CN217579440U - Intelligent cloth inspecting machine for leather fabric - Google Patents
Intelligent cloth inspecting machine for leather fabric Download PDFInfo
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- CN217579440U CN217579440U CN202221581131.XU CN202221581131U CN217579440U CN 217579440 U CN217579440 U CN 217579440U CN 202221581131 U CN202221581131 U CN 202221581131U CN 217579440 U CN217579440 U CN 217579440U
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Abstract
The utility model discloses an intelligence leather surface fabric cloth inspection machine, include leather detection device, walk the platform, tailor sorter and material collecting device, leather detection device, walk the platform, tailor sorter, material collecting device swing joint in proper order, leather detection device is provided with image acquisition device, light source subassembly, thickness sensor and width sensor, it is provided with the leather and tailors device, leather sewing table and leather sorter to tailor sorter. The utility model provides an intelligence leather surface fabric cloth inspection machine is at the during operation, the leather surface fabric through leather detection device, walk the platform, enter material collecting device behind the sorter and accomplish the fault, thickness, width automated inspection of leather surface fabric, through walking the artifical recheck back of platform, tailor the leather surface fabric that has the fault, and the concatenation is sewed up to the no fault leather after will tailorring, classify high-quality leather surface fabric and the leather surface fabric that has the fault, accomplish the receipts material respectively at last, degree of automation is high, intelligence, it is convenient.
Description
Technical Field
The application relates to the technical field of leather detection, especially, relate to an intelligence leather surface fabric cloth inspection machine.
Background
With the development of economy and the improvement of living standard, the consumption of leather products by people turns into quality type, namely the quality requirement of the leather products is higher and higher. The leather is divided into natural leather and artificial leather, and the natural leather has less sources and high price, so that the market of the artificial leather is huge, but the quality of the artificial leather is mixed. The leather with hierarchical quality produced by enterprises of various sizes and workshops flows in the market, and no matter which type of leather is produced, various defects such as defects, scratches, wormholes, broken holes, wrinkles, stains and the like inevitably exist on the surface of the leather in the production and processing process, and the leather needs to be detected before sample arrangement, so that the defects are avoided by the discharge and cutting of production samples.
Traditional leather surface detection relies on artifical naked eye to detect, and is not only inefficient, impairs workman's physical and mental health moreover, consequently, adopts advanced machine vision technique, realizes the automated production of leather inspection trade and has extremely important meaning.
Chinese patent CN201520837727.5 discloses a leather lining cloth perching rolling machine, which comprises a frame, a feed roller group, a defeathering mechanism and a winding device, the utility model is mainly used for reducing cloth wool scraps and impurity pollution in the whole production environment, and does not relate to the defect detection of leather fabrics; chinese patent CN202123140472.1 discloses a durable cattle leather detection device, which comprises a lower disc, an inner gear, a clamping mechanism and the like, can fully expand the cattle leather, is convenient for workers to find flaws, and does not have the automatic detection capability of leather surface defects; chinese patent CN201920103421.5 discloses a leather quality detection device, including devices such as workstation, first backup pad, second backup pad, servo motor, can realize carrying out the quality detection of pulling to the leather, can press from both sides the leather tight through the fixer, can prevent that the leather from taking place to damage when pressing from both sides tight leather, but it can only survey the leather pulling force. Other disclosed devices for leather detection are mostly used for detecting parameters such as specific harmful chemical substances, leather tension, leather wear resistance, heat resistance, water resistance and oil stain resistance in leather, or devices such as detection tables for assisting manual detection, or only detecting certain defects such as wrinkles, for example, chinese patent CN201621253303.5 discloses a wrinkle detection device for leather detection, which comprises a machine body, a control device, a display device, a power supply device, a workbench and the like, can detect wrinkles existing on the surface of leather, has good detection effect, large detection range and high detection precision, but cannot detect other defects such as defects, scratches, wormholes, broken holes and stains on the surface of leather fabric.
Disclosure of Invention
To solve the above problems, the embodiment of the application provides an intelligent leather fabric cloth inspecting machine, which adopts an advanced machine vision technology by arranging an image acquisition device, a light source assembly, a thickness sensor, a width sensor and an operation console on a leather detection device, automatically identifies various defects such as defects, scratches, wormholes, broken holes, wrinkles, stains and the like on the surface of a leather fabric, collects data of the thickness and the width of the leather fabric, is provided with a cutting classification device, cuts the defective leather fabric, splices the cut non-defective leather fabric, and completes classification and respective rolling of the defective leather fabric and the non-defective leather fabric.
