CN210171971U - Capsule flaw shot blasting full inspection device - Google Patents

Capsule flaw shot blasting full inspection device Download PDF

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Publication number
CN210171971U
CN210171971U CN201920512980.1U CN201920512980U CN210171971U CN 210171971 U CN210171971 U CN 210171971U CN 201920512980 U CN201920512980 U CN 201920512980U CN 210171971 U CN210171971 U CN 210171971U
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CN
China
Prior art keywords
light source
capsule
belt conveying
image acquisition
camera
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Expired - Fee Related
Application number
CN201920512980.1U
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Chinese (zh)
Inventor
沈毅
周浩
袁治海
薛文云
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Zhejiang Sci Tech University ZSTU
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Zhejiang Sci Tech University ZSTU
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Priority to CN201920512980.1U priority Critical patent/CN210171971U/en
Application granted granted Critical
Publication of CN210171971U publication Critical patent/CN210171971U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a capsule flaw shot blasting full inspection device, which comprises a support frame, a feeding device, a motor, a transmission chain, a belt conveying device, a first image acquisition device, a second image acquisition device, an air injection eliminating device and a collecting device, wherein the feeding device, the motor, the transmission chain, the belt conveying device, the first image acquisition device and the second image acquisition device are arranged on the support frame; the feeding device is positioned above one end of the belt conveying device; the motor and the transmission chain are connected with and drive the belt conveying device; a first image acquisition device is arranged above the middle part of the belt conveying device, and an air injection removing device is arranged above the other end of the belt conveying device; the second image acquisition device is positioned between the first image acquisition device and the air injection removing device and positioned at the upper side and the lower side of the belt conveying device; the collecting device is positioned on one side of the supporting frame and is positioned below the other end of the belt conveying device. The utility model discloses can realize the omnidirectional detection about the capsule, and have and detect comprehensively, detection efficiency and degree of automation are higher, and the adjustment is convenient, adapts to the wide advantage of variety.

