CN103566435A - Process of assembling medical filter - Google Patents
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- CN103566435A CN103566435A CN201310566071.3A CN201310566071A CN103566435A CN 103566435 A CN103566435 A CN 103566435A CN 201310566071 A CN201310566071 A CN 201310566071A CN 103566435 A CN103566435 A CN 103566435A
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- 238000000034 method Methods 0.000 title abstract description 17
- 239000012528 membrane Substances 0.000 claims abstract description 93
- 230000007246 mechanism Effects 0.000 claims description 74
- 238000003466 welding Methods 0.000 claims description 30
- 239000000047 product Substances 0.000 claims description 29
- 238000012536 packaging technology Methods 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 16
- 238000001514 detection method Methods 0.000 claims description 13
- 238000003384 imaging method Methods 0.000 claims description 13
- 238000003860 storage Methods 0.000 claims description 11
- 230000003068 static effect Effects 0.000 claims description 10
- 238000007689 inspection Methods 0.000 claims description 8
- 239000000428 dust Substances 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 230000002950 deficient Effects 0.000 claims description 6
- 238000011068 loading method Methods 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 3
- 239000000706 filtrate Substances 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 230000003749 cleanliness Effects 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000007599 discharging Methods 0.000 abstract 1
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000009826 distribution Methods 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 2
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- 208000002925 dental caries Diseases 0.000 description 2
- 239000003814 drug Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000000523 sample Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
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Abstract
The invention provides a process of assembling a medical filter to solve the technical problems that in the prior art, an existing medical filter is low in assembling efficiency, low in cleanliness and the like, and belongs to the technical field of medical device assembling. The process includes the following steps of firstly, feeding an upper cover; secondly, assembling a ventilating membrane; thirdly, feeding a lower cover; fourthly, assembling a filter membrane; fifthly, assembling the whole; sixthly, discharging the finished product, namely, taking out the assembled filter. By means of the process, the medical filter is automatically assembled, and therefore production efficiency and cleanliness are improved.
Description
Technical field
The invention belongs to armarium package technique field, relate to a kind of packaging technology of medical filter.
Background technology
Medical filter is mainly the molecule in filtering liquid medicine, prevents that molecule from entering human body.
A kind of medical filter as disclosed in patent (CN201120235730.1), comprise upper cover and be interlocked with upper cover after can form the lower cover of sealed cavity, between upper cover and lower cover, be provided with the filter membrane that above-mentioned cavity is separated into admission chamber and goes out sap cavity, admission chamber consists of upper cover and filter membrane and on this filter, is provided with the feed tube communicating with admission chamber, going out sap cavity consists of lower cover and filter membrane and on this filter, is provided with and the drain pipe that goes out sap cavity and communicate, in admission chamber, be provided with some dividing plates, dividing plate is divided into some shunting chambeies that communicate with feed tube by above-mentioned admission chamber.The molecule of this filter in can more effective filtering liquid medicine.
The assembling situation of existing medical filter is relatively backward, substantially adopt the limited combination of man-made assembly or artificial and machine to realize assembled by hand, this assembled by hand mode not only production efficiency falls behind, and cannot accomplish the cleanliness factor requirement in effective control group process of assembling, cause filter qualification rate very low.
Summary of the invention
The present invention is directed to the problems referred to above that existing technology exists, a kind of packaging technology of medical filter is provided, technical problem to be solved by this invention is: how to realize automatic assembling medical filter, thereby enhance productivity and cleanliness factor.