The embodiment of the application provides an intelligence leather surface fabric cloth inspection machine, including leather detection device, walk the platform, tailor sorter and material collecting device, leather detection device, walk the platform, tailor sorter, material collecting device swing joint in proper order.
As the preferred technical scheme, the leather detection device comprises a cloth inspecting machine body and a dust cover arranged on the cloth inspecting machine body, wherein the cloth inspecting machine body consists of a machine frame, a leather transmission assembly arranged on the machine frame, an image acquisition device arranged on the machine frame and positioned above the leather transmission assembly, and a light source assembly arranged on the machine frame and positioned below the image acquisition device.
As preferred technical scheme, leather detection device still includes thickness sensor and width sensor, and thickness sensor sets up in the frame, and following closely image acquisition device rear, width sensor sets up and lies in the thickness sensor rear in the frame.
As a preferred technical scheme, the number of the thickness sensors is 3 or more, and the thickness sensors are sequentially arranged along the width direction of the leather detection area.
As a preferred technical scheme, the leather detection device further comprises an operation control table, the operation control table is arranged above one side, close to the walking platform, of the leather detection device, and an adjusting arm is arranged behind the operation control table and can flexibly adjust the position of the operation control table up and down, front and back, left and right.
As preferred technical scheme, tailor sorter and include that the leather transmits the frame, the leather tailors the device, the platform is sewed up to the leather and leather sorter, and the leather tailors device and leather sorter and all sets up the one side that is close to material collecting device on the leather transmission frame, and the platform setting is sewed up at the leather transmission frame below to the leather, and leather sorter sets up and tailors the device below at the leather.
As preferred technical scheme, leather transmission frame includes the transfer roller, and quantity is 3, is transfer roller one, transfer roller two, transfer roller three respectively, and transfer roller one, transfer roller two set up respectively in leather transmission frame left side from bottom to top, and transfer roller three sets up in leather transmission frame right side top.
According to the technical scheme, the leather classification device comprises a first lower compression roller, a second compression roller and a third compression roller which are parallelly attached to form the lower compression roller, the number of the classification rollers is two, the first classification roller is located under the second compression roller and the third compression roller, the second classification roller is located under the first compression roller and the second compression roller, and the first classification roller is higher than the second classification roller.
According to the preferable technical scheme, the cutting and classifying device further comprises an upper compression roller and a carrier roller, the upper compression roller is formed by laminating a fourth compression roller and a fifth compression roller in parallel and is positioned on the leather transmission frame and close to one side of the material receiving device, the leather cutting device is arranged above the carrier roller, the carrier roller is arranged on the leather transmission frame and close to one side of the material receiving device, and the upper surface of the carrier roller is level with the surface of the leather sewing table.
As preferred technical scheme, material collecting device includes the material collecting device main part, receives the material roller, receives the material baffle, receives the material motor and receives the material hold-in range, receives material roller quantity and is 2, sets up in material collecting device main part top, receives the material baffle perpendicular to and receives the material roller and set up respectively in receiving material roller top both ends, receives the material motor and is located and receives material roller one end below, is connected with receiving the material roller through receiving the material hold-in range.
The technical scheme provided in the embodiment of the application at least has the following technical effects or advantages:
1. the intelligent cloth inspecting machine for leather fabrics has the advantages that the leather detection device, the walking platform, the cutting classification device and the material receiving device are sequentially and movably connected, and the leather detection device, the walking platform, the cutting classification device and the material receiving device can be randomly disassembled and matched according to specific use scenes.
2. Set up the dust cover on the perching organism, protected accessories such as accurate camera in the image acquisition device effectively, keep apart the dust effectively, make the testing result more accurate, can also prolong the life of equipment.
3. The light source assembly is arranged below the image acquisition device, so that a suitable illumination environment is provided, the acquired image is clearer, and the detection result is more accurate.
4. Leather detection device still is provided with thickness sensor and width sensor, when detecting leather surface fabric surface defect, detects out leather thickness and width, and thickness sensor quantity is 3 or a plurality of, sets gradually along leather detection zone width direction, can take a sample leather surface fabric limit, well, three position in limit or a plurality of position, and the result that reachs is more accurate.
5. The leather detection device is further provided with an operation control table, the operation control table is arranged above one side, close to the walking platform, of the leather detection device, operation of operators is facilitated, the adjusting arm is arranged behind the operation control table, the position of the operation control table can be adjusted flexibly up and down, all around, and the leather detection device is suitable for people with different heights and use habits.
