CN212684773U

CN212684773U - Mask production equipment with detection function

Info

Publication number: CN212684773U
Application number: CN202020878941.6U
Authority: CN
Inventors: 黄红梅; 孙锦民; 石宏
Original assignee: Shanghai Haiying Sanitary Products Co ltd
Current assignee: Shanghai Haiying Sanitary Products Co ltd
Priority date: 2020-05-23
Filing date: 2020-05-23
Publication date: 2021-03-12
Anticipated expiration: 2030-05-23

Abstract

The invention discloses mask production equipment with a detection function, which comprises a production module, a feeding shaft group, a first detection module and a second detection module, and is characterized in that: the bottom of production module is provided with the operation platform, and the production module is located right-hand of feeding shaft group, the mid-mounting of first detection module has a commentaries on classics conveyer belt, and first detection module is located the right side of production module, the third conveyer belt is installed to the rear side of second detection module, and second detection module is located the front side of first detection module, and this gauze mask production facility with function can detect whether qualified through first detection module ear area spot welding in to gauze mask production, will not get into the transfer chain of certified products to unqualified product, can detect gauze mask surface damage or pollution through second detection module simultaneously.

Description

Mask production equipment with detection function

Technical Field

The invention relates to the technical field of medical sanitary product production, in particular to mask production equipment with a detection function.

Background

The mask is a sanitary product, generally refers to a device which is worn at the mouth and nose part and used for filtering air entering the mouth and nose so as to prevent harmful gas, smell and spray from entering and exiting the mouth and nose of a wearer, is made of gauze or paper and the like, has a certain filtering effect on the air entering the lung, has a very good effect when being worn in respiratory infectious diseases and operating in an environment polluted by dust and the like, but generally needs to wait for the mask to be manually inspected one by one or in batches by quality inspection personnel after being completely processed from a production line in the mask production process, is complicated in process, consumes time and manpower, is easy to cause the conditions of missed inspection and false inspection, and therefore needs to carry out structural improvement on mask production equipment.

Gauze mask on the market is when producing, mostly need wait for the gauze mask to carry out one by one or artifical inspection in batches by the quality testing personnel after producing line processing completion completely, and the process is loaded down with trivial details, very consumes time and manpower, and appears leaking the condition of examining and false retrieval easily.

Disclosure of Invention

The invention aims to provide mask production equipment with a detection function, and aims to solve the problems that in the production process of masks in the market proposed in the background art, most masks need to be subjected to one-by-one or batch manual inspection by quality inspection personnel after being completely processed from a production line, the process is complicated, time and labor are consumed, the conditions of missed inspection and false inspection are easy to occur, and the like.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a gauze mask production facility with detect function, includes production module, feeding shaft group, first detection module and second detection module, its characterized in that: the bottom of production module is provided with the operation panel, and the production module is located the right-hand side of feed shaft group, the mid-mounting of first detection module has a commentaries on classics piece conveyer belt, and first detection module is located the right side of production module, the third conveyer belt is installed to the rear side of second detection module, and second detection module is located the front side of first detection module.

Preferably, the production module includes operation panel, pressfitting axle group, folded sheet, folding axle group, banding cylinder, changes a axle, changes a board, spot welder and spot weld bond, the pressfitting axle group is installed on the left side top of operation panel, and the right side of pressfitting axle group is provided with the folded sheet, folding axle group is installed on the right side of folded sheet, and the right side of folding axle group is provided with the banding cylinder, the right side top of operation panel is fixed with a commentaries on classics axle, and the externally mounted who changes a axle has a commentaries on classics board, the right side of operation panel is provided with the spot welder, and the below of spot welder is connected with the spot weld bond.

Preferably, the operation platform is welded with the pressing shaft group, the folding plate and the rotating shaft, and the operation platform is connected with the edge sealing roller through bolts.

Preferably, the first detection module comprises a first conveyor belt, a main sorting arm, an auxiliary sorting arm and a rotating conveyor belt, the first conveyor belt is arranged on the right side of the rotating conveyor belt, the main sorting arm is arranged on the right side of the first conveyor belt, the auxiliary sorting arm is arranged on the left side of the rotating conveyor belt, and the rotating conveyor belt is located below the spot welding machine.

Preferably, the main sorting arm is consistent with the auxiliary sorting arm in structure, and the auxiliary sorting arm includes: base, horizontal hydraulic stem, vertical hydraulic stem, movable block and letter sorting pole, the horizontal hydraulic stem is installed to the left side top of base, and the top of horizontal hydraulic stem is connected with the movable block, the top of movable block is connected with the letter sorting pole, and is fixed with vertical hydraulic stem above the right side of movable block, the top of vertical hydraulic stem is connected with the letter sorting pole.

