CN109702489A - A kind of aluminium wheels Full-automatic cutting brill all-in-one machine - Google Patents
A kind of aluminium wheels Full-automatic cutting brill all-in-one machine Download PDFInfo
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- CN109702489A CN109702489A CN201910141963.6A CN201910141963A CN109702489A CN 109702489 A CN109702489 A CN 109702489A CN 201910141963 A CN201910141963 A CN 201910141963A CN 109702489 A CN109702489 A CN 109702489A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 33
- 239000004411 aluminium Substances 0.000 title claims abstract description 18
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 18
- 241001074085 Scophthalmus aquosus Species 0.000 title abstract description 4
- 230000007246 mechanism Effects 0.000 claims abstract description 183
- 238000005553 drilling Methods 0.000 claims abstract description 29
- 238000009434 installation Methods 0.000 claims abstract description 25
- 238000012546 transfer Methods 0.000 claims abstract description 16
- 238000009826 distribution Methods 0.000 claims abstract description 4
- 238000012545 processing Methods 0.000 claims description 27
- 210000000078 claw Anatomy 0.000 claims description 17
- 230000003028 elevating effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 230000008450 motivation Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 230000007423 decrease Effects 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 238000013519 translation Methods 0.000 description 4
- 238000005266 casting Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000000047 product Substances 0.000 description 1
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- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
A kind of aluminium wheels Full-automatic cutting brill all-in-one machine, including cut drilling machine and automatic feeding, discharge device；Cutting four chuck mechanisms of drilling machine clamping workpiece device, circumferentially equal part angle is installed and is indexed by rotary workbench mechanism cam protractor；90 degree of interval is sequentially distributed four stations of composition clockwise around clamping workpiece device for automatic charging device, power head device and automatic blanking device, second station corresponding one power head device for the excision of central shaft hole riser, 3rd station corresponding at least two are in line the power head device of distribution in tool spindle axis vertical direction；Second, third station respectively corresponds one workpiece rotation driving device that can be gone up and down of installation, realizes that engagement and the gear disengaged are connected by power with work spindle by a pair to go up and down；Automatic feeding, discharge device realizes 90 sections of workpiece overturnings by robot device and clamps handover, realizes that workpiece is flat by work transfer device and send and be lifted；Solve the problems, such as handling inconvenience and large labor intensity.
Description
Technical field
The invention belongs to Metal Cutting Machine Tools, and it is related especially to bore all-in-one machine with a kind of aluminium wheels Full-automatic cutting.
Background technique
Aluminium wheels structure is complex, and to improve casting success ratio, when casting generally uses multiple spot ventilative and casting, so that
As there are multiple riser 11, riser to be located at central shaft hole and on wheel rim for wheel hub blank 1 in Fig. 2.Wheel hub blank is needed by cutting
Remove feeder and brill central shaft hole processing.Traditional processing method is all first to carry out riser excision processing using lathe or cutting machine,
Then it manually moves on on another drilling machine and carries out drilling processing, occupied ground is big, and equipment investment is big, and needs repeatedly handling
Transhipment, reduces production efficiency, improves labor intensity of workers；Or it carries out cutting riser and drilling using global function machining center
Processing, but equipment investment is big, high production cost, product processing handling are also inconvenient.
Summary of the invention
The purpose of the present invention, which aims to solve the problem that traditional aluminium wheels riser excision and bores central shaft hole process equipment, invests big, processing
The problem of handling inconvenience and large labor intensity, provides a kind of Full-automatic cutting for the excision of aluminium wheels riser and central shaft hole processing
Bore all-in-one machine.
For this purpose, the invention adopts the following technical scheme: a kind of aluminium wheels Full-automatic cutting bores all-in-one machine, characterized in that described
Full-automatic cutting bore all-in-one machine include cut drilling machine, automatic charging device and automatic blanking device；Cutting drilling machine includes lathe bed, workpiece dress
Clamp device, two workpiece rotation driving devices and at least three power head devices.
Clamping workpiece device includes a rotary workbench mechanism and four chuck mechanisms；Rotary workbench mechanism includes platform
Disk, cam protractor and indexing driving motor, cam protractor and indexing driving motor are all fixedly installed in the lathe bed, cam
The inputting shaft and indexing driving motor shaft of protractor are sequentially connected by transmission mechanism, and desk tray is fixedly installed in cam protractor
Force-output shaft rotary index is driven by cam protractor.
Each chuck mechanism includes clamp system, work spindle and spindle bearing, and four spindle bearings are circumferentially
Direction etc. point angle is installed on the desk tray, and work spindle is installed on spindle bearing, clamp system installation by bearing support
In the front end of work spindle outwardly.
Automatic charging device, power head device and automatic blanking device are sequentially distributed around the clamping workpiece device,
Successively the first, second, third and fourth four stations of composition, second station correspondence one have been used at 90 degree of interval clockwise
At the power head device that central shaft hole riser is cut off, corresponding one of 3rd station for central shaft hole drilling power head device and
At least one is used for the power head device of wheel rim riser excision, and central shaft hole drilling and the excision of wheel rim riser can carry out simultaneously；
Power head device is installed on the lathe bed each by a planker feed mechanism support, and each power head device includes cutter
Main shaft and cutter drive motor, cutter spindle are installed on the planker of the planker feed mechanism by bearing, spindle box support,
Cutter spindle is axial and the corresponding work spindle is axially in the same direction, and cutter drive motor is fixed relative to planker and passes through biography
Motivation structure and cutter spindle are sequentially connected, driving cutter spindle rotation；Power head device in 3rd station is in cutter spindle axis
Be in line distribution in line vertical direction.