6. The leather conveying frame is arranged, so that the leather can be conveyed automatically; a leather cutting device is arranged, so that defective leather fabrics can be cut; a leather sewing table is arranged, so that the cut flawless leather can be sewn and spliced; set up leather sorter, can classify defect leather and flawless leather to rolling respectively.
7. Be provided with compression roller and lower compression roller, can compress tightly the leather surface fabric, make it fully expand, avoid the leather surface fabric to have elasticity, and lead to the fold to appear among the transmission classification process.
8. The supporting roller is arranged, the upper surface of the supporting roller is horizontal to the surface of the leather sewing table, and leather fabrics to be sewn can be effectively dragged when leather which is cut without defects is sewn and spliced conveniently.
9. The material receiving device is arranged, so that the cut defective leather fabrics can be automatically rolled, and the non-defective leather fabrics pass through the lower part of the material receiving device and enter the next production process.
Drawings
FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;
FIG. 2 is a schematic overall structure view of another perspective in the present application;
FIG. 3 is a schematic side sectional view of an embodiment of the present application;
FIG. 4 is an enlarged schematic view of a portion A of FIG. 3 according to the present application;
FIG. 5 is an enlarged schematic view of a structure at B in FIG. 3 according to an embodiment of the present application;
in the figure: 1. a leather detection device; 2. walking; 3. a cutting and classifying device; 4. a material receiving device; 5. a cloth inspecting machine body; 6. a dust cover; 7. a frame; 8. an image acquisition device; 9. a light source assembly; 10. a thickness sensor; 11. a width sensor; 12. a leather drive assembly; 13. operating a console; 14. a leather conveying frame; 15. a leather cutting device; 16. a leather sewing table; 17. an upper compression roller; 18. a lower pressing roller; 19. a first conveying roller; 20. a second conveying roller; 21. a third conveying roller; 22. a first classifying roller; 23. a second classifying roller; 24. carrying rollers; 25. pressing roller IV; 26. pressing a roller V; 27. a first compression roller; 28. pressing rollers II; 29. pressing a roller III; 30. a material receiving device main body; 31. a material receiving roller; 32. a material receiving baffle plate; 33. a material receiving motor.
Detailed Description
The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that these embodiments are discussed only to enable those skilled in the art to better understand and thereby implement the subject matter described herein, and are not intended to limit the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements discussed without departing from the scope of the disclosure. Various examples may omit, substitute, or add various procedures or components as necessary. For example, the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, features described with respect to some examples may also be combined in other examples.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; may be mechanically connected, may be electrically connected or may be in communication with each other; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. In order to simplify the disclosure of the present invention, the components and settings of a specific example are described below. Of course, they are merely examples and are not intended to limit the present invention. In addition, the present disclosure provides examples of various specific processes and materials, but one of ordinary skill in the art may recognize applications of other processes and/or use of other materials.
Fig. 1 and 2 are the overall structure schematic diagrams of different visual angles in the embodiment of the present application, and fig. 3 is a side sectional structure schematic diagram in the embodiment of the present application, as shown in fig. 1 to 3, an intelligent leather fabric cloth inspecting machine includes a leather detecting device 1, a walking platform 2, a cutting classifying device 3 and a receiving device 4, wherein the leather detecting device 1, the walking platform 2, the cutting classifying device 3 and the receiving device 4 are movably connected in sequence, and can be arbitrarily disassembled and collocated according to a specific use scene. When the cloth inspecting machine works, the leather fabric enters the material receiving device 4 after the leather fabric percutaneous leather detection device 1, the walking platform 2 and the cutting classification device 3 to complete automatic detection of defects, thickness and breadth of the leather fabric, the leather fabric with the defects is cut after the walking platform 2 carries out manual rechecking, the cut leather fabric without the defects is sewn and spliced, the high-quality leather fabric and the leather fabric with the defects are classified, and finally material receiving is completed respectively.
In fig. 4, the leather detecting device 1 is further provided with a thickness sensor 10 and a width sensor 11, the thickness sensor 10 is arranged on the frame 7 and is next to the image collecting device 8, and the width sensor 11 is arranged on the frame 7 and is located behind the thickness sensor 10. Thickness sensor 10 is provided with three or more, sets gradually along the leather breadth direction, can take a sample to three position or a plurality of position on leather surface fabric limit, well, limit, and the result that reachs is more accurate. The width sensor 10 locates the width of the leather fabric by the position point of light bead irradiation.
In fig. 1 and 2, the leather detection device 1 is further provided with an operation control console 13, the operation control console 13 is arranged above one side of the leather detection device 1 close to the walking board 2, operation of an operator is facilitated, an adjusting arm is arranged behind the operation control console 13, the position of the operation control console 13 can be flexibly adjusted up, down, front, back, left and right, and the leather detection device is suitable for people with different heights and use habits to operate.
