CN108176980A - The assembly line manufacture system of dialysate filter device - Google Patents
The assembly line manufacture system of dialysate filter device Download PDFInfo
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- CN108176980A CN108176980A CN201810157882.0A CN201810157882A CN108176980A CN 108176980 A CN108176980 A CN 108176980A CN 201810157882 A CN201810157882 A CN 201810157882A CN 108176980 A CN108176980 A CN 108176980A
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- Prior art keywords
- upper cover
- fixed
- film
- bottom cover
- filter device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Moulding By Coating Moulds (AREA)
Abstract
The present invention relates to a kind of automated production equipment, more specifically to a kind of automated production equipment of medical product.The assembly line manufacture system of dialysate filter device of the present invention includes：Workbench, for drive tooling carry out etc. a point rotating disk mechanism for rotation, for two panels bottom cover is clamped to simultaneously in tooling bottom cover feed mechanism, for film to be carried out the film feed mechanism for cutting molding and being placed on bottom cover, for two panels upper cover to be clamped to the upper cover feed mechanism in tooling simultaneously, the rotating disk mechanism is fixed on the top of the workbench；Two bottom covers are positioned in the tooling by the bottom cover feed mechanism, and the film is positioned over the top of the bottom cover by the film feed mechanism respectively, and the upper cover is positioned over the top of the film by the upper cover feed mechanism.The assembly line manufacture system of dialysate filter device of the present invention for carrying out Automated assembly production to the part-structure of dialysate filter device, improves the gentle product quality of Automated water of dialysate filter device production.
Description
Technical field
The present invention relates to a kind of automated production equipment, more specifically to a kind of automated production of medical product
Equipment.
Background technology
Haemodialysis（Hemodialysis）, abbreviation hemodialysis, popular saying is also referred to as artificial kidney, washes kidney, is blood
One kind of purification techniques.It utilizes semi-permeable membrane principle, by metabolic wastes various harmful and extra in disperse, convection current body and
Excessive electrolyte removes in vitro, achievees the purpose that purify blood, and achievees the purpose that correct Water-Electrolyte and acid-base balance.
Semi-transparent film thickness used in haemodialysis is 10-20 microns, and the aperture averaging on film is 3 nanometers, so only permitting
Perhaps molecular weight is that less than 1.5 ten thousand small molecule and part medium molecular substance pass through, and molecular weight is more than 3.5 ten thousand macromolecular substances
It cannot pass through.Therefore, protein, pyrogen, virus, bacterium and haemocyte etc. can not all appear；It is big in the ingredient of urine
Part is water, and a large amount of moisture must just be discharged from blood by substituting kidney to manually kidney, and artificial kidney can only utilize infiltration
Pressure and ultrafiltration pressure remove the purpose of excessive moisture to reach.On artificial kidney, that is, haemodialysis equipment used in now all has
These functions are stated, so as to which the quality and quantity of blood be adjusted, are allowed to be bordering on physiological status.
Since dialysis treatment belongs to the very harsh medical treatments of requirement, dialysate filter device is the pass of dialysis treatment
Key component, belongs to consumables.The unmanned assembling for realizing dialysis filter using industrial automation technology has important meaning
Justice.
Invention content
The object of the present invention is to provide a kind of assembly line manufacture system of dialysate filter device, for dialyzate mistake
The part-structure of filter carries out Automated assembly production, improves the gentle product quality of Automated water of dialysate filter device production.
A kind of assembly line manufacture system of dialysate filter device, including：Workbench, for tooling to be driven point rotation such as to carry out
Rotating disk mechanism, for two panels bottom cover is clamped to simultaneously in tooling bottom cover feed mechanism, for film to be cut into
Type and be placed on bottom cover film feed mechanism, for two panels upper cover to be clamped to the upper cover feed mechanism in tooling simultaneously,
The rotating disk mechanism is fixed on the top of the workbench；The bottom cover feed mechanism, two the film feed mechanisms, upper covers
Feed mechanism is sequentially arranged around the rotating disk mechanism, and two bottom covers are positioned over described by the bottom cover feed mechanism
In tooling, the film is positioned over the top of the bottom cover by the film feed mechanism respectively, and the upper cover feed mechanism will
The upper cover is positioned over the top of the film.