Second station and 3rd station respectively correspond one workpiece rotation driving device of installation, each workpiece rotation driving dress
It sets including supporting gantry, servomotor, gear reducer structure, lifting moving mechanism, lift drive mechanism and the intermeshing a pair of energy
Gear, support gantry are mainly made of two root posts and a crossbeam for being installed on column top, lift drive mechanism and lifting
Mobile mechanism is connected with each other and is installed by cross beam support, and deceleration mechanism is installed on lifting moving mechanism, servo motor and speed reducer
The input axis connection of structure, deceleration mechanism output shaft and the work spindle tail end all install one described in gear, when processing
Lifting moving mechanism drives the gear of gear decline and work spindle tail end on deceleration mechanism output shaft to be intermeshed, servo electricity
Machine drives work spindle rotation by the transmission of deceleration mechanism, gear, and lifting moving mechanism drives deceleration mechanism after processing is completed
Gear on output shaft rises, and being out of gear for work spindle tail end, and drives chuck mechanism rotation for rotary workbench mechanism
Transfer the possession of out space.
Automatic charging device and automatic blanking device all include robot device and work transfer device；Robot device packet
Manipulator, support, transverse-moving mechanism and the rotating mechanism for supporting 90 degree of rotations of driving manipulator are included, support is installed on the lathe bed pair
The side of the first station and the 4th station is answered, transverse-moving mechanism is installed on holder top, and manipulator is supported by rotating mechanism and installed
In transverse-moving mechanism, by transverse-moving mechanism drive manipulator from workpiece grabbing corresponding with work transfer device position lateral displacement to
Clamping workpiece position.
It is as above-mentioned technical proposal supplement and it is perfect, the invention also includes following technical characteristics.
The 3rd station includes two and is used for central shaft hole for the power head device of wheel rim riser excision and one
The power head device of drilling, the power head device for central shaft hole drilling are located at two power heads for the excision of wheel rim riser
Between device, stress is symmetrically steady when cutting off wheel rim riser, improves machining accuracy.
Planker feed mechanism of the support installation for the power head device that central shaft hole riser and wheel rim riser are cut off include
Longitudinal rail, by longitudinal rail constraint slide longitudinal planker, be installed on longitudinal planker cross slide way, by cross slide way about
Cross slide, the transversal driving mechanism that driving cross slide slides and the zigzag tread patterns machine for driving longitudinal planker to slide that beam slides
Structure, the axial direction of longitudinal rail and the cutter spindle are axially in the same direction, and cross slide way and longitudinal rail are axially mutually perpendicular to, power head
Device is mounted on cross slide.Knife when riser cuts off and processes, for the excision of central shaft hole riser and the excision of wheel rim riser
Saw blade is installed respectively on tool main shaft, the saw blade diameter for the excision of central shaft hole riser is less than for wheel rim riser excision station
Saw blade.After longitudinal planker fast feed slides into longitudinal Working position, the feeding of cross slide work speed carries out cutting processing, and cutting adds
It is resetted respectively after the completion of work.
Planker feed mechanism of the support installation for the power head device of central shaft hole drilling includes longitudinal rail, by longitudinal direction
Longitudinal planker that guide rail constraint is slided and the longitudinal driving mechanism for driving longitudinal planker to slide, the power of central shaft hole drilling station
Head device is installed on longitudinal planker.
The longitudinal driving mechanism and transversal driving mechanism includes screw rod, feed screw nut and driving motor, and screw rod is by axis
It holds, the installation of bearing seat supports, the shaft of driving motor connect with screw rod, feed screw nut and corresponding longitudinal direction planker or cross slide
Connection.
The manipulator includes support mounting plate, a gripper cylinder, two clamp linkages, two arch clamp hands and one
Root center rod, arch clamp hand both ends are respectively equipped with the clip wheel that an outer peripheral surface is equipped with annular groove by axis support, to wheel hub
The wheel rim of wheel hub side is caught in the annular groove of clip wheel when realizing clamping, and the wheel rim of the wheel hub other side is when feeding joins by pressing from both sides
Tight mechanism clamps, and arch clamp hand is respectively by a support arm installation support, and each support arm top is by being set in support mounting plate
Sliding guide mechanism constrain straight line Relative sliding, center rod both ends are hinged with one end of a clamp linkage respectively, clamp
The other end of connecting rod is connect with support arm, and position can be revolved by rotating member support installation by fulcrum of rotating member among center rod
Turn, gripper cylinder block is relatively fixed with support mounting plate, and piston is connect with support arm, passes through gripper cylinder driving wherein one
Support arm is mobile, drives another support arm mobile by the rotation conduction of the drawing and center rod of clamp linkage, thus band
Dynamic cramp frame palmistry to or be away from each other movement, realize clamping and relieving to wheel hub.
The transverse-moving mechanism includes that slide plate, the slide plate driving cylinder of driving slide plate sliding and support constraint slide plate straight line are sliding
The guiding mechanism of shifting, guiding mechanism are set to the top of the support.
