CN201832224U - Medical filter assembling machine - Google Patents
Medical filter assembling machine Download PDFInfo
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- CN201832224U CN201832224U CN201020578421XU CN201020578421U CN201832224U CN 201832224 U CN201832224 U CN 201832224U CN 201020578421X U CN201020578421X U CN 201020578421XU CN 201020578421 U CN201020578421 U CN 201020578421U CN 201832224 U CN201832224 U CN 201832224U
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Abstract
The utility model provides a medical filter assembling machine, which belongs to the technical field of medical instruments and solves the problems of low assembling efficiency and poor uniformity of existing medical filters. The medical filter assembling machine comprises a frame; a rotary shaft capable of intermittently rotating for 90 degrees under driving of a motor is arranged at the center of the frame; a rotary disk rotating along with the rotary shaft is fixedly connected onto the rotary shaft; a formwork is fixedly connected onto the rotary disk and provided with a plurality of rows of evenly arrayed clamp grooves for containing medical filters; and the periphery of the frame is provided with a feeding mechanism, a membrane punching mechanism, an assembling mechanism and a discharging mechanism, wherein the feeding mechanism is used for conveying lower covers of the medical filters into the clamp grooves, the membrane punching mechanism is used for punching filter membranes and positioning the filter membranes in the lower covers, the assembling mechanism is used for conveying upper covers of the medical filters and gluing the upper covers with the corresponding lower covers, and the discharging mechanism is used for outputting the medical filters completed by assembly on the formwork. The medical filter assembling machine has the advantages of high automation degree, high operating efficiency and the like.
Description
Technical field
This utility model belongs to technical field of medical treatment mechanical, relates to a kind of kludge, particularly a kind of medical filter kludge.
Background technology
Venous transfusion is clinical rescue critical patient, the most effective mode of curing all kinds of slight illness always, and it is directly medicine to be injected in the blood, so performance drug effect that can prestissimo.Yet the overproof microgranule that produces in the infusion process is the difficult problem of puzzlement medical personnel, transfusion device Producer always, by the effective microgranule in the filtering liquid medicine of medical filter, can not cause the transfusion pollution.
Existing medical filter generally is divided into two kinds, air filter and liquid medicine filter, and this structure of two kinds is all identical, and different is that the density of filter membrane is different with material.Existing medical filter comprise loam cake and be interlocked with loam cake after can form the lower cover of sealed cavity, between loam cake and lower cover, be provided with above-mentioned cavity is separated into admission chamber and the filter membrane that goes out sap cavity, admission chamber is made of loam cake and filter membrane and is provided with the feed tube that communicates with admission chamber last covering, and goes out that sap cavity is made of lower cover and filter membrane and infra covers and is provided with and goes out the drain pipe that sap cavity communicates.During use, medicinal liquid is flow in the admission chamber by feed tube, and the filtration of process filter membrane flows to out in the sap cavity again, and last filtered liquid medicine flows out from drain pipe.
The packer majority of existing common medical product is used for plastics package, adopts the plastic paper heat seal to finish packing together, and is not suitable for the assembling of medical filter.For medical filter, need between loam cake and lower cover, place filter membrane during its assembling, again that loam cake and lower cover is bonding with glue, all adopted assembling manually in the past, but having relatively high expectations to production environment like this, should guarantee the product asepsis pollution-free, artificial assembling is wasted time and energy, and can not guarantee security of products.At this problem, kind of a medical filter automatic assembling is arranged in the market, and it is transported to punching press filter membrane place by conveyer belt one by one with lower cover, by stamping parts placement filter film in a lower cover, be transported to the loam cake bonding place again and make loam cake and lower cover bonding, last blanking.This medical filter automatic assembling is through the operation of pipeline system, can only assemble at a medical filter, packaging efficiency is low, caused the waste of filter membrane material during the punching press filter membrane, make production cost also higher, and the parts action of punching press filter membrane place and loam cake bonding place is very frequent in the assembling process, causes damage of components easily, and service life is also shorter.
Summary of the invention
The purpose of this utility model is at the above-mentioned problems in the prior art, and a kind of automaticity height, medical filter kludge that production efficiency is high are provided.
The purpose of this utility model can realize by following technical proposal: a kind of medical filter kludge, it is characterized in that, this kludge comprises frame, described frame central is provided with rotating shafts of being rotated 90 degree by driven by motor energy intermittence, be fixed with the rotating disk that rotates with rotating shaft in the described rotating shaft, be fixed with template on the described rotating disk, offer evenly distributed being used to of plurality of rows on the described template and lay the draw-in groove of medical filter, be provided with lower cover with medical filter around the described frame successively and be delivered to feed mechanism in the draw-in groove, dash film mechanism with what the filter membrane stamping-out made that filter membrane is arranged in lower cover, the loam cake of delivery of medical filter also can make loam cake and the assembling mechanism of lower cover gummed, will assemble the discharging mechanism of the medical filter output of finishing on the template.
Around the frame in this medical filter kludge successively at interval 90 degree be provided with four stations, this kludge is after the lower cover of medical filter being delivered in the draw-in groove of template of this station by feed mechanism, template is rotated 90 degree extremely towards film mechanism place station, towards film mechanism filter membrane stamping-out in lower cover is shaped, after finishing towards film, template is rotated 90 once more and is spent to the station at assembling mechanism place, the loam cake of assembling mechanism delivery of medical filter membrane also is glued at loam cake lower cover top for the loam cake gluing again, after finishing the assembling of medical filter, template is rotated further 90 and spends to discharging mechanism place station, discharging mechanism is exported product, this sample medical filter kludge has been realized automatization's assembling medical filter, production efficiency height, and the high conformity of the medical filter produced of this kludge, the yield rate height.