Preferably, the rotating disk mechanism includes：Dispenser, turntable, tooling, bottom supporting mechanism, the turntable are fixed on
On the ring flange of the dispenser, the tooling is distributed on the disk peripheral direction；It is provided in the lower part of the turntable
The bottom supporting mechanism, the bottom supporting mechanism include：Spring bearing, supporting rod, the supporting rod are fixed on the work
Make platform, the spring bearing is movably connected on one end of the supporting rod, and the spring bearing is affixed on the bottom of the turntable, institute
It states spring bearing and the tooling matches.
Preferably, it is provided with the cavity volume that can accommodate two bottom covers in the tooling.
Preferably, the upper cover feed mechanism includes：Upper cover conveying mechanism, rotary machine hand, upper cover feeding hand claw, it is described
Upper cover feeding hand claw is fixed on the rotary machine hand, and the output terminal of the upper cover conveying mechanism is connected to the rotary machine
Hand, the other end of the rotary machine hand are connected to the rotating disk mechanism；The rotary machine hand, which has, to move up and down and 100
The function of 80 degree of rotations, the upper cover feeding hand claw grabs the upper cover from the upper cover conveying mechanism, then described
Rotary machine hand rotates 180 degree, then the upper cover is positioned in the tooling.
Preferably, the upper cover conveying mechanism includes：Upper cover delivery track, upper cover stock slot, upper cover correction paw cylinder,
The delivery outlet of the upper cover delivery track is connected to the upper cover stock slot, the upper cover delivery track and upper cover stock slot setting
There is an intersegmental gap, the upper cover is delivered in the upper cover stock slot by the upper cover delivery track；The upper cover corrects hand claw
The cylinder block of cylinder is fixed on the lower part of the upper cover stock slot, and being fixed with left hand in the upper cover correction paw cylinder refers to, is right
Finger, the left hand refer on be provided with the first from left finger and the second from left finger, the right hand refer on be provided with a right finger, right second-hand
Refer to, the realization that matches of the first from left finger and a right finger is clamped and corrected to the long axle portion on upper lid, the second from left hand
Refer to and the realization that matches of right two fingers is clamped and corrected to the long axle portion on upper lid.
The upper cover includes：Round plate, long axle portion.
Preferably, the bottom cover feed mechanism includes：Feeding Pneumatic paw, rotary machine hand, vibrating disk, bottom cover feeding rail
Road, straight line feeder, stock slot, the delivery outlet of the vibrating disk are connected to the bottom cover feeding track, the bottom cover feeding rail
Road is connected to the stock slot, and the bottom cover feeding track is fixed on the straight line feeder；The bottom cover is from the vibration
It exports in disk, is delivered in the stock slot by the bottom cover feeding track；The stock slot and the bottom cover feeding track
Between be provided with gap；The feeding Pneumatic paw is fixed on the both ends of the swing arm of the rotary machine hand, the stock slot, work
On the clip position of dress and the feeding Pneumatic paw；The rotary machine hand, which has, moves up and down what is rotated with 180 degree
Function realizes taking away and putting down to the bottom cover.
Preferably, the film feed mechanism includes：Rotary machine hand, metal sucker, film forming mechanism, the metal
Sucker is located at the both ends of the swing arm of the rotary machine hand, and the metal sucker corresponds respectively to the tooling and thin film forming machine
Structure；The rotary machine hand has the function of to move up and down and 180 degree of rotations, and the metal sucker is drawn to described thin
The film generated in film forming mechanism is placed into the top of the bottom cover.
Preferably, the film forming mechanism includes：Shaped support, discharge plate, waste material rewinding disk, adjustment plate, pulling force rod,
Rod, cover half chamber, dynamic model chamber, dynamic model directed cavity, pulling force motor, rewinding motor are squeezed, the shaped support is fixed on the work
Platform is placed with the unprocessed film into volume state on the discharge plate, and the waste material rewinding disk is fixed on the shaped support
Lower part, the adjustment plate, pulling force rod squeeze rod and be movably connected on the shaped support, the pulling force rod and squeezes rod and is in
The state mutually squeezed；The cover half chamber, dynamic model directed cavity are fixed on the shaped support, and the dynamic model chamber is movably connected on institute
State dynamic model directed cavity；The cylinder block of the shearing cylinder is fixed on the shaped support, the end of the piston rod of the shearing cylinder
End is fixed on the dynamic model chamber；The sucker pilot hole of the outer diameter of the dynamic model chamber and the cover half chamber matches；The pulling force rod
One end is connected to the output shaft of the pulling force motor；The sucker pilot hole and metal sucker match.