Object of the present invention can realize by following technical proposal:
A packaging technology for medical filter, medical filter comprises upper cover, exhaust membrane, lower cover and filter membrane, covers the micropore having for aerofluxus on described, this packaging technology comprises following operation:
A, upper cover material loading: upper cover is put into feed mechanism one, by feed mechanism one by upper cover orderly be delivered to outfan, a side at feed mechanism one is provided with rotating indexing rotary table one, on indexing rotary table one, be provided with some stations one, by Material moving device, the upper cover of output taken out and is transferred on the station corresponding with this output end position one and position;
B, exhaust membrane assembling: the side at indexing rotary table one is provided with die cavity one and punch die bar one, the blank of exhaust membrane is put on die cavity one, by punch die bar one, blank is poured to the interior formation finished product of die cavity one exhaust membrane, finished product exhaust membrane is adsorbed on the end face of punch die bar one, rotate indexing rotary table one, make the station one that upper cover is housed on indexing rotary table one move to punch die bar one place, mobile punch die bar one stretches in the micropore of upper cover the exhaust membrane on its end face, make exhaust membrane be placed in micropore and exit punch die bar one, by supersonic welding extension bar, exhaust membrane edge and this micropore internal diameter edge are welded and fixed, welded backed off after random supersonic welding extension bar,
C, lower cover material loading: lower cover is put into feed mechanism two, by feed mechanism two by lower cover orderly be delivered to outfan, a side at feed mechanism two is provided with indexing rotary table two, indexing rotary table two is provided with some stations two, by Material moving device, the lower cover of output is taken out and is transferred on the station corresponding with this output end position two to position;
D, filter membrane assembling: the side at indexing rotary table two is provided with die cavity two and punch die bar two, the blank of filter membrane is put on die cavity two, by punch die bar two, blank is poured to the interior formation finished product of die cavity two filter membrane, finished product filter membrane is adsorbed on the end face of punch die bar two, rotate indexing rotary table two, make the station two that lower cover is housed on indexing rotary table two move to punch die bar two places, mobile punch die bar two stretches in the inner chamber of lower cover the filter membrane on its end face, makes filter membrane fall into the inner chamber of lower cover and exits punch die bar two;
E, overall package: between indexing rotary table one and indexing rotary table two, be provided with rotating mechanism, the station one that completes operation b is all turned to rotating mechanism place with the station two that completes operation d, by rotating mechanism from station one capture assembled the upper cover of exhaust membrane and move to station two directly over, this rotating mechanism moves down upper cover is superimposed on down and is covered, by hold-down mechanism, upper cover is applied to default pressure upper cover and lower cover are fully fastened, by wave welding head of ultrasonic wave, the joint of upper cover and lower cover is carried out to seal welding;
F, finished product blanking: the filter finished product assembling is taken out.
Its principle is as follows: this assemble method has mainly adopted indexing rotary table one and indexing rotary table two, the synchronous in opposite directions intermittent rotary of indexing rotary table one and indexing rotary table two, form the function of annular streamline, several stations one and the continuous rotation rotate of station two, feed mechanism one, punch die bar one and supersonic welding extension bar be all successively along the circumferential distribution of indexing rotary table one, and feed mechanism two, punch die bar two and ultrasonic bonding head are all successively along the circumferential distribution of indexing rotary table two.Whenever being loaded with, assembling the station one of upper cover and be loaded with the station two that assembles lower cover while turning to rotating mechanism place like this, both position optimum states be over against, rotating mechanism can by 180 ° of rotations or the rotation mode of other angles by the upper cover on station one be transferred to lower cover on station two directly over, realize follow-up assembling.This assemble method utilizes ultrasonic bonding to improve the cleanliness factor of filter, the mode of utilizing punch die bar one to insert in micropore is assembled exhaust membrane, very reliable, this assemble method has been realized automatic assembling medical filter simultaneously, thereby enhances productivity and cleanliness factor.
In the packaging technology of above-mentioned a kind of medical filter, feed mechanism one in described operation a comprises storage bin and vibration platen, vibration platen has outward extending feed channel, the outfan of feed channel is positioned at a side of indexing rotary table one, described upper cover is placed in storage bin, by conveyer belt, upper cover is delivered on vibration platen, vibration platen is delivered to the outfan of feed channel after the direction of upper cover being arranged in order by mode of vibration.Mode of vibration monolith structures is simple, and material all in one piece effect is fine, and cost is low, the problem that can overcome distance limit between vibration platen and indexing rotary table one after feed channel is set, storage bin and vibration platen are separated, can simplify structure separately, make storage bin can store more blank.
In the packaging technology of above-mentioned a kind of medical filter, described operation a is also provided with dust collection mechanism, and dust collection mechanism carries out removing after dedusting to the upper cover of output.After dedusting, further improve the cleanliness factor of filter.
In the packaging technology of above-mentioned a kind of medical filter, described operation b is also provided with and destatics mechanism, and this destatics mechanism and the blank of exhaust membrane is blown to plasma air-flow makes blank remove static.After removing static, exhaust membrane can not sticked on other objects because of electric charge reason.
In the packaging technology of above-mentioned a kind of medical filter, described operation b is also provided with inflatable body, inflatable body is positioned at the reverse side of die cavity one, inflatable body is fitted in the end face of punch die bar one finished product exhaust membrane from the reverse side of die cavity one to the interior air blowing of die cavity one, and punch die bar one adsorbs exhaust membrane by vacuum suction mode.The laminating of design inflatable body final vacuum film and punch die bar one end face is tightr, is conducive to follow-up vac sorb.
