The manufacturing technique method of medical filter device component
Technical field
The application is divisional application, and the application number of female case is: 201810157891X.The present invention relates to a kind of medical products
And its manufacturing method, more specifically to a kind of filter product and manufacturing method.
Background technique
Haemodialysis (Hemodialysis), abbreviation hemodialysis, popular saying are also referred to as artificial kidney, wash kidney, are blood
One kind of purification techniques.It utilizes semi-permeable membrane principle, by metabolic wastes various harmful and extra in disperse, convection current body and
Excessive electrolyte removes in vitro, achievees the purpose that purify blood, and achievees the purpose that correct Water-Electrolyte and acid-base balance.
Semi-permeable membrane used in haemodialysis is with a thickness of 10-20 microns, and the aperture averaging on film is 3 nanometers, so only permitting
Perhaps molecular weight is that 1.5 ten thousand small molecules below and part medium molecular substance pass through, and molecular weight is greater than 3.5 ten thousand macromolecular substances
It cannot pass through.Therefore, protein, pyrogen, virus, bacterium and haemocyte etc. can not all appear;It is big in the ingredient of urine
Part is water, a large amount of moisture must just be discharged from blood to manually kidney substitution kidney, artificial kidney can only utilize infiltration
Pressure and ultrafiltration pressure remove the purpose of excessive moisture to reach.On artificial kidney, that is, haemodialysis equipment used in now all has
These functions are stated, so that the quality and quantity to blood is adjusted, are allowed to be bordering on physiological status.
Since dialysis treatment belongs to the very harsh medical treatments of requirement, dialysate filter device is the pass of dialysis treatment
Key component, belongs to consumables.Realize that the unmanned assembly of dialysis filter has important meaning using industrial automation technology
Justice.
Summary of the invention
The object of the present invention is to provide a kind of manufacturing technique methods of medical filter device component, a kind of new for providing
The filter of type, while the part-structure of filter carries out Automated assembly production, improves the automatic of dialysate filter device production
Change horizontal and product quality.
The manufacturing technique method of medical filter device component of the present invention the following steps are included:
(1) delivery outlet of the vibrating disk is connected to the bottom cover feeding track, and the bottom cover feeding track is connected to described standby
Hopper, the bottom cover feeding track are fixed on the straight line feeder;The bottom cover is exported from the vibrating disk, by institute
Bottom cover feeding track is stated to be delivered in the stock slot;
(2) the rotary machine hand has the function of moving up and down and 180 degree rotate, by the bottom cover from the stock
While taking-up in slot, the bottom cover is placed into the tooling, is doubled than traditional manipulator efficiency;
(3) the bottom supporting mechanism is located at the lower part of the turntable, applies a upward support force to the turntable, reduces
The turntable avoids the turntable from deforming under the effect of gravity the pressure of the divider;
(4) turntable is rotated by certain angle in the divider, makes the tooling for being placed with the bottom cover
Reach the position of film feed mechanism;
(5) film the pulling force roller, compression roller pulling force under to steppingly between the cover half chamber and dynamic model chamber
Movement, the dynamic model chamber enters in the cover half chamber under the promotion of the shearing cylinder, while the film being cut
It is cut into type;The metal sucker enters in the sucker pilot hole, and the film is siphoned away from the sucker pilot hole;
(6) the rotary machine hand has the function of moving up and down and 180 degree rotate, by the film from the film
While taking-up in shaping mechanism, the film is placed into the tooling, is doubled than traditional manipulator efficiency;
(7) cavity of two bottom covers can be accommodated due to being provided in the tooling, the turntable is in the divider
It is rotated by certain angle, the tooling for being placed with the bottom cover is made to reach the position of the film feed mechanism, institute
The film will be placed on another described bottom cover by stating film feed mechanism;
(8) turntable is rotated by certain angle in the divider, makes the institute for being placed with the bottom cover and film
It states tooling and reaches position where the thin upper cover feed mechanism;
(9) delivery outlet of the upper cover delivery track is connected to the upper cover stock slot, and the upper cover delivery track and upper cover are standby
Hopper is provided with one section of gap, and the upper cover is delivered in the upper cover stock slot by the upper cover delivery track;The upper cover
Correction paw cylinder is clamped, and presss from both sides the realization that matches of the first from left finger and a right finger to the long axle portion on upper lid
It holds and corrects, the realization that matches of the second from left finger and right two fingers is clamped and is corrected to the long axle portion on upper lid, thus
Make two upper covers while obtaining correct position;Then, the upper cover correction paw cylinder is unclamped;Then the turn-around machine
Tool hand cooperates the upper cover feeding gripper that the upper cover is placed in the top of the film;
(10) turntable is rotated by certain angle in the divider, makes to be placed with the bottom cover, film, upper cover
The tooling reach the position where the thin upper cover feed mechanism;
(11) the riveting head of the riveting press equipment pushes, and applies mechanical pressure to the bottom cover and upper cover, makes the bottom cover and upper
Lid is completed riveting and is combined, and filter is formed;
(12) turntable is rotated by certain angle in the divider, and the filter for completing assembly reaches thin institute
State the position where filter taking mechanical hand;
(13) the rotary machine hand has the function of moving up and down and 180 degree rotate, and the pickup gripper is from the work
Filter is grabbed in dress and is placed in external container.
