CN109794744A - Insulation sleeve automatic charging positions assemble mechanism and its control method - Google Patents
Insulation sleeve automatic charging positions assemble mechanism and its control method Download PDFInfo
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- CN109794744A CN109794744A CN201910137547.9A CN201910137547A CN109794744A CN 109794744 A CN109794744 A CN 109794744A CN 201910137547 A CN201910137547 A CN 201910137547A CN 109794744 A CN109794744 A CN 109794744A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The present invention relates to a kind of insulation sleeve automatic charging positioning assemble mechanism and its control methods, affiliated insulation sleeve automatic charging positions assembly equipment technical field, including assembling rack, assembly rack side is equipped with several insulation sleeve charging group arrangements being mutually fixedly connected with assembly rack, it assembles rack and is equipped with traversing component, traversing component and insulation sleeve charging assembling inter-module are equipped with assembly rotary components, assembly rotary components are touched with traversing component and insulation sleeve charging group arrangement phase shift formula respectively, and traversing component tail end is equipped with assembling finished product discharge component.Have the advantages that compact-sized, design is reasonable, high degree of automation and positioning accuracy are high.Its control method reduces the artificial manufacturing cost of product, realizes the convenience of production assembly management, while reducing production operation intensity.Improve the reliability of production efficiency and product quality.
Description
Technical field
The present invention relates to insulation sleeve automatic chargings to position assembly equipment technical field, and in particular on a kind of insulation sleeve is automatic
Anticipate an assemble mechanism and its control method.
Background technique
It is needed in many electronic products using to iron core member, and in existing core assembly, insulation sleeve Assembling Production mistake
The artificial production assembly manipulation mode of use in many process processes still largely is assembled to the production of iron core in journey, from
Dynamic production degree is low, and production assembly manipulation intensity is big, is both unfavorable for improving production efficiency, is unfavorable for control reduction product and manually makes
Cause this, and the quality such as damage that are easy to collide with there is manual operation bring iron core and insulation sleeve caused by iron core member are asked
Topic eventually leads to and is easy to lead to leaky because insulation sleeve installation is not in place, seriously there are security risk quality problems.
In existing insulation sleeve assembling process, the feeding of insulation sleeve is the i.e. operator by manually circulating mostly
Each insulation sleeve is adjusted to be placed on one by one in each iron core location structure after circumferential position and is assembled, after the completion again by
One is transmitted in next station, in this way, not only will increase the labor intensity of operator, can also largely effect on assembly efficiency.It lacks
Less for iron core, the location structure of insulation sleeve, in riveting insulation sleeve circumferential offset easily occurs for iron core.Due to iron core and insulation
Set belongs to more fine components, if not carrying out good positioning to iron core and insulation sleeve, very likely occurs bad
Product.
When core insulation in order when, electric current very little, once there are multipoint earthing, iron core column magnetic cycle, which is enclosed, quite short circuit
Wire turn exists, and has circulation in circle.And the size of circulation depends on the relative position of fault point and normal ground point, i.e. short-circuited turn
Middle encirclement magnetic flux is how many and how much related transformer load is.As it can be seen that core insulation well whether, with transformer quality phase weal and woe
It closes.
Summary of the invention
Present invention mainly solves existing in the prior art, unreasonable structural design, artificial manufacturing cost are high, manually grasp efficiency
Low and the damage that is easy to collide with deficiency, provides a kind of insulation sleeve automatic charging positioning assemble mechanism, and compact-sized, design is closed
It manages, the advantage that high degree of automation and positioning accuracy are high.Its control method reduces the artificial manufacturing cost of product, realizes production dress
Convenience with management, while reducing production operation intensity.Improve the reliability of production efficiency and product quality.
Above-mentioned technical problem of the invention is mainly to be addressed by following technical proposals:
A kind of insulation sleeve automatic charging positions assemble mechanism, including assembly rack, the assembly rack side be equipped with it is several with
The insulation sleeve charging group arrangement that assembly rack is mutually fixedly connected, the assembly rack are equipped with traversing component, the cross
Move component and insulation sleeve charging assembling inter-module be equipped with assembly rotary components, the assembly rotary components respectively with traversing component
It is touched with insulation sleeve charging group arrangement phase shift formula, the traversing component tail end is equipped with assembling finished product discharge component.It is described
Insulation sleeve charging group arrangement include insulation sleeve feed frame, the insulation sleeve feed frame be equipped with vibrating disk directly shake
Frame, the vibrating disk directly shake frame front end equipped with blank frame, and the blank frame front end is equipped with insulation sleeve angle testing stand, described
Insulation sleeve angle testing stand side be equipped with insulation sleeve feeding transfer frame.The assembly rotary components include swivel mount, described
Swivel mount upper end be equipped with several assembled fixtures.The traversing component includes traversing mounting rack, on the traversing mounting rack
Equipped with several traversing clamping framves with the mutually movable sliding rail interlocking of traversing mounting rack.The assembling finished product discharge component include with
The relaying rack that traversing mounting rack phase shift formula touches, the relaying rack side are equipped with discharging transversely-moving rack.