The rotating mechanism includes that manipulator mounting bracket, swivel plate, shaft and driving cylinder, shaft pass through bearing and axis
It holds seat supports and is installed on manipulator mounting bracket, manipulator mounting bracket is fixedly installed on the slide plate of the transverse-moving mechanism, rotation
Rotating plate is fixedly connected with shaft to be rotated by rotating shaft support, drives the piston of cylinder and swivel plate hinged, the support of the manipulator
Mounting plate is fixedly connected with swivel plate, drives the cylinder body of cylinder and the slide plate hinged, by the flexible of driving cylinder piston, is driven
Dynamic swivel plate band is rotated centered on shaft with support mounting plate, is driven the support arm of manipulator to put and is turn 90 degrees, realizes wheel hub
From the low level indexing of workpiece grabbing position to a high position for clamping workpiece position.
The lift drive mechanism is lifting driving cylinder, and the lifting moving mechanism includes elevating mechanism mounting plate
With deceleration mechanism's installing plate, elevating mechanism mounting plate is fixed on crossbeam, deceleration mechanism's installing plate and elevating mechanism mounting plate it
Between by guide rail and sliding block constraint support.
The drilling machine of cutting further includes two processing protection mechanisms corresponding to second station and 3rd station, and the processing is anti-
Shield mechanism includes lower baffle plate, shield, shield lifting driving cylinder and shield lifting guide mechanism, and shield includes connection
Baffle, top plate, upper front apron and the upper rear baffle with box lumen side are formed, upper rear baffle opens up and the clamp system pair
The notch answered, shield lifting guide mechanism are mounted on described support gantry, shield and shield lifting driving cylinder
It is connected with shield lifting guide mechanism, realizes the lifting for thering is constraint to be oriented to, lower baffle plate is mounted on the column at described support gantry
On, corresponding with the upper front apron of shield, shield decline is combined into lower baffle plate when processing integrates protection mechanism, shield with
There are the space that the knife bar for installing cutter is mobile between lower baffle plate, workpiece is placed in shield inner cavity, the riser that scales off and
The collection mouth on lathe bed can only be dropped to down under shield constraint by cutting the metal fillings formed, fall into Scrap-removing machine.
The work transfer device includes rack, horizontal conveying mechanism, lifting mechanism and position-limit mechanism, and horizontal conveying mechanism includes rolling
Column, chain circle, sprocket wheel and motor, roller both ends are installed on frame top, frame top two sides by bearing and bearing seat supports
The identical roller composition roller of more axial directions is transversely respectively arranged to arrange, there are gap, the rollers of two sides between adjacent two rollers
Be spaced a distance between row, sprocket wheel is installed in one end of each roller, sprocket wheel is installed on machine shaft, all sprocket wheels all with chain
The engagement of circuit, motor drive roller rotation by chain circle, and wheel hub is placed on roller, and the rotation for passing through roller, which drives, rolls
It puts down and send in the transverse direction of column；The position-limit mechanism is set to one end end of the rack；The lifting mechanism is close to the limit
Mechanism, including lifting supporting plate, lifting cylinder and lifting guiding mechanism, lifting supporting plate are driven by lifting cylinder and go up and down and led by lifting
To mechanism limition orientation, it is lifted the supporting part that supporting plate is located between two roller rows and is provided with gap between insertion roller, lift
It is corresponding with the position of manipulator to rise blade position.Operative employee puts wheel hub blank to be processed with axial vertical state
Onto roller row, wheel hub transverse translation in the case where roller rotation drives is limited mechanism limit and stops to the end of work transfer device
It is only traversing, it is placed exactly on lifting supporting plate, lifting supporting plate rises to manipulator crawl position, manipulator under lifting cylinder driving
Crawl clamps wheel hub blank.It puts and turn 90 degrees after manipulator crawl wheel hub blank, transverse-moving mechanism band is the same as mechanical while rotation
Hand is mobile to clamp system, keeps wheel hub blank axial and is infusing quasi- first work after vertically becoming the transverse direction in the same direction with work spindle
The clamp system of position realizes work delivery feeding by clamp system clamping wheel hub blank；In the 4th station while feeding, by
Manipulator unloads the wheel hub completed the process in a high position for clamping position from clamp system, and manipulator is put during traversing
It turn 90 degrees crawl position corresponding with the work transfer device of automatic blanking device, lifting supporting plate is held to be unloaded from manipulator
Wheel hub, lifting supporting plate decline make wheel hub be placed to translation output on roller row；Then the desk tray rotation 90 of rotary workbench mechanism
Wheel hub blank is transported to second station and carries out the excision of central shaft hole riser by degree, and the vacant clamp system of the 4th station is moved to
First station feeding, the wheel hub blank of second station excision center axis hole riser are transported to 3rd station and carry out central shaft hole
Drilling and the excision of wheel rim riser, so recycle, four stations are worked at the same time, improved efficiency.
The clamp system include a chuck, at least three claws and with the one-to-one clamping cylinder of claw, card
Disk is fixedly installed in the work spindle, and claw is along the circumferential direction distributed and the claw supporting guide by being installed on chuck supports
Installation, claw and clamping cylinder connect by link block driven by clamping cylinder slid on guide rail realization to the clamping of workpiece and
It unclamps.
The claw supporting guide is installed on the front of the chuck, and the clamping cylinder is installed on the back of chuck
Long slot hole is arranged on chuck in face, and the link block is threaded onto the long slot hole.
The lathe bed setting motor installs inner cavity, and the indexing driving motor is installed on the electricity by mounting plate support
Machine is installed in inner cavity.
The transmission mechanism for connecting the cam protractor inputting shaft and the indexing driving motor is belt gear.
The chuck outer rim is set with the chuck shield of tubular.
Cam protractor shield, cam protractor shield and lathe bed top surface are equipped on the lathe bed will be described convex
In wheel protractor, belt gear are wrapped in.