Preferably, horizontal hydraulic stem and base and movable block are bolted connection, constitute detachable construction, the base is connected with the letter sorting pole through the rotation axis, constitutes rotatable structure, vertical hydraulic stem is connected through the rotation axis with the letter sorting pole, constitutes rotatable structure.

Preferably, the second detection module comprises a support frame, a CCD industrial camera, a third conveyor belt, a second conveyor belt and a bottom light, the bottom light is arranged at the front part of the second conveyor belt, the third conveyor belt is arranged at the front part of the bottom light, the support frame is arranged at the left side of the bottom light, and the top end of the support frame is connected with the CCD industrial camera.

Preferably, the second conveyor belt and the third conveyor belt are at the same horizontal height, and the bottom light and the CCD industrial camera are on the same vertical line.

Preferably, the setting interval between the rotating piece conveyor belt and the second conveyor belt is 40cm, and the setting interval between the second conveyor belt and the third conveyor belt is 5 cm.

Compared with the prior art, the invention has the following beneficial effects:

1. the operation table, the pressing shaft group, the folding plate and the rotating part shaft are of a welded integrated structure, so that relative stability among all parts is facilitated during mask production operation, the edge sealing roller and the operation table are fixed through bolts to form a detachable structure, and replacement and installation of the edge sealing roller are facilitated when masks of different types and sizes need to be produced.

2. The horizontal hydraulic rod is connected with the base and the movable block through bolts, so that the replacement and the disassembly of the horizontal hydraulic rod are facilitated.

3. The second conveyor belt and the third conveyor belt are at the same horizontal height, so that the mask can be prevented from displacement deviation during sorting, the bottom light and the CCD industrial camera are positioned on the same vertical line, the lighting of the bottom light is favorably irradiated to provide more effective assistance for quality detection of the CCD industrial camera, and the CCD industrial camera is in an SVS hr29050MFLGEA model.

4. The spacing between the rotating piece conveying belt and the second conveying belt is 40cm, so that unqualified products which are not sorted by the main sorting rod can be collected and processed uniformly, and the spacing between the second conveying belt and the third conveying belt is 5cm, so that the masks can be better detected by a CCD industrial camera on the premise of not falling and displacement deviation.

Drawings

FIG. 1 is a schematic front view of the present invention;

FIG. 2 is a schematic structural diagram of a first detecting module according to the present invention;

FIG. 3 is a schematic view of a second detection module of the present invention;

FIG. 4 is a schematic view of a matching structure of the detecting module of the present invention;

fig. 5 is a schematic structural diagram of a detection module according to the present invention.

In the figure: 1. a production module; 2. an operation table; 3. a feed shaft group; 4. pressing a shaft group; 5. folding the board; 6. folding the shaft set; 7. sealing the edge of the roller; 8. a rotating member shaft; 9. a piece rotating plate; 10. a spot welder; 11. spot welding of the craters; 12. a first detection module; 13. a first conveyor belt; 14. a main sorting arm; 15. a secondary sorting arm; 16. a base; 17. a horizontal hydraulic rod; 18. a vertical hydraulic rod; 19. a movable block 20 and a sorting rod; 21. a transfer conveyor; 22. a second detection module; 23. a support frame; 24. a CCD industrial camera; 25. a third conveyor belt; 26. a second conveyor belt; 27. an under light.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.

Referring to fig. 1-5, the present invention provides the following technical solutions: the utility model provides a gauze mask production facility with detect function, includes that main letter sorting arm 14 is unanimous with vice letter sorting arm 15 structure, and vice letter sorting arm 15 includes: base 16, horizontal hydraulic stem 17, vertical hydraulic stem 18, movable block 19 and letter sorting pole 20, horizontal hydraulic stem 17 is installed to base 16's left side top, and the top of horizontal hydraulic stem 17 is connected with movable block 19, and the top of movable block 19 is connected with letter sorting pole 20, and the right side top of movable block 19 is fixed with vertical hydraulic stem 18, and the top of vertical hydraulic stem 18 is connected with letter sorting pole 20.

Horizontal hydraulic stem 17 and base 16 and movable block 19 are bolted connection, constitute detachable construction, and base 16 is connected with letter sorting pole 20 through the rotation axis, constitutes rotatable structure, and vertical hydraulic stem 18 is connected through the rotation axis with letter sorting pole 20, constitutes rotatable structure.

Horizontal hydraulic stem 17 all passes through bolted connection between base 16 and the movable block 19, is favorable to horizontal hydraulic stem 17's change and dismouting.