Preferably, the insulation sleeve feeding transfer frame is equipped with and assembles what the mutually movable compression of rotary components touched
Insulation sleeve feeding assembling pressure clamping frame, the insulation sleeve feeding assembling pressure clamping frame side are equipped with and insulation sleeve angle testing stand phase
The insulation sleeve feeding that shifting formula touches clamps frame.The insulation sleeve feeding assembling pressure clamping frame includes cylinder mount frame, the gas
Cylinder mounting rack is equipped with pressure folder lower air cylinder, and pressure folder decline is equipped between the pressure folder lower air cylinder and insulation sleeve feeding transfer frame
Cylinder, the pressure folder lower air cylinder lower end are equipped with four paws cylinder I, and I lower end of four paws cylinder is equipped with several and four paws gas
The insulation sleeve clamping jaw that I phase embedded of cylinder is connected and fixed is equipped with leading truck between the four paws cylinder I and cylinder mount frame, described
Leading truck lower end be equipped with several insulation sleeve locating pieces.The insulation sleeve feeding clamping frame includes pneumatic clamper mounting plate, described
Clamping decline cylinder is equipped between pneumatic clamper mounting plate and insulation sleeve feeding transfer frame, the pneumatic clamper mounting plate is equipped with clamping gas
Pawl, the clamping pneumatic clamper lower end are equipped with several grippers.The insulation sleeve angle testing stand includes detection pedestal, the inspection
It surveys pedestal and is equipped with detection adjustment rotary table, the detection adjustment rotary table side is equipped with angle detecting sensor, the detection
The rotary table other side is adjusted to adjust equipped with the stepper motor with detection pedestal phase flange form nested encryptions, the stepper motor and detection
The connection of full circle platform phase belt pulley type axle sleeve.
Preferably, the vibrating disk directly shakes, frame tail end is equipped with the vibration that the frame phase tangent-type that directly shakes with vibrating disk is connected and fixed
The side of Moving plate, the vibrating disk is equipped with and the mutually bolted vibrating disk feed bin of insulation sleeve feed frame.
Preferably, the swivel mount side is equipped with the positioning supporting frame mutually fixed with assembled fixture, the positioning
It is equipped with and the mutually movable lifting frame touched of assembled fixture between support frame and swivel mount.The assembled fixture includes jig bottom
Plate, the jig bottom plate are equipped with locking plate, and several big latch segments being distributed in a ring are equipped in the locking plate, described
Big latch segment in be equipped with several small latch segments being distributed in a ring, the locking plate side be equipped with and jig bottom plate phase screw
The horizontal pushing cylinder being connected and fixed pushes away connecting rod equipped with horizontal between the horizontal pushing cylinder and locking plate.
Preferably, the traversing mounting rack end face two sides be equipped with it is traversing clamping frame it is mutually limit-type touch it is traversing delay
Device is rushed, the traversing mounting rack back side is equipped with the transverse cylinder connecting with traversing clamping frame phase Mobile flange.The cross
Moving clamping frame includes traversing mounting base, and the traversing mounting base end face two sides are equipped with four paws cylinder mounting plate, and described four
Pawl cylinder mounting plate lower end is equipped with four paws cylinder II, and II lower end of four paws cylinder is equipped with to be limited with II phase inlaid type of four paws cylinder
The finger mounted block that position is connected and fixed, the finger mounted block lower end are equipped with and the mutually movable clamping hand touched of assembled fixture
Refer to, the buffer mounting block of a pair of symmetrical distribution, the buffer mounting block are equipped between the four paws cylinder mounting plate
It is equipped with the buffer to socket-connect with buffer mounting block.
Preferably, the discharging transversely-moving rack, which is equipped with finished product, clamps frame, the discharging transversely-moving rack front end is equipped with row
Expect power rack.The described finished product clamping frame includes pneumatic clamper connecting plate, be equipped between the pneumatic clamper connecting plate and discharging transversely-moving rack with
The finished product clamp of the discharging mutually movable inlay card of transversely-moving rack removes sending down abnormally ascending cylinder, and the pneumatic clamper connecting plate lower end is equipped with elastic pneumatic clamper, institute
The elastic pneumatic clamper upper end stated be equipped with the mutually bolted height detection sensor of pneumatic clamper connecting plate, set in the elastic pneumatic clamper
There is several and elastic pneumatic clamper in integrated polyurethane pad.
The control method of the insulation sleeve automatic charging positioning assemble mechanism includes following operating procedure:
Step 1: insulation sleeve is imported in the vibrating disk feed bin on insulation sleeve feed frame, vibrating disk feed bin is passed by belt-type
It send insulation sleeve to vibrating disk, insulation sleeve is vibrated to by vibrating disk using vibrating disk and is directly shaken in frame, subsequently enters blank frame, at this time absolutely
Edge puts on feed collet and frame is taken to clamp the insulation sleeve that blank frame is cut to angle correction is carried out on insulation sleeve angle testing stand, then by
Insulation sleeve feeding assembling pressure clamping frame clamps the insulation sleeve corrected on insulation sleeve angle testing stand, while insulation sleeve feeding clamps
The insulation sleeve that frame clamping blank frame is cut.
Step 2: insulation sleeve feeding assembling pressure clamping frame clamps insulation sleeve to the assembled fixture in assembly rotary components
When, assembled fixture assembly at this time is cored, then carry out positioning blowing by several insulation sleeve locating pieces under leading truck while leads to
Over-voltage is pressed from both sides lower air cylinder and is pushed several times, and must press under lifting frame and the mate-assist of positioning supporting frame by insulation sleeve is accurate
Enter in single side iron core.After the assembly for completing insulation sleeve and single side iron core, first group of assembly rotary components will be equipped with using swivel mount
The iron core of unassembled insulation sleeve carries out the rotation of 180 degree with two assembled fixtures of the iron core for having assembled insulation sleeve.
Step 3: the single side iron core for having assembled insulation sleeve is transported to by traversing component after completing single-sided insulation set assembly
At second group of assembly rotary components, and the assembled fixture on first group of assembly rotary components synchronizes and delivers unassembled insulation at this time
The iron core of set.Second group of assembly rotary components completes the exhausted of iron core another side by insulation sleeve charging group arrangement using swivel mount
Edge covers assembling process.