The present invention can achieve it is following the utility model has the advantages that by by automatic charging device, be used for central shaft hole riser excision plus
Work power head device, central shaft hole drilling processing power head device and wheel rim riser cutting processing power head device, automatic blanking
Circumferentially spaced 90 degree of device set gradually and with four clamping workpiece devices with being combined into four stations, a machine tool energy
Processing, which is cut, bores multiple working procedure and automatic loading/unloading, realizes full-automatic processing, improves processing efficiency, reduce equipment investment at
Sheet and labor intensity of workers；The automatic charging device of combination is turn 90 degrees using roller translation and manipulator pendulum and automatic blanking fills
It sets, manipulator uses the arch clamp hand with drop center wheel, and workpiece conveying is steady, improves stabilization of equipment performance.
Detailed description of the invention
Fig. 1 is top view of the invention.
Fig. 2 is the structure chart of clamping workpiece device chuck mechanism of the present invention.
Fig. 3 is the structure chart of clamping workpiece device rotary workbench mechanism of the present invention.
Fig. 4 is the structure chart of workpiece rotation driving device of the present invention and processing protection mechanism.
Fig. 5 is the side view of workpiece rotation driving device of the present invention and processing protection mechanism.
Fig. 6 is the structure chart of robot device of the present invention.
Fig. 7 is the side view of robot device of the present invention.
Fig. 8 is the bottom view of robot device of the present invention.
Fig. 9 is the structure chart of power head device of the present invention.
Figure 10 is the top view of work transfer device of the present invention.
Figure 11 is the side view of work transfer device of the present invention.
Specific embodiment
Specific embodiments of the present invention will be described in detail with reference to the accompanying drawing, and described embodiment is only to this
The description and interpretation of innovation and creation are not constituted to unique restriction of the invention.
As shown in Fig. 1~Figure 11, the present invention includes cutting drilling machine, automatic charging device 6 and automatic blanking device 7；Cut drilling machine
Including lathe bed 2,5, two, clamping workpiece device workpiece rotation driving device 3, two processing protection mechanism 4 and four power head dresses
Set 8.
Clamping workpiece device 5 includes a rotary workbench mechanism and four chuck mechanisms；Rotary workbench mechanism includes
Desk tray, cam protractor 55 and indexing driving motor, lathe bed are arranged motor and install inner cavity, and indexing driving motor passes through mounting plate branch
Support is installed in motor installation inner cavity, and cam protractor is fixedly installed in lathe bed top surface, the inputting shaft of cam protractor with point
It spends driving motor shaft to be sequentially connected by belt gear, desk tray is fixedly installed in the force-output shaft of cam protractor by cam
Protractor drives rotary index；Cam protractor shield 56, cam protractor shield and lathe bed top surface are installed on lathe bed
The cam protractor, belt gear are wrapped in interior.Chuck mechanism includes clamp system, work spindle 54 and main shaft branch
Seat 53, along the circumferential direction equal part angle is installed on desk tray to four spindle bearings 53, and work spindle 54 is installed on by bearing support
Spindle bearing, clamp system are installed on the front end of work spindle outwardly.Clamp system include 51, three claws 52 of a chuck and
With the one-to-one clamping cylinder of claw, chuck is fixedly installed in work spindle, and claw is along the circumferential direction distributed and passes through installation
Installation is supported in the claw supporting guide of chuck, claw supporting guide is installed on the front of the chuck, and clamping cylinder is installed on
Long slot hole, claw and clamping cylinder are arranged on chuck and is connected by the link block being threaded onto long slot hole by pressing from both sides for the back side of chuck
Clamping and release to workpiece are realized in tight cylinder driving sliding on guide rail.Chuck outer rim is set with the chuck shield of tubular.
Automatic charging device, power head device and automatic blanking device are sequentially distributed around clamping workpiece device, clockwise
90 degree of direction interval successively forms the first, second, third and fourth four stations, and second station corresponding one for completing center
The power head device of axis hole riser excision, 3rd station corresponding one for completing the power head device and two of central shaft hole drilling
A power head device cut off for completing wheel rim riser；Power head device is each by a planker feed mechanism support installation
In on lathe bed, each power head device includes cutter spindle and cutter drive motor 81, and cutter spindle passes through bearing, spindle box 83
Support is installed on the planker of planker feed mechanism, and cutter spindle is axial and corresponding work spindle is axially in the same direction, cutter drives
Transmission mechanism 82 is fixed relative to planker and passed through to motor and cutter spindle is sequentially connected, driving cutter spindle rotation.Third work
Three power head devices of position are in line distribution in tool spindle axis vertical direction, the power head to drill for central shaft hole
Device is located between two power head devices for the excision of wheel rim riser.Support installation is emitted for central shaft hole riser and wheel rim
Mouthful excision power head device planker feed mechanism include longitudinal rail, by longitudinal rail constraint slide longitudinal planker, peace
Loaded on longitudinal planker cross slide way, slided by cross slide way constraint cross slide, the transverse direction that slides of driving cross slide
Driving mechanism and the longitudinal driving mechanism for driving longitudinal planker to slide, the axial direction and cutter spindle of longitudinal rail are axially in the same direction, horizontal
Direction guiding rail and longitudinal rail are axially mutually perpendicular to, and power head device is mounted on cross slide.When riser cuts off and processes, it is used for
Saw blade is installed respectively on the cutter spindle of the excision of central shaft hole riser and the excision of wheel rim riser, for the excision of central shaft hole riser
Saw blade diameter is less than the saw blade for wheel rim riser excision station.After longitudinal planker fast feed slides into longitudinal Working position,
The feeding of cross slide work speed carries out cutting processing, resets respectively after the completion of cutting processing.Support installation drills for central shaft hole
Power head device planker feed mechanism include longitudinal rail, it is longitudinal by longitudinal rail longitudinal planker for sliding of constraint and driving
The longitudinal driving mechanism that planker slides, the power head device of central shaft hole drilling station are installed on longitudinal planker.Zigzag tread patterns
Mechanism and transversal driving mechanism include screw rod, feed screw nut and driving motor, and screw rod is installed by bearing, bearing seat supports, driving
The shaft of motor is connect with screw rod, and feed screw nut connects with corresponding longitudinal planker or cross slide.