In the packaging technology of above-mentioned a kind of medical filter, described micropore is positioned at the upper surface of upper cover, described indexing rotary table one parallel water plane, the upper surface of described upper cover is parallel water plane also, described micropore opening up, described punch die bar one initial condition along continuous straight runs distributes, when the end face absorption of punch die bar one has the backward lower 90-degree rotation of finished product exhaust membrane, punch die bar one is sent into finished product exhaust membrane in micropore downwards along the direction of vertical level, punch die bar one stops vacuum suction making exhaust membrane fall into micropore, reverse side at micropore is provided with sucker, by sucker, be out of shape and make to produce pull of vacuum in micropore exhaust membrane is held, and take advantage of the occasion to exit punch die bar one.Micropore opening up is designed with and is beneficial to exhaust membrane and freely drops in micropore, and punch die bar one initial condition along continuous straight runs is distributed with and is beneficial to absorption exhaust membrane.
In the packaging technology of above-mentioned a kind of medical filter, in described operation b, be provided with CCD vision imaging detection system, before welding, first by CCD vision imaging detection system, detect in micropore whether exhaust membrane is housed, after welding, by CCD vision imaging detection system, detect welding quality, defective work is rejected.Can Optimizing Flow after design CCD vision imaging detection system, improve end product quality.
In the packaging technology of above-mentioned a kind of medical filter, described operation d is also provided with and destatics mechanism, and this destatics mechanism and the blank of filter membrane is blown to plasma air-flow makes blank remove static.After removing static, filter membrane can not sticked on other objects because of electric charge reason.
In the packaging technology of above-mentioned a kind of medical filter, in described operation e, be provided with sensor, by sensor, detect the position of filtrate hole in upper cover, by rotating mechanism, rotate the position of adjusting upper cover.The position of upper cover after multiple working procedure is difficult to assurance, and after adjusting, upper cover and lower cover can accurately be aimed at.
In the packaging technology of above-mentioned a kind of medical filter, in described operation e, be provided with the stifled leakage detecting device of inspection, the filter after the stifled leakage detecting device of this inspection utilizes fluid to welding detects, and defective work is rejected.After welding, may there is the problem of blocking with side gas leakage in filter, improved after tested the quality of finished product.
Compared with prior art, advantage of the present invention is as follows:
1, this assemble method utilizes ultrasonic bonding to improve the cleanliness factor of filter, and the mode of utilizing punch die bar one to insert in micropore is assembled exhaust membrane, very reliable.
2, this assemble method has been realized automatic assembling medical filter, thereby enhances productivity and cleanliness factor.
Accompanying drawing explanation
Fig. 1 is the structure exploded perspective view of filter.
Fig. 2 is the streamline schematic diagram of this assemble method.
In figure, 1 upper cover; 2 exhaust membranes; 3 lower covers; 4 filter membranes; 5 micropores; 6 feed mechanisms one; 61 storage bins; 62 vibration platens; 63 feed channels; 64 conveyer belts; 7 die cavitys one; 8 punch die bars one; 9 supersonic welding extension bars; 10 indexing rotary tables one; 11 stations one; 12 feed mechanisms two; 13 indexing rotary tables two; 14 stations two; 15 die cavitys two; 16 punch die bars two; 17 rotating mechanisms; 18 hold-down mechanisms; 19CCD vision imaging detection system; The stifled leakage detecting device of 20 inspection; 21, wave welding head of ultrasonic wave.
The specific embodiment
Be below specific embodiments of the invention by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
As shown in Figure 1, medical filter comprises upper cover 1, exhaust membrane 2, lower cover 3 and filter membrane 4, has the micropore 5 for aerofluxus on upper cover 1.
As shown in Figure 2, this packaging technology comprises following operation:
A, upper cover 1 material loading: upper cover 1 is put into feed mechanism 1, by feed mechanism 1 by upper cover 1 orderly be delivered to outfan, a side at feed mechanism 1 is provided with rotating indexing rotary table 1, on indexing rotary table 1, be provided with some stations 1, by Material moving device, the upper cover of output 1 taken out and is transferred on the station corresponding with this output end position 1 and position; Feed mechanism 1 in operation a comprises storage bin 61 and vibration platen 62, vibration platen 62 has outward extending feed channel 63, the outfan of feed channel 63 is positioned at a side of indexing rotary table 1, upper cover 1 is placed in storage bin 61, by conveyer belt 64, upper cover 1 is delivered on vibration platen 62, vibration platen 62 is delivered to the outfan of feed channel 63 after the direction of upper cover 1 being arranged in order by mode of vibration.Mode of vibration monolith structures is simple, material all in one piece effect is fine, cost is low, the problem that can overcome distance limit between vibration platen 62 and indexing rotary table 1 after feed channel 63 is set, storage bin 61 and vibration platen 62 are separated, can simplify structure separately, make storage bin 61 can store more blank.Operation a is also provided with dust collection mechanism, and dust collection mechanism carries out removing after dedusting to the upper cover 1 of output.After dedusting, further improve the cleanliness factor of filter.In the present embodiment, feed mechanism 1 can be also common vibration feeding disc.Material moving device can be common mechanical hand, can be also the combination of cylinder and some chucks.Dust collection mechanism can be common vacuum cleaner, can be also hair-dryer.