Step 4: the iron core for completing the assembly of two sides insulation sleeve will dress by traversing component after rotating 180 degree by swivel mount again
Iron core with completion is delivered at assembling finished product discharge component, is finally transmitted finished product iron core by assembling finished product discharge component defeated
Out.
Preferably, insulation sleeve feeding transfer frame, which is synchronized, assembles pressure clamping frame and insulation sleeve feeding clamping frame to insulation sleeve feeding
Carry out Bit andits control；Insulation sleeve feeding clamping frame is moved to above blank frame, on clamping decline cylinder driving pneumatic clamper mounting plate
Pneumatic clamper decline is clamped, is expanded by gripper and clamps insulation sleeve, clamping decline air cylinder lifting after clamping.Insulation sleeve feeding assembles at this time
It presses clamping frame to drive cylinder mount frame decline by pressure folder decline cylinder, the tight insulation sleeve of insulation sleeve clamp claw clip is controlled by four paws cylinder I
The insulation sleeve of angle is adjusted on angle testing stand, then pressure folder decline air cylinder lifting.After completing clamping, the assembling of insulation sleeve feeding
Clamping frame and insulation sleeve feeding is pressed to clamp frame synchronous shift, insulation sleeve is placed into assembly rotation group by insulation sleeve feeding assembling pressure clamping frame
On assembled fixture in part, while insulation sleeve is placed on insulation sleeve angle testing stand by insulation sleeve feeding clamping frame.Insulation sleeve
Angle testing stand carries out the detection of the angle of assembling position to the insulation sleeve on detection adjustment rotary table using angle detecting sensor,
The precise angle positioning of insulation sleeve is carried out by the detection adjustment rotary table rotation of belt wheel drive by the stepper motor in detection pedestal.
Preferably, traversing component is controlled using four paws cylinder II in traversing component and the assembly rotary components course of work
Clamping finger on finger mounted block processed carries out stretching, extension and clamps iron core and shrink the process for placing iron core.Rotary components are assembled simultaneously
By horizontal pushing cylinder drive it is horizontal push away connecting rod make big latch segment in locking plate and small latch segment realize locking with iron core and
The process of release.
Preferably, when the iron core for assembling insulation sleeve is placed into relaying rack by clamping frame traversing on traversing component
On, frame is clamped by the finished product on discharging transversely-moving rack at this time, is removed during elastic pneumatic clamper declines and clamped by sending down abnormally ascending cylinder by finished product clamp
After the iron core on rack, while by the distance of the elastic pneumatic clamper of height detection sensor detection, the position for improving iron core clamping is quasi-
True property.Finished product clamp removes the elastic pneumatic clamper that sending down abnormally ascending cylinder promotes ribbon core after the completion of clamping, clamps frame by driving finished product and is moved to
Above discharge power rack, sending down abnormally ascending cylinder is then removed by finished product clamp and is dropped to after iron core touches discharge power rack, elastic pneumatic clamper receipts
Shrinkage porosite opens iron core and completes blanking operation, wherein several polyurethane pads in elastic pneumatic clamper play the role of not wearing insulation sleeve.
The present invention can reach following effect:
The present invention provides a kind of insulation sleeve automatic charging positioning assemble mechanism and its control methods, compared with prior art,
The insulation sleeve automatic charging positions assemble mechanism, with compact-sized, design is reasonable, high degree of automation and positioning accuracy are high
Advantage.Its control method reduces the artificial manufacturing cost of product, realizes the convenience of production assembly management, while reducing production
Manipulation strength.Improve the reliability of production efficiency and product quality.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention.
Fig. 2 is the structural schematic diagram of insulation sleeve charging group arrangement of the invention.
Fig. 3 is the structural schematic diagram of insulation sleeve feeding assembling pressure clamping frame of the invention.
Fig. 4 is the structural schematic diagram of insulation sleeve feeding clamping frame of the invention.
Fig. 5 is the structural schematic diagram of insulation sleeve angle testing stand of the invention.
Fig. 6 is the structural schematic diagram of traversing component of the invention.
Fig. 7 is the structural schematic diagram of traversing clamping frame of the invention.
Fig. 8 is the structural schematic diagram of assembly rotary components of the invention.
Fig. 9 is the structural schematic diagram of assembled fixture of the invention.
Figure 10 is the structural schematic diagram of assembling finished product discharge component of the invention.
Figure 11 is the structural schematic diagram of finished product clamping frame of the invention.
In figure: assembly rack 1, traversing component 2 assemble rotary components 3, insulation sleeve charging group arrangement 4, and assembling finished product goes out
Expect component 5, insulation sleeve feeding assembling pressure clamping frame 6, insulation sleeve feeding transfer frame 7, insulation sleeve feeding clamping frame 8, insulation sleeve angle
Testing stand 9, blank frame 10, vibrating disk directly shake frame 11, vibrating disk 12, vibrating disk feed bin 13, insulation sleeve feed frame 14, under pressure folder
Sending down abnormally ascending cylinder 15, pressure folder lower air cylinder 16, cylinder mount frame 17, leading truck 18, four paws cylinder I 19, insulation sleeve clamping jaw 20, insulation sleeve
Locating piece 21, clamping decline cylinder 22, pneumatic clamper mounting plate 23, clamping pneumatic clamper 24, gripper 25, detection pedestal 26, stepper motor 27,
Detection adjustment rotary table 28, angle detecting sensor 29, traversing buffer 30, traversing mounting rack 31, traversing clamping frame 32, traversing gas
Cylinder 33, traversing mounting base 34, buffer mounting block 35, buffer 36, four paws cylinder mounting plate 37, four paws cylinder II 38, finger
Mounting blocks 39, clamping finger 40, assembled fixture 41, swivel mount 42, lifting frame 43, positioning supporting frame 44, jig bottom plate 45 are horizontal to push away
Cylinder 46, horizontal to push away connecting rod 47, big latch segment 48, small latch segment 49, locking plate 50, discharge transversely-moving rack 51, and finished product clamps frame 52,
Rack 53, discharge power rack 54 are relayed, finished product clamp removes sending down abnormally ascending cylinder 55, pneumatic clamper connecting plate 56, height detection sensor 57, elasticity
Pneumatic clamper 58, polyurethane pad 59.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solution to invention is described in further detail.