Preferably, the film extends out from the discharge plate, by the lower part of the adjustment plate, across described fixed
The intermediate position of die cavity and dynamic model chamber, using the top of the pulling force rod, from the intermediate position of the pulling force rod and extruding rod
It passes through, is finally wound in the waste material rewinding disk.
Preferably, the extruding rod is movably connected on by square shaft in the sliding groove of the shaped support, in the slip
Extruding spring is provided in slot, the extruding rod is extruded in the pulling force rod by the extruding spring.
Preferably, the pulling force motor is under mode position state and works, and making the pulling force rod, movement all has every time
Determining angle；The rewinding motor is under torque mode state and works, and the waste material rewinding disk is made to be in certain tension
Under state.
Preferably, the rotary machine hand includes：Gantry support, guide sleeve, guide post, lifting platform, rotary cylinder, frame, core
Axis, swing arm, pedestal lifting cylinder, the gantry support are fixed on the workbench, and the guide sleeve is fixed on the gantry support,
The guide post is movably connected on the guide sleeve, and the end of the guide post is fixed on the lifting platform；The pedestal lifting cylinder
Cylinder block is fixed on the gantry support, and the end of the piston rod of the pedestal lifting cylinder is fixed on the lifting platform；It is described
Rotary cylinder, frame cylinder block be fixed on the lifting platform, the mandrel is movably connected on the frame, the rotary cylinder
Rotary flange one end of the mandrel is fixed on by shaft coupling, the swing arm is fixed on the other end of the mandrel.
It is compared with traditional technology, the assembly line manufacture system of dialysate filter device of the present invention has the following advantages：
（1）The delivery outlet of the vibrating disk is connected to the bottom cover feeding track, and the bottom cover feeding track is connected to described standby
Hopper, the bottom cover feeding track are fixed on the straight line feeder；The bottom cover is exported from the vibrating disk, by institute
Bottom cover feeding track is stated to be delivered in the stock slot；
（2）The rotary machine hand has the function of to move up and down and 180 degree rotate, by the bottom cover from the stock
While taking-up in slot, the bottom cover is placed into the tooling, is doubled than traditional manipulator efficiency；
（3）The bottom supporting mechanism is located at the lower part of the turntable, applies a upward support force to the turntable, reduces
The turntable avoids the turntable from deforming under the effect of gravity the pressure of the dispenser；
（4）The turntable is rotated by certain angle the dispenser, makes to be placed with the tooling of the bottom cover
Reach the position of film feed mechanism；
（5）The film in the pulling force rod, squeeze under the pulling force of rod to steppingly between the cover half chamber and dynamic model chamber
Movement, the dynamic model chamber are entered in the cover half chamber, while the film is cut under the promotion of the shearing cylinder
It is cut into type；The metal sucker is entered in the sucker pilot hole, and the film is siphoned away from the sucker pilot hole；
（6）The rotary machine hand has the function of to move up and down and 180 degree rotate, by the film from the film
While taking-up in shaping mechanism, the film is placed into the tooling, is doubled than traditional manipulator efficiency；
（7）The cavity volume of two bottom covers can be accommodated due to being provided in the tooling, the turntable is in the dispenser
Certain angle is rotated by, the tooling for being placed with the bottom cover is made to reach the position of the film feed mechanism, institute
The film will be placed on another described bottom cover by stating film feed mechanism；
（8）The turntable is rotated by certain angle the dispenser, makes to be placed with the institute of the bottom cover and film
State the position where the thin upper cover feed mechanism of tooling arrival；
（9）The delivery outlet of the upper cover delivery track is connected to the upper cover stock slot, and the upper cover delivery track and upper cover are standby
Hopper is provided with an intersegmental gap, and the upper cover is delivered in the upper cover stock slot by the upper cover delivery track；The upper cover
Correction paw cylinder is clamped, and makes the first from left finger and the long axle portion on upper lid is pressed from both sides in the realization that matches of a right finger
It holds and corrects, the realization that matches of the second from left finger and right two fingers is clamped and is corrected to the long axle portion on upper lid, so as to
Two upper covers is made to obtain correct position simultaneously；Then, the upper cover correction paw cylinder is unclamped；Then the turn-around machine
The upper cover is positioned over the top of the film by the tool hand cooperation upper cover feeding hand claw.