A kind of intelligence manufacture assembly line of medical filter, comprising: workbench, for driving tooling point rotation such as to carry out
Rotating disk mechanism, is used to film carrying out cutting molding at the bottom cover feed mechanism for two panels bottom cover to be clamped in tooling simultaneously
And be placed on bottom cover film feed mechanism, for by two panels upper cover while the upper cover feed mechanism being clamped in tooling, using
In the filtering for carrying out the riveting press equipment of riveting combination, be used to for the filter that assembly is completed being taken out the bottom cover and upper cover
Device taking mechanical hand, the rotating disk mechanism are fixed on the top of the workbench;The bottom cover feed mechanism, two films
Feed mechanism, upper cover feed mechanism, riveting press equipment, filter taking mechanical hand are sequentially arranged around the rotating disk mechanism,
Two bottom covers are placed in the tooling by the bottom cover feed mechanism, and the film feed mechanism is respectively by the film
It is placed in the top of the bottom cover, the upper cover is placed in the top of the film, the riveting by the upper cover feed mechanism
Equipment is used to combine the bottom cover and upper cover realization riveting, and the filter taking mechanical hand takes out filtering from the tooling
Device;
The filter taking mechanical hand includes: rotary machine hand and pickup gripper, and the rotary machine hand is fixed on the work
Make platform, the pickup gripper is fixed on the rotary machine hand, and the quantity of the pickup gripper is four, the pickup gripper
Position and the position of the tooling match;The rotary machine hand has the function of moving up and down and 180 degree rotate,
The pickup gripper grabs filter from the tooling.
Preferably, the riveting press equipment includes: riveting bracket, riveting guide rail, riveting head, riveting slide plate, riveting cylinder, institute
State riveting bracket and be fixed on the workbench, the riveting guide rail is fixed on the riveting bracket, the riveting guide rail perpendicular to
The turntable, the riveting slide plate are movably connected on the riveting guide rail, and the riveting head is fixed on the end of the riveting slide plate
End;The cylinder block of the riveting cylinder is fixed on the riveting bracket, and the end of the piston rod of the riveting cylinder is fixed on institute
Riveting slide plate is stated, the riveting head and the tooling match.
Preferably, the riveting press equipment includes: riveting bracket, riveting guide rail, riveting head, riveting slide plate, riveting cylinder, institute
State riveting bracket and be fixed on the workbench, the riveting guide rail is fixed on the riveting bracket, the riveting guide rail perpendicular to
The turntable, the riveting slide plate are movably connected on the riveting guide rail, and the riveting head is fixed on the end of the riveting slide plate
End;The cylinder block of the riveting cylinder is fixed on the riveting bracket, and the end of the piston rod of the riveting cylinder is fixed on institute
Riveting slide plate is stated, the riveting head and the tooling match.
Preferably, the rotating disk mechanism includes: divider, turntable, tooling, bottom supporting mechanism, and the turntable is fixed on
On the ring flange of the divider, the tooling is distributed on the disk peripheral direction;It is provided in the lower part of the turntable
The bottom supporting mechanism, the bottom supporting mechanism include: spring bearing, support rod, and the support rod is fixed on the work
Make platform, the spring bearing is movably connected on one end of the support rod, and the spring bearing is affixed on the bottom of the turntable, institute
It states spring bearing and the tooling matches.