According to demand of practical production, many rows' draw-in groove can be set on template, though increased the time of material loading and assembling procedure like this, but reduced towards film, time of going out material process, the reasonable like this time of utilizing manufacturing procedure, and the increase of draw-in groove quantity makes that the built-up time to a medical filter shortens in the unit interval, can further improve work efficiency.
In above-mentioned medical filter kludge, circumferentially be evenly equipped with four templates on the described rotating disk.Intermittent 90 degree that rotate of rotating disk, four templates respectively at interval 90 degree be arranged on the rotating disk, thereby all can carry out processing action on each template, each template is orderly carries out material loading, towards film, assemble, go out material process, improved production efficiency greatly, certainly because the asynchronism(-nization) carried out of each action on each station, should guarantee all process steps on all stations all finish after rotating disk just can turn to next station.
In above-mentioned medical filter kludge, described feed mechanism involving vibrations hopper one and the material loading chute one that links to each other with vibrating bunker one, the end of material loading chute one is connected with material loading seat one, be fixed with material distributing rest one on the described frame with several sub-material mouths one, also be provided with on the frame and material loading seat one can be pushed into material distributing rest one place and make lower cover on the material loading seat one be positioned at the cylinder of sub-material mouth one, described frame also is provided with the conveying assembly one that the lower cover that can will be positioned at sub-material mouth one is delivered to the draw-in groove of template in addition.
Be delivered in the material loading chute one by the lower cover of vibrating bunker one medical filter, material loading chute one is delivered to lower cover in the material loading seat one, has induction apparatus on the material loading seat one, after induction apparatus is sensed lower cover and is delivered in the material loading seat one, send signal and drive the cylinder action, cylinder is pushed into material distributing rest one place with material loading seat one, on the material distributing rest one on the spacing of sub-material mouth one and the template spacing of draw-in groove equate, material distributing rest one is arranged in order the lower cover in the material loading seat one, and last conveying assembly one is delivered to the lower cover in the sub-material mouth one in the draw-in groove of template easily.
Convenient for material loading, vibrating bunker one can be two, and two vibrating bunker one symmetries arrange, corresponding two material loading chutes one is set, and material loading chute one is delivered to lower cover in the material loading seat one respectively from both sides.
In above-mentioned medical filter kludge, described conveying assembly one comprises support one that is connected with frame and the bearing one that is positioned at support one, also be provided with on the described support one and can drive the cylinder that bearing one seesaws, the piston rod that described bearing one bottom is fixed with cylinder and this cylinder is fixed with framework one, the piston rod that described framework one top is fixed with cylinder and this cylinder is fixed with the material grasping piece one that is positioned at framework one, be fixed with the material grasping bar of a tier pole shape on the described material grasping piece one, described material grasping bar passes framework one bottom and can form tight fit with lower cover.
When lower cover is positioned at the sub-material mouth one of material distributing rest one, the material grasping bar be positioned at sub-material mouth one directly over, the piston rod that is connected in the cylinder on framework one top stretches out, driving material grasping piece one descends, the material grasping bar rises one by one with the material grasping piece and descends and front end is through down and covers the formation tight fit, this moment, lower cover was firmly grasped, can not drop, material loading seat one resets, the piston rod of the cylinder of bearing one bottom retraction drives framework one and rises to certain altitude then, cylinder on the support one moves after driving bearing one, be positioned at until the material grasping bar template draw-in groove directly over, be connected in the piston rod retraction of the cylinder on framework one top this moment, lower cover is kept out by the bottom of framework one and is dropped in the draw-in groove of template, finish lower cover from the conveying in the draw-in groove of template in the sub-material mouth one of material distributing rest one, afterwards the cylinder on the support one drive bearing one reach make the material grasping bar be positioned at sub-material mouth one directly over, so circulation.
Said process adopts air cylinder driven, drive actions rapidly and steadily, and the action by orderly each cylinder of control of the program of PLC default, control is convenient.
In above-mentioned medical filter kludge, described upper bolster and the die shoe that is arranged at the template top that comprise towards film mechanism, has the defeated film mouth that passes for filter membrane between described upper bolster and the die shoe, has the volume membrane module that filter membrane can be delivered in the film mouth on the described frame, have towards membrane support on the described frame, the piston rod that is fixed with cylinder and this cylinder on the membrane support is fixed with punch holder, has the drift that several are used for filter membrane is carried out stamping-out on the punch holder, have the through hole that passes for drift on the described upper bolster, have on the described die shoe for the filter membrane behind the stamping-out and fall into blanking port in the lower cover.
When lower cover goes to towards film mechanism below with template, the cylinder action drives punch holder and falls, drift passes upper bolster and presses down with punch holder filter membrane is carried out stamping-out, filter membrane behind the stamping-out falls in the lower cover with the blanking port that drift passes die shoe, cylinder resets, and the filter membrane that the volume membrane module drives behind the stamping-out again turns over certain distance so that next towards film.
In above-mentioned medical filter kludge, described volume membrane module comprises be arranged on the frame two groups defeated film rollers and drivewheel, and defeated film roller of each group and drivewheel are located at the both sides of template respectively, and two drivewheels all drive its rotation by motor.
It is easily broken to have vacancy on the filter membrane behind the film, is located at the defeated film roller of each group of both sides and the drivewheel of template respectively and can on average rolls up the power that is pulled through filter membrane, guarantees that filter membrane can not rupture, and makes that the volume membrane process is smooth.The output shaft of motor is connected with drivewheel, rotation by drivewheel drives defeated film roller defeated filter membrane in defeated film mouth, also be provided with the colour code induction apparatus on the frame, spacing is provided with colour code on the filter membrane, the rotation that the colour code induction apparatus can be responded to the colour code on the filter membrane and send signal controling stepping motor.After the colour code induction apparatus picks up the colour code signal, send signal to the PLC system, motor is stopped operating, thereby finish the conveying of a step pitch, finish towards film, template being rotated further to next station, motor is rotated further, and picks up next colour code signal until the colour code induction apparatus, utilize the colour code on colour code induction apparatus and the filter membrane, strict controlled filter film is carried step pitch.Certainly according to practical situation, can be provided with by motor and drive one of them drivewheel, two drivewheels are by band transmission synchronously.