In fig. 1-3, a walking platform 2 is arranged behind the leather detection device 1, so that the worker can conveniently perform recheck, the worker can stand on the walking platform 2 to manually recheck the detected leather fabric, and after the recheck is completed, the detected leather fabric enters the cutting classification device 3 through a driving mechanism below the walking platform 2.
The leather classification device comprises a lower pressing roller 18 and two classification rollers, wherein the lower pressing roller 18 is formed by parallelly laminating a first pressing roller 27, a second pressing roller 28 and a third pressing roller 29, the first classification roller 22 is located right below the second pressing roller 28 and the third pressing roller 29, the second classification roller 23 is located right below the first pressing roller 27 and the second pressing roller 28, and the first classification roller 22 is higher than the second classification roller 23, as shown in fig. 5.
When the leather surface fabric transmits leather sorter, flawless leather surface fabric compresses tightly and transmits through compression roller one 27 and compression roller two 28, can make the leather surface fabric fully expand, avoids the leather surface fabric to have elasticity, and leads to the fold to appear among the transmission classification process, compresses tightly the back and continues the transmission through classification roller two 23, gets into next production processes behind material collecting device 4 below. When the surface of the leather fabric has defects, the leather cutting device 15 cuts the defective leather part, the cut defective leather fabric is pressed and transmitted by the second compression roller 28 and the third compression roller 29, and then is transmitted by the first classification roller 22 to enter the upper part of the feeding device 4 for rolling. And the leather fabric which is cut without defects is taken as the leather fabric without defects after being sewn and spliced by the leather sewing table 16, is also compressed and transmitted by the first compression roller 27 and the second compression roller 28, is continuously transmitted by the second classification roller 23, passes through the lower part of the material receiving device 4, and then enters the next production process.
Cut out and still be provided with compression roller 17 and bearing roller 24 on the sorter 3, go up compression roller 17 and form by compression roller four 25, the parallel laminating of compression roller five 26, be located the leather and transmit one side that is close to material collecting device 4 on the frame 14, the top of device 15 is cut out to the leather, compresses tightly the leather surface fabric before being convenient for cut out the leather surface fabric, the elasticity that avoids leather surface fabric itself to have appears the deviation when making the leather surface fabric cut out. The carrier roller 24 is arranged on one side of the leather conveying frame 14 close to the material receiving device 4, the upper surface of the carrier roller is horizontal to the surface of the leather sewing table 16, and leather fabrics to be sewn can be effectively dragged when leather without defects after cutting is sewn and spliced conveniently.
The material receiving device 4 comprises a material receiving device main body 30, a material receiving roller 31, a material receiving baffle 32, a material receiving motor 33 and a material receiving synchronous belt, wherein the number of the material receiving rollers is 2, the material receiving rollers are arranged above the material receiving device main body 30, the material receiving baffle 32 is perpendicular to the material receiving roller 31, two ends of the material receiving roller 31 are arranged respectively, and the material receiving motor 33 is located below one end of the material receiving roller 31 and is connected with the material receiving roller 31 through the material receiving synchronous belt. In this embodiment, material collecting device 4 is used for rolling the leather surface fabric of defect, starts to receive material motor 33, and the rotation of receiving material motor 33 drives and receives the material hold-in range and rotates, receives the rotation of material hold-in range and drives and receive material roller 31 and rotate to accomplish the automatic rolling of defect leather surface fabric, receive material baffle 32 and be used for spacing to leather surface fabric both ends.
In this application embodiment, material collecting device 4 below still is provided with leather drive assembly (not shown in the figure), and the leather drive assembly transmission back of passing through material collecting device 4 below after categorised two 23 rollers of flawless leather surface fabric gets into next production processes, is not in the scope of this embodiment protection, and the event need not be repeated.
The detailed description set forth above in connection with the appended drawings describes example embodiments but is not intended to represent all embodiments which may be practiced or which fall within the scope of the appended claims. The term "exemplary" used throughout this specification means "serving as an example, instance, or illustration," and does not mean "preferred" or "advantageous" over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described technology. However, the techniques may be practiced without these specific details. In some instances, well-known structures and devices are shown in block diagram form in order to avoid obscuring the concepts of the described embodiments.