Embodiment: as shown in Figure 1, a kind of insulation sleeve automatic charging positions assemble mechanism, including assembly rack 1, assembly machine
1 side of frame is equipped with 2 groups of insulation sleeve charging group arrangements 4 being fixedly connected with assembly 1 phase of rack, and assembly rack 1 is equipped with traversing
Component 2, between traversing component 2 and insulation sleeve charging group arrangement 4 be equipped with assembly rotary components 3, assembly rotary components 3 respectively with cross
It moves component 2 to touch with 4 phase shift formula of insulation sleeve charging group arrangement, traversing 2 tail end of component is equipped with assembling finished product discharge component 5.
As shown in Figure 2-5, insulation sleeve charging group arrangement 4 includes insulation sleeve feed frame 14, insulation sleeve feed frame 14
It is equipped with vibrating disk directly to shake frame 11, vibrating disk 11 tail end of frame that directly shakes is equipped with and directly shakes what 11 phase tangent-type of frame was connected and fixed with vibrating disk
The side of vibrating disk 12, vibrating disk 12 is equipped with and the mutually bolted vibrating disk feed bin 13 of insulation sleeve feed frame 14.Vibrating disk
Straight vibration 11 front end of frame is equipped with blank frame 10, and 10 front end of blank frame is equipped with insulation sleeve angle testing stand 9, insulation sleeve angle testing stand 9
Including detection pedestal 26, detection pedestal 26 is equipped with detection adjustment rotary table 28, and detection adjustment 28 side of rotary table is detected equipped with angle
Sensor 29, detection adjustment 28 other side of rotary table are equipped with the stepper motor 27 with 26 phase flange form nested encryptions of detection pedestal, step
It is connect into motor 27 with detection adjustment 28 phase belt pulley type axle sleeve of rotary table.9 side of insulation sleeve angle testing stand is equipped on insulation sleeve
Expect transfer frame 7.Insulation sleeve feeding transfer frame 7 is equipped with the insulation sleeve feeding touched with the mutually movable compression of assembly rotary components 3
Assembling pressure clamping frame 6, insulation sleeve feeding assembling pressure clamping frame 6 includes cylinder mount frame 17, and cylinder mount frame 17 is equipped with pressure folder and pushes
Cylinder 16 is equipped between pressure folder lower air cylinder 16 and insulation sleeve feeding transfer frame 7 and presses folder decline cylinder 15, under pressure folder lower air cylinder 16
End is equipped with four paws cylinder I 19, and I 19 lower end of four paws cylinder is equipped with 4 insulation sleeves being connected and fixed with I 19 phase embedded of four paws cylinder
Clamping jaw 20, is equipped with leading truck 18 between four paws cylinder I 19 and cylinder mount frame 17,18 lower end of leading truck is equipped with 4 pieces of insulation sleeve positioning
Block 21.Insulation sleeve feeding assembling pressure 6 side of clamping frame is equipped with the insulation sleeve feeding touched with 9 phase shift formula of insulation sleeve angle testing stand
Clamp frame 8.It includes pneumatic clamper mounting plate 23 that insulation sleeve feeding, which clamps frame 8, is set between pneumatic clamper mounting plate 23 and insulation sleeve feeding transfer frame 7
There is clamping decline cylinder 22, pneumatic clamper mounting plate 23 is equipped with clamping pneumatic clamper 24, and clamping 24 lower end of pneumatic clamper is equipped with several grippers 25.
As shown in Figure 6 and Figure 7, traversing component 2 includes traversing mounting rack 31, and traversing 31 end face two sides of mounting rack are equipped with and cross
The clamping mutually limit-type traversing buffer 30 touched of frame 32 is moved, traversing 31 back side of mounting rack is equipped with and traversing 32 phase activity of clamping frame
The transverse cylinder 33 of formula flanged joint.Traversing mounting rack 31 is equipped with 2 and the interlocking of traversing mounting rack 31 mutually movable sliding rail
Traversing clamping frame 32, traversing clamping frame 32 include traversing mounting base 34, and traversing 34 end face two sides of mounting base are equipped with four paws cylinder
Mounting plate 37,37 lower end of four paws cylinder mounting plate are equipped with four paws cylinder II 38, and II 38 lower end of four paws cylinder is equipped with and four paws cylinder
II 38 phase inlaid types limit the finger mounted block 39 being connected and fixed, and 39 lower end of finger mounted block is equipped with and 41 phase activity of assembled fixture
The clamping finger 40 that formula touches is equipped with the buffer mounting block 35 of a pair of symmetrical distribution, buffering between four paws cylinder mounting plate 37
Device mounting blocks 35 are equipped with the buffer 36 to socket-connect with buffer mounting block 35.
