CN105173886B - A kind of full-automatic six axis coil winding machine - Google Patents

A kind of full-automatic six axis coil winding machine Download PDF

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Publication number
CN105173886B
CN105173886B CN201510601817.9A CN201510601817A CN105173886B CN 105173886 B CN105173886 B CN 105173886B CN 201510601817 A CN201510601817 A CN 201510601817A CN 105173886 B CN105173886 B CN 105173886B
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coiling
coil
line
winding
seat
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CN201510601817.9A
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CN105173886A (en
Inventor
祝康水
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Dongguan City Dong Di automation equipment Co., Ltd
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Dongguan City Dong Di Automation Equipment Co Ltd
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Abstract

The full-automatic six axis coil winding machine of one kind of the invention, including board, and the line platform below board side is set, and the coil holder above board side is set, and the coil molding turntable at center is set above board, and there are the pre- blowing hot wind of die holder and coil thermal finalization blowing and wound coil moulding turntable periphery to be disposed with winding mechanism, thread cutting mechanism and coil docking mechanism with coil molding turntable installation settings respectively;The coil molding turntable includes the rotary components for being disposed therein the heart, and the off-line circle cylinder being arranged on rotary components circumference, and off-line circle cylinder pivot bush unit is provided with dynamic winding former group.The present invention can be automatically finished the operation of a column system such as coiling, enameled wire heat-shaping, coil the end of a thread, the cutting of line tail and post forming blanking, intelligent, high degree of automation, six stations can carry out rotation trimming simultaneously, move back mould running, yield can reach 3000 PCS or more per hour, high-efficient, precision is high, and effect is good, it is at low cost, it is easy to operate.

Description

A kind of full-automatic six axis coil winding machine
Technical field
The present invention relates to a kind of full-automatic six axis coil winding machines.
Background technique
Traditional enameled wire winding sizing is mainly to pass through manually to be formed using manual blowing hot-air after coil die holder winding, Occurred some copper wire up- coilers later on the market, but these up- coilers can only winding line, do not have styling, and coil holds It is easily loose, it is unable to reach expected purpose.Therefore, for traditional enameled wire winding sizing there are above-mentioned technical problems not Foot, the applicant research and develop one kind and are provided with winding mechanism and coil molding turntable and can carry out Full-automatic coiling work to enameled wire, Coil thermal finalization blowing to enameled wire loop can Full-automatic heating be formed, the pre- blowing hot wind of die holder carries out dynamic volume around mould group full-automatic Work is preheated, the end of a thread line tail tighten effect of the line component to enameled wire loop of stretching tight is conducive to thread cutting mechanism to enameled wire loop The end of a thread line tail is cut, and thread cutting mechanism carries out fixed length cutting to the end of a thread, the line tail of enameled wire, and reel line bar servo motor drives Dynamic coiling winding displacement seat, which is moved forward and backward, carries out coiling winding displacement, and coiling driven pulley is flexibly connected with coiling positioning sliding seat, coiling It positions sliding seat driving coiling driven pulley and is moved forward and backward progress coiling prelocalization;The left end of coiling winding displacement seat is provided with coiling Servo motor, coiling drive pulley is provided with before coiling servo motor, and coiling drive pulley drives coiling follower belt Wheel drive coiling arm carries out coiling work, can be automatically finished coiling, enameled wire heat-shaping, coil the end of a thread, the cutting of line tail It can carry out simultaneously rotation trimming with post forming blanking etc. column system operation, intelligent, high degree of automation, six stations, move back mould Running, per hour by 32 circles, yield can reach 3000 PCS or more, high-efficient, and precision is high, and effect is good, at low cost, easy to operate The full-automatic six axis coil winding machine of one kind really belong to necessary.