B, exhaust membrane 2 assemblings: the side at indexing rotary table 1 is provided with die cavity 1 and punch die bar 1, the blank of exhaust membrane 2 is put on die cavity 1, by punch die bar 1, blank is poured to the interior formation finished product of die cavity 1 exhaust membrane 2, finished product exhaust membrane 2 is adsorbed on the end face of punch die bar 1, rotate indexing rotary table 1, make the station 1 that upper cover 1 is housed on indexing rotary table 1 move to punch die bar one 8 places, mobile punch die bar 1 stretches in the micropore 5 of upper cover 1 exhaust membrane 2 on its end face, make exhaust membrane 2 be placed in micropore 5 and exit punch die bar 1, by supersonic welding extension bar 9, insert that micropore 5 is interior is welded and fixed exhaust membrane 2 edges and these micropore 5 internal diameter edges, welded backed off after random supersonic welding extension bar 9, operation b is also provided with and destatics mechanism, and this destatics mechanism and the blank of exhaust membrane 2 is blown to plasma air-flow makes blank remove static.After removing static, exhaust membrane 2 can not sticked on other objects because of electric charge reason.Operation b is also provided with inflatable body, and inflatable body is positioned at the reverse side of die cavity 1, and inflatable body is fitted in the end face of punch die bar 1 finished product exhaust membrane 2 from the reverse side of die cavity 1 to the interior air blowing of die cavity 1, and punch die bar 1 adsorbs exhaust membrane 2 by vacuum suction mode.The laminating of design inflatable body final vacuum film 2 and punch die bar one 8 end faces is tightr, is conducive to follow-up vac sorb.Micropore 5 is positioned at the upper surface of upper cover 1, indexing rotary table one 10 parallel water planes, the upper surface of upper cover 1 is parallel water plane also, micropore 5 opening up, punch die bar one 8 initial condition along continuous straight runs distribute, when the end face absorption of punch die bar 1 has the backward lower 90-degree rotation of finished product exhaust membrane 2, punch die bar 1 is sent into finished product exhaust membrane 2 in micropore 5 downwards along the direction of vertical level, punch die bar 1 stops vacuum suction making exhaust membrane 2 fall into micropore 5, reverse side at micropore 5 is provided with sucker, by sucker, be out of shape the interior generation pull of vacuum of micropore 5 is held exhaust membrane 2, and take advantage of the occasion to exit punch die bar 1.Micropore 5 opening up is designed with and is beneficial to exhaust membrane 2 and freely drops in micropore 5, and punch die bar one 8 initial condition along continuous straight runs are distributed with and are beneficial to absorption exhaust membrane 2.In operation b, be provided with CCD vision imaging detection system 19, before welding, first by CCD vision imaging detection system 19, detect in micropore 5 whether exhaust membrane 2 is housed, after welding, by CCD vision imaging detection system 19, detect welding quality, defective work is rejected.Can Optimizing Flow after design CCD vision imaging detection system 19, improve end product quality.Destaticing mechanism can be any equipment that can spray plasma air-flow.CCD vision imaging detection system 19 can comprise optic probe and control unit, and control unit is responsible for identifying image and logic comparison.
C, lower cover 3 material loadings: lower cover 3 is put into feed mechanism 2 12, by feed mechanism 2 12 by lower cover 3 orderly be delivered to outfan, a side at feed mechanism 2 12 is provided with indexing rotary table 2 13, indexing rotary table 2 13 is provided with some stations 2 14, by Material moving device, the lower cover of output 3 is taken out and is transferred on the station corresponding with this output end position 2 14 to position; Feed mechanism 2 12 can be vibrating disk, can be also conveyer belt.Material moving device concrete structure is as said above.