The third conveyer belt 25 is installed to the rear side of second detection module 22, and second detection module 22 is located the front side of first detection module 12, and second detection module 22 includes support frame 23, CCD industry camera 24, third conveyer belt 25, second conveyer belt 26 and end light 27, and the front portion of second conveyer belt 26 is provided with end light 27, and the front portion of end light 27 is provided with third conveyer belt 25, and the left side of end light 27 is provided with support frame 23, and the top of support frame 23 is connected with CCD industry camera 24.

The second conveyor belt 26 and the third conveyor belt 25 are located at the same horizontal height, the bottom light lamp 27 and the CCD industrial camera 24 are located on the same vertical line, the setting interval between the rotating piece conveyor belt 21 and the second conveyor belt 26 is 40cm, and the setting interval between the second conveyor belt 26 and the third conveyor belt 25 is 5 cm.

Second conveyer belt 26 is in same level with third conveyer belt 25, can ensure that the gauze mask can not appear the displacement deviation when sorting, the end light 27 is in same vertical line with CCD industry camera 24, be favorable to the light irradiation of end light 27 to provide more effectual supplementary for CCD industry camera 24's quality testing, and CCD industry camera 24 chooses for use SVS hr29050MFLGEA model, the interval is 40cm between commentaries on classics conveyer belt 21 and the second conveyer belt 26, be favorable to carrying out unified collection and processing by the nonconforming product of letter sorting pole 14 letter sorting not, the interval is 5cm between second conveyer belt 26 and the third conveyer belt 25, can ensure that can not take place to drop and the displacement deviation the prerequisite under the gauze mask detects by CCD industry camera 24 better.

The working principle is as follows: when the mask production equipment with the detection function is used, firstly, three layers of materials required by mask production are respectively sleeved outside three rolling shafts of the feeding shaft group 3, the materials sequentially pass through the pressing shaft group 4, the folding plate 5, the folding shaft group 6 and the edge sealing roller 7, the power supply of the operation table 2 is turned on, each shaft group starts to operate, and the production materials are dragged to continuously pass through each shaft group.

The production material firstly carries out simple laminating through pressfitting axle group 4, twists reverse through the direction of folded sheet 5 and interlude with the afterbody, and the material takes place to quick machine through folding axle group 6 is pressed and is stereotyped, forms the gauze mask surface and folds.

Then, the folded material is extruded with the operation platform 2 through the saw-toothed protrusions on the surface of the edge sealing roller 7, edge sealing and sheet forming of the material are completed, the material is pushed to the piece rotating plate 9 through subsequent materials, the piece rotating plate 9 is driven to rotate through rotation of the piece rotating shaft 8, and the formed mask body is transferred to the piece rotating conveyor belt 21.

Meanwhile, the rotating piece conveying belt 21 operates to drive the mask to move and reach the position below the spot welding machine 10, spot welding openings 11 perform spot welding ear belt operation on two sides of the mask semi-finished product, and after the ear belt spot welding is completed, the rotating piece conveying belt 21 continues to drive the mask finished product to move until the sorting range of the main sorting arm 14 is reached.

At this moment, vertical hydraulic stem 18 begins to shrink, letter sorting pole 20 cooperates with movable block 19 and horizontal hydraulic stem 17 through the pivot, drive by horizontal hydraulic stem 17 and descend gradually, until letter sorting pole 20 passes the gauze mask finished product right side ear area on the commentaries on classics conveyer belt 21, later, horizontal hydraulic stem 17 begins to shrink, movable block 19 that drives horizontal hydraulic stem 17 top is to the right side along 16 upper surface horizontal migration of base, until bringing gauze mask finished product to first conveyer belt 13 on, if the ear area of gauze mask appears the disconnection, leak the welding, etc. the condition, then can not be dragged to first conveyer belt 13 by letter sorting pole 20, later, vertical hydraulic stem 18 resets, drive letter sorting pole 20 and rise, loosen the gauze mask finished product, horizontal hydraulic stem 17 stretches out and resets simultaneously, drive movable block 19 and reset.

Then, the mask moves continuously along with the first conveyor belt 13 until the sorting area of the auxiliary sorting arm 15 is reached, the auxiliary sorting arm 15 starts to sort the mask, and when the sorting rod 20 on the auxiliary sorting arm 15 descends, the mask passes through the left ear belt of the mask on the first conveyor belt 13 and the mask with the qualified ear belt is dragged to the second conveyor belt 26.