Summary of the invention
One kind being provided with winding mechanism and coil molding turntable can be to enamel-cover Line carry out Full-automatic coiling work, coil thermal finalization blowing to enameled wire loop can Full-automatic heating be formed, the pre- blowing hot wind pair of die holder Dynamic volume carries out automatically preheating work around mould group, the end of a thread line tail tighten effect of the line component to enameled wire loop of stretching tight, favorably It is cut in the end of a thread line tail of the thread cutting mechanism to enameled wire loop, thread cutting mechanism carries out fixed length sanction to the end of a thread, the line tail of enameled wire It cuts, reel line bar servo motor drives coiling winding displacement seat to be moved forward and backward and carries out coiling winding displacement, coiling driven pulley and coiling It positions sliding seat to be flexibly connected, coiling positions sliding seat driving coiling driven pulley back-and-forth motion and carries out coiling prelocalization;Around The left end of line winding displacement seat is provided with coiling servo motor, and coiling drive pulley, coiling master are provided with before coiling servo motor Dynamic belt pulley drives coiling follower belt wheel drive coiling arm to carry out coiling work, can be automatically finished coiling, enameled wire adds Thermal finalization, coil the end of a thread, line tail is cut and the column system operations such as post forming blanking, intelligent, high degree of automation, six stations Rotation trimming can be carried out simultaneously, moves back mould running, and per hour by 32 circles, yield can reach 3000 PCS or more, high-efficient, precision Height, effect is good, at low cost, full-automatic six axis coil winding machine easy to operate.The present invention is achieved through the following technical solutions:
A kind of full-automatic six axis coil winding machine, including board, and the line platform below board side is set, and is arranged in board Coil holder above side, and the coil molding turntable at center is set above board, and connect respectively with coil molding turntable Installation settings has for carrying out the pre- blowing hot wind of die holder of preheating work around mould group to dynamic volume and for carrying out to enameled wire loop The coil thermal finalization blowing of heat-shaping processing and wound coil moulding turntable periphery are disposed with winding mechanism, use In the thread cutting mechanism and coil docking mechanism that carry out fixed length cutting to the end of a thread line tail;The winding mechanism includes coiling pedestal, and The coiling winding displacement slide assemblies of coiling submounts are set, and the coiling winding displacement above coiling winding displacement slide assemblies is set Seat, and be arranged in the subsequent reel line bar servo motor of coiling winding displacement seat, and the roll before coiling winding displacement seat is set Bearing assembly, and the coiling arm before winding bearing component is set, and the static winding former group before coiling arm is arranged in, and set The coiling servo motor in coiling winding displacement seat left end is set, and the coiling drive pulley before coiling servo motor is set, and The coiling positioning fixing seat of coiling winding displacement seat right end is set, and setting positions servo in the subsequent coiling of coiling positioning fixing seat Motor, and the coiling positioning sliding seat being arranged in coiling positioning fixing seat, and setting position fixing seat inside center in coiling The coiling driven pulley at place;The coiling driven pulley is flexibly connected with coiling positioning sliding seat, and coiling positions sliding seat It drives coiling driven pulley to be moved forward and backward and carries out coiling prelocalization.
Preferably, the coil molding turntable includes the rotary components for being disposed therein the heart, and it is arranged in rotary components Off-line circle cylinder on circumference, and off-line circle cylinder pivot bush unit is provided with dynamic winding former group.
Preferably, being provided with taut line between every two off-line circle cylinders there are six the off-line circle cylinder settings Component;The taut line component is provided with six.
Preferably, the workflow of the full-automatic six axis coil winding machine are as follows: wire rod is entered by coil holder energy fully automatic feeding Coiling work can be carried out to enameled wire to around machine mechanism, winding mechanism and coil molding turntable, reel line bar servo motor drives Dynamic coiling winding displacement seat, which is moved forward and backward, carries out coiling winding displacement, and coiling driven pulley is flexibly connected with coiling positioning sliding seat, coiling It positions sliding seat driving coiling driven pulley and is moved forward and backward progress coiling prelocalization, coiling drive pulley drives coiling driven Belt wheel drive coiling arm carries out coiling work, the end of a thread line tail tighten effect of the line component to enameled wire loop of stretching tight, and coil heat is fixed Type blowing carries out heat-shaping processing to enameled wire loop, and the pre- blowing hot wind of die holder carries out preheating work around mould group to dynamic volume, cuts Line mechanism carries out the end of a thread to enameled wire, line tail fixed length is cut, and coil docking mechanism and coil molding turntable can be completed in conjunction with running Post forming blanking to coil, whole process are automatically finished coiling, enameled wire heat-shaping, the cutting of coil the end of a thread line tail fixed length It is operated with this column system of post forming blanking.
