CN110373793A - 一种亚麻混纺针织面料的纺织工艺 - Google Patents

一种亚麻混纺针织面料的纺织工艺 Download PDF

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CN110373793A
CN110373793A CN201910690426.7A CN201910690426A CN110373793A CN 110373793 A CN110373793 A CN 110373793A CN 201910690426 A CN201910690426 A CN 201910690426A CN 110373793 A CN110373793 A CN 110373793A
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林凉凉
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Senbao (fujian) Textile Technology Development Co Ltd
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Abstract

本发明公开了一种亚麻混纺针织面料的纺织工艺，属于纺织技术领域，包括下列步骤：S1.原料准备：亚麻纤维5～15重量份、毛发纤维10～25重量份、蚕丝5～10重量份；所述毛发纤维由按照为质量百分比计的10～20%的绵羊毛和40～60%山羊绒及余量为兔毛混纺而成；S2.将所述毛发纤维和蚕丝制成复合纤维条；S3.将亚麻纤维经过浸酸‑碱煮‑水洗‑软化‑开清棉‑梳麻制得亚麻生条；S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液放置。制得的面料柔软、抗菌且不易起皱。

Description

一种亚麻混纺针织面料的纺织工艺
技术领域
本发明属于纺织技术领域，具体涉及一种亚麻混纺针织面料的纺织工艺。
背景技术
亚麻纤维是人类最早使用的天然纤维，具有天然的纺锤形结构和独特的果胶质斜边孔，独具冰爽、吸汗、透气、低静电、防腐功能，常常被用来制作织物。
然而，亚麻纤维是麻类中最细的纤维，细度离散性大、长度不一且没有苎麻长，麻粒子多同时纤维断裂伸长低，所织织物易起皱，大大影响了其产品质量和应用。在尝试中我们发现，采用混纺工艺能够使针织物变得柔软、不易起皱，能有效地弥补亚麻纤维自身的一些不足，可以很好地满足混纺产品的要求，使得亚麻的应用更加广泛。
发明内容
针对上述存在的问题，本发明提供了一种亚麻混纺针织面料的纺织工艺，这种工艺所得的针织面料柔软，具有很好的抗菌、抗皱性。
本发明采用的技术方案如下：
一种亚麻混纺针织面料的纺织工艺，包括下列工艺步骤：
S1.原料准备：按照重量份计，准备亚麻纤维5～15重量份、毛发纤维10～25重量份、蚕丝5～10重量份；所述毛发纤维由按照质量百分比计的10～20％的绵羊毛、40～60％山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维经过浸酸-碱煮-水洗-软化-开清棉-梳麻制得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液放置，即得针织面料。
优选地，所述S3中所述浸酸所用酸为质量浓度为0.1％～0.12％的H2SO4；温度为20℃，时间为15～20min。
优选地，所述S3中所述碱煮-水洗-软化条件为：在100℃下水洗一次，轧余率100％，随后以浴比1：25投入碱液中煮90～110min，轧余率100％，接着在60～80℃中热洗2次，再加入软化剂进行20～30min浸泡，捞出、冷水水洗2次，在70℃下烘干。
优选地，所述碱液中苛性钠质量浓度为10～13％、YY-6精炼剂质量浓度为2～5％和硅酸钠质量浓度为2～6％。
优选地，所述软化剂为：质量比为2:1的磺化油与硅油的混合物。
优选地，所述复合液由按照质量百分比计的1.2％月桂酸二乙醇酰胺、0.3％六偏磷酸钠、1.8％聚赖氨酸、0.6％氨基磺酸和余量水混合而成。
优选地，所述S3中所述开清棉-梳麻条件为：棉卷定量为370～410g/m；梳棉生条定量为15.5g/5m～18.5g/5m。
本发明的有益效果：本发明提供了一种亚麻混纺针织面料的纺织工艺，这种工艺简单，通过初期对亚麻纤维条进行一系列的处理，使其柔软，再将其与复合纤维条进行并条处理，来增加其韧性，后经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线，再进行经纬平纹针织，得面料，最后进行复合液喷施，改善了蚕丝和毛发纤维的特性，提升了整个面料的质量，面料柔软、抗菌且不易起皱。
具体实施方式
本发明所述的实施例可以在上述技术方案的基础上，通过具体范围的不同替换，可以得到无数个实施例，因此，以下所述的几个实施例，仅仅只是无数个实施例中的较优实施例，任何在上述技术方案所做的技术替换，均属于本发明的保护范围。
实施例1