In above-mentioned medical filter kludge, described assembling mechanism involving vibrations hopper two and the material loading chute two that links to each other with vibrating bunker two, the end of material loading chute two is connected with material loading seat two, be fixed with the material distributing rest two of several sub-material mouths two on the described frame, frame also is provided with and material loading seat two can be pushed into material distributing rest two places and makes loam cake on the material loading seat two be positioned at the cylinder of sub-material mouth two, and described frame also is provided with in addition and can be delivered to the draw-in groove of template and the conveying assembly two of lower cover assembling to gummed glue spreading assembly in loam cake end and the loam cake that will be arranged in sub-material mouth two.
Be delivered in the material loading chute two by the loam cake of vibrating bunker two medical filter, material loading chute two is delivered to loam cake in the material loading seat two, has induction apparatus on the material loading seat two, after induction apparatus is sensed loam cake and is delivered in the material loading seat two, send signal and drive the cylinder action, cylinder is pushed into material distributing rest two places with material loading seat two, on the material distributing rest two on the spacing of sub-material mouth two and the template spacing of draw-in groove equate, material distributing rest two is arranged in order the loam cake in the material loading seat two, conveying assembly two promotes the location of the loam cake in the sub-material mouth two, when conveying assembly two moves to loam cake between material distributing rest two and the template, glue spreading assembly carries out gluing to the end of loam cake, and conveying assembly two continues to say that the draw-in groove top that loam cake is delivered to template makes loam cake and lower cover glue together again afterwards.
In order to carry loam cake convenient, vibrating bunker two can be two, and two vibrating bunker two symmetric arrangement corresponding are provided with two material loading chutes two, and each material loading chute two is delivered to loam cake in the material loading seat two respectively from both sides.
In above-mentioned medical filter kludge, described conveying assembly two comprises support two that is connected with frame and the bearing two that is positioned at support two, also be provided with on the described support two and can drive the cylinder that bearing two seesaws, the piston rod that described bearing two bottoms are fixed with cylinder and this cylinder is fixed with framework two, the piston rod that described framework two tops are fixed with cylinder and this cylinder is fixed with the material grasping piece two that is positioned at framework two, be fixed with the material grasping tube of row's tubular on the described material grasping piece two, described material grasping tube passes framework two bottoms and can form tight fit with loam cake.
When loam cake is positioned at the sub-material mouth two of material distributing rest two, the material grasping tube be positioned at sub-material mouth two directly over, the piston rod that is connected in the cylinder on framework two tops stretches out, driving material grasping piece two descends, the material grasping tube descends with material grasping piece two and makes the feed tube of loam cake be positioned at commentaries on classics barrel and loam cake formation tight fit, loam cake is firmly grasped, can not drop, material loading seat two resets at this moment, the piston rod retraction of the cylinder of bearing two bottoms drives framework two rising certain altitudes, glue spreading assembly can make bearing two move between material distributing rest two and the template and the location, end gluing to loam cake, cylinder on the gluing after-poppet two moves after driving bearing two, be positioned at until the material grasping tube template draw-in groove directly over, the piston rod of the cylinder of bearing two bottoms stretches out drive framework two and presses down the lower cover gummed that makes in loam cake and the draw-in groove, be connected in the piston rod retraction of the cylinder on framework two tops, the outer of loam cake is kept out by the bottom of framework two, loam cake is in lower cover is stayed the draw-in groove of template, finished the gummed assembling of loam cake and lower cover like this, afterwards the cylinder on the support two drive bearing two reaches make the material grasping tube be positioned at sub-material mouth two directly over, so circulation.
In above-mentioned medical filter kludge, described glue spreading assembly comprises and is connected on the support two and can drives the cylinder that bearing two seesaws, the dress rubber base that glue is housed between material distributing rest two and template, the piston rod that the bottom of described dress rubber base is fixed with cylinder and this cylinder passes the dress rubber base and is fixed with paddle, be fixed with the gluing bar of a tier pole shape on the described paddle, the end of described gluing bar offers the cannelure corresponding to the loam cake end.
When the material grasping tube is firmly grasped loam cake, after the piston rod retraction of the cylinder of bearing two bottoms drives framework two rising certain altitudes, be connected in the glue spreading assembly and move behind the air cylinder driven bearing two on the support two and between material distributing rest two and template, locate, the cylinder of dress rubber base bottom ejects paddle, the gluing bar rises with paddle and when the gluing masthead goes out the liquid level of glue, all fill with glue in the cannelure of gluing bar, the gluing bar continues to rise and make the end of loam cake be positioned at cannelure, so just carried out gluing to the loam cake end, the cylinder of adorning the rubber base bottom afterwards resets, for next gluing is prepared.
In above-mentioned medical filter kludge, described discharging mechanism comprises and is positioned at template below and the corresponding discharging rod of draw-in groove, it moves up and down described discharging rod by air cylinder driven, described discharging rod can contact the below of the medical filter in the draw-in groove, described frame is provided with the blowing bar with air outlet, also be provided with discharge bucket on the frame, and medical filter blown to discharge bucket when the discharging rod wind energy that described blowing bar blows out during with medical filter jack-up.