D, filter membrane 4 assemblings: the side at indexing rotary table 2 13 is provided with die cavity 2 15 and punch die bar 2 16, the blank of filter membrane 4 is put on die cavity 2 15, by punch die bar 2 16, blank is poured to the interior formation finished product of die cavity 2 15 filter membrane 4, finished product filter membrane 4 is adsorbed on the end face of punch die bar 2 16, rotate indexing rotary table 2 13, make the station 2 14 that lower cover 3 is housed on indexing rotary table 2 13 move to punch die bar 2 16 places, mobile punch die bar 2 16 stretches in the inner chamber of lower cover 3 filter membrane 4 on its end face, make filter membrane 4 fall into the inner chamber of lower cover 3 and exit punch die bar 2 16, operation d is also provided with and destatics mechanism, and this destatics mechanism and the blank of filter membrane 4 is blown to plasma air-flow makes blank remove static.After removing static, filter membrane 4 can not sticked on other objects because of electric charge reason.
E, overall package: be provided with rotating mechanism 17 between indexing rotary table 1 and indexing rotary table 2 13, the station 1 that completes operation b is all turned to rotating mechanism 17 places with the station 2 14 that completes operation d, by rotating mechanism 17 from station 1 capture assembled the upper cover 1 of exhaust membrane 2 and move to station 2 14 directly over, this rotating mechanism 17 moves down upper cover 1 is superimposed on lower cover 3, by 18 pairs of upper covers 1 of hold-down mechanism, applying default pressure fully fastens upper cover 1 and lower cover 3, joint by 21 pairs of upper covers 1 of wave welding head of ultrasonic wave and lower cover 3 carries out seal welding, in operation e, be provided with sensor, by sensor, detect the position of filtrate hole in upper cover 1, by rotating mechanism 17 rotations, adjust the position of upper cover 1.The position of upper cover 1 after multiple working procedure is difficult to assurance, and after adjusting, upper cover 1 and lower cover 3 can accurately be aimed at.In operation e, be provided with the stifled leakage detecting device 20 of inspection, the filter after the stifled leakage detecting device 20 of this inspection utilizes fluid to welding detects, and defective work is rejected.After welding, may there is the problem of blocking with side gas leakage in filter, improved after tested the quality of finished product.Rotating mechanism 17 can be the combination of rotary cylinder and mechanical hand, can be also revolvable sucker.Hold-down mechanism 18 can be the combination of any briquetting and cylinder, can be also standard machinery hands.The stifled leakage detecting device 20 of inspection can be the combination of any hair-dryer and baroceptor.
F, finished product blanking: the filter finished product assembling is taken out.
This assemble method has mainly adopted indexing rotary table 1 and indexing rotary table 2 13, the synchronous in opposite directions intermittent rotary of indexing rotary table 1 and indexing rotary table 2 13, form the function of annular streamline, several stations 1 and the continuous rotation rotate of station 2 14, feed mechanism 1, punch die bar 1 and supersonic welding extension bar 9 be all successively along the circumferential distribution of indexing rotary table 1, and feed mechanism 2 12, punch die bar 2 16 and ultrasonic bonding head 21 are all successively along the circumferential distribution of indexing rotary table 2 13.Whenever being loaded with, assembling the station 1 of upper cover 1 and be loaded with the station 2 14 that assembles lower cover 3 while turning to rotating mechanism 17 place like this, both position optimum states be over against, rotating mechanism 17 can by 180 ° of rotations or the rotation mode of other angles by the upper cover on station 11 be transferred to lower cover 3 on station 2 14 directly over, realize follow-up assembling.This assemble method utilizes ultrasonic bonding to improve the cleanliness factor of filter, the mode of utilizing punch die bar 1 to insert in micropore 5 is assembled exhaust membrane 2, very reliable, this assemble method has been realized automatic assembling medical filter simultaneously, thereby enhances productivity and cleanliness factor.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (10)
1. a packaging technology for medical filter, medical filter comprises upper cover (1), exhaust membrane (2), lower cover (3) and filter membrane (4), has the micropore (5) for aerofluxus on described upper cover (1), this packaging technology comprises following operation:
A, upper cover (1) material loading: upper cover (1) is put into feed mechanism one (6), by feed mechanism one (6) by upper cover (1) orderly be delivered to outfan, a side at feed mechanism one (6) is provided with rotating indexing rotary table one (10), on indexing rotary table one (10), be provided with some stations one (11), by Material moving device, the upper cover of output (1) taken out and is transferred on the station corresponding with this output end position one (11) and position;