Preferably, the cavity that can accommodate two bottom covers is provided in the tooling.
Preferably, the upper cover feed mechanism includes: upper cover conveying mechanism, rotary machine hand, upper cover feeding gripper, described
Upper cover feeding gripper is fixed on the rotary machine hand, and the output end of the upper cover conveying mechanism is connected to the rotary machine
The other end of hand, the rotary machine hand is connected to the rotating disk mechanism;The rotary machine hand, which has, to move up and down and 100
The function of 80 degree of rotations, the upper cover feeding gripper grab the upper cover from the upper cover conveying mechanism, then described
Rotary machine hand rotates 180 degree, then the upper cover is placed in the tooling.
Preferably, the upper cover conveying mechanism include: upper cover delivery track, upper cover stock slot, upper cover correction paw cylinder,
The delivery outlet of the upper cover delivery track is connected to the upper cover stock slot, the upper cover delivery track and upper cover stock slot setting
There is one section of gap, the upper cover is delivered in the upper cover stock slot by the upper cover delivery track;The upper cover corrects gripper
The cylinder block of cylinder is fixed on the lower part of the upper cover stock slot, is fixed with left hand in the upper cover correction paw cylinder and refers to, is right
Finger, the left hand refer on be provided with the first from left finger and the second from left finger, the right hand refer on be provided with a right finger, right second-hand
Refer to, the realization that matches of the first from left finger and a right finger is clamped and corrected to the long axle portion on upper lid, the second from left hand
Refer to and the realization that matches of right two fingers is clamped and corrected to the long axle portion on upper lid.
The upper cover includes: round plate, long axle portion.
Preferably, the bottom cover feed mechanism includes: feeding Pneumatic paw, rotary machine hand, vibrating disk, bottom cover feeding rail
Road, straight line feeder, stock slot, the delivery outlet of the vibrating disk are connected to the bottom cover feeding track, the bottom cover feeding rail
Road is connected to the stock slot, and the bottom cover feeding track is fixed on the straight line feeder;The bottom cover is from the vibration
It exports in disk, is delivered in the stock slot by the bottom cover feeding track;The stock slot and the bottom cover feeding track
Between be provided with gap;The feeding Pneumatic paw is fixed on the both ends of the swing arm of the rotary machine hand, the stock slot, work
On the clip position of dress and the feeding Pneumatic paw;There is the rotary machine hand up and down motion to rotate with 180 degree
Function realizes taking away and putting down to the bottom cover.
Preferably, the film feed mechanism includes: rotary machine hand, metal sucker, film forming mechanism, the metal
Sucker is located at the both ends of the swing arm of the rotary machine hand, and the metal sucker corresponds respectively to the tooling and thin film forming machine
Structure;The rotary machine hand has the function of moving up and down and 180 degree rotate, and the metal sucker is drawn to described thin
The film generated in film forming mechanism is placed into the top of the bottom cover.
Preferably, the film forming mechanism include: shaped support, discharge plate, waste material rewinding disk, adjustment plate, pulling force roller,
Compression roller, cover half chamber, dynamic model chamber, dynamic model directed cavity, pulling force motor, rewinding motor, the shaped support are fixed on the work
Platform is placed with the unprocessed film at volume state on the discharge plate, and the waste material rewinding disk is fixed on the shaped support
Lower part, the adjustment plate, pulling force roller, compression roller be movably connected on the shaped support, and the pulling force roller and compression roller are in
The state of mutual extrusion;The cover half chamber, dynamic model directed cavity are fixed on the shaped support, and the dynamic model chamber is movably connected on institute
State dynamic model directed cavity;The cylinder block of the shearing cylinder is fixed on the shaped support, the end of the piston rod of the shearing cylinder
End is fixed on the dynamic model chamber;The sucker pilot hole of the outer diameter of the dynamic model chamber and the cover half chamber matches;The pulling force roller
One end is connected to the output shaft of the pulling force motor;The sucker pilot hole and metal sucker match.