一种亚麻混纺针织面料的纺织工艺，包括下列工艺步骤：
S1.原料准备：亚麻纤维5重量份、毛发纤维10重量份、蚕丝5重量份；所述毛发纤维由按照质量百分比计的10％的绵羊毛、40％山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维浸入温度为20℃、浓度为0.1％的H2SO4中15min后进行常温水洗，再将其在100℃下水洗一次，轧余率100％，随后以浴比1：25投入中苛性钠质量浓度为10％、YY-6精炼剂质量浓度为2％和硅酸钠质量浓度为2％的碱液中煮90min，轧余率100％，接着在60℃中热洗2次，再加入质量比为2:1的磺化油与硅油的混合物进行20min浸泡，捞出、冷水水洗2次，在70℃下烘干后进行开清棉-梳麻处理，棉卷定量为370g/m；梳棉生条定量为15.5g/5m，得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液，所述复合液由按照质量百分比计的1.2％月桂酸二乙醇酰胺、0.3％六偏磷酸钠、1.8％聚赖氨酸、0.6％氨基磺酸和余量水混合搅拌而成，放置晾干，即得针织面料。
实施例2
一种亚麻混纺针织面料的纺织工艺，包括下列工艺步骤：
S1.原料准备：亚麻纤维10重量份、毛发纤维20重量份、蚕丝8重量份；所述毛发纤维由按照质量百分比计的15％的绵羊毛和50％山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维浸入温度为20℃、浓度为0.11％的H2SO4中18min后进行常温水洗，再将其在100℃下水洗一次，轧余率100％，随后以浴比1：25投入中苛性钠质量浓度为11％、YY-6精炼剂质量浓度为4％和硅酸钠质量浓度为5％的碱液中煮100min，轧余率100％，接着在70℃中热洗2次，再加入质量比为2:1的磺化油与硅油的混合物进行25min浸泡，捞出、冷水水洗2次，在70℃下烘干后进行开清棉-梳麻处理，棉卷定量为390g/m；梳棉生条定量为16.5g/5m，得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液，所述复合液由按照质量百分比计的1.2％月桂酸二乙醇酰胺、0.3％六偏磷酸钠、1.8％聚赖氨酸、0.6％氨基磺酸和余量水混合而成。放置晾干，即得针织面料。
实施例3
一种亚麻混纺针织面料的纺织工艺，包括下列工艺步骤：
S1.原料准备：亚麻纤维15重量份、毛发纤维25重量份、蚕丝10重量份；所述毛发纤维由按照质量百分比计的20％的绵羊毛和60％山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维浸入温度为20℃、浓度为0.12％的H2SO4中20min后进行常温水洗，再将其在100℃下水洗一次，轧余率100％，随后以浴比1：25投入中苛性钠质量浓度为13％、YY-6精炼剂质量浓度为5％和硅酸钠质量浓度为6％的碱液中煮110min，轧余率100％，接着在80℃中热洗2次，再加入质量比为2:1的磺化油与硅油的混合物进行30min浸泡，捞出、冷水水洗2次，在70℃下烘干后进行开清棉-梳麻处理，棉卷定量为410g/m；梳棉生条定量为18.5g/5m，得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液，所述复合液由按照质量百分比计的1.2％月桂酸二乙醇酰胺、0.3％六偏磷酸钠、1.8％聚赖氨酸、0.6％氨基磺酸和余量水混合而成。放置晾干，即得针织面料。对比例1
一种亚麻混纺针织面料的纺织工艺，包括下列工艺步骤：
S1.原料准备：亚麻纤维1重量份、毛发纤维10重量份、蚕丝5重量份；所述毛发纤维由按照质量百分比计的10％的绵羊毛、40％山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维浸入温度为20℃、浓度为0.9g/L的H2SO4中15min后进行常温水洗，再将其在100℃下水洗一次，轧余率100％，随后以浴比1：25投入中苛性钠质量浓度为10％、YY-6精炼剂质量浓度为2％和硅酸钠质量浓度为2％的碱液中煮90min，轧余率100％，接着在60℃中热洗2次，再加入聚乙烯蜡软化剂进行20min浸泡，捞出、冷水水洗2次，在70℃下烘干后进行开清棉-梳麻处理，棉卷定量为370g/m；梳棉生条定量为15.5g/5m，得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液，所述复合液由按照质量百分比计的1.2％月桂酸二乙醇酰胺、0.3％六偏磷酸钠、1.8％聚赖氨酸、0.6％氨基磺酸和余量水混合而成。放置晾干，即得针织面料。
对上述实施例和对比例所得的面料进行相关性能测试，从对比例可知，亚麻纤维的用量直接影响最终所得面料的性能；本发明所得的面料柔软、抗菌、不易起皱，所得结果如表1所示。
表1测试结果
本发明并不局限于前述的具体实施方式。本发明扩展到任何在本说明书中披露的新特征或任何新的组合，以及披露的任一新的方法或过程的步骤或任何新的组合。