Second station and 3rd station, which respectively correspond, is equipped with a workpiece rotation driving device 3, and each workpiece rotation is driven
Dynamic device includes support gantry, servo motor 38, deceleration mechanism 39, lifting moving mechanism, the lifting as lift drive mechanism
Cylinder 34 and intermeshing a pair of of the spur gear of energy are driven, support gantry is mainly installed on column top by two root posts 36 and one
The crossbeam 35 at end forms, and the mounting portion of overhanging is arranged on crossbeam, and lifting moving mechanism includes elevating mechanism mounting plate 37 and slows down
Mechanism's installing plate 33, elevating mechanism mounting plate 37 are fixed on the mounting portion of crossbeam, deceleration mechanism's installing plate 33 and elevating mechanism
By guide rail and sliding block constraint support between mounting plate 37.The cylinder body of lifting driving cylinder 34 is fixed on lifting by mounting rack support
Mechanism's installing plate 37, piston and deceleration mechanism's installing plate 33 are connected with each other, and deceleration mechanism is installed on deceleration mechanism's installing plate, servo
The input axis connection of motor 38 and deceleration mechanism 39, one spur gear of installation is as driving tooth on the output shaft of deceleration mechanism
Wheel 32, work spindle tail end install a spur gear as driven gear 31.
Automatic charging device and automatic blanking device all include robot device and work transfer device；Robot device packet
Manipulator 63, support 64, transverse-moving mechanism 61 and the rotating mechanism 62 for supporting 90 degree of rotations of driving manipulator are included, support 64 is installed on
The side of the lathe bed corresponding first station and the 4th station, transverse-moving mechanism 61 include the slide plate of slide plate 612, driving slide plate sliding
The guiding mechanism that driving cylinder 611 and support constraint slide plate slide straightly, guiding mechanism are set to the top of the support.Rotation
Mechanism 62 includes that manipulator mounting bracket 623, swivel plate 622, shaft and driving cylinder 621, shaft pass through bearing and bearing block
Support is installed on manipulator mounting bracket, and manipulator mounting bracket is fixedly installed on the slide plate 612 of transverse-moving mechanism, swivel plate
622 are fixedly connected with shaft by axle bed and are rotated by rotating shaft support, drive the piston of cylinder 621 and swivel plate 622 hinged, driving
The cylinder body of cylinder and slide plate are hinged.Manipulator 63 includes the clamp linkage 636, two of support mounting plate 631, two arch clamp hand
634, a gripper cylinder 635 and a center rod 637,634 both ends of arch clamp hand are respectively equipped with outside one by axis support
Circumferential surface is equipped with the clip wheel 633 of annular groove, and arch clamp hand 634 is respectively supported by a support arm 632, each 632 top of support arm
Straight line Relative sliding is constrained by the sliding guide mechanism that is set in support mounting plate 631,637 both ends of center rod are respectively with one
One end of root clamp linkage 636 is hinged, and the other end of clamp linkage is connect with support arm 632, and position is by one among center rod
The support of rotating member 638 installation can be fulcrum rotation with rotating member 638, and the cylinder body of gripper cylinder 635 is opposite with support mounting plate solid
Fixed, piston is connect with support arm, and by the driving of gripper cylinder, wherein a support arm is mobile, through the drawing of clamp linkage in
It is mobile that the rotation conduction of heart connecting rod drives another support arm, thus drive cramp frame palmistry to or be away from each other movement, realize pair
The clamping and relieving of wheel hub.The support mounting plate 631 of manipulator is fixedly connected with swivel plate 622, by driving 621 piston of cylinder
It is flexible, driving swivel plate band is rotated centered on shaft with support mounting plate, is driven the support arm of manipulator to put and is turn 90 degrees, real
Now by wheel hub from the low level indexing of workpiece grabbing position to a high position for clamping workpiece position.By transverse-moving mechanism drive manipulator from
Workpiece grabbing corresponding with work transfer device position lateral displacement is to clamping workpiece position.
One processing protection mechanism 4 of second station and each correspondence of 3rd station, processing protection mechanism 4 include lower baffle plate 43,
Shield 42, shield lifting driving cylinder 41 and shield lifting guide mechanism, shield have box including connection composition
Baffle, top plate, upper front apron and the upper rear baffle of lumen side, upper rear baffle open up notch corresponding with the clamp system, prevent
Shield lifting guide mechanism includes mutually matched guide rail and sliding block, and guide rail is mounted on the column at described support gantry, protection
Cover is connect with sliding block, is gone up and down driving cylinder with shield at the top of shield and is connect, and realizes the lifting for having constraint to be oriented to, lower baffle plate peace
On the column at described support gantry, corresponding with the upper front apron of shield, there are for installation between shield and lower baffle plate
The mobile space of the knife bar of cutter, when processing in workpiece merging shield inner cavity.