The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (9)
1. The utility model provides an intelligence leather surface fabric cloth inspection machine, its characterized in that includes leather detection device, walks the platform, tailors sorter and material collecting device, leather detection device, walk the platform, tailor sorter, material collecting device swing joint in proper order, leather detection device includes the cloth inspection organism and sets up the dust cover above that, the cloth inspection organism comprises frame, the leather drive assembly of setting in the frame, the image acquisition device that sets up to be located leather drive assembly top in the frame and the light source subassembly that sets up to be located image acquisition device below in the frame.
2. The intelligent leather fabric cloth inspecting machine as claimed in claim 1, wherein the leather detection device further comprises a thickness sensor and a width sensor, the thickness sensor is arranged on the machine frame and is located behind the image acquisition device, and the width sensor is arranged on the machine frame and is located behind the thickness sensor.
3. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 2, wherein the number of the thickness sensors is 3 or more, and the thickness sensors are sequentially arranged along the width direction of the leather detection zone.
4. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 1, wherein the leather detection device further comprises an operation console, the operation console is arranged above one side of the leather detection device close to the walking board, and an adjusting arm is arranged behind the operation console, so that the position of the operation console can be flexibly adjusted up and down, front and back, left and right.
5. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 1, wherein the cutting and sorting device comprises a leather conveying frame, a leather cutting device, a leather sewing table and a leather sorting device, the leather cutting device and the leather sorting device are both arranged on one side of the leather conveying frame close to the receiving device, the leather sewing table is arranged below the leather conveying frame, and the leather sorting device is arranged below the leather cutting device.
6. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 5, wherein the leather conveying frame comprises 3 conveying rollers, namely a first conveying roller, a second conveying roller and a third conveying roller, the first conveying roller and the second conveying roller are respectively arranged on the left side of the leather conveying frame from bottom to top, and the third conveying roller is arranged above the right side of the leather conveying frame.
7. The intelligent leather fabric cloth inspecting machine according to claim 5, wherein the leather classification device comprises a first pressing roller, a second pressing roller and a third pressing roller which are attached in parallel, the number of the classification rollers is two, the classification roller is located right below the second pressing roller and the third pressing roller, the classification roller is located right below the first pressing roller and the second pressing roller, and the classification roller is located higher than the second classification roller.
8. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 5, wherein the cutting and sorting device further comprises an upper press roller and a carrier roller, the upper press roller is formed by parallelly laminating a fourth press roller and a fifth press roller, the upper press roller is positioned on the leather conveying frame near one side of the receiving device, the upper press roller is positioned above the leather cutting device, the carrier roller is arranged on the leather conveying frame near one side of the receiving device, and the upper surface of the carrier roller is horizontal to the surface of the leather sewing table.
9. The intelligent cloth inspecting machine for leather fabrics as claimed in claim 1, wherein the receiving device comprises a receiving device main body, a receiving roller, a receiving baffle, a receiving motor and a receiving synchronous belt, the number of the receiving roller is 2, the receiving roller is disposed above the receiving device main body, the receiving baffle is perpendicular to the receiving roller and is disposed at two ends above the receiving roller, and the receiving motor is located below one end of the receiving roller and is connected with the receiving roller through the receiving synchronous belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202221581131.XU CN217579440U (en) | 2022-06-23 | 2022-06-23 | Intelligent cloth inspecting machine for leather fabric |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202221581131.XU CN217579440U (en) | 2022-06-23 | 2022-06-23 | Intelligent cloth inspecting machine for leather fabric |
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| CN217579440U true CN217579440U (en) | 2022-10-14 |
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| CN202221581131.XU Active CN217579440U (en) | 2022-06-23 | 2022-06-23 | Intelligent cloth inspecting machine for leather fabric |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117405507A (en) * | 2023-12-13 | 2024-01-16 | 济南鲁日钧达皮革有限公司 | Leather product delivery detection instrument and detection process |
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2022
- 2022-06-23 CN CN202221581131.XU patent/CN217579440U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117405507A (en) * | 2023-12-13 | 2024-01-16 | 济南鲁日钧达皮革有限公司 | Leather product delivery detection instrument and detection process |
| CN117405507B (en) * | 2023-12-13 | 2024-02-27 | 济南鲁日钧达皮革有限公司 | Leather product delivery detection instrument and detection process |
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Address after: Room 101, Building B, No. 11, Dakan Industrial Second Road, Dagang Community, Xili Street, Nanshan District, Shenzhen, Guangdong 518000 Patentee after: SHENZHEN LINTSENSE TECHNOLOGY Co.,Ltd. Address before: 518000 1904, floor 19, building a, building 8, international innovation Valley, Xili street, Nanshan District, Shenzhen, Guangdong Province Patentee before: SHENZHEN LINTSENSE TECHNOLOGY Co.,Ltd. |