Claims (7)

1.一种亚麻混纺针织面料的纺织工艺，其特征在于，包括下列工艺步骤：
S1.原料准备：按照重量份计，准备亚麻纤维5～15重量份、毛发纤维10～25重量份、蚕丝5～10重量份；所述毛发纤维由按照质量百分比计的10～20%的绵羊毛、40～60%山羊绒及余量的兔毛混纺而成；
S2.将所述毛发纤维和蚕丝制成复合纤维条；
S3.将亚麻纤维经过浸酸-碱煮-水洗-软化-开清棉-梳麻制得亚麻生条；
S4.将复合纤维条和亚麻生条进行并条工序处理,得熟条；
S5.将所述熟条经延绞工序、粗纱工序和细纱工序制得亚麻混纺纱线；
S6.将亚麻混纺纱线经过经纱和纬纱按平纹组织编织成面料，喷复合液放置，即得针织面料。
2.如权利要求1所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述S3中所述浸酸所用酸为质量浓度为0.1%～0.12%的H2SO4；温度为20℃，时间为15～20min。
3.如权利要求1所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述S3中所述碱煮-水洗-软化条件为：在100℃下水洗一次，轧余率100%，随后以浴比1：25投入碱液中煮90～110min，轧余率100%，接着在60～80℃中热洗2次，再加入软化剂进行20～30min浸泡，捞出、冷水水洗2次，在70℃下烘干。
4.如权利要求3所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述碱液中苛性钠质量浓度为10～13%、YY-6精炼剂质量浓度为2～5%和硅酸钠质量浓度为2～6%。
5.如权利要求3所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述软化剂为质量比为2:1的磺化油与硅油的混合物。
6.如权利要求3所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述复合液由按照质量百分比计的1.2%月桂酸二乙醇酰胺、0.3%六偏磷酸钠、1.8%聚赖氨酸、0.6%氨基磺酸和余量水混合而成。
7.如权利要求1所述的一种亚麻混纺针织面料的纺织工艺，其特征在于，所述S3中所述开清棉-梳麻条件为：棉卷定量为370～410g/m；梳棉生条定量为15.5g/5m～18.5g/5m。
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