The full-automatic six axis coil winding machine of one kind of the invention, including board, and the line platform below board side is set, and sets Set the coil holder on board side, and the coil molding turntable at center be set above board, and respectively with coil molding Turntable connection installation settings has for carrying out the pre- blowing hot wind of die holder of preheating work around mould group to dynamic volume and for enamel-cover Coil carries out the coil thermal finalization blowing of heat-shaping processing and wound coil moulding turntable periphery is disposed with coiling Mechanism, thread cutting mechanism and coil docking mechanism for carrying out fixed length cutting to the end of a thread line tail;The winding mechanism includes coiling Pedestal, and the coiling winding displacement slide assemblies of coiling submounts are set, and be arranged in above coiling winding displacement slide assemblies around Line winding displacement seat, and be arranged in the subsequent reel line bar servo motor of coiling winding displacement seat, and be arranged in front of coiling winding displacement seat Winding bearing component, and the coiling arm before winding bearing component is set, and the static winding former before coiling arm is arranged in Group, and the coiling servo motor of coiling winding displacement seat left end is set, and the coiling active skin before coiling servo motor is arranged in Belt wheel, and the coiling positioning fixing seat of coiling winding displacement seat right end is set, and setting positions the subsequent coiling of fixing seat in coiling Servo motor is positioned, and the coiling positioning sliding seat being arranged in coiling positioning fixing seat, and setting positions fixing seat in coiling Coiling driven pulley inside center;The coiling driven pulley is flexibly connected with coiling positioning sliding seat, and coiling is fixed Position sliding seat driving coiling driven pulley, which is moved forward and backward, carries out coiling prelocalization.The present invention be provided with winding mechanism and coil at Type turntable can to enameled wire carry out Full-automatic coiling work, coil thermal finalization blowing to enameled wire loop can Full-automatic heating be formed, The pre- blowing hot wind of die holder carries out full-automatic preheating work around mould group to dynamic volume, and taut line component does the end of a thread line tail of enameled wire loop The effect of tightening is conducive to thread cutting mechanism and cuts to the end of a thread line tail of enameled wire loop, the end of a thread, line of the thread cutting mechanism to enameled wire Tail carries out fixed length cutting, and reel line bar servo motor drives coiling winding displacement seat to be moved forward and backward and carries out coiling winding displacement, and coiling is driven Belt pulley and coiling positioning sliding seat are flexibly connected, coiling position sliding seat driving coiling driven pulley be moved forward and backward progress around Line prelocalization;The left end of coiling winding displacement seat is provided with coiling servo motor, and coiling active skin is provided with before coiling servo motor Belt wheel, coiling drive pulley drive coiling follower belt wheel drive coiling arm carry out coiling work, can be automatically finished around Line, enameled wire heat-shaping, coil the end of a thread, line tail are cut and the column system operations such as post forming blanking, intelligent, automation journey Degree is high, and six stations can carry out rotation trimming simultaneously, move back mould running, calculates per hour by 32 circles, yield can reach 3000 PCS More than, high-efficient, precision is high, and effect is good, and it is at low cost, it is easy to operate.
Detailed description of the invention
The present invention is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is the top view of the full-automatic six axis coil winding machine of one kind of the invention.
Fig. 2 is the perspective view of winding mechanism in the full-automatic six axis coil winding machine of one kind of the invention.
Fig. 3 is the perspective view of the different directions of winding mechanism in the full-automatic six axis coil winding machine of one kind of the invention.
Fig. 4 is the main view of winding mechanism in the full-automatic six axis coil winding machine of one kind of the invention.
Fig. 5 is the top perspective view of the full-automatic six axis coil winding machine coil moulding turntable of one kind of the invention.