As shown in Figure 8 and Figure 9, the assembly rotary components 3 include swivel mount 42, and 42 side of swivel mount is equipped with and assembling
The fixed positioning supporting frame 44 of 41 phase of jig, is equipped with and the mutually movable touching of assembled fixture 41 between positioning supporting frame 44 and swivel mount 42
The lifting frame 43 connect.42 upper end of swivel mount is equipped with several assembled fixtures 41, and assembled fixture 41 includes jig bottom plate 45, jig bottom plate
45 are equipped with locking plate 50, and 12 pieces of big latch segments 48 being distributed in a ring are equipped in locking plate 50, are equipped with 12 in big latch segment 48
The small latch segment 49 that block is distributed in a ring, 50 side of locking plate are equipped with the horizontal pushing cylinder being connected and fixed with 45 phase screw of jig bottom plate
46, connecting rod 47 is pushed away equipped with horizontal between horizontal pushing cylinder 46 and locking plate 50.
As shown in Figure 10 and Figure 11, the assembling finished product discharge component 5 includes touching with traversing 31 phase shift formula of mounting rack
The relaying rack 53 connect, relaying 53 side of rack are equipped with discharging transversely-moving rack 51.The transversely-moving rack 51 that discharges is equipped with finished product and clamps frame 52,
It includes pneumatic clamper connecting plate 56 that finished product, which clamps frame 52, is equipped between pneumatic clamper connecting plate 56 and discharging transversely-moving rack 51 and discharging 51 phase of transversely-moving rack
The finished product clamp of movable inlay card removes sending down abnormally ascending cylinder 55, and 56 lower end of pneumatic clamper connecting plate is equipped with elastic pneumatic clamper 58, elastic 58 upper end of pneumatic clamper
Equipped with the mutually bolted height detection sensor 57 of pneumatic clamper connecting plate 56, elastic pneumatic clamper 58 is equipped with a pair of with elastic pneumatic clamper
It (58) is in integrated polyurethane pad 59.51 front end of transversely-moving rack discharge equipped with discharge power rack 54.
The control method that insulation sleeve automatic charging positions assemble mechanism includes following operating procedure:
Step 1: insulation sleeve is imported in the vibrating disk feed bin 13 on insulation sleeve feed frame 14, vibrating disk feed bin 13 passes through skin
Belt transmits insulation sleeve to vibrating disk 12, and insulation sleeve is vibrated to vibrating disk using vibrating disk 12 and is directly shaken in frame 11, is subsequently entered
Blank frame 10, the frame 8 of insulation sleeve feeding clamping at this time clamp the insulation sleeve that blank frame 10 is cut to insulation sleeve angle testing stand 9
Angle correction is carried out, pressure clamping frame 6 is then assembled by insulation sleeve feeding and clamps the insulation corrected on insulation sleeve angle testing stand 9
Set, while insulation sleeve feeding clamping frame 8 clamps the insulation sleeve that blank frame 10 is cut.Insulation sleeve feeding transfer frame 7 is synchronized to insulation
It covers feeding assembling pressure clamping frame 6 and insulation sleeve feeding clamping frame 8 carries out Bit andits control；Insulation sleeve feeding clamping frame 8 is moved to blank
10 top of frame, clamping decline cylinder 22 drive the clamping pneumatic clamper 24 on pneumatic clamper mounting plate 23 to decline, are expanded and clamped by gripper 25
Insulation sleeve, clamping decline cylinder 22 is promoted after clamping.The pressure clamping frame 6 of insulation sleeve feeding assembling at this time is driven by pressure folder decline cylinder 15
Dynamic cylinder mount frame 17 declines, and is controlled by four paws cylinder I 19 and is adjusted on the clamping insulation sleeve angle testing stand 9 of insulation sleeve clamping jaw 20
The insulation sleeve of angle, then pressure folder decline cylinder 15 is promoted.After completing clamping, insulation sleeve feeding assembling pressure clamping frame 6 and insulation sleeve
Feeding clamps 8 synchronous shift of frame, and insulation sleeve is placed into the assembling in assembly rotary components 3 by insulation sleeve feeding assembling pressure clamping frame 6
On jig 41, while insulation sleeve is placed on insulation sleeve angle testing stand 9 by insulation sleeve feeding clamping frame 8；The inspection of insulation sleeve angle
The detection for the angle of assembling position that frame 9 is carried out using angle detecting sensor 29 to the insulation sleeve on detection adjustment rotary table 28 is surveyed,
The accurate angle of insulation sleeve is carried out by the detection adjustment rotation of rotary table 28 of belt wheel drive by the stepper motor 27 in detection pedestal 26
Degree positioning.
Step 2: insulation sleeve feeding assembling pressure clamping frame 6 clamps insulation sleeve to the assembled fixture 41 in assembly rotary components 3
When top, assembled fixture 41 is assembled cored at this time, then is carried out positioning by several insulation sleeve locating pieces 21 under leading truck 18 and put
It is pushed 2 times while material by pressure folder lower air cylinder 16, and will under lifting frame 43 and the mate-assist of positioning supporting frame 44
Insulation sleeve is accurate must to be pressed into single side iron core；After the assembly for completing insulation sleeve and single side iron core, first group of assembly rotary components 3 is adopted
Two assembled fixtures 41 of iron core and the iron core for having assembled insulation sleeve equipped with unassembled insulation sleeve are subjected to 180 degree with swivel mount 42
Rotation.