Preferably, the film extends out from the discharge plate, and by the lower part of the adjustment plate, it is described fixed to pass through
The intermediate position of die cavity and dynamic model chamber, using the top of the pulling force roller, from the intermediate position of the pulling force roller and compression roller
It passes through, is finally wound in the waste material rewinding disk.
Preferably, the compression roller is movably connected in the sliding groove of the shaped support by square shaft, in the sliding
Extruding spring is provided in slot, the compression roller is extruded in the pulling force roller by the extruding spring.
Preferably, the pulling force motor is under mode position state and works, and moving the pulling force roller every time all has
Determining angle;The rewinding motor is under torque mode state and works, and the waste material rewinding disk is made to be in certain tension
Under state.
Preferably, the rotary machine hand includes: gantry support, guide sleeve, guide post, lifting platform, rotary cylinder, frame, core
Axis, swing arm, pedestal lifting cylinder, the gantry support are fixed on the workbench, and the guide sleeve is fixed on the gantry support,
The guide post is movably connected on the guide sleeve, and the end of the guide post is fixed on the lifting platform;The pedestal lifting cylinder
Cylinder block is fixed on the gantry support, and the end of the piston rod of the pedestal lifting cylinder is fixed on the lifting platform;It is described
Rotary cylinder, frame cylinder block be fixed on the lifting platform, the mandrel is movably connected on the frame, the rotary cylinder
Rotary flange one end of the mandrel is fixed on by shaft coupling, the swing arm is fixed on the other end of the mandrel.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the intelligence manufacture assembly line of medical filter of the present invention;
Fig. 2 is the partial structural diagram of the intelligence manufacture assembly line of medical filter of the present invention;
Fig. 3, Fig. 4 are the structural schematic diagrams of the bottom cover feed mechanism of the intelligence manufacture assembly line of medical filter of the present invention;
Fig. 5, Fig. 6 are the structural schematic diagrams of the film feed mechanism of the intelligence manufacture assembly line of medical filter of the present invention;
Fig. 7 is the structural schematic diagram of the film forming mechanism of the intelligence manufacture assembly line of medical filter of the present invention;
Fig. 8,11 be medical filter of the present invention intelligence manufacture assembly line partial structural diagram;
Fig. 9 is the structural schematic diagram of the upper cover conveying mechanism of the intelligence manufacture assembly line of medical filter of the present invention;
Figure 10 is the partial structural diagram of the upper cover conveying mechanism of the intelligence manufacture assembly line of medical filter of the present invention;
Figure 12 is the structural schematic diagram of the riveting press equipment of the intelligence manufacture assembly line of medical filter of the present invention.
In figure: 1 workbench, 2 rotating disk mechanisms, 21 dividers, 22 turntables, 23 toolings, 24 bottom supporting mechanisms, 25
Spring bearing, 26 support rods, 30 bottom cover feed mechanisms, 31 feeding Pneumatic paws, 32 rotary machine hands, 33 vibrating disks, 34
Bottom cover feeding track, 35 straight line feeders, 36 stock slots, 37 bottom covers, 38 gantry supports, 39 guide sleeves, 40 guide posts, 41
Lifting platform, 42 rotary cylinders, 43 frames, 44 mandrels, 45 swing arms, 46 rotary flanges, 47 shaft couplings, the lifting of 48 pedestals
Cylinder, 50 film feed mechanisms, 51 metal suckers, 52 film forming mechanisms, 53 shaped supports, 54 discharge plates, 55 are given up
Material rewinding disk, 56 adjustment plates, 57 pulling force rollers, 58 compression rollers, 59 films, 60 cover half chambers, 61 dynamic model chambers, 62 dynamic models are led
Spring, 67 sliding grooves, 68 rewinding motors, 69 are squeezed to chamber, 63 sucker pilot holes, 64 pulling force motors, 65 square shafts, 66
Shear cylinder, 70 upper cover feed mechanisms, 71 upper cover conveying mechanisms, 72 upper cover feeding grippers, 73 upper covers, the conveying of 74 upper covers
Track, 75 upper covers stock slot, 76 upper covers correction paw cylinder, 77 left hands refer to, 78 right hands refer to, 79 the first from left fingers, 80 left sides
Two fingers, a 81 right fingers, 82 right two fingers, 83 round plates, 84 long axle portions, 90 riveting press equipments, 91 riveting brackets, 92
Riveting guide rail, 93 riveting heads, 94 riveting slide plates, 95 riveting cylinders, 100 filter taking mechanical hands, 101 pickup grippers.