Work transfer device 7 includes rack 71, horizontal conveying mechanism, lifting mechanism, induction mechanism 74 and position-limit mechanism 75, rack
Can by multistage head and the tail connection form, each section of rack head and the tail both ends be respectively arranged one described in induction mechanism 74, horizontal conveying mechanism
Including roller 72, chain circle 78, sprocket wheel and motor 77, each section of corresponding chain circle of rack and a motor make every
Horizontal conveying mechanism in one section of rack can be controlled individually, and roller both ends are installed on frame top, machine by bearing and bearing seat supports
Top of the trellis two sides are transversely respectively arranged more axial directions identical roller composition roller row, there are gap between adjacent two rollers,
It is spaced a distance between the roller row of two sides, sprocket wheel is installed in one end of each roller, installs sprocket wheel on machine shaft, owns
Sprocket wheel is all engaged with chain circle, and motor drives roller to rotate by chain circle, and wheel hub is placed on roller, passes through roller
Rotation drives to put down in the transverse direction of roller and send.The position-limit mechanism is limited post, is set to the tail end end of final stage rack；Institute
The induction mechanism stated is set in rack and arranges close to the roller, the lifting mechanism close to the position-limit mechanism, including
It is lifted supporting plate 73, lifting cylinder 76 and lifting guiding mechanism 79, lifting supporting plate is driven lifting by lifting cylinder and is oriented to by lifting
Mechanism limition orientation, lifting supporting plate are located between two roller rows and are provided with the supporting part in gap between insertion roller, lifting
Blade position is corresponding with the position of manipulator, and lifting guiding mechanism is the sub-assembly of the guide rod and guide sleeve of cooperation.
Wheel hub blank to be processed is placed on roller row by operative employee with axial vertical state, and wheel hub is rotated in roller
It drives lower transverse translation to arrive the end of work transfer device, is limited mechanism limit and stops traversing, be placed exactly in and be lifted on supporting plate,
Induction mechanism senses wheel hub blank, sends signal to control mechanism, control mechanism control lifting cylinder piston stretches out, lifting support
Plate rises to manipulator crawl position under lifting cylinder driving, and manipulator crawl clamps wheel hub blank.Manipulator crawl wheel
Pendulum is turn 90 degrees after hub blank, and transverse-moving mechanism band is mobile to clamp system with manipulator while rotation, keeps wheel hub blank axial
In the clamp system for infusing quasi- first station after vertically becoming the transverse direction in the same direction with work spindle, by clamp system clamping wheel hub
Blank realizes work delivery feeding；In the 4th station while feeding, the high position by manipulator in clamping position will be completed the process
Wheel hub unloaded from clamp system, manipulator put during traversing turn 90 degrees and the workpiece of automatic blanking device convey
The corresponding crawl position of device, lifting supporting plate hold the wheel hub unloaded from manipulator, and lifting supporting plate decline makes wheel hub be placed to rolling
Output is translated on column row；Then the desk tray of rotary workbench mechanism is rotated by 90 °, and wheel hub blank is transported to second station and is carried out
The excision of central shaft hole riser, the vacant clamp system of the 4th station are moved to the first station feeding, second station excision center
The wheel hub blank of axis hole riser is transported to 3rd station and carries out central shaft hole drilling and the excision of wheel rim riser, so recycles, four
A station works at the same time.
Claims (10)
1. a kind of aluminium wheels Full-automatic cutting bores all-in-one machine, it is characterised in that: the Full-automatic cutting bore all-in-one machine include cut drilling machine,
Automatic charging device and automatic blanking device；Cut drilling machine include lathe bed, clamping workpiece device, two workpiece rotation driving devices and
At least three power head devices；
Clamping workpiece device includes a rotary workbench mechanism and four chuck mechanisms；Rotary workbench mechanism include desk tray,
Cam protractor and indexing driving motor, cam protractor and indexing driving motor are all fixedly installed in the lathe bed, cam point
The inputting shaft and indexing driving motor shaft for spending device are sequentially connected by transmission mechanism, and desk tray is fixedly installed in cam protractor
Force-output shaft drives rotary index by cam protractor；
Each chuck mechanism includes clamp system, work spindle and spindle bearing, and four spindle bearings are along the circumferential direction
Equal part angle is installed on the desk tray, and work spindle is installed on spindle bearing by bearing support, and clamp system is installed on work
The front end of part main shaft outwardly；
Automatic charging device, power head device and automatic blanking device are sequentially distributed around the clamping workpiece device, up time
90 degree of needle direction interval successively forms the first, second, third and fourth four stations, second station corresponding one for completing in
The power head device of arbor hole riser excision, power head device and at least of corresponding one of the 3rd station for central shaft hole drilling
One power head device for the excision of wheel rim riser, central shaft hole drilling and the excision of wheel rim riser can carry out simultaneously；Power
Head device is installed on the lathe bed each by a planker feed mechanism support, and each power head device includes cutter spindle
And cutter drive motor, cutter spindle are installed on the planker of the planker feed mechanism by bearing, spindle box support, cutter
Main shaft is axial and the corresponding work spindle is axially in the same direction, and cutter drive motor is fixed relative to planker and passes through driver
Structure and cutter spindle are sequentially connected, driving cutter spindle rotation；Power head device in 3rd station hangs down in tool spindle axis
Histogram is in line distribution upwards；
Second station and 3rd station respectively correspond one workpiece rotation driving device of installation, each workpiece rotation driving device packet
Support gantry, servomotor, gear reducer structure, lifting moving mechanism, lift drive mechanism and intermeshing a pair of of the gear of energy are included,
Support gantry is mainly made of two root posts and a crossbeam for being installed on column top, lift drive mechanism and lifting moving machine
Structure is connected with each other and is installed by cross beam support, and deceleration mechanism is installed on lifting moving mechanism, and servo motor is defeated with deceleration mechanism
Enter axis connection, the output shaft of deceleration mechanism and the work spindle tail end all install one described in gear；
Automatic charging device and automatic blanking device all include robot device and work transfer device；Robot device includes machine
Tool hand, support, transverse-moving mechanism and the rotating mechanism for supporting 90 degree rotations of driving manipulator, support are installed on lathe bed correspondence the
The side of one station and the 4th station, transverse-moving mechanism are installed on holder top, and manipulator is installed on cross by rotating mechanism support
Telephone-moving structure drives manipulator from workpiece grabbing corresponding with work transfer device position lateral displacement to workpiece by transverse-moving mechanism
Clamping position.