Description of the drawings
Fig. 1 is the structure diagram of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 2 is the partial structural diagram of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 3, Fig. 4 are the structure diagrams of the bottom cover feed mechanism of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 5, Fig. 6 are the structure diagrams of the film feed mechanism of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 7 is the structure diagram of the film forming mechanism of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 8 is the structure diagram of the assembly line manufacture system of dialysate filter device of the present invention；
Fig. 9 is the structure diagram of the upper cover conveying mechanism of the assembly line manufacture system of dialysate filter device of the present invention；
Figure 10 is the partial structural diagram of the upper cover conveying mechanism of the assembly line manufacture system of dialysate filter device of the present invention.
In figure：1 workbench, 2 rotating disk mechanisms, 21 dispensers, 22 turntables, 23 toolings, 24 bottom supporting mechanisms, 25
Spring bearing, 26 supporting rods, 30 bottom cover feed mechanisms, 31 feeding Pneumatic paws, 32 rotary machine hands, 33 vibrating disks, 34
Bottom cover feeding track, 35 straight line feeders, 36 stock slots, 37 bottom covers, 38 gantry supports, 39 guide sleeves, 40 guide posts, 41
Lifting platform, 42 rotary cylinders, 43 frames, 44 mandrels, 45 swing arms, 46 rotary flanges, 47 shaft couplings, the lifting of 48 pedestals
Cylinder, 50 film feed mechanisms, 51 metal suckers, 52 film forming mechanisms, 53 shaped supports, 54 discharge plates, 55 are given up
Material rewinding disk, 56 adjustment plates, 57 pulling force rods, 58 extruding rods, 59 films, 60 cover half chambers, 61 dynamic model chambers, 62 dynamic models are led
Spring, 67 sliding grooves, 68 rewinding motors, 69 are squeezed to chamber, 63 sucker pilot holes, 64 pulling force motors, 65 square shafts, 66
Shear cylinder, 70 upper cover feed mechanisms, 71 upper cover conveying mechanisms, 72 upper cover feeding hand claws, 73 upper covers, the conveying of 74 upper covers
Track, 75 upper covers stock slot, 76 upper covers correction paw cylinder, 77 left hands refer to, 78 right hands refer to, 79 the first from left fingers, 80 left
Two fingers, a 81 right fingers, 82 right two fingers, 83 round plates, 84 long axle portions.
Specific embodiment
The present invention is described in further detail, but do not form any limitation of the invention below in conjunction with attached drawing,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of streams of dialysate filter device
Waterline manufacture system for carrying out Automated assembly production to the part-structure of dialysate filter device, improves dialysate filter device
The gentle product quality of Automated water of production.
Fig. 1 is the structure diagram of the assembly line manufacture system of dialysate filter device of the present invention, and Fig. 2 is dialyzate of the present invention
The partial structural diagram of the assembly line manufacture system of filter, Fig. 3, Fig. 4 are the assembly line systems of dialysate filter device of the present invention
The structure diagram of the bottom cover feed mechanism of system is made, Fig. 5, Fig. 6 are the assembly line manufacture systems of dialysate filter device of the present invention
Film feed mechanism structure diagram, Fig. 7 is the film forming of the assembly line manufacture system of dialysate filter device of the present invention
The structure diagram of mechanism, Fig. 8 are the structure diagrams of the assembly line manufacture system of dialysate filter device of the present invention, and Fig. 9 is this
The structure diagram of the upper cover conveying mechanism of the assembly line manufacture system of invention dialysate filter device, Figure 10 are dialyzates of the present invention
The partial structural diagram of the upper cover conveying mechanism of the assembly line manufacture system of filter.
The assembly line manufacture system of dialysate filter device of the present invention, including：Workbench 1, for tooling 23 to be driven to carry out etc.
The rotating disk mechanism 2 of point rotation, for two panels bottom cover 37 to be clamped to bottom cover feed mechanism 30 in tooling 23 simultaneously, for will be thin
Film 59 carries out the film feed mechanism 50 for cutting molding and being placed on bottom cover 37, for by two panels upper cover 73 while being clamped to work
The upper cover feed mechanism 70 on 23 is filled, the rotating disk mechanism 2 is fixed on the top of the workbench 1；The bottom cover feed mechanism
30th, two film feed mechanisms 50, upper cover feed mechanism 70 are sequentially arranged around the rotating disk mechanism 2, the bottom
Two bottom covers 37 are positioned in the tooling 23 by lid feed mechanism 30, and the film feed mechanism 50 respectively will be described thin
Film 59 is positioned over the top of the bottom cover 37, and the upper cover 73 is positioned over the upper of the film 59 by the upper cover feed mechanism 70
Portion.