Discharging mechanism is arranged on last station, frame is provided with discharge bucket, when the medical filter that assembles in the draw-in groove turns to discharging mechanism place station, being positioned at the template below discharging rod corresponding with draw-in groove rises under the effect of cylinder, medical filter is ejected draw-in groove, the draw-in groove upper end is provided with the blowing bar, under the wind effect that the medical filter that is risen by roof pressure blows out in the blowing bar, to the discharge bucket lopsidedness, thereby fall in the discharge bucket, discharge bucket be inclined to set or discharge bucket in have the discharging guide rail.
Compared with prior art, a kind of medical filter kludge of providing of this utility model has the following advantages:
1, each station of this medical filter kludge is all by air cylinder driven, drive actions rapidly and operate steadily, the action of each cylinder makes each operation move the automaticity height according to the program of setting by the control of PLC system.
2, four of this medical filter kludge stations can be processed simultaneously, the production efficiency height, on the template many row's draw-in grooves the further production efficiencys that improved are set, and four stations lay respectively at around the frame, floor space is little
3, this medical filter kludge is accurately controlled the processing of each station by the PLC system, and the action of each station is accurate, yield rate height, and the machinery high conformity of the medical filter of assembling automatically.
Description of drawings
Fig. 1 is the perspective view of this medical filter kludge.
Fig. 2 is the perspective view of another angle of this medical filter kludge.
Fig. 3 is the structure right view of this medical filter kludge.
Fig. 4 is the structure rearview of this medical filter kludge.
Fig. 5 is the structure left view of this medical filter kludge.
Fig. 6 is the structural representation of discharging structure in this medical filter kludge.
Fig. 7 is the structural representation of glue spreading assembly in this medical filter kludge.
Fig. 8 is the structural representation of volume membrane module in this medical filter kludge.
Fig. 9 is the structural representation of medical filter.
Among the figure, 1, loam cake; 2, filter membrane; 3, lower cover; 4, frame; 5, rotating disk; 6, template; 6a, draw-in groove; 7, vibrating bunker one; 8, the material loading chute one; 9, the material loading seat one; 10, material distributing rest one; 11, the sub-material mouth one; 12, support one; 13, bearing one; 14, framework one; 15, the material grasping piece one; 16, material grasping bar; 17, upper bolster; 18, die shoe; 19, towards membrane support; 20, punch holder; 21, drift; 22, defeated film roller; 23, drivewheel; 24, motor; 25, vibrating bunker two; 26, the material loading chute two; 27, the material loading seat two; 28, material distributing rest two; 29, the sub-material mouth two; 30, support two; 31, bearing two; 32, framework two; 33, the material grasping piece two; 34, material grasping tube; 35, dress rubber base; 36, paddle; 37, gluing bar; 38, cannelure; 39, discharging rod; 40, blowing bar; 41, discharge bucket; 42, cylinder.
The specific embodiment
Below be specific embodiment of the utility model and in conjunction with the accompanying drawings, the technical solution of the utility model is further described, but this utility model be not limited to these embodiment.
As shown in Figure 9, existing medical filter comprises loam cake 1, filter membrane 2 and lower cover 3, and this medical filter kludge is used for loam cake 1, filter membrane 2 and lower cover 3 are fitted together, and forms medical filter.
As Fig. 1, shown in Figure 2, this medical filter kludge comprises frame 4, frame 4 centers are provided with rotating shafts of being rotated 90 degree by driven by motor energy intermittence, be fixed with the rotating disk 5 that rotates with rotating shaft in the rotating shaft, circumferentially be evenly equipped with four templates 6 on the rotating disk 5, offer evenly distributed being used to of two rows on the template 6 and lay the draw-in groove 6a of medical filter, around the frame 4 successively at interval 90 degree be provided with lower cover 3 with medical filter and be delivered to feed mechanism in the draw-in groove 6a, dash film mechanism with what filter membrane 2 stamping-outs made that filter membrane 2 is arranged in lower cover 3, the loam cake 1 of delivery of medical filter and the assembling mechanism that loam cake 1 and lower cover 3 are glued together will be assembled the discharging mechanism of the medical filter output of finishing on the template 6.
As shown in figures 1 and 3, feed mechanism comprises the vibrating bunker 1 and the material loading chute 1 that links to each other with each vibrating bunker 1 of two symmetric arrangement, the end of two material loading chutes 1 is connected with material loading seat 1, be fixed with material distributing rest 1 on the frame 4 with sub-material mouth 1 consistent with template 6 one row's draw-in groove 6a quantity, also be provided with on the frame 4 and material loading seat 1 can be pushed into material distributing rest one 10 places and make lower cover 3 on the material loading seat 1 be positioned at the cylinder 42 of sub-material mouth 1, frame 4 also is provided with the conveying assembly one that the lower cover 3 that can will be positioned at sub-material mouth 1 is delivered to the draw-in groove 6a of template 6 in addition.Conveying assembly one comprises support 1 that is connected with frame 4 and the bearing 1 that is positioned at support 1, also be provided with on the support 1 and can drive the cylinder 42 that bearing 1 seesaws, the piston rod that bearing one 13 bottoms are fixed with cylinder 42 and this cylinder 42 is fixed with framework 1, the piston rod that framework one 14 tops are fixed with cylinder 42 and this cylinder 42 is fixed with the material grasping piece 1 that is positioned at framework 1, be fixed with the material grasping bar 16 of a tier pole shape on the material grasping piece 1, material grasping bar 16 passes framework one 14 bottoms and can form tight fit with lower cover 3.