2. a kind of aluminium wheels Full-automatic cutting according to claim 1 bores all-in-one machine, it is characterised in that: the mechanical handbag
Include support mounting plate, a gripper cylinder, two clamp linkages, two arch clamp hands and a center rod, arch clamp hand two
End is respectively equipped with the clip wheel that an outer peripheral surface is equipped with annular groove by axis support, and the wheel of wheel hub side when clamping is realized to wheel hub
Edge is caught in the annular groove of clip wheel, and the wheel rim of the wheel hub other side is clamped when feeding joins by clamp system, and arch clamp hand is each
By a support arm installation support, each support arm top constrains straight line by the sliding guide mechanism being set in support mounting plate
Relative sliding, center rod both ends are hinged with one end of a clamp linkage respectively, and the other end and support arm of clamp linkage connect
It connects, position can be rotated by rotating member support installation by fulcrum of rotating member among center rod, gripper cylinder block and support
Mounting plate is relatively fixed, and piston is connect with support arm.
3. a kind of aluminium wheels Full-automatic cutting according to claim 2 bores all-in-one machine, it is characterised in that: the transverse-moving mechanism
Including the guiding mechanism that slide plate, the slide plate driving cylinder of driving slide plate sliding and support constraint slide plate slide straightly, guiding mechanism
It is set to the top of the support.
4. a kind of aluminium wheels Full-automatic cutting according to claim 3 bores all-in-one machine, it is characterised in that: the rotating mechanism packet
Manipulator mounting bracket, swivel plate, shaft and driving cylinder are included, shaft is installed on manipulator by bearing and bearing seat supports and pacifies
Bracket is filled, manipulator mounting bracket is fixedly installed on the slide plate of the transverse-moving mechanism, and swivel plate is fixedly connected by turning with shaft
Axis support rotation, drives the piston of cylinder and swivel plate hinged, and the support mounting plate of the manipulator is fixedly connected with swivel plate,
Drive cylinder body and the slide plate of cylinder hinged.
5. a kind of aluminium wheels Full-automatic cutting according to claim 1,2,3 or 4 bores all-in-one machine, it is characterised in that: described
Work transfer device includes rack, horizontal conveying mechanism, lifting mechanism and position-limit mechanism, and horizontal conveying mechanism includes roller, chain circle, chain
Wheel and motor, roller both ends are installed on frame top by bearing and bearing seat supports, and frame top two sides are transversely respectively arranged more
The axial identical roller composition roller row of root is spaced one section between the roller row of two sides there are gap between adjacent two rollers
Distance, one end of each roller install sprocket wheel, install sprocket wheel on machine shaft, and all sprocket wheels are all engaged with chain circle, electricity
Machine drives roller rotation by chain circle, and wheel hub is placed on roller, is driven by the rotation of roller and is put down in the transverse direction of roller
It send；The position-limit mechanism is set to one end end of the rack；The lifting mechanism is close to the position-limit mechanism, including is lifted
Supporting plate, lifting cylinder and lifting guiding mechanism, lifting supporting plate are driven lifting by lifting cylinder and are led by the limit of lifting guiding mechanism
Be located between two rollers row and be provided with the supporting part in gap between insertion roller to, lifting supporting plate, lifting blade position with
The position of manipulator is corresponding.
6. a kind of aluminium wheels Full-automatic cutting according to claim 5 bores all-in-one machine, it is characterised in that: described cuts drilling machine also
Including processing protection mechanism, which includes lower baffle plate, shield, shield lifting driving cylinder and shield liter
Guiding mechanism drops, and shield includes baffle, top plate, upper front apron and the upper rear baffle that connection composition has box lumen side, on
Rear baffle opens up notch corresponding with the clamp system, and shield lifting guide mechanism is mounted on described support gantry,
Shield goes up and down driving cylinder with shield and shield lifting guide mechanism is connect, and lower baffle plate is mounted on described support gantry
It is corresponding with the upper front apron of shield on column.
7. a kind of aluminium wheels Full-automatic cutting according to claim 6 bores all-in-one machine, it is characterised in that: the 3rd station
Power head device and a power head device for central shaft hole drilling including two for the excision of wheel rim riser, are used for
The power head device of mandrel hole drilling is located between two power head devices for the excision of wheel rim riser.