Step 3: the single side iron core for having assembled insulation sleeve is transported to by traversing component 2 after completing single-sided insulation set assembly
At second group of assembly rotary components 3, and at this time the assembled fixture 41 on first group of assembly rotary components 3 synchronize deliver it is unassembled
The iron core of insulation sleeve；Second group of assembly rotary components 3 is another by the completion iron core of insulation sleeve charging group arrangement 4 using swivel mount 42
Insulation sleeve assembling process on one side.When traversing component 2 is with assembly 3 course of work of rotary components, traversing component 2 uses four paws gas
The clamping finger 40 that cylinder II 38 controls on finger mounted block 39 carries out stretching, extension and clamps iron core and shrink the process for placing iron core；Simultaneously
Assembly rotary components 3 drive the horizontal connecting rod 47 that pushes away to make big latch segment 48 and small locking in locking plate 50 by horizontal pushing cylinder 46
Block 49 realizes the process with locking and the release of iron core.
Step 4: the iron core for completing the assembly of two sides insulation sleeve will by traversing component 2 after passing through the rotation 180 degree of swivel mount 42 again
The iron core that assembly is completed is delivered at assembling finished product discharge component 5, is finally transmitted finished product iron core by assembling finished product discharge component 5
Output.When iron core being placed on relaying rack 53 by clamping frame 32 traversing on traversing component 2 for assembling insulation sleeve, at this time
Frame 52 is clamped by the finished product on discharging transversely-moving rack 51, is removed during elastic pneumatic clamper 58 declines and clamped by sending down abnormally ascending cylinder 55 by finished product clamp
Iron core on rack 53, while passing through the distance that height detection sensor 57 detects elastic pneumatic clamper 58, improve iron core clamping
Positional accuracy.Finished product clamp removes the elastic pneumatic clamper 58 that sending down abnormally ascending cylinder 55 promotes ribbon core after the completion of clamping, by driving finished product clamp
It takes frame 52 to be moved to 54 top of discharge power rack, sending down abnormally ascending cylinder 55 is then removed by finished product clamp and drops to iron core touching discharge power
After frame 54, elastic pneumatic clamper 58, which is shunk, unclamps iron core completion blanking operation, wherein several polyurethane pads 59 in elastic pneumatic clamper 58
Play the role of not wearing insulation sleeve.
In conclusion the insulation sleeve automatic charging positions assemble mechanism, with compact-sized, design is reasonable, automation journey
Degree height and the high advantage of positioning accuracy.Its control method reduces the artificial manufacturing cost of product, realizes production assembly management just
Victory, while reducing production operation intensity.Improve the reliability of production efficiency and product quality.
Above is only a specific embodiment of the present invention, but structure feature of the invention is not limited thereto, Ren Heben
Within the field of the present invention, made changes or modifications all cover within the scope of the patent of the present invention the technical staff in field.
Claims (10)
1. a kind of insulation sleeve automatic charging positions assemble mechanism, it is characterised in that: including assembling rack (1), the assembly machine
Frame (1) side is equipped with several insulation sleeve charging group arrangements (4) being mutually fixedly connected with assembly rack (1), the assembly machine
Frame (1) is equipped with traversing component (2), and assembly rotation is equipped between the traversing component (2) and insulation sleeve charging group arrangement (4)
Component (3), the assembly rotary components (3) respectively with traversing component (2) and insulation sleeve charging group arrangement (4) phase shift formula
It touches, traversing component (2) tail end is equipped with assembling finished product discharge component (5)；
The insulation sleeve charging group arrangement (4) includes insulation sleeve feed frame (14), the insulation sleeve feed frame
(14) it is equipped with vibrating disk directly to shake frame (11), the vibrating disk directly shakes frame (11) front end equipped with blank frame (10), and described cuts
Expect that frame (10) front end is equipped with insulation sleeve angle testing stand (9), insulation sleeve angle testing stand (9) side is equipped on insulation sleeve
Expect transfer frame (7)；
The assembly rotary components (3) include swivel mount (42), and the swivel mount (42) upper end is equipped with several assembled fixtures
(41)；
The traversing component (2) includes traversing mounting rack (31), the traversing mounting rack (31) be equipped with it is several with it is traversing
The traversing clamping frame (32) of the mutually movable sliding rail interlocking of mounting rack (31)；
The assembling finished product discharge component (5) includes the relaying rack (53) touched with traversing mounting rack (31) phase shift formula,
Relaying rack (53) side is equipped with discharging transversely-moving rack (51).
2. insulation sleeve automatic charging according to claim 1 positions assemble mechanism, it is characterised in that: on the insulation sleeve
Material transfer frame (7), which is equipped with, assembles pressure clamping frame (6) with the mutually movable insulation sleeve feeding touched that compresses of assembly rotary components (3),
Insulation sleeve feeding assembling pressure clamping frame (6) side is equipped with the insulation touched with insulation sleeve angle testing stand (9) phase shift formula
It puts on feed collet and takes frame (8)；
Insulation sleeve feeding assembling pressure clamping frame (6) includes cylinder mount frame (17), and the cylinder mount frame is set on (17)
There is pressure folder lower air cylinder (16), pressure folder decline is equipped between pressure folder lower air cylinder (16) and insulation sleeve feeding transfer frame (7)
Cylinder (15), pressure folder lower air cylinder (16) lower end are equipped with four paws cylinder I (19), described four paws cylinder I (19) lower end
Equipped with several insulation sleeve clamping jaws (20) being connected and fixed with four paws cylinder I (19) phase embedded, the four paws cylinder I (19) with
Leading truck (18) are equipped between cylinder mount frame (17), the leading truck (18) lower end is equipped with several insulation sleeve locating pieces (21)；
Insulation sleeve feeding clamping frame (8) includes pneumatic clamper mounting plate (23), the pneumatic clamper mounting plate (23) and insulation sleeve
Clamping decline cylinder (22) is equipped between feeding transfer frame (7), the pneumatic clamper mounting plate (23) is equipped with clamping pneumatic clamper (24), institute
Clamping pneumatic clamper (24) lower end stated is equipped with several grippers (25)；
The insulation sleeve angle testing stand (9) includes detection pedestal (26), and the detection pedestal (26) is equipped with detection and adjusts
Full circle platform (28), detection adjustment rotary table (28) side are equipped with angle detecting sensor (29), and the detection adjusts circle
Platform (28) other side is equipped with the stepper motor (27) with detection pedestal (26) phase flange form nested encryptions, the stepper motor
(27) it is connect with detection adjustment rotary table (28) phase belt pulley type axle sleeve.