As Fig. 2 and shown in Figure 4, comprise upper bolster 17 and the die shoe 18 that is arranged at template 6 tops towards film mechanism, has the defeated film mouth that passes for filter membrane 2 between upper bolster 17 and the die shoe 18, has the volume membrane module that filter membrane 2 can be delivered in the film mouth on the frame 4, have on the frame 4 towards membrane support 19, the piston rod that is fixed with cylinder 42 and this cylinder 42 on the membrane support 19 is fixed with punch holder 20, have the drift 21 that be used for filter membrane 2 carried out stamping-out consistent on the punch holder 20 with draw-in groove 6a quantity on the template 6, have the through hole that passes for drift 21 on the upper bolster 17, have on the die shoe 18 for the filter membrane 2 behind the stamping-out and fall into blanking port in the lower cover 3.
As Fig. 2 and shown in Figure 8, the volume membrane module comprises be arranged on the frame 4 two groups defeated film rollers 22 and drivewheel 23, and defeated film roller 22 of each group and drivewheel 23 are located at the both sides of template 6 respectively, and two drivewheels 23 are all by motor 24 its rotations of drive.
As Fig. 2 and shown in Figure 5, assembling mechanism comprises the vibrating bunker 2 25 and the material loading chute 2 26 that links to each other with each vibrating bunker 2 25 of two symmetric arrangement, the end of two material loading chutes 2 26 is connected with material loading seat 2 27, be fixed with material distributing rest 2 28 on the frame 4 with sub-material mouth 2 29 consistent with template 6 one row's draw-in groove 6a quantity, frame 4 also is provided with and material loading seat 2 27 can be pushed into material distributing rest 2 28 places and makes loam cake 1 on the material loading seat 2 27 be positioned at the cylinder 42 of sub-material mouth 2 29, and frame 4 also is provided with in addition and can be delivered to the draw-in groove 6a of template 6 and the conveying assembly two that lower cover 3 is assembled to gummed glue spreading assembly in loam cake 1 end and the loam cake 1 that will be arranged in sub-material mouth 2 29.Conveying assembly two comprises support 2 30 that is connected with frame 4 and the bearing 2 31 that is positioned at support 2 30, also be provided with on the support 2 30 and can drive the cylinder 42 that bearing 2 31 seesaws, the piston rod that bearing 2 31 bottoms are fixed with cylinder 42 and this cylinder 42 is fixed with framework 2 32, the piston rod that framework 2 32 tops are fixed with cylinder 42 and this cylinder 42 is fixed with the material grasping piece 2 33 that is positioned at framework 2 32, be fixed with the material grasping tube 34 of row's tubular on the material grasping piece 2 33, material grasping tube 34 passes framework 2 32 bottoms and can form tight fit with loam cake 1.
As shown in Figure 7, glue spreading assembly comprises and is connected on the support 2 30 and can drives the cylinder 42 that bearing 2 31 seesaws, the dress rubber base 35 that glue is housed between material distributing rest 2 28 and template 6, the piston rod that the bottom of dress rubber base 35 is fixed with cylinder 42 and this cylinder 42 passes dress rubber base 35 and is fixed with paddle 36, be fixed with the gluing bar 37 of a tier pole shape on the paddle 36, the end of gluing bar 37 offers the cannelure 38 corresponding to loam cake 1 end.
As Fig. 1 and shown in Figure 6, discharging mechanism comprises and is positioned at template 6 belows and the corresponding discharging rod 39 of draw-in groove 6a, discharging rod 39 drives it by cylinder 42 and moves up and down, discharging rod 39 can contact the below of the medical filter in the draw-in groove 6a, frame 4 is provided with the blowing bar 40 with air outlet, also be provided with discharge bucket 41 on the frame 4, and when discharging rod 39 during with medical filter jack-up, the wind energy that blowing bar 40 blows out is blown medical filter to discharge bucket 41.
During the work of this medical filter kludge, be delivered in the material loading chute 1 by the lower cover 3 of vibrating bunker 1 medical filter, material loading chute 1 is delivered to lower cover 3 in the material loading seat 1, has photoelectric sensor on the material loading seat 1, after photoelectric sensor is sensed lower cover 3 and is delivered in the material loading seat 1, send signal and drive cylinder 42 actions, cylinder 42 is pushed into material distributing rest one 10 places with material loading seat 1, on the material distributing rest 1 on the spacing of sub-material mouth 1 and the template 6 spacing of draw-in groove 6a equate, material distributing rest 1 is arranged in order the lower cover 3 in the material loading seat 1, this moment material grasping bar 16 be positioned at sub-material mouth 1 directly over, the piston rod that is connected in the cylinder 42 on framework one 14 tops stretches out, driving material grasping piece 1 descends, material grasping bar 16 is through on the lower cover 3 with one 15 declines of material grasping piece and front end and forms tight fit, this moment, lower cover 3 was firmly grasped, can not drop, material loading seat 1 resets, the piston rod of the cylinder 42 of bearing one 13 bottoms retraction drives framework 1 and rises to certain altitude then, after driving bearing 1, moves in cylinder 42 on the support 1, be positioned at until material grasping bar 16 template 6 a row draw-in groove 6a directly over, be connected in the piston rod retraction of the cylinder 42 on framework one 14 tops this moment, lower cover 3 is kept out by the bottom of framework 1 and is dropped in row's draw-in groove 6a of template 6, finish the sub-material mouth one 11 interior conveyings to a row draw-in groove 6a of template 6 in of lower cover 3 from material distributing rest 1, afterwards the cylinder on the support 1 42 drive bearings one 13 reaches make material grasping bar 16 be positioned at sub-material mouth 1 directly over, vibrating bunker 1 carries lower cover 3 once more to material loading chute 1, once more the lower cover 3 in the material loading seat 1 is arranged by material distributing rest 1, conveying assembly one palikinesia is delivered to lower cover 3 in template 6 another rows' the draw-in groove 6a, has finished material loading work like this.