The qualified product of ear zone detection will continue to convey along with second conveyer belt 26, at this moment, end light 27 power is opened, CCD industry camera 24 gets into operating condition, pass through between end light 27 and CCD industry camera 24 when the product conveys to third conveyer belt 25 by second conveyer belt 26, through the shining of end light 27, CCD industry camera 24 shoots the product and immediately transmits image information to the treater, through the contrast with standard image, if find that there is unusual facula or not bright shade on the product surface, it has damage or filth to represent the gauze mask surface, the treater can send a signal this moment, the power of disconnection operation platform 2, stop production.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a gauze mask production facility with detect function, includes production module (1), feeding shaft group (3), first detection module (12) and second detection module (22), its characterized in that: the bottom of production module (1) is provided with operation panel (2), and production module (1) is located the right-hand side of feed shaft group (3), the mid-mounting of first detection module (12) has a commentaries on classics piece conveyer belt (21), and first detection module (12) are located the right side of production module (1), third conveyer belt (25) are installed to the rear side of second detection module (22), and second detection module (22) are located the front side of first detection module (12).

2. The mask production apparatus with a detection function according to claim 1, characterized in that: production module (1) is including operation panel (2), pressfitting axle group (4), folded sheet (5), folding axle group (6), banding cylinder (7), commentaries on classics piece axle (8), commentaries on classics piece board (9), spot welder (10) and spot weld (11), pressfitting axle group (4) are installed on the left side top of operation panel (2), and the right side of pressfitting axle group (4) is provided with folded sheet (5), folded sheet (6) are installed on the right side of folded sheet (5), and the right side of folding axle group (6) is provided with banding cylinder (7), the right side top of operation panel (2) is fixed with commentaries on classics piece axle (8), and the externally mounted of commentaries on classics piece axle (8) has commentaries on classics piece board (9), the right side of operation panel (2) is provided with spot welder (10), and spot weld (11) are connected to the below of spot welder (10).

3. The mask production apparatus with a detection function according to claim 1, characterized in that: the operation platform (2) is welded with the pressing shaft group (4), the folding plate (5) and the rotating shaft (8), and the operation platform (2) is connected with the edge sealing roller (7) through bolts.

4. The mask production apparatus with a detection function according to claim 1, characterized in that: first detection module (12) are including first conveyer belt (13), main letter sorting arm (14), vice letter sorting arm (15) and commentaries on classics a conveyer belt (21), the right side of commentaries on classics a conveyer belt (21) is provided with first conveyer belt (13), and installs on the right side of first conveyer belt (13) main letter sorting arm (14), the left side of commentaries on classics a conveyer belt (21) is provided with vice letter sorting arm (15), and changes a conveyer belt (21) and be located the below of spot welder (10).

5. The mask production apparatus with a detection function according to claim 4, characterized in that: the main sorting arm (14) is structurally identical to the auxiliary sorting arm (15), the auxiliary sorting arm (15) comprising: base (16), horizontal hydraulic stem (17), vertical hydraulic stem (18), movable block (19) and letter sorting pole (20), horizontal hydraulic stem (17) are installed to the left side top of base (16), and the top of horizontal hydraulic stem (17) is connected with movable block (19), the top of movable block (19) is connected with letter sorting pole (20), and is fixed with vertical hydraulic stem (18) above the right side of movable block (19), the top of vertical hydraulic stem (18) is connected with letter sorting pole (20).

6. The mask production apparatus with a detection function according to claim 5, characterized in that: horizontal hydraulic stem (17) are bolted connection with base (16) and movable block (19), constitute detachable construction, base (16) are connected with letter sorting pole (20) through the rotation axis, constitute rotatable structure, vertical hydraulic stem (18) are connected through the rotation axis with letter sorting pole (20), constitute rotatable structure.

7. The mask production apparatus with a detection function according to claim 1, characterized in that: the second detection module (22) comprises a support frame (23), a CCD industrial camera (24), a third conveyor belt (25), a second conveyor belt (26) and a bottom light lamp (27), the bottom light lamp (27) is arranged at the front part of the second conveyor belt (26), the third conveyor belt (25) is arranged at the front part of the bottom light lamp (27), the support frame (23) is arranged on the left side of the bottom light lamp (27), and the top end of the support frame (23) is connected with the CCD industrial camera (24).

8. The mask production apparatus with a detection function according to claim 7, characterized in that: the second conveyor belt (26) and the third conveyor belt (25) are at the same horizontal height, and the bottom light lamp (27) and the CCD industrial camera (24) are on the same vertical line.

9. The mask production apparatus with a detection function according to claim 1, characterized in that: the setting interval of the rotating piece conveyor belt (21) and the second conveyor belt (26) is 40cm, and the setting interval of the second conveyor belt (26) and the third conveyor belt (25) is 5 cm.