3. insulation sleeve automatic charging according to claim 1 positions assemble mechanism, it is characterised in that: the vibrating disk is straight
Vibration frame (11) tail end is equipped with the vibrating disk (12) that frame (11) the phase tangent-type that directly shakes with vibrating disk is connected and fixed, the vibrating disk
(12) side is equipped with and the mutually bolted vibrating disk feed bin (13) of insulation sleeve feed frame (14).
4. insulation sleeve automatic charging according to claim 1 positions assemble mechanism, it is characterised in that: the swivel mount
(42) side is equipped with the positioning supporting frame (44) mutually fixed with assembled fixture (41), the positioning supporting frame (44) and swivel mount
(42) it is equipped with and the mutually movable lifting frame (43) touched of assembled fixture (41) between；
The assembled fixture (41) includes jig bottom plate (45), and the jig bottom plate (45) is equipped with locking plate (50), institute
It is equipped with several big latch segments (48) being distributed in a ring in the locking plate (50) stated, is equipped in the big latch segment (48) several
The small latch segment (49) being distributed in a ring, the locking plate (50) side are equipped with and are connected and fixed with jig bottom plate (45) phase screw
Horizontal pushing cylinder (46), be equipped between the horizontal pushing cylinder (46) and locking plate (50) and horizontal push away connecting rod (47).
5. insulation sleeve automatic charging according to claim 4 positions assemble mechanism, it is characterised in that: the traversing installation
Frame (31) end face two sides are equipped with and the mutually limit-type traversing buffer (30) touched of traversing clamping frame (32), the traversing installation
Frame (31) back side is equipped with the transverse cylinder (33) connecting with traversing clamping frame (32) phase Mobile flange；
The traversing clamping frame (32) includes traversing mounting base (34), and described traversing mounting base (34) the end face two sides are equipped with
Four paws cylinder mounting plate (37), four paws cylinder mounting plate (37) lower end are equipped with four paws cylinder II (38), the four paws
Cylinder II (38) lower end, which is equipped with, limits the finger mounted block (39) being connected and fixed with four paws cylinder II (38) phase inlaid type, described
Finger mounted block (39) lower end is equipped with and the mutually movable clamping finger (40) touched of assembled fixture (41), the four paws cylinder
The buffer mounting block (35) of a pair of symmetrical distribution is equipped between mounting plate (37), the buffer mounting block (35) is equipped with
The buffer (36) to socket-connect with buffer mounting block (35).
6. insulation sleeve automatic charging according to claim 1 positions assemble mechanism, it is characterised in that: the discharging is traversing
Frame (51) is equipped with finished product clamping frame (52), and discharging transversely-moving rack (51) front end is equipped with discharge power rack (54)；
Finished product clamping frame (52) includes pneumatic clamper connecting plate (56), the pneumatic clamper connecting plate (56) and discharging transversely-moving rack
(51) it is equipped between and is removed sending down abnormally ascending cylinder (55) with the finished product clamp of discharging transversely-moving rack (51) mutually movable inlay card, the pneumatic clamper connecting plate
(56) lower end is equipped with elastic pneumatic clamper (58), and elastic pneumatic clamper (58) upper end is equipped with and is mutually bolted with pneumatic clamper connecting plate (56)
Height detection sensor (57), it is in integrated poly- ammonia with elastic pneumatic clamper (58) that the elastic pneumatic clamper (58), which is equipped with several,
Ester gasket (59).
7. insulation sleeve automatic charging according to claim 1 positions assemble mechanism, it is characterised in that: the insulation sleeve is certainly
The control method of dynamic feeding positioning assemble mechanism includes following operating procedure:
Step 1: insulation sleeve is imported in the vibrating disk feed bin (13) on insulation sleeve feed frame (14), vibrating disk feed bin (13)
Insulation sleeve is transmitted to vibrating disk (12) by belt-type, and insulation sleeve is vibrated to by vibrating disk using vibrating disk (12) and directly shakes frame (11)
In, blank frame (10) are subsequently entered, insulation sleeve feeding clamping frame (8) clamps the insulation sleeve that blank frame (10) is cut to exhausted at this time
Angle correction is carried out on edge set angle testing stand (9), pressure clamping frame (6) clamping is then assembled in insulation sleeve angle by insulation sleeve feeding
The insulation sleeve corrected on testing stand (9), while the insulation sleeve that insulation sleeve feeding clamping frame (8) clamping blank frame (10) is cut；
Step 2: insulation sleeve feeding assembling pressure clamping frame (6) clamps insulation sleeve to the assembled fixture in assembly rotary components (3)
(41) when top, assembled fixture (41) assembly at this time is cored, then by several insulation sleeve locating pieces (21) under leading truck (18)
Push several times while positioning blowing by pressure folder lower air cylinder (16), and in lifting frame (43) and positioning supporting frame
(44) it must be pressed into single side iron core under mate-assist by insulation sleeve is accurate；After the assembly for completing insulation sleeve and single side iron core, the
One group of assembly rotary components (3) will be equipped with the iron core of unassembled insulation sleeve using swivel mount (42) and assemble the iron core of insulation sleeve
Two assembled fixtures (41) carry out 180 degree rotation；
Step 3: the single side iron core for having assembled insulation sleeve is transported to the by traversing component (2) after completing single-sided insulation set assembly
At two groups of assembly rotary components (3), and the assembled fixture (41) on first group of assembly rotary components (3) is synchronized and is delivered not at this time
Assemble the iron core of insulation sleeve；Second group of assembly rotary components (3) passes through insulation sleeve charging group arrangement (4) using swivel mount (42)
Complete the insulation sleeve assembling process of iron core another side；
Step 4: the iron core for completing the assembly of two sides insulation sleeve will by traversing component (2) after passing through swivel mount (42) rotation 180 degree again
The iron core that assembly is completed is delivered at assembling finished product discharge component (5), finally by assembling finished product discharge component (5) by finished product iron core
Transmission output.