Specific embodiment
In the present embodiment, as shown in Figures 1 to 5, the full-automatic six axis coil winding machine of one kind of the invention, including board 1, and set The line platform 2 below 1 side of board is set, and the coil holder 3 above 1 side of board is set, and setting is above the board 1 at center Coil molding turntable 4, and connect installation settings with coil molding turntable 4 respectively and have the pre- blowing hot wind 5 of die holder and coil thermal finalization Blowing 6 and 4 periphery of wound coil moulding turntable are disposed with winding mechanism 7, thread cutting mechanism 8 and coil docking mechanism 9;The winding mechanism 7 includes coiling pedestal 70, and the coiling winding displacement slide assemblies 71 above coiling pedestal 70 is arranged in, and set The coiling winding displacement seat 72 on coiling winding displacement slide assemblies 71 is set, and is arranged in the subsequent reel line bar of coiling winding displacement seat 72 Servo motor 73, and the winding bearing component 74 of 72 front of coiling winding displacement seat is set, and is arranged before winding bearing component 74 The coiling arm 75 in face, and the static winding former group 76 of 75 front of coiling arm is set, and 72 left end of coiling winding displacement seat is arranged in Coiling servo motor 77, and the coiling drive pulley 78 of 77 front of coiling servo motor is set, and is arranged in coiling winding displacement The coiling of 72 right ends of seat positions fixing seat 79, and setting positions servo motor 80 in the coiling positioning subsequent coiling of fixing seat 79, And the coiling positioning sliding seat 81 in coiling positioning fixing seat 79 is set, and setting positions 79 inside center of fixing seat in coiling The coiling driven pulley 82 at place;The coiling driven pulley 82 is flexibly connected with coiling positioning sliding seat 81, coiling positioning Sliding seat 81 drives coiling driven pulley 82 to be moved forward and backward and carries out coiling prelocalization.
Wherein, the coil molding turntable 4 includes the rotary components 41 for being disposed therein the heart, and is arranged in rotary components 41 Off-line circle cylinder 42 on circumference, and 42 pivot bush unit of off-line circle cylinder is provided with dynamic winding former group 43.
Wherein, there are six the settings of off-line circle cylinder 42, taut line is provided between every two off-line circle cylinders 42 Component 44;The taut line component 44 is provided with six, and rotation trimming can be carried out simultaneously, move back mould running by having achieved six stations.
The winding mode of the full-automatic six axis coil winding machine is the coiling of main shaft flying trident, and the control number of axle is four axis or more, main shaft Direction can rotate clockwise, and can also rotate counterclockwise, and six stations can carry out rotation trimming simultaneously, move back mould running, keep its yield every Hour can reach 3000 PCS or more, applicable line footpath general range are as follows: 0.02mm-0.5mm is (not according to wire gauge It is same and different), the height of coil may be up to 10 mm, and coil outer diameter is up to 30 mm.
The workflow of the full-automatic six axis coil winding machine are as follows: wire rod by coil holder 3 can fully automatic feeding enter around machine machine Structure, winding mechanism 7 and coil molding turntable 4 carry out coiling work to enameled wire, and reel line bar servo motor 73 drives coiling Winding displacement seat 72, which is moved forward and backward, carries out coiling winding displacement, and coiling driven pulley 82 is flexibly connected with coiling positioning sliding seat 81, coiling Positioning sliding seat 81 drives coiling driven pulley 82 to be moved forward and backward progress coiling prelocalization;72 left end of coiling winding displacement seat is provided with Coiling servo motor 77, coiling drive pulley 78 is provided with before coiling servo motor 77, and coiling drive pulley 78 drives Coiling driven pulley 82 drives coiling arm 75 to carry out coiling work, and taut line component 44 tightens the end of a thread line tail of enameled wire loop Effect, be conducive to thread cutting mechanism 8 and the end of a thread line tail of enameled wire loop cut, coil thermal finalization dry 6 pairs of enameled wire loops into The processing of row heat-shaping, the pre- blowing hot wind 5 of die holder carry out preheating work around mould group to dynamic volume, thread cutting mechanism 8 to enameled wire into Line head, line tail fixed length are cut, coil docking mechanism 9 and coil molding turntable 4 combine operate it is achievable to coil it is secondary at Type blanking, whole process are automatically finished coiling, enameled wire heat-shaping, the cutting of coil the end of a thread line tail and post forming blanking etc. one The operation of column system.