After the feed mechanism work, template 6 is rotated 90 degree extremely towards film mechanism place station with rotating disk 5, cylinder 42 actions on membrane support 19 drive punch holder 20 whereabouts, drift 21 passes upper bolster 17 and presses down with punch holder 20 filter membrane 2 is carried out stamping-out, filter membrane 2 behind the stamping-out falls in the lower cover 3 with the blanking port that drift 21 passes die shoe 18, and cylinder 42 resets.The output shaft of motor 24 is connected with drivewheel 23 in the volume membrane module, rotation by drivewheel 23 drives defeated film roller 22 defeated filter membrane 2 in defeated film mouth, also be provided with the colour code induction apparatus on the frame 4, spacing is provided with colour code on the filter membrane 2, the rotation that the colour code induction apparatus can be responded to the colour code on the filter membrane 2 and send signal controling stepping motor 24.After the colour code induction apparatus picks up the colour code signal, send signal to the PLC system, motor 24 is stopped operating, thereby finish the conveying of a step pitch, finish towards film, template 6 being rotated further to next station, motor 24 is rotated further, and picks up next colour code signal until the colour code induction apparatus, utilize the colour code on colour code induction apparatus and the filter membrane 2, strict controlled filter film 2 is carried step pitch.
Finish after film work, template 6 is rotated further 90 with rotating disk 5 and spends to the station at assembling mechanism place, here be delivered in the material loading chute 2 26 by the loam cake 1 of vibrating bunker 2 25 medical filter, material loading chute 2 26 is delivered to loam cake 1 in the material loading seat 2 27, has photoelectric sensor on the material loading seat 2 27, after photoelectric sensor is sensed loam cake 1 and is delivered in the material loading seat 2 27, send signal and drive cylinder 42 actions, cylinder 42 is pushed into material distributing rest 2 28 places with material loading seat 2 27, on the material distributing rest 2 28 on the spacing of sub-material mouth 2 29 and the template 6 spacing of draw-in groove 6a equate that material distributing rest 2 28 is arranged in order the loam cakes 1 in the material loading seat 2 27; Material grasping tube 34 be positioned at sub-material mouth 2 29 directly over, the piston rod that is connected in the cylinder 42 on framework 2 32 tops stretches out, driving material grasping piece 2 33 descends, material grasping tube 34 descends with material grasping piece 2 33 and makes the feed tube of loam cake 1 be positioned at commentaries on classics barrel and loam cake 1 formation tight fit, loam cake 1 has been firmly grasped, can not drop, material loading seat 2 27 resets at this moment, after the piston rod retraction of the cylinder 42 of bearing 2 31 bottoms drives framework 2 32 rising certain altitudes, move and location between material distributing rest 2 28 and template 6 after being connected in the cylinder 42 driving bearings 2 31 on the support 2 30 in the glue spreading assembly, the cylinder 42 of dress rubber base 35 bottoms ejects paddle 36, gluing bar 37 is with paddle 36 risings and when gluing bar 37 ejects the liquid level of glue, all fill with glue in the cannelure 38 of gluing bar 37, gluing bar 37 continues to rise and make the end of loam cake 1 be positioned at cannelure 38, so just carried out the gluing to loam cake 1 end, the cylinder 42 of adorning rubber base 35 bottoms afterwards resets, for next gluing is prepared; After driving bearing 2 31, moves in cylinder 42 behind the gluing on conveying assembly two medium-height trestles 2 30, be positioned at until material grasping tube 34 template 6 draw-in groove 6a directly over, the piston rod of the cylinder 42 of bearing 2 31 bottoms stretches out drive framework 2 32 and presses down lower cover 3 gummeds that make in loam cake 1 and the row's draw-in groove 6a, be connected in the piston rod retraction of the cylinder 42 on framework 2 32 tops, the outer of loam cake 1 is kept out by the bottom of framework 2 32, loam cake 1 is in lower cover 3 is stayed row's draw-in groove 6a of template 6, finished the gummed assembling of loam cake 1 like this with lower cover 3, afterwards the cylinder on the support 2 30 42 drive bearings 2 31 reaches make material grasping tube 34 be positioned at sub-material mouth 2 29 directly over, so circulation with 3 gummeds of the lower cover among loam cake 1 and template 6 another rows' the draw-in groove 6a, has been finished assembly working once more like this.
After finishing the assembling of medical filter, template 6 is rotated further 90 and spends to discharging mechanism place station, frame 4 is provided with the discharge bucket 41 that is obliquely installed, be positioned at the template 6 belows discharging rod corresponding with draw-in groove 6a 39 and rise under the effect of cylinder 42, medical filter is ejected draw-in groove 6a, draw-in groove 6a upper end is provided with blowing bar 40, the medical filter that is risen by roof pressure is under the wind effect that blowing bar 40 blows out, to discharge bucket 41 lopsidedness, thereby fall in the discharge bucket 41, realized discharging.After the discharging, template 6 is rotated 90 with rotating disk 5 and is spent the place station realization material loading to material loading mechanism, so circulation.