8. a kind of aluminium wheels Full-automatic cutting according to claim 7 bores all-in-one machine, it is characterised in that: during support installation is used for
The planker feed mechanism of arbor hole riser and the power head device of wheel rim riser excision includes longitudinal rail, is constrained by longitudinal rail
Longitudinal planker for sliding, the cross slide way being installed on longitudinal planker, the cross slide slided by cross slide way constraint, driving are horizontal
The transversal driving mechanism that is slided to planker and the longitudinal driving mechanism for driving longitudinal planker to slide, the axial direction of longitudinal rail with it is described
Cutter spindle is axially in the same direction, and cross slide way and longitudinal rail are axially mutually perpendicular to, and power head device is mounted on cross slide；Branch
The planker feed mechanism for the power head device that support installation drills for central shaft hole includes longitudinal rail, is constrained and slided by longitudinal rail
Capable longitudinal planker and the longitudinal driving mechanism for driving longitudinal planker to slide, the power head device installation of central shaft hole drilling station
In on longitudinal planker.
9. a kind of aluminium wheels Full-automatic cutting according to claim 8 bores all-in-one machine, it is characterised in that: the clamp system
Including a chuck, at least three claws and with the one-to-one clamping cylinder of claw, chuck is fixedly installed in the workpiece master
Axis, claw is along the circumferential direction distributed and the support installation of the claw supporting guide by being installed on chuck, claw and clamping cylinder are logical
Cross the link block connection clamping and release of sliding realization to workpiece on guide rail by clamping cylinder driving.
10. a kind of aluminium wheels Full-automatic cutting according to claim 9 bores all-in-one machine, it is characterised in that: the lifting moves
Motivation structure includes including elevating mechanism mounting plate and deceleration mechanism's installing plate, and elevating mechanism mounting plate is fixed on crossbeam, is slowed down
By guide rail and sliding block constraint support between mechanism's installing plate and elevating mechanism mounting plate.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910141963.6A CN109702489B (en) | 2019-02-26 | 2019-02-26 | Full-automatic cutting and drilling integrated machine for aluminum wheel hub |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910141963.6A CN109702489B (en) | 2019-02-26 | 2019-02-26 | Full-automatic cutting and drilling integrated machine for aluminum wheel hub |
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| CN109702489A true CN109702489A (en) | 2019-05-03 |
| CN109702489B CN109702489B (en) | 2023-11-24 |
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| CN110976956A (en) * | 2019-12-20 | 2020-04-10 | 东台立讯精密电子技术有限公司 | Full-automatic perforating device of cell-phone shell fixed orifices |
| CN112605694A (en) * | 2020-12-14 | 2021-04-06 | 万鑫精工(湖南)股份有限公司 | Cutter driving mechanism of numerical control machine tool and numerical control machine tool |
| CN113500399A (en) * | 2021-06-03 | 2021-10-15 | 台州学院 | Special wheel hub machining machine |
| CN113732350A (en) * | 2021-08-23 | 2021-12-03 | 邦传炜 | Automatic drilling system for aluminum alloy wheel hub |
| CN115106783A (en) * | 2022-07-11 | 2022-09-27 | 江苏苏美达铝业有限公司 | High-efficient quick wheel hub surely emits device |
| CN116275512A (en) * | 2023-05-22 | 2023-06-23 | 广东昊胜智能设备有限公司 | Water-cooling laser welding device for cylindrical battery and application method of water-cooling laser welding device |
| CN116787207A (en) * | 2023-08-25 | 2023-09-22 | 山东辰榜数控装备有限公司 | Feeding and discharging clamping assembly of turning and milling composite machine tool |
| CN118060616A (en) * | 2024-04-24 | 2024-05-24 | 江西粤磁稀土新材料科技有限公司 | Annular neodymium-iron-boron magnet stepping dividing and cutting machine |
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| CN113732350A (en) * | 2021-08-23 | 2021-12-03 | 邦传炜 | Automatic drilling system for aluminum alloy wheel hub |
| CN113732350B (en) * | 2021-08-23 | 2023-12-08 | 重庆永生压铸有限责任公司 | Automatic drilling system for aluminum alloy hubs |
| CN115106783B (en) * | 2022-07-11 | 2023-09-22 | 江苏苏美达铝业有限公司 | High-efficient quick wheel hub cuts and emits device |
| CN115106783A (en) * | 2022-07-11 | 2022-09-27 | 江苏苏美达铝业有限公司 | High-efficient quick wheel hub surely emits device |
| CN116275512B (en) * | 2023-05-22 | 2023-07-25 | 广东昊胜智能设备有限公司 | Water-cooling laser welding device for cylindrical battery and application method of water-cooling laser welding device |
| CN116275512A (en) * | 2023-05-22 | 2023-06-23 | 广东昊胜智能设备有限公司 | Water-cooling laser welding device for cylindrical battery and application method of water-cooling laser welding device |
| CN116787207A (en) * | 2023-08-25 | 2023-09-22 | 山东辰榜数控装备有限公司 | Feeding and discharging clamping assembly of turning and milling composite machine tool |
| CN116787207B (en) * | 2023-08-25 | 2023-11-03 | 山东辰榜数控装备有限公司 | Feeding and discharging clamping assembly of turning and milling composite machine tool |
| CN118060616A (en) * | 2024-04-24 | 2024-05-24 | 江西粤磁稀土新材料科技有限公司 | Annular neodymium-iron-boron magnet stepping dividing and cutting machine |
| CN118060616B (en) * | 2024-04-24 | 2024-07-05 | 江西粤磁稀土新材料科技有限公司 | Annular neodymium-iron-boron magnet stepping dividing and cutting machine |
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