B, exhaust membrane (2) assembling: the side at indexing rotary table one (10) is provided with die cavity one (7) and punch die bar one (8), the blank of exhaust membrane (2) is put on die cavity one (7), by punch die bar one (8), blank is poured to formation finished product exhaust membrane (2) in die cavity one (7), finished product exhaust membrane (2) is adsorbed on the end face of punch die bar one (8), rotate indexing rotary table one (10), the station one (11) that makes to be equipped with on indexing rotary table one (10) upper cover (1) moves to punch die bar one (8) and locates, mobile punch die bar one (8) stretches in the micropore (5) of upper cover (1) exhaust membrane (2) on its end face, make exhaust membrane (2) be placed in micropore (5) and exit punch die bar one (8), by supersonic welding extension bar (9), exhaust membrane (2) edge and this micropore (5) internal diameter edge are welded and fixed, welded backed off after random supersonic welding extension bar (9),
C, lower cover (3) material loading: lower cover (3) is put into feed mechanism two (12), by feed mechanism two (12) by lower cover (3) orderly be delivered to outfan, a side at feed mechanism two (12) is provided with indexing rotary table two (13), indexing rotary table two (13) is provided with some stations two (14), by Material moving device, the lower cover of output (3) is taken out and is transferred on the station corresponding with this output end position two (14) to position;
D, filter membrane (4) assembling: the side at indexing rotary table two (13) is provided with die cavity two (15) and punch die bar two (16), the blank of filter membrane (4) is put on die cavity two (15), by punch die bar two (16), blank is poured to formation finished product filter membrane (4) in die cavity two (15), finished product filter membrane (4) is adsorbed on the end face of punch die bar two (16), rotate indexing rotary table two (13), the station two (14) that makes to be equipped with on indexing rotary table two (13) lower cover (3) moves to punch die bar two (16) and locates, mobile punch die bar two (16) stretches in the inner chamber of lower cover (3) filter membrane (4) on its end face, make filter membrane (4) fall into the inner chamber of lower cover (3) and exit punch die bar two (16),
E, overall package: be provided with rotating mechanism (17) between indexing rotary table one (10) and indexing rotary table two (13), by rotating mechanism (17) crawl from station one (11) assembled the upper cover (1) of exhaust membrane (2) and move to station two (14) directly over, this rotating mechanism (17) moves down upper cover (1) is superimposed on lower cover (3), by hold-down mechanism (18), upper cover (1) being applied to default pressure fully fastens upper cover (1) and lower cover (3), by wave welding head of ultrasonic wave (21), the joint of upper cover (1) and lower cover (3) is carried out to seal welding,
F, finished product blanking: the filter finished product assembling is taken out.
2. the packaging technology of a kind of medical filter according to claim 1, it is characterized in that, feed mechanism one (6) in described operation a comprises storage bin (61) and vibration platen (62), vibration platen (62) has outward extending feed channel (63), the outfan of feed channel (63) is positioned at a side of indexing rotary table one (10), described upper cover (1) is placed in storage bin (61), by conveyer belt (64), upper cover (1) is delivered on vibration platen (62), vibration platen (62) is delivered to the outfan of feed channel (63) after the direction of upper cover (1) being arranged in order by mode of vibration.
3. the packaging technology of a kind of medical filter according to claim 2, is characterized in that, described operation a is also provided with dust collection mechanism, and dust collection mechanism carries out removing after dedusting to the upper cover of output (1).
4. the packaging technology of a kind of medical filter according to claim 3, is characterized in that, described operation b is also provided with and destatics mechanism, and this destatics mechanism and the blank of exhaust membrane (2) is blown to plasma air-flow makes blank remove static.
5. according to the packaging technology of a kind of medical filter described in claim 1 or 2 or 3 or 4, it is characterized in that, described operation b is also provided with inflatable body, inflatable body is positioned at the reverse side of die cavity one (7), inflatable body is fitted in the end face of punch die bar one (8) finished product exhaust membrane (2) from the reverse side of die cavity one (7) to interior air blowing of die cavity one (7), and punch die bar one (8) adsorbs exhaust membrane (2) by vacuum suction mode.
6. the packaging technology of a kind of medical filter according to claim 5, it is characterized in that, described micropore (5) is positioned at the upper surface of upper cover (1), described indexing rotary table one (10) parallel water plane, the upper surface of described upper cover (1) is parallel water plane also, described micropore (5) opening up, described punch die bar one (8) initial condition along continuous straight runs distributes, when the end face absorption of punch die bar one (8) has the backward lower 90-degree rotation of finished product exhaust membrane (2), punch die bar one (8) direction along vertical level is sent into finished product exhaust membrane (2) in micropore (5) downwards, punch die bar one (8) stops vacuum suction making exhaust membrane (2) fall into micropore (5), reverse side at micropore (5) is provided with sucker, by sucker, be out of shape generation pull of vacuum in micropore (5) is held exhaust membrane (2), and take advantage of the occasion to exit punch die bar one (8).