Description

Capsule flaw shot blasting full inspection device
[ technical field ] A method for producing a semiconductor device
The utility model relates to a capsule detection device, concretely relates to device is examined entirely to shot blast of capsule flaw belongs to image processing capsule flaw and throws ball detection technical field.
[ background of the invention ]
The soft capsule belongs to a packaging mode of capsules, and is commonly used in medicines or health-care foods. It is a capsule prepared by processing liquid medicine or fruit body medicine and sealing the liquid medicine or fruit body medicine in a soft capsule material. The soft capsule wall material is prepared from gelatin, glycerol or other suitable medicinal adjuvants by mixing or mixing.
At present, the detection of the defects of the capsules at home and abroad is generally finished manually, the efficiency is low, the omission factor is high, the manual detection standards are different, the contact detection easily causes secondary pollution, the detection effect of the existing capsule detection equipment is unsatisfactory, the problem of capsule damage exists, the detection quality cannot be guaranteed, and serious waste is caused.
CN105583162A, which discloses a general-purpose full-automatic capsule defect detection system, the mechanical part of the system comprises a 360-degree capsule rotating device, the device is composed of two rotating wheels and two crawler belts; two tracks are distributed and tightly attached to two sides of the capsule conveying belt, one rotating wheel is a driving wheel and drives the tracks, the tracks rub the rollers on the conveying belt in the moving process to enable the rollers to roll, the rollers drive the capsules to rotate, 360-degree rotation of the capsules is achieved, and image acquisition is conducted on the capsules through the capsule external defect detection device. However, the above detection system has a complex structure, and the rolling of the capsule generates sliding friction and rolling friction, so that the capsule cannot be accurately detected by 360 degrees, and the detection system has low practical application efficiency and cannot meet the requirements of modern industry.
Therefore, in order to solve the above problems, it is necessary to provide an innovative shot-blasting full inspection device for defective capsules to overcome the above drawbacks in the prior art.
[ Utility model ] content
In order to solve the problem, an object of the utility model is to provide a device is examined entirely to capsule flaw shot blast
In order to achieve the above purpose, the utility model adopts the following technical scheme: a capsule flaw shot blasting full inspection device comprises a support frame, a feeding device, a motor, a transmission chain, a belt conveying device, a first image acquisition device, a second image acquisition device, an air injection removing device and a collecting device, wherein the feeding device, the motor and the transmission chain are installed on the support frame; wherein the feeding device is positioned above one end of the belt conveying device; the motor and the transmission chain are connected with and drive the belt conveying device; a first image acquisition device is arranged above the middle part of the belt conveying device, and an air injection removing device is arranged above the other end of the belt conveying device; the second image acquisition device is positioned between the first image acquisition device and the air injection removing device and positioned at the upper side and the lower side of the belt conveying device; the collecting device is positioned on one side of the supporting frame and is positioned below the other end of the belt conveying device.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the belt conveying device comprises a separator shaft, the separator shaft penetrates through the separator, and a distance ring is arranged on the separator.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the dividing sheets are provided with six groups so that the capsules can be divided into six groups.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the first image acquisition device comprises a front light source device, a front light source fixing sheet is arranged above the front light source device, a first camera device is arranged above the front light source device, and a first camera device fixing sheet is arranged at one end of the first camera device; the front light source fixing piece and the first camera device fixing piece are respectively arranged on the supporting frame.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the second image acquisition device comprises a second reverse side light source fixing sheet, a reverse side light source box and a second camera device; a light source fixing shaft is inserted into the second reverse side light source fixing sheet, and second reverse side light source fixing sheets are symmetrically arranged on two sides of the light source fixing shaft; the second reverse light source fixing sheet can rotate relative to the light source fixing shaft, and a glass plate is arranged below the second reverse light source fixing sheet; the reverse light source box is arranged below the glass plate; a second camera fixing sheet is arranged at one end of the second camera; the second reverse light source fixing piece and the second camera shooting device fixing piece are respectively arranged on the supporting frame.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: first camera device and second camera device are located belt conveyor's upper and lower different sides to can gather positive and negative image and realize full detection.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the first camera device and the second camera device are provided with two to six groups.
The utility model discloses a device is examined entirely to the shot blasting of capsule flaw further sets up to: the air injection removing device comprises an electromagnetic valve supporting plate; electromagnetic valve gaskets are symmetrically arranged on two sides of the electromagnetic valve supporting plate, and electromagnetic valves are arranged on the electromagnetic valve gaskets; one side of the electromagnetic valve is provided with an air inlet, and the other side of the electromagnetic valve is provided with an air duct; a nozzle is arranged on one side of the ventilating duct, and a nozzle distance rod is arranged on one side of the nozzle; fixing plates are symmetrically arranged on two sides of the nozzle distance rod; the nozzles correspond to the capsule motion tracks one to one.
The utility model discloses a device is examined entirely in shot blasting of capsule flaw still sets up to: the bottom of the support frame is provided with a base.
Compared with the prior art, the utility model discloses following beneficial effect has: the capsule flaw shot blasting full inspection device of the utility model can be divided into linear motion on the conveyor belt track through the belt conveyor, thereby being convenient for shooting, detecting and eliminating; by arranging the first image acquisition device and the second image acquisition device, whether the capsule has defects or not can be detected from the front side and the back side; by arranging the air injection removing device, products with unqualified front and back surfaces can be removed at one time; the capsules are collected by a collecting device. The capsule detection device has a simple structure, can realize the up-and-down omnibearing detection of the capsule, can effectively detect oil leakage, bubbles, black spots, ultra-long and ultra-short flaws and the like in the capsule, and has the advantages of comprehensive detection, higher detection efficiency and automation degree, convenience in adjustment and wide application range.