This sample medical filter kludge has been realized automatization assembling medical filter, production efficiency height, and the high conformity of the medical filter produced of this kludge, yield rate height.Four templates 6 respectively at interval 90 degree be arranged on the rotating disk 5, thereby all can carry out processing action on each template 6, each template 6 is orderly carries out material loading, towards film, assemble, go out material process, improved production efficiency, and template 6 is provided with two row's draw-in groove 6a, though increased the time of material loading and assembling procedure like this, but reduced towards film, time of going out material process, the reasonable like this time of utilizing manufacturing procedure, and the increase of draw-in groove 6a quantity makes that the built-up time to a medical filter shortens in the unit interval, can further improve work efficiency.Said process adopts cylinder 42 to drive, drive actions rapidly and steadily, and the action by orderly each cylinder 42 of control of the program of PLC default, control is convenient.Specific embodiment described herein only is that this utility model spirit is illustrated.This utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has used loam cake 1 morely, filter membrane 2, lower cover 3, frame 4, rotating disk 5, template 6, draw-in groove 6a, vibrating bunker 1, material loading chute 1, material loading seat 1, material distributing rest 1, sub-material mouth 1, support 1, bearing 1, framework 1, material grasping piece 1, material grasping bar 16, upper bolster 17, die shoe 18, towards membrane support 19, punch holder 20, drift 21, defeated film roller 22, drivewheel 23, motor 24, vibrating bunker 2 25, material loading chute 2 26, material loading seat 2 27, material distributing rest 2 28, sub-material mouth 2 29, support 2 30, bearing 2 31, framework 2 32, material grasping piece 2 33, material grasping tube 34, dress rubber base 35, paddle 36, gluing bar 37, cannelure 38, discharging rod 39, blowing bar 40, discharge bucket 41, cylinder 42 terms such as grade, but do not get rid of the probability of using other term.Using these terms only is in order to describe and explain essence of the present utility model more easily; They are construed to any additional restriction all is contrary with this utility model spirit.
Claims (10)
1. medical filter kludge, it is characterized in that, this kludge comprises frame (4), described frame (4) center is provided with rotating shafts of being rotated 90 degree by driven by motor energy intermittence, be fixed with the rotating disk (5) that rotates with rotating shaft in the described rotating shaft, be fixed with template (6) on the described rotating disk (5), offer evenly distributed being used to of plurality of rows on the described template (6) and lay the draw-in groove (6a) of medical filter, the lower cover (3) that described frame (4) is provided with all around successively with medical filter is delivered to the interior feed mechanism of draw-in groove (6a), dash film mechanism with what filter membrane (2) stamping-out made that filter membrane (2) is arranged in lower cover (3), loam cake of delivery of medical filter (1) and the assembling mechanism that loam cake (1) and lower cover (3) are glued together are gone up template (6) discharging mechanism of assembling the medical filter output of finishing.
2. medical filter kludge according to claim 1 is characterized in that, circumferentially is evenly equipped with four templates (6) on the described rotating disk (5).
3. medical filter kludge according to claim 1 and 2, it is characterized in that, described feed mechanism involving vibrations hopper one (7) and the material loading chute one (8) that links to each other with vibrating bunker one (7), the end of material loading chute one (8) is connected with material loading seat one (9), be fixed with material distributing rest one (10) on the described frame (4) with several sub-material mouths one (11), also be provided with on the frame (4) and material loading seat one (9) can be pushed into material distributing rest one (10) and locate to make lower cover (3) on the material loading seat one (9) to be positioned at the cylinder (42) of sub-material mouth one (11), described frame (4) also is provided with the conveying assembly one that the lower cover (3) that can will be positioned at sub-material mouth one (11) is delivered to the draw-in groove (6a) of template (6) in addition.
4. medical filter kludge according to claim 3, it is characterized in that, described conveying assembly one comprises support one (12) that is connected with frame (4) and the bearing one (13) that is positioned at support one (12), also be provided with on the described support one (12) and can drive the cylinder (42) that bearing one (13) seesaws, the piston rod that described bearing one (13) bottom is fixed with cylinder (42) and this cylinder (42) is fixed with framework one (14), the piston rod that described framework one (14) top is fixed with cylinder (42) and this cylinder (42) is fixed with the material grasping piece one (15) that is positioned at framework one (14), be fixed with the material grasping bar (16) of a tier pole shape on the described material grasping piece one (15), described material grasping bar (16) passes framework one (14) bottom and can form tight fit with lower cover (3).
5. medical filter kludge according to claim 1 and 2, it is characterized in that, described upper bolster (17) and the die shoe (18) that is arranged at template (6) top that comprise towards film mechanism, has the defeated film mouth that passes for filter membrane (2) between described upper bolster (17) and the die shoe (18), has the volume membrane module that filter membrane (2) can be delivered in the film mouth on the described frame (4), have on the described frame (4) towards membrane support (19), the piston rod that is fixed with cylinder (42) and this cylinder (42) on the membrane support (19) is fixed with punch holder (20), has the drift (21) that several are used for filter membrane (2) is carried out stamping-out on the punch holder (20), have on the described upper bolster (17) for the through hole that passes of drift (21), have on the described die shoe (18) for the filter membrane (2) behind the stamping-out and fall into blanking port in the lower cover (3).
6. medical filter kludge according to claim 5, it is characterized in that, described volume membrane module comprises be arranged on the frame (4) two groups defeated film rollers (22) and drivewheel (23), defeated film roller (22) of each group and drivewheel (23) are located at the both sides of template (6) respectively, and two drivewheels (23) all drive its rotation by motor (24).
7. medical filter kludge according to claim 1 and 2, it is characterized in that, described assembling mechanism involving vibrations hopper two (25) and the material loading chute two (26) that links to each other with vibrating bunker two (25), the end of material loading chute two (26) is connected with material loading seat two (27), be fixed with the material distributing rest two (28) of several sub-material mouths two (29) on the described frame (4), frame (4) also is provided with and material loading seat two (27) can be pushed into material distributing rest two (28) and locates to make loam cake (1) on the material loading seat two (27) to be positioned at the cylinder (42) of sub-material mouth two (29), and described frame (4) also is provided with in addition and can be delivered to the draw-in groove (6a) of template (6) and the conveying assembly two of lower cover (3) assembling to gummed glue spreading assembly in loam cake (1) end and the loam cake (1) that will be arranged in sub-material mouth two (29).