The full-automatic six axis coil winding machine of one kind of the invention, including board, and the line platform below board side is set, and sets Set the coil holder on board side, and the coil molding turntable at center be set above board, and respectively with coil molding Turntable connection installation settings has for carrying out the pre- blowing hot wind of die holder of preheating work around mould group to dynamic volume and for enamel-cover Coil carries out the coil thermal finalization blowing of heat-shaping processing and wound coil moulding turntable periphery is disposed with coiling Mechanism, thread cutting mechanism and coil docking mechanism for carrying out fixed length cutting to the end of a thread line tail;The winding mechanism includes coiling Pedestal, and the coiling winding displacement slide assemblies of coiling submounts are set, and be arranged in above coiling winding displacement slide assemblies around Line winding displacement seat, and be arranged in the subsequent reel line bar servo motor of coiling winding displacement seat, and be arranged in front of coiling winding displacement seat Winding bearing component, and the coiling arm before winding bearing component is set, and the static winding former before coiling arm is arranged in Group, and the coiling servo motor of coiling winding displacement seat left end is set, and the coiling active skin before coiling servo motor is arranged in Belt wheel, and the coiling positioning fixing seat of coiling winding displacement seat right end is set, and setting positions the subsequent coiling of fixing seat in coiling Servo motor is positioned, and the coiling positioning sliding seat being arranged in coiling positioning fixing seat, and setting positions fixing seat in coiling Coiling driven pulley inside center;The coiling driven pulley is flexibly connected with coiling positioning sliding seat, and coiling is fixed Position sliding seat driving coiling driven pulley, which is moved forward and backward, carries out coiling prelocalization.The present invention be provided with winding mechanism and coil at Type turntable can to enameled wire carry out Full-automatic coiling work, coil thermal finalization blowing to enameled wire loop can Full-automatic heating be formed, The pre- blowing hot wind of die holder carries out full-automatic preheating work around mould group to dynamic volume, and taut line component does the end of a thread line tail of enameled wire loop The effect of tightening is conducive to thread cutting mechanism and cuts to the end of a thread line tail of enameled wire loop, the end of a thread, line of the thread cutting mechanism to enameled wire Tail carries out fixed length cutting, and reel line bar servo motor drives coiling winding displacement seat to be moved forward and backward and carries out coiling winding displacement, and coiling is driven Belt pulley and coiling positioning sliding seat are flexibly connected, coiling position sliding seat driving coiling driven pulley be moved forward and backward progress around Line prelocalization;The left end of coiling winding displacement seat is provided with coiling servo motor, and coiling active skin is provided with before coiling servo motor Belt wheel, coiling drive pulley drive coiling follower belt wheel drive coiling arm carry out coiling work, can be automatically finished around Line, enameled wire heat-shaping, coil the end of a thread, line tail are cut and the column system operations such as post forming blanking, intelligent, automation journey Degree is high, and six stations can carry out rotation trimming simultaneously, move back mould running, calculates per hour by 32 circles, yield can reach 3000 PCS More than, high-efficient, precision is high, and effect is good, and it is at low cost, it is easy to operate.
Above-described embodiment, only an example of the present invention, be not for limiting implementation and interest field of the invention, All technical solutions identical or equivalent with content described in the claims in the present invention should all include in the scope of the present invention.