[ description of the drawings ]
Fig. 1 is a perspective view of the shot blasting full inspection device for the capsule defects of the utility model.
Fig. 2 is a perspective view of the belt conveyor of fig. 1.
Fig. 3 is a perspective view of the first image capturing device of fig. 1.
Fig. 4 and 5 are perspective views of the second image capturing device in fig. 1.
Fig. 6 is a perspective view of the jet ejector in fig. 1.
[ detailed description ] embodiments
Referring to the attached drawings 1 to 6 in the specification, the present invention relates to a capsule defect shot blasting full inspection device, which comprises a support frame 8, a feeding device 1, a motor, a transmission chain 2, a belt conveying device 3, a first image collecting device 4, a second image collecting device 5, an air injection removing device 6, a collecting device 7 and the like, wherein the feeding device 1, the motor, the transmission chain 2, the belt conveying device 3, the first image collecting device 4, the second image collecting device 5, the air injection removing device 6 and the collecting device 7.
Wherein, the feeding device 1 is positioned above one end of the belt conveying device 3 and is filled with capsules to be detected.
The motor and the transmission chain 2 are connected with and drive the belt transmission device 3, and the capsules fed from the feeding device 1 are conveyed by the belt transmission device 3 and are divided into linear motion along the track of the conveyor belt.
The belt conveyor 3 includes a partition shaft 33, and the partition shaft 33 passes through the partition 31. The dividing sheets 31 are provided with six groups so that the capsules can be divided into six groups. The distance ring 32 is arranged on the separation sheet 31, and the capsule is turned when passing through the distance ring 32, so that the capsule is oriented uniformly.
A first image acquisition device 4 is arranged above the middle part of the belt conveying device 2. The first image capturing device 4 includes a front light source device 41 for illuminating the capsule, and a front light source fixing sheet 43 for fixing the front light source device 41 is provided above the front light source device 41. A first camera device 42 is arranged above the front surface light source device 41, and a first camera device fixing sheet 44 is arranged at one end of the first camera device 42. The front light source fixing piece 43 and the first image pickup device fixing piece 44 are respectively attached to the support frame 8.
And an air injection removing device 6 is arranged above the other end of the belt conveying device 2. The air injection removing device 6 comprises an electromagnetic valve supporting plate 61. The electromagnetic valve supporting plate 61 is symmetrically provided with electromagnetic valve gaskets 62 on two sides, the electromagnetic valve gaskets 62 are provided with electromagnetic valves 64, one side of each electromagnetic valve 64 is provided with an air inlet 63, and the other side of each electromagnetic valve 64 is provided with an air duct 65. And one side of the vent pipe 65 is provided with a nozzle 66, and the nozzles 66 correspond to the capsule motion tracks one by one. Further, a nozzle distance rod 67 is arranged on one side of the nozzle 66. The nozzle distance rod 67 enables the nozzle 66 to correspond to the corresponding capsule moving track, fixing plates 68 are symmetrically arranged on two sides of the nozzle distance rod, and the air injection removing device 6 is installed and fixed through the fixing plates 68.
The second image acquisition device 5 is positioned between the first image acquisition device 4 and the air injection removing device 6 and positioned at the upper side and the lower side of the belt conveying device 2. The second image pickup device 5 includes a second reverse light source fixing piece 51, a reverse light source box 55, and a second image pickup device 57. The second reverse light source fixing sheet 51 is inserted with a light source fixing shaft 53, and the two sides of the light source fixing shaft 53 are symmetrically provided with second reverse light source fixing sheets 52. The second reverse light source fixing plate 52 can rotate relative to the light source fixing shaft 53, and finally the reverse light source box 55 can be adjusted in rotation. A glass plate 54 is arranged below the second reverse light source fixing sheet 52; the reverse light source box 55 is arranged below the glass plate 54. A second camera fixing piece 56 is provided at one end of the second camera 57. The second reverse light source fixing piece 51 and the second image pickup device fixing piece 56 are respectively mounted on the support frame 8.
Further, the first camera device 4 and the second camera device 5 are located on different upper and lower sides of the belt conveying device 3, so that positive and negative images can be collected to realize full detection, and defects such as oil leakage, bubbles, black spots and ultra-long and ultra-short defects in the capsule can be effectively detected. In the present embodiment, the first image pickup device 4 and the second image pickup device 5 are provided in two to six groups.
The collecting device 7 is positioned on one side of the support frame 8 and positioned below the other end of the belt conveying device 3 and is used for collecting qualified capsules.
The bottom of support frame 8 is equipped with base 81, and this base 81 can adjust the height of support frame 8.
The utility model discloses a device is examined entirely to capsule flaw shot-blasting's theory of operation as follows: when the capsule detector works, the motor and the transmission chain 2 are started to drive the belt conveying device 3 to move, capsules to be detected are placed in the belt conveying device 3 and are separated into linear motion on a belt track through the belt conveying device 3, and shooting, detection and elimination are facilitated; the first image acquisition device 4 and the second image acquisition device 5 are arranged, so that whether the capsule has defects or not can be detected from the front side and the back side; if the capsule has defects, the control system opens the electromagnetic valve 64 of the air injection removing device 6, air is blown out from the nozzle 66, and products with unqualified front and back surfaces can be removed at one time; if the capsules are qualified, the air injection removing device 6 is not started, and the capsules fall from the belt conveying device 3 to the collecting device 7 for collection.
The above embodiments are merely preferred embodiments of the present disclosure, which are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like, which are within the spirit and principle of the present disclosure, should be included in the scope of the present disclosure.