8. the control method of insulation sleeve automatic charging positioning assemble mechanism according to claim 7, it is characterised in that: insulation
Set feeding transfer frame (7), which synchronizes to assemble insulation sleeve feeding, presses clamping frame (6) and insulation sleeve feeding clamping frame (8) to carry out displacement control
System；Insulation sleeve feeding clamping frame (8) is moved to above blank frame (10), clamping decline cylinder (22) driving pneumatic clamper mounting plate (23)
On clamping pneumatic clamper (24) decline, by gripper (25) expand clamp insulation sleeve, after clamping clamping decline cylinder (22) promoted；This
When insulation sleeve feeding assembling pressure clamping frame (6) by pressure folder decline cylinder (15) driving cylinder mount frame (17) decline, by four paws gas
Cylinder I (19) control insulation sleeve clamping jaw (20) clamps the insulation sleeve that angle is adjusted on insulation sleeve angle testing stand (9), then pressure folder
Decline cylinder (15) to be promoted；After completing clamping, insulation sleeve feeding assembling pressure clamping frame (6) is synchronous with insulation sleeve feeding clamping frame (8)
Insulation sleeve is placed on the assembled fixture (41) in assembly rotary components (3) by displacement, insulation sleeve feeding assembling pressure clamping frame (6),
Insulation sleeve is placed on insulation sleeve angle testing stand (9) by insulation sleeve feeding clamping frame (8) simultaneously；Insulation sleeve angle testing stand
(9) inspection of the angle of assembling position to the insulation sleeve in detection adjustment rotary table (28) is carried out using angle detecting sensor (29)
It surveys, insulation sleeve is carried out by belt wheel drive detection adjustment rotary table (28) rotation by the stepper motor (27) on detection pedestal (26)
Precise angle positioning.
9. the control method of insulation sleeve automatic charging positioning assemble mechanism according to claim 7, it is characterised in that: in cross
When moving component (2) and assembly rotary components (3) course of work, traversing component (2) is using four paws cylinder II (38) control finger peace
Clamping finger (40) on dress block (39) carries out stretching, extension and clamps iron core and shrink the process for placing iron core；Rotary components are assembled simultaneously
(3) the horizontal connecting rod (47) that pushes away is driven to make big latch segment (48) and small latch segment in locking plate (50) by horizontal pushing cylinder (46)
(49) process with locking and the release of iron core is realized.
10. the control method of insulation sleeve automatic charging positioning assemble mechanism according to claim 7, it is characterised in that: when
Iron core being placed on relaying rack (53) by clamping frame (32) traversing on traversing component (2) of insulation sleeve is assembled, at this time
Frame (52) are clamped by the finished product on discharging transversely-moving rack (51), sending down abnormally ascending cylinder (55) is removed by finished product clamp and declines elastic pneumatic clamper (58)
And the iron core on relaying rack (53) is clamped, while the distance of elastic pneumatic clamper (58) is detected by height detection sensor (57),
Improve the positional accuracy of iron core clamping；Finished product clamp removes the elastic pneumatic clamper that sending down abnormally ascending cylinder (55) promote ribbon core after the completion of clamping
(58), it is moved to above discharge power rack (54) by driving finished product clamping frame (52), sending down abnormally ascending cylinder is then removed by finished product clamp
(55) after dropping to iron core touching discharge power rack (54), elastic pneumatic clamper (58), which is shunk, unclamps iron core completion blanking operation, wherein
Several polyurethane pads (59) on elastic pneumatic clamper (58) play the role of not wearing insulation sleeve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137547.9A CN109794744B (en) | 2019-02-25 | 2019-02-25 | Automatic feeding, positioning and assembling mechanism for insulating sleeve and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910137547.9A CN109794744B (en) | 2019-02-25 | 2019-02-25 | Automatic feeding, positioning and assembling mechanism for insulating sleeve and control method thereof |
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| Publication Number | Publication Date |
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| CN109794744A true CN109794744A (en) | 2019-05-24 |
| CN109794744B CN109794744B (en) | 2023-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910137547.9A Active CN109794744B (en) | 2019-02-25 | 2019-02-25 | Automatic feeding, positioning and assembling mechanism for insulating sleeve and control method thereof |
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| CN110919363A (en) * | 2019-12-26 | 2020-03-27 | 张国繁 | Automatic assembling equipment for upright post insulating mechanism of rail transit shielding door |
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|---|---|
| CN109794744B (en) | 2023-06-06 |
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