8. medical filter kludge according to claim 7, it is characterized in that, described conveying assembly two comprises support two (30) that is connected with frame (4) and the bearing two (31) that is positioned at support two (30), also be provided with on the described support two (30) and can drive the cylinder (42) that bearing two (31) seesaws, the piston rod that described bearing two (31) bottoms are fixed with cylinder (42) and this cylinder (42) is fixed with framework two (32), the piston rod that described framework two (32) tops are fixed with cylinder (42) and this cylinder (42) is fixed with the material grasping piece two (33) that is positioned at framework two (32), be fixed with the material grasping tube (34) of row's tubular on the described material grasping piece two (33), described material grasping tube (34) passes framework two (32) bottoms and can form tight fit with loam cake (1).
9. medical filter kludge according to claim 7, it is characterized in that, described glue spreading assembly comprises that being connected in support two (30) goes up and can drive the cylinder (42) that bearing two (31) seesaws, be positioned at the dress rubber base (35) that glue is housed between material distributing rest two (28) and the template (6), the piston rod that the bottom of described dress rubber base (35) is fixed with cylinder (42) and this cylinder (42) passes dress rubber base (35) and is fixed with paddle (36), be fixed with the gluing bar (37) of a tier pole shape on the described paddle (36), the end of described gluing bar (37) offers the cannelure (38) corresponding to loam cake (1) end.
10. medical filter kludge according to claim 1 and 2, it is characterized in that, described discharging mechanism comprises and is positioned at template (6) below and the corresponding discharging rod of draw-in groove (6a) (39), described discharging rod (39) drives it by cylinder (42) and moves up and down, described discharging rod (39) can contact the below of the medical filter in the draw-in groove (6a), described frame (4) is provided with the blowing bar (40) with air outlet, also be provided with discharge bucket (41) on the frame (4), and medical filter blown to discharge bucket (41) when discharging rod (39) wind energy that described blowing bar (40) blows out during with medical filter jack-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020578421XU CN201832224U (en) | 2010-10-27 | 2010-10-27 | Medical filter assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201020578421XU CN201832224U (en) | 2010-10-27 | 2010-10-27 | Medical filter assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201832224U true CN201832224U (en) | 2011-05-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201020578421XU Expired - Fee Related CN201832224U (en) | 2010-10-27 | 2010-10-27 | Medical filter assembling machine |
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| Country | Link |
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| CN (1) | CN201832224U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528448A (en) * | 2012-01-17 | 2012-07-04 | 袁建华 | Assembly machine of disposable needle head type filter |
| CN103568317A (en) * | 2013-11-14 | 2014-02-12 | 台州迈得医疗工业设备股份有限公司 | Welding process of medical filters |
| CN103566435A (en) * | 2013-11-14 | 2014-02-12 | 台州迈得医疗工业设备股份有限公司 | Process of assembling medical filter |
| CN104001232A (en) * | 2014-05-19 | 2014-08-27 | 浙江润强医疗器械股份有限公司 | Automatic filter assembling machine |
| CN106881874A (en) * | 2016-12-26 | 2017-06-23 | 东莞市蓉工自动化科技有限公司 | A kind of medical filter device automatic assembling |
| CN107486994A (en) * | 2017-09-25 | 2017-12-19 | 赵鼎伟 | Disposable infusion screen pack automatic assembling |
| CN108145422A (en) * | 2018-02-25 | 2018-06-12 | 余晓娜 | Medical filter component and its manufacturing method |
| CN113457236A (en) * | 2021-07-20 | 2021-10-01 | 常州市龙吟塑业有限公司 | Filter screen production processingequipment |
| CN114102134A (en) * | 2021-12-09 | 2022-03-01 | 苏州大学附属儿童医院 | Sensor and assembling equipment of sensor |
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2010
- 2010-10-27 CN CN201020578421XU patent/CN201832224U/en not_active Expired - Fee Related
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102528448A (en) * | 2012-01-17 | 2012-07-04 | 袁建华 | Assembly machine of disposable needle head type filter |
| CN103568317A (en) * | 2013-11-14 | 2014-02-12 | 台州迈得医疗工业设备股份有限公司 | Welding process of medical filters |
| CN103566435A (en) * | 2013-11-14 | 2014-02-12 | 台州迈得医疗工业设备股份有限公司 | Process of assembling medical filter |
| CN104001232A (en) * | 2014-05-19 | 2014-08-27 | 浙江润强医疗器械股份有限公司 | Automatic filter assembling machine |
| CN106881874B (en) * | 2016-12-26 | 2019-08-06 | 东莞市蓉工自动化科技有限公司 | A kind of medical filter device automatic assembling |
| CN106881874A (en) * | 2016-12-26 | 2017-06-23 | 东莞市蓉工自动化科技有限公司 | A kind of medical filter device automatic assembling |
| CN107486994A (en) * | 2017-09-25 | 2017-12-19 | 赵鼎伟 | Disposable infusion screen pack automatic assembling |
| CN107486994B (en) * | 2017-09-25 | 2023-09-08 | 赵鼎伟 | Automatic assembling machine for disposable transfusion filter screen |
| CN108145422A (en) * | 2018-02-25 | 2018-06-12 | 余晓娜 | Medical filter component and its manufacturing method |
| CN109623374A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The intellectualized production system of medical filter accessory |
| CN109623373A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The manufacturing technique method of medical filter device component |
| CN109623375A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The production line and production method of medical filter device |
| CN113457236A (en) * | 2021-07-20 | 2021-10-01 | 常州市龙吟塑业有限公司 | Filter screen production processingequipment |
| CN114102134A (en) * | 2021-12-09 | 2022-03-01 | 苏州大学附属儿童医院 | Sensor and assembling equipment of sensor |
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Granted publication date: 20110518 Termination date: 20151027 |
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