Claims (9)

1. The utility model provides a device is examined entirely to capsule flaw shot-blasting which characterized in that: the device comprises a support frame, a feeding device, a motor, a transmission chain, a belt conveying device, a first image acquisition device, a second image acquisition device, an air injection removing device and a collecting device, wherein the feeding device, the motor and the transmission chain are arranged on the support frame; wherein the feeding device is positioned above one end of the belt conveying device; the motor and the transmission chain are connected with and drive the belt conveying device; a first image acquisition device is arranged above the middle part of the belt conveying device, and an air injection removing device is arranged above the other end of the belt conveying device; the second image acquisition device is positioned between the first image acquisition device and the air injection removing device and positioned at the upper side and the lower side of the belt conveying device; the collecting device is positioned on one side of the supporting frame and is positioned below the other end of the belt conveying device.
2. The capsule defect shot blasting full inspection device of claim 1, wherein: the belt conveying device comprises a separator shaft, the separator shaft penetrates through the separator, and a distance ring is arranged on the separator.
3. The capsule defect shot blasting full inspection device of claim 2, wherein: the dividing sheets are provided with six groups so that the capsules can be divided into six groups.
4. The capsule defect shot blasting full inspection device of claim 1, wherein: the first image acquisition device comprises a front light source device, a front light source fixing sheet is arranged above the front light source device, a first camera device is arranged above the front light source device, and a first camera device fixing sheet is arranged at one end of the first camera device; the front light source fixing piece and the first camera device fixing piece are respectively arranged on the supporting frame.
5. The capsule defect shot blasting full inspection device of claim 4, wherein: the second image acquisition device comprises a second reverse side light source fixing sheet, a reverse side light source box and a second camera device; a light source fixing shaft is inserted into the second reverse side light source fixing sheet, and second reverse side light source fixing sheets are symmetrically arranged on two sides of the light source fixing shaft; the second reverse light source fixing sheet can rotate relative to the light source fixing shaft, and a glass plate is arranged below the second reverse light source fixing sheet; the reverse light source box is arranged below the glass plate; a second camera fixing sheet is arranged at one end of the second camera; the second reverse light source fixing piece and the second camera shooting device fixing piece are respectively arranged on the supporting frame.
6. The capsule defect shot blasting full inspection device of claim 5, wherein: first camera device and second camera device are located belt conveyor's upper and lower different sides to can gather positive and negative image and realize full detection.
7. The capsule defect shot blasting full inspection device of claim 5, wherein: the first camera device and the second camera device are provided with two to six groups.
8. The capsule defect shot blasting full inspection device of claim 1, wherein: the air injection removing device comprises an electromagnetic valve supporting plate; electromagnetic valve gaskets are symmetrically arranged on two sides of the electromagnetic valve supporting plate, and electromagnetic valves are arranged on the electromagnetic valve gaskets; one side of the electromagnetic valve is provided with an air inlet, and the other side of the electromagnetic valve is provided with an air duct; a nozzle is arranged on one side of the ventilating duct, and a nozzle distance rod is arranged on one side of the nozzle; fixing plates are symmetrically arranged on two sides of the nozzle distance rod; the nozzles correspond to the capsule motion tracks one to one.
9. The capsule defect shot blasting full inspection device of claim 1, wherein: the bottom of the support frame is provided with a base.
CN201920512980.1U 2019-04-16 2019-04-16 Capsule flaw shot blasting full inspection device Expired - Fee Related CN210171971U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920512980.1U CN210171971U (en) 2019-04-16 2019-04-16 Capsule flaw shot blasting full inspection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920512980.1U CN210171971U (en) 2019-04-16 2019-04-16 Capsule flaw shot blasting full inspection device

Publications (1)

Publication Number Publication Date
CN210171971U true CN210171971U (en) 2020-03-24

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CN201920512980.1U Expired - Fee Related CN210171971U (en) 2019-04-16 2019-04-16 Capsule flaw shot blasting full inspection device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110013967A (en) * 2019-04-16 2019-07-16 浙江理工大学 A kind of capsule flaw ball blast full inspection device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110013967A (en) * 2019-04-16 2019-07-16 浙江理工大学 A kind of capsule flaw ball blast full inspection device

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Granted publication date: 20200324

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