More specifically, the rotating disk mechanism 2 includes：Dispenser 21, turntable 22, tooling 23, bottom supporting mechanism 24, it is described
Turntable 22 is fixed on the ring flange of the dispenser 21, and the tooling 23 is distributed on 22 circumferencial direction of turntable；Institute
The lower part for stating turntable 22 is provided with the bottom supporting mechanism 24, and the bottom supporting mechanism 24 includes：Spring bearing 25, support
Bar 26, the supporting rod 26 are fixed on the workbench 1, and the spring bearing 25 is movably connected on the one of the supporting rod 26
End, the spring bearing 25 are affixed on the bottom of the turntable 22, and the spring bearing 25 and the tooling 23 match.
More specifically, the cavity volume that can accommodate two bottom covers 37 is provided in the tooling 23.
More specifically, the upper cover feed mechanism 70 includes：Upper cover conveying mechanism 71, rotary machine hand 32, upper cover feeding
Hand claw 72, the upper cover feeding hand claw 72 are fixed on the rotary machine hand 32, and the output terminal of the upper cover conveying mechanism 71 connects
The rotary machine hand 32 is connected to, the other end of the rotary machine hand 32 is connected to the rotating disk mechanism 2；The rotary machine
Hand 32 has the function of to move up and down and 180 degree rotate, and the upper cover feeding hand claw 72 is from the upper cover conveying mechanism 71
In grab the upper cover 73, then the rotary machine hand 32 rotates 180 degree, then the upper cover 73 is positioned over institute
It states in tooling 23.
More specifically, the upper cover conveying mechanism 71 includes：Upper cover delivery track 74, upper cover stock slot 75, upper cover correction
Paw cylinder 76, the delivery outlet of the upper cover delivery track 74 are connected to the upper cover stock slot 75, the upper cover delivery track
74 and upper cover stock slot 75 be provided with an intersegmental gap, it is standby that the upper cover 73 is delivered to the upper cover by the upper cover delivery track 74
In hopper 75；The cylinder block of the upper cover correction paw cylinder 76 is fixed on the lower part of the upper cover stock slot 75, the upper cover
It is fixed with left hand in correction paw cylinder 76 and refers to the 77, right hand and refer to 78, the left hand, which refers to, is provided with the first from left finger 79 and the second from left on 77
Finger 80, the right hand, which refers to, is provided with a right finger 81, right two fingers 82 on 78,81 phase of the first from left finger 79 and a right finger
Matching realizes and the long axle portion 84 in upper cover 73 clamped and corrected, and the second from left finger 80 and right two fingers 82 match reality
Now the long axle portion 84 in upper cover 73 is clamped and corrected.
The upper cover 73 includes：Round plate 83, long axle portion 84.
More specifically, the bottom cover feed mechanism 30 includes：Feeding Pneumatic paw 31, rotary machine hand 32, vibrating disk 33,
Bottom cover feeding track 34, straight line feeder 35, stock slot 36, the delivery outlet of the vibrating disk 33 are connected to the bottom cover feeding rail
Road 34, the bottom cover feeding track 34 are connected to the stock slot 36, and the bottom cover feeding track 34 is fixed on the straight line and send
On glassware 35；The bottom cover 37 is exported from the vibrating disk 33, and the stock is delivered to by the bottom cover feeding track 34
In slot 36；Gap is provided between the stock slot 36 and the bottom cover feeding track 34；The feeding Pneumatic paw 31 is connected
In the both ends of the swing arm 45 of the rotary machine hand 32, the folder of the stock slot 36, tooling 23 and the feeding Pneumatic paw 31
It holds on position；The rotary machine hand 32 has the function of to move up and down and 180 degree of rotations, realizes to the bottom cover 37
Take away and put down.
More specifically, the film feed mechanism 50 includes：Rotary machine hand 32, metal sucker 51, film forming mechanism
52, the metal sucker 51 is located at the both ends of the swing arm 45 of the rotary machine hand 32, and the metal sucker 51 corresponds respectively to
The tooling 23 and film forming mechanism 52；The rotary machine hand 32 has the work(to move up and down with 180 degree of rotations
Can, the metal sucker 51 is drawn to the film 59 generated in the film forming mechanism 52, is placed into the upper of the bottom cover 37
Portion.