Specific embodiment
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of medical filter device components
Manufacturing technique method carries out Automated assembly production for the part-structure to dialysate filter device, improves dialysate filter device
The gentle product quality of the Automated water of production.
Fig. 1 is the structural schematic diagram of the intelligence manufacture assembly line of medical filter of the present invention, and Fig. 2 is the medical filtering of the present invention
The partial structural diagram of the intelligence manufacture assembly line of device, Fig. 3, Fig. 4 are the intelligence manufacture assembly lines of medical filter of the present invention
Bottom cover feed mechanism structural schematic diagram, Fig. 5, Fig. 6 are on the film of intelligence manufacture assembly line of medical filter of the present invention
Expect the structural schematic diagram of mechanism, Fig. 7 is the structure of the film forming mechanism of the intelligence manufacture assembly line of medical filter of the present invention
Schematic diagram, Fig. 8,11 be medical filter of the present invention intelligence manufacture assembly line partial structural diagram, Fig. 9 is doctor of the present invention
With the structural schematic diagram of the upper cover conveying mechanism of the intelligence manufacture assembly line of filter, Figure 10 is the intelligence of medical filter of the present invention
The partial structural diagram of the upper cover conveying mechanism of assembly line can be manufactured, Figure 12 is the intelligence manufacture stream of medical filter of the present invention
The structural schematic diagram of the riveting press equipment of waterline.
The intelligence manufacture assembly line of medical filter of the present invention, comprising: workbench 1, for drive tooling 23 carry out equal part
The rotating disk mechanism 2 of rotation, is used for film the bottom cover feed mechanism 30 for two panels bottom cover 37 to be clamped in tooling 23 simultaneously
59 carry out the film feed mechanism 50 for cutting molding and being placed on bottom cover 37, for by two panels upper cover 73 while being clamped to tooling
Upper cover feed mechanism 70 on 23, for by the bottom cover 37 and upper cover 73 carry out the riveting press equipment 90 of riveting combination, be used for by
The filter taking mechanical hand 100 that the filter that assembly is completed is taken out, the rotating disk mechanism 2 are fixed on the workbench 1
Top;The bottom cover feed mechanism 30, two the film feed mechanisms 50, upper cover feed mechanism 70, riveting press equipments 90, mistake
Filter taking mechanical hand 100 is sequentially arranged around the rotating disk mechanism 2, and the bottom cover feed mechanism 30 is by two bottoms
Lid 37 is placed in the tooling 23, and the film 59 is placed in the upper of the bottom cover 37 respectively by the film feed mechanism 50
The upper cover 73 is placed in the top of the film 59 by portion, the upper cover feed mechanism 70, and the riveting press equipment 90 is used for will
The bottom cover 37 and upper cover 73 realize that riveting combines, and the filter taking mechanical hand 100 takes out filtering from the tooling 23
Device;
The filter taking mechanical hand 100 includes: rotary machine hand 32 and pickup gripper 101, and the rotary machine hand is connected
In the workbench 1, the pickup gripper 101 is fixed on the rotary machine hand 32, and the quantity of the pickup gripper 101 is four
A, the position of the pickup gripper 101 and the position of the tooling 23 match;The rotary machine hand 32, which has, to move up and down
The function of rotating with 180 degree, the pickup gripper 101 grab filter from the tooling 23.
More specifically, the riveting press equipment 90 includes: riveting bracket 91, riveting guide rail 92, riveting head 93, riveting slide plate
94, riveting cylinder 95, the riveting bracket 91 are fixed on the workbench 1, and the riveting guide rail 92 is fixed on the riveting branch
Frame 91, the riveting guide rail 92 are movably connected on the riveting guide rail 92, institute perpendicular to the turntable 22, the riveting slide plate 94
State the end that riveting head 93 is fixed on the riveting slide plate 94;The cylinder block of the riveting cylinder 95 is fixed on the riveting bracket
91, the end of the piston rod of the riveting cylinder 95 is fixed on the riveting slide plate 94, the riveting head 93 and the tooling 23
Match.