7. according to the packaging technology of a kind of medical filter described in claim 1 or 2 or 3 or 4, it is characterized in that, in described operation b, be provided with CCD vision imaging detection system (19), before welding, first by CCD vision imaging detection system (19), detect in micropore (5) whether exhaust membrane (2) is housed, after welding, by CCD vision imaging detection system (19), detect welding quality, defective work is rejected.
8. the packaging technology of a kind of medical filter according to claim 7, is characterized in that, described operation d is also provided with and destatics mechanism, and this destatics mechanism and the blank of filter membrane (4) is blown to plasma air-flow makes blank remove static.
9. according to the packaging technology of a kind of medical filter described in claim 1 or 2 or 3 or 4, it is characterized in that, in described operation e, be provided with sensor, by sensor, detect the position of filtrate hole in upper cover (1), by rotating mechanism (17) rotation, adjust the position of upper cover (1).
10. according to the packaging technology of a kind of medical filter described in claim 1 or 2 or 3 or 4, it is characterized in that, in described operation e, be provided with the stifled leakage detecting device (20) of inspection, the filter that this inspection is blocked up after leakage detecting device (20) utilizes fluid to welding detects, and defective work is rejected.
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104800922A (en) * | 2015-04-30 | 2015-07-29 | 江西科伦医疗器械制造有限公司 | Drip chamber of infusion apparatus and assembly technology thereof |
| CN105498034A (en) * | 2015-12-31 | 2016-04-20 | 山东中保康医疗器具有限公司 | Double-layer gas-phase membrane structure of precise liquid medicine filter and welding method of double-layer gas-phase membrane structure |
| CN106078142A (en) * | 2016-07-29 | 2016-11-09 | 梁启明 | A kind of filter and the assembly technology of latex tubing |
| CN106926410A (en) * | 2017-04-05 | 2017-07-07 | 北京凯利尔医疗科技有限公司 | Filter for transfusion production technology |
| CN106925901A (en) * | 2017-04-07 | 2017-07-07 | 广州竞标新能源汽车部件股份有限公司 | A kind of automatic hot plate welding detection machine of fine filter |
| CN108145422A (en) * | 2018-02-25 | 2018-06-12 | 余晓娜 | Medical filter component and its manufacturing method |
| CN108422190A (en) * | 2018-03-26 | 2018-08-21 | 广东海业实业有限公司 | The line-connection type production line and its application method of filter |
| CN109224601A (en) * | 2018-09-11 | 2019-01-18 | 上海施赛自动化科技有限公司 | A kind of oil strainer process units |
| CN109466079A (en) * | 2018-12-20 | 2019-03-15 | 中国船舶重工集团公司第七二六研究所 | Binary channels lower cover feeding system and its control method |
| CN109571972A (en) * | 2019-01-14 | 2019-04-05 | 江西科伦医疗器械制造有限公司 | Accurate filter automatic assembling machine |
| CN109849342A (en) * | 2019-02-25 | 2019-06-07 | 温岭德光自动化设备有限公司 | A kind of spiral medicine crosses bonding machine and its processing method |
| CN110314863A (en) * | 2019-08-21 | 2019-10-11 | 烟台东泽电气科技股份有限公司 | A kind of blood taking bag socket Defect Detection system |
| CN110801680A (en) * | 2019-12-13 | 2020-02-18 | 西安北方惠安防化设备有限公司 | Processing technology of chemical-resistant filtering absorber |
| CN110900192A (en) * | 2019-12-18 | 2020-03-24 | 深圳市君铭律科技有限公司 | Full-automatic assembling process of filter flask for experiment |
| CN111469431A (en) * | 2020-04-13 | 2020-07-31 | 威海赛威智能科技有限公司 | Automatic assembling device for filter |
| CN111973844A (en) * | 2019-05-24 | 2020-11-24 | 山东振富医疗器械有限公司 | Medical double-reflux filter for infusion apparatus |
| CN114306842A (en) * | 2015-06-24 | 2022-04-12 | 费雪派克医疗保健有限公司 | Breathing assistance apparatus |
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Cited By (25)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104800922A (en) * | 2015-04-30 | 2015-07-29 | 江西科伦医疗器械制造有限公司 | Drip chamber of infusion apparatus and assembly technology thereof |