More specifically, the film forming mechanism 52 includes：Shaped support 53, discharge plate 54, waste material rewinding disk 55, adjustment
Disk 56, squeezes rod 58, cover half chamber 60, dynamic model chamber 61, dynamic model directed cavity 62, pulling force motor 64, rewinding motor 68 at pulling force rod 57,
The shaped support 53 is fixed on the workbench 1, and the unprocessed film into volume state, institute are placed on the discharge plate 54
The lower part that waste material rewinding disk 55 is fixed on the shaped support 53 is stated, the adjustment plate 56, pulling force rod 57 squeeze 58 activity of rod even
The shaped support 53 is connected to, the pulling force rod 57 and extruding rod 58 are in the state mutually squeezed；The cover half chamber 60, dynamic model
Directed cavity 62 is fixed on the shaped support 53, and the dynamic model chamber 61 is movably connected on the dynamic model directed cavity 62；The shearing
The cylinder block of cylinder 69 is fixed on the shaped support 53, and the end of the piston rod of the shearing cylinder 69 is fixed on the dynamic model
Chamber 61；The sucker pilot hole 63 of the outer diameter of the dynamic model chamber 61 and the cover half chamber 60 matches；Described 57 one end of pulling force rod connects
It is connected to the output shaft of the pulling force motor 64；The sucker pilot hole 63 and metal sucker 51 match.
More specifically, the film 59 extends out from the discharge plate 54, by the lower part of the adjustment plate 56, wear
The intermediate position of the cover half chamber 60 and dynamic model chamber 61 is crossed, using the top of the pulling force rod 57, from 57 He of pulling force rod
The intermediate position for squeezing rod 58 passes through, and is finally wound in the waste material rewinding disk 55.
More specifically, the extruding rod 58 is movably connected on by square shaft 65 in the sliding groove 67 of the shaped support 53,
It is provided in the sliding groove 67 and squeezes spring 66, the extruding rod 58 is extruded in the pulling force by the extruding spring 66
Rod 57.
It works more specifically, the pulling force motor 64 is under mode position state, the pulling force rod 57 is made to move every time
All there is determining angle；The rewinding motor 68 is under torque mode state and works, and is in the waste material rewinding disk 55
Under certain tension state.
More specifically, the rotary machine hand 32 includes：Gantry support 38, guide sleeve 39, guide post 40, lifting platform 41, revolution
Cylinder 42, frame 43, mandrel 44, swing arm 45, pedestal lifting cylinder 48, the gantry support 38 are fixed on the workbench 1, institute
It states guide sleeve 39 and is fixed on the gantry support 48, the guide post 40 is movably connected on the guide sleeve 39, the end of the guide post 40
It is fixed on the lifting platform 41；The cylinder block of the pedestal lifting cylinder 48 is fixed on the gantry support 38, the pedestal liter
The end of the piston rod of sending down abnormally ascending cylinder 48 is fixed on the lifting platform 41；The rotary cylinder 42, frame 43 cylinder block be fixed on
The lifting platform 41, the mandrel 44 are movably connected on the frame 43, and the rotary flange 46 of the rotary cylinder 42 passes through connection
Axis device 47 is fixed on one end of the mandrel 44, and the swing arm 45 is fixed on the other end of the mandrel 44.
With reference to Fig. 1 to Figure 10, the course of work of the assembly line manufacture system of dialysate filter device of the present invention is further described
And operation principle：
The electric and magnetic oscillation of the vibrating disk 33 and straight line feeder 35 promotes the bottom cover 37 to be exported from the vibrating disk 33, warp
Cross the bottom cover feeding track 34.The bottom cover feeding track 34 is fixed on the straight line feeder 35, the bottom cover feeding rail
There are dither effects on road 34.The stock slot 36 is fixed on the workbench 1, the stock slot 36 and the bottom cover feeding rail
Gap is provided between road 34, the dither effect of the bottom cover feeding track 34 will not be transmitted to the stock slot 36, make described
Bottom cover 37 can steadily be statically placed in the crawl that the rotary machine hand 32 is waited in the stock slot 36.
The assembly line manufacture system of dialysate filter device of the present invention is used to implement the automation of dialysate filter part-structure
Assembling, comprises the following steps that：
（1）The delivery outlet of the vibrating disk 33 is connected to the bottom cover feeding track 34, and the bottom cover feeding track 34 is connected to
The stock slot 36