More specifically, the rotating disk mechanism 2 includes: divider 21, turntable 22, tooling 23, bottom supporting mechanism 24, it is described
Turntable 22 is fixed on the ring flange of the divider 21, and the tooling 23 is distributed on 22 circumferencial direction of turntable;Institute
The lower part for stating turntable 22 is provided with the bottom supporting mechanism 24, and the bottom supporting mechanism 24 includes: spring bearing 25, support
Bar 26, the support rod 26 are fixed on the workbench 1, and the spring bearing 25 is movably connected on the one of the support rod 26
End, the spring bearing 25 are affixed on the bottom of the turntable 22, and the spring bearing 25 and the tooling 23 match.
More specifically, being provided with the cavity that can accommodate two bottom covers 37 in the tooling 23.
More specifically, the upper cover feed mechanism 70 includes: upper cover conveying mechanism 71, rotary machine hand 32, upper cover feeding
Gripper 72, the upper cover feeding gripper 72 are fixed on the rotary machine hand 32, and the output end of the upper cover conveying mechanism 71 connects
It is connected to the rotary machine hand 32, the other end of the rotary machine hand 32 is connected to the rotating disk mechanism 2;The rotary machine
Hand 32 has the function of moving up and down and 180 degree rotate, and the upper cover feeding gripper 72 is from the upper cover conveying mechanism 71
In grab the upper cover 73, then the rotary machine hand 32 rotates 180 degree, then the upper cover 73 is placed in institute
It states in tooling 23.
More specifically, the upper cover conveying mechanism 71 includes: upper cover delivery track 74, upper cover stock slot 75, upper cover correction
Paw cylinder 76, the delivery outlet of the upper cover delivery track 74 are connected to the upper cover stock slot 75, the upper cover delivery track
74 and upper cover stock slot 75 be provided with one section of gap, it is standby that the upper cover 73 is delivered to the upper cover by the upper cover delivery track 74
In hopper 75;The cylinder block of the upper cover correction paw cylinder 76 is fixed on the lower part of the upper cover stock slot 75, the upper cover
Left hand is fixed in correction paw cylinder 76 and refers to that the 77, right hand refers to 78, and the left hand, which refers to, is provided with the first from left finger 79 and the second from left on 77
Finger 80, the right hand, which refers to, is provided with a right finger 81, right two fingers 82 on 78,81 phase of the first from left finger 79 and a right finger
Matching realizes and the long axle portion 84 in upper cover 73 clamped and corrected, and the second from left finger 80 and right two fingers 82 match reality
Now the long axle portion 84 in upper cover 73 is clamped and corrected.
The upper cover 73 includes: round plate 83, long axle portion 84.
More specifically, the bottom cover feed mechanism 30 include: feeding Pneumatic paw 31, rotary machine hand 32, vibrating disk 33,
Bottom cover feeding track 34, straight line feeder 35, stock slot 36, the delivery outlet of the vibrating disk 33 are connected to the bottom cover feeding rail
Road 34, the bottom cover feeding track 34 are connected to the stock slot 36, and the bottom cover feeding track 34 is fixed on the straight line and send
On glassware 35;The bottom cover 37 is exported from the vibrating disk 33, is delivered to the stock by the bottom cover feeding track 34
In slot 36;Gap is provided between the stock slot 36 and the bottom cover feeding track 34;The feeding Pneumatic paw 31 is connected
In the both ends of the swing arm 45 of the rotary machine hand 32, the folder of the stock slot 36, tooling 23 and the feeding Pneumatic paw 31
It holds on position;The rotary machine hand 32 has the function of moving up and down and 180 degree rotate, and realizes to the bottom cover 37
Take away and put down.
More specifically, the film feed mechanism 50 includes: rotary machine hand 32, metal sucker 51, film forming mechanism
52, the metal sucker 51 is located at the both ends of the swing arm 45 of the rotary machine hand 32, and the metal sucker 51 corresponds respectively to
The tooling 23 and film forming mechanism 52;The rotary machine hand 32 has the function to move up and down with 180 degree of rotations
Can, the metal sucker 51 is drawn to the film 59 generated in the film forming mechanism 52, is placed into the upper of the bottom cover 37
Portion.