Claims (1)

1. a kind of full-automatic six axis coil winding machine, it is characterised in that: including board, and the line platform below board side is set, and Coil holder above board side is set, and the coil molding turntable at center is set above board, and respectively with coil at Type turntable connection installation settings has for carrying out the pre- blowing hot wind of die holder of preheating work around mould group to dynamic volume and for paint Envelope curve circle carry out heat-shaping processing coil thermal finalization blowing and wound coil moulding turntable periphery be disposed with around Line mechanism, thread cutting mechanism and coil docking mechanism for carrying out fixed length cutting to the end of a thread line tail;The winding mechanism include around Line pedestal, and the coiling winding displacement slide assemblies of coiling submounts are set, and are arranged in above coiling winding displacement slide assemblies Coiling winding displacement seat, and be arranged in the subsequent reel line bar servo motor of coiling winding displacement seat, and be arranged before coiling winding displacement seat Winding bearing component, and the coiling arm before winding bearing component is set, and the static coiling before coiling arm is arranged in Mould group, and the coiling servo motor of coiling winding displacement seat left end is set, and the coiling active before coiling servo motor is arranged in Belt pulley, and be arranged in coiling winding displacement seat right end coiling positioning fixing seat, and setting coiling positioning fixing seat it is subsequent around Line positions servo motor, and the coiling positioning sliding seat being arranged in coiling positioning fixing seat, and setting is positioned in coiling and fixed Coiling driven pulley at seat inside center;The coiling driven pulley is flexibly connected with coiling positioning sliding seat, coiling It positions sliding seat driving coiling driven pulley and is moved forward and backward progress coiling prelocalization;
The coil molding turntable includes the rotary components for being disposed therein the heart, and the off-line circle being arranged on rotary components circumference Cylinder, and off-line circle cylinder pivot bush unit is provided with dynamic winding former group;
There are six the off-line circle cylinder settings, is provided with taut line component between every two off-line circle cylinders;The taut line Component is provided with six;
The workflow of the full-automatic six axis coil winding machine are as follows: wire rod is entered by coil holder energy fully automatic feeding around machine mechanism, around Line mechanism and coil molding turntable can carry out coiling work to enameled wire, before reel line bar servo motor drives coiling winding displacement seat Mobile afterwards to carry out coiling winding displacement, coiling driven pulley is flexibly connected with coiling positioning sliding seat, and coiling positions sliding seat driving Coiling driven pulley, which is moved forward and backward, carries out coiling prelocalization, and coiling drive pulley drives the wheel drive coiling of coiling follower belt Arm carries out coiling work, and the end of a thread line tail tighten effect of the line component to enameled wire loop of stretching tight, coil thermal finalization is dried to enameled wire Circle carries out heat-shaping processing, and the pre- blowing hot wind of die holder carries out preheating work around mould group to dynamic volume, and thread cutting mechanism is to enameled wire Carry out the end of a thread, line tail fixed length is cut, coil docking mechanism and coil molding turntable in conjunction with running can complete to coil it is secondary at Type blanking, whole process are automatically finished coiling, enameled wire heat-shaping, the cutting of coil the end of a thread line tail fixed length and post forming blanking The operation of this column system.
CN201510601817.9A 2015-09-21 2015-09-21 A kind of full-automatic six axis coil winding machine Active CN105173886B (en)

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Application Number Priority Date Filing Date Title
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CN105173886B true CN105173886B (en) 2019-04-23

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CN106531434B (en) * 2016-11-28 2017-12-26 华南智能机器人创新研究院 A kind of six axis mechanisms of belt coil skeleton transport mechanism
CN106516873A (en) * 2016-11-28 2017-03-22 华南智能机器人创新研究院 Six-shaft fly fork type winding machine with stretching mechanism
CN106531432B (en) * 2016-11-28 2017-12-26 华南智能机器人创新研究院 A kind of six axle flying fork type matrix type coil winders with dispensing Li Xian tin sticky mechanism
CN106531431B (en) * 2016-11-28 2017-12-26 华南智能机器人创新研究院 A kind of six axle flying fork type coil winding machines of belt coil skeleton transport mechanism
CN106783153B (en) * 2016-11-28 2019-02-26 华南智能机器人创新研究院 A kind of six axis mechanisms for station conversion in coil processing
CN106783139B (en) * 2016-11-28 2018-03-02 华南智能机器人创新研究院 A kind of six axle flying fork type coil winding machines with dispensing Li Xian tin sticky mechanism
CN106531433B (en) * 2016-11-28 2017-12-26 华南智能机器人创新研究院 A kind of six axle flying fork type matrix type coil winders of the axle cutting agency of band six
CN107993835B (en) * 2017-12-27 2023-08-04 国网山东省电力公司临邑县供电公司 Winding machine for transformer coil
CN113035554B (en) * 2021-03-30 2022-05-17 江苏旭盛鑫电子科技有限公司 Full-automatic equipment of hollow inductance
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