| CN114306842A (en) * | 2015-06-24 | 2022-04-12 | 费雪派克医疗保健有限公司 | Breathing assistance apparatus |
| CN105498034A (en) * | 2015-12-31 | 2016-04-20 | 山东中保康医疗器具有限公司 | Double-layer gas-phase membrane structure of precise liquid medicine filter and welding method of double-layer gas-phase membrane structure |
| CN106078142A (en) * | 2016-07-29 | 2016-11-09 | 梁启明 | A kind of filter and the assembly technology of latex tubing |
| CN106926410A (en) * | 2017-04-05 | 2017-07-07 | 北京凯利尔医疗科技有限公司 | Filter for transfusion production technology |
| CN106925901A (en) * | 2017-04-07 | 2017-07-07 | 广州竞标新能源汽车部件股份有限公司 | A kind of automatic hot plate welding detection machine of fine filter |
| CN106925901B (en) * | 2017-04-07 | 2019-05-07 | 广州竞标新能源汽车部件股份有限公司 | A kind of automatic hot plate welding detection machine of fine filter |
| CN109623374A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The intellectualized production system of medical filter accessory |
| CN108145422A (en) * | 2018-02-25 | 2018-06-12 | 余晓娜 | Medical filter component and its manufacturing method |
| CN109623373A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The manufacturing technique method of medical filter device component |
| CN109623375A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The production line and production method of medical filter device |
| CN108422190A (en) * | 2018-03-26 | 2018-08-21 | 广东海业实业有限公司 | The line-connection type production line and its application method of filter |
| CN109224601A (en) * | 2018-09-11 | 2019-01-18 | 上海施赛自动化科技有限公司 | A kind of oil strainer process units |
| CN109224601B (en) * | 2018-09-11 | 2021-05-04 | 上海施赛自动化科技有限公司 | Engine oil filter apparatus for producing |
| CN109466079A (en) * | 2018-12-20 | 2019-03-15 | 中国船舶重工集团公司第七二六研究所 | Binary channels lower cover feeding system and its control method |
| CN109466079B (en) * | 2018-12-20 | 2023-08-11 | 中国船舶重工集团公司第七二六研究所 | Double-channel lower cover feeding system and control method thereof |
| CN109571972A (en) * | 2019-01-14 | 2019-04-05 | 江西科伦医疗器械制造有限公司 | Accurate filter automatic assembling machine |
| CN109849342A (en) * | 2019-02-25 | 2019-06-07 | 温岭德光自动化设备有限公司 | A kind of spiral medicine crosses bonding machine and its processing method |
| CN111973844A (en) * | 2019-05-24 | 2020-11-24 | 山东振富医疗器械有限公司 | Medical double-reflux filter for infusion apparatus |
| CN110314863A (en) * | 2019-08-21 | 2019-10-11 | 烟台东泽电气科技股份有限公司 | A kind of blood taking bag socket Defect Detection system |
| CN110801680A (en) * | 2019-12-13 | 2020-02-18 | 西安北方惠安防化设备有限公司 | Processing technology of chemical-resistant filtering absorber |
| CN110900192B (en) * | 2019-12-18 | 2021-04-06 | 深圳科易设计服务有限公司 | Full-automatic assembling process of filter flask for experiment |
| CN110900192A (en) * | 2019-12-18 | 2020-03-24 | 深圳市君铭律科技有限公司 | Full-automatic assembling process of filter flask for experiment |
| CN111469431A (en) * | 2020-04-13 | 2020-07-31 | 威海赛威智能科技有限公司 | Automatic assembling device for filter |
| CN111469431B (en) * | 2020-04-13 | 2022-02-22 | 威海赛威智能科技有限公司 | Automatic assembling device for filter |
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Address after: Taizhou City, Zhejiang province Yuhuan County 317607 Salmonella town of sea port industrial city Tianyou Road No. 3 Applicant after: MAIDER MEDICAL INDUSTRY EQUIPMENT CO., LTD. Address before: Taizhou City, Zhejiang province Yuhuan County 317607 Salmonella town of sea port industrial city Tianyou Road No. 3 Applicant before: Taizhou Maider Medical Industry Equipment Co., Ltd. |
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Denomination of invention: Assembly process of medical filter Effective date of registration: 20211229 Granted publication date: 20150513 Pledgee: Bank of China Limited Yuhuan sub branch Pledgor: MAIDER, Inc. Registration number: Y2021330002686 |
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