More specifically, the film forming mechanism 52 includes: shaped support 53, discharge plate 54, waste material rewinding disk 55, adjustment
Disk 56, pulling force roller 57, compression roller 58, cover half chamber 60, dynamic model chamber 61, dynamic model directed cavity 62, pulling force motor 64, rewinding motor 68,
The shaped support 53 is fixed on the workbench 1, and the unprocessed film at volume state, institute are placed on the discharge plate 54
The lower part that waste material rewinding disk 55 is fixed on the shaped support 53 is stated, the adjustment plate 56, pulling force roller 57,58 activity of compression roller are even
It is connected to the shaped support 53, the pulling force roller 57 and compression roller 58 are in the state of mutual extrusion;The cover half chamber 60, dynamic model
Directed cavity 62 is fixed on the shaped support 53, and the dynamic model chamber 61 is movably connected on the dynamic model directed cavity 62;The shearing
The cylinder block of cylinder 69 is fixed on the shaped support 53, and the end of the piston rod of the shearing cylinder 69 is fixed on the dynamic model
Chamber 61;The sucker pilot hole 63 of the outer diameter of the dynamic model chamber 61 and the cover half chamber 60 matches;Described 57 one end of pulling force roller connects
It is connected to the output shaft of the pulling force motor 64;The sucker pilot hole 63 and metal sucker 51 match.
More specifically, the film 59 extends out from the discharge plate 54, by the lower part of the adjustment plate 56, wear
The intermediate position for crossing the cover half chamber 60 and dynamic model chamber 61, using the top of the pulling force roller 57, from 57 He of pulling force roller
The intermediate position of compression roller 58 passes through, and is finally wound in the waste material rewinding disk 55.
More specifically, the compression roller 58 is movably connected in the sliding groove 67 of the shaped support 53 by square shaft 65,
It is provided in the sliding groove 67 and squeezes spring 66, the compression roller 58 is extruded in the pulling force by the extruding spring 66
Roller 57.
It works more specifically, the pulling force motor 64 is under mode position state, makes the movement every time of pulling force roller 57
All there is determining angle;The rewinding motor 68 is under torque mode state and works, and is in the waste material rewinding disk 55
Under certain tension state.
More specifically, the rotary machine hand 32 includes: gantry support 38, guide sleeve 39, guide post 40, lifting platform 41, revolution
Cylinder 42, frame 43, mandrel 44, swing arm 45, pedestal lifting cylinder 48, the gantry support 38 are fixed on the workbench 1, institute
It states guide sleeve 39 and is fixed on the gantry support 48, the guide post 40 is movably connected on the guide sleeve 39, the end of the guide post 40
It is fixed on the lifting platform 41;The cylinder block of the pedestal lifting cylinder 48 is fixed on the gantry support 38, the pedestal liter
The end of the piston rod of sending down abnormally ascending cylinder 48 is fixed on the lifting platform 41;The rotary cylinder 42, frame 43 cylinder block be fixed on
The lifting platform 41, the mandrel 44 are movably connected on the frame 43, and the rotary flange 46 of the rotary cylinder 42 passes through connection
Axis device 47 is fixed on one end of the mandrel 44, and the swing arm 45 is fixed on the other end of the mandrel 44.
In conjunction with Fig. 1 to Figure 12, further describe the intelligence manufacture assembly line of medical filter of the present invention the course of work and
Working principle:
The electric and magnetic oscillation of the vibrating disk 33 and straight line feeder 35 promotes the bottom cover 37 to export from the vibrating disk 33, warp
Cross the bottom cover feeding track 34.The bottom cover feeding track 34 is fixed on the straight line feeder 35, the bottom cover feeding rail
There are dither effects on road 34.The stock slot 36 is fixed on the workbench 1, the stock slot 36 and the bottom cover feeding rail
Gap is provided between road 34, the dither effect of the bottom cover feeding track 34 will not be transmitted to the stock slot 36, make described
Bottom cover 37 can steadily be statically placed in the crawl that the rotary machine hand 32 is waited in the stock slot 36.
