303, a rodless cylinder I2304 is installed on the cylinder support frame I2303, the rodless cylinder I2304 is connected with a fixed support plate I2301, the fixed support plate I2301 is connected with the assembling device 220, and when the assembling device 220 works, a workpiece to be machined is clamped, so that the assembling efficiency is improved, the assembling device 220 comprises a guide rail I2201 installed on a workbench 1, a sliding seat 2202 controlled to move on the guide rail I2201 through a telescopic cylinder I2203 is erected on the guide rail I2201, an L-shaped cylinder mounting plate II 2204 is connected to the front end of the sliding seat 2202, a rotating cylinder I2205 is installed on the sliding seat 2202, a limiting plate I2206 is connected to the front end of the rotating cylinder I2205, a cylinder IV 2209 is installed on the L-shaped cylinder mounting plate II 2204, the cylinder IV 2209 is connected with a cylinder V2208 through a connecting plate II, the front end of the cylinder V2208 is connected with a limit plate II 2207, and the limit plate II 2207 is matched with the limit plate I2206 to form a positioning clamping seat;
a first part feeding device 210 is further arranged on one side of the assembling device 220, the first part feeding device 210 comprises a third cylinder supporting frame 2101 arranged on the workbench 1, a first cylinder fixing frame 2103 is arranged at the upper end of the third cylinder supporting frame 2101, a sixth cylinder 2102 is arranged on the first cylinder fixing frame 2103, the sixth cylinder 2102 is connected with a first connecting plate 2105 through a first telescopic rod 2104, a seventh cylinder 2019 is arranged on the first connecting plate 2105, a fourth motor mounting plate 2107 is arranged on the seventh cylinder 2109, and a fourth motor 2108 for controlling the movement of the fourth motor mounting plate 2107 is arranged on the lower section of the fourth motor mounting plate 2107;
the locking detection unit 300 comprises a first fixed support frame 302 which is arranged below the workbench 1 and is installed through a stand column 303, a fifth motor 301 is installed on the first fixed support frame 302, the fifth motor 301 is connected with an eighth cylinder 304 through a transmission shaft, a locking mechanism is installed on the eighth cylinder 304, a rotary pressure gauge 310 is installed on the locking mechanism, the locking mechanism is connected with a product 309 to be detected which is placed on a fixed frame 308, the product 309 to be detected is fixed on the fixed frame 308 through a fixing device, the fixing device comprises a fourth cylinder support frame 306, a second telescopic cylinder 305 is installed on the fourth cylinder support frame 306, and the second telescopic cylinder 305 is connected with a fixed plate 307 and is used for fixing the product 309 to be detected;
the blanking unit comprises a second vibrating disk rack 202, a second vibrating disk 203 is mounted on the second vibrating disk rack 202, and one end of the second vibrating disk 203 is connected with a blanking flow channel 201.
An assembly detection method of a full-automatic assembly detection machine for a ship fire extinguisher comprises the following steps:
A. the feeding unit conveys the product parts to the vibration flow channel through the vibration disc I101;
B. the feeding device clamps and places the parts of the product to be processed on the vibrating flow channel to the automatic assembly unit for assembly;
C. the movable gripper 240 grips the product 309 to be detected and moves to the locking detection unit 300 for detection, the detected product is gripped by the movable gripper 240 and moves to the blanking runner 201, and blanking is performed through the second vibrating disc 203.
The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.