The intelligence manufacture assembly line of medical filter of the present invention for realizing dialysate filter part-structure automatic makeup
Match, comprise the following steps that:
(1) delivery outlet of the vibrating disk 33 is connected to the bottom cover feeding track 34, and the bottom cover feeding track 34 is connected to
The stock slot 36, the bottom cover feeding track 34 are fixed on the straight line feeder 35;The bottom cover 37 is from the vibration
It exports in disk 33, is delivered in the stock slot 36 by the bottom cover feeding track 34;
(2) the rotary machine hand 32 has the function of moving up and down and 180 degree rotate, by the bottom cover 37 from described
While taking-up in stock slot 36, the bottom cover 37 is placed into the tooling 23, improves one than traditional manipulator efficiency
Times;
(3) the bottom supporting mechanism 24 is located at the lower part of the turntable 22, applies a upward support to the turntable 22
Power reduces the turntable 22 to the pressure of the divider 21, while the turntable 22 being avoided to deform under the effect of gravity;
(4) turntable 22 is rotated by certain angle in the divider 21, makes the institute for being placed with the bottom cover 37
State the position that tooling 23 reaches film feed mechanism 50;
(5) film 59 the pulling force roller 57, compression roller 58 pulling force under to steppingly to the cover half chamber 60 and dynamic
It is moved between die cavity 61, the dynamic model chamber 61 enters in the cover half chamber 60 under the promotion of the shearing cylinder 69, simultaneously
The film 59 is subjected to shear forming;The metal sucker 51 enters in the sucker pilot hole 63, by the film 59
It is siphoned away from the sucker pilot hole 63;
(6) the rotary machine hand 32 has the function of moving up and down and 180 degree rotate, by the film 59 from described
While taking-up in film forming mechanism 52, the film 59 is placed into the tooling 23, than traditional manipulator efficiency
It doubles;
(7) cavity of two bottom covers 37 can be accommodated due to being provided in the tooling 23, the turntable 22 is at described point
Cutter 21 is rotated by certain angle, and the tooling 23 for being placed with the bottom cover 37 is made to reach the film feeder
The position of structure 50, the film feed mechanism 50 will place the film 59 on another described bottom cover 37;
(8) turntable 22 is rotated by certain angle in the divider 21, makes to be placed with the bottom cover 37 and thin
The tooling 23 of film 59 reaches the position where the thin upper cover feed mechanism 70;
(9) delivery outlet of the upper cover delivery track 74 is connected to the upper cover stock slot 75,74 He of upper cover delivery track
Upper cover stock slot 75 is provided with one section of gap, and the upper cover 73 is delivered to the upper cover stock slot by the upper cover delivery track 74
In 75;Upper cover correction paw cylinder 76 is clamped, and the first from left finger 79 and a right finger 81 is made to match realization pair
Long axle portion 84 in upper cover 73 is clamped and is corrected, and the second from left finger 80 and right two fingers 82 match realization to upper cover 73
On long axle portion 84 clamped and corrected, to make two upper covers 73 while obtain correct position;Then, on described
Lid correction paw cylinder 76 is unclamped;Then the rotary machine hand 32 cooperates the upper cover feeding gripper 72 to put the upper cover 73
It is placed in the top of the film 59;
(10) turntable 22 is rotated by certain angle in the divider 21, makes to be placed with the bottom cover 37, thin
Film 59, upper cover 73 the tooling 23 reach the position where the thin upper cover feed mechanism 70;
(11) the riveting head 93 of the riveting press equipment 90 pushes, and applies mechanical pressure to the bottom cover 37 and upper cover 73, makes described
Bottom cover 37 and upper cover 73 are completed riveting and are combined, and filter is formed;
(12) turntable 22 is rotated by certain angle in the divider 21, and the filter for completing assembly reaches
Position where the thin filter taking mechanical hand 100;
(13) the rotary machine hand 32 have the function of move up and down and 180 degree rotate, the pickup gripper 101 from
Filter is grabbed in the tooling 23 and is placed in external container.
Finally it is pointed out that above embodiments are only the more representational examples of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deformations.Any letter to the above embodiments according to the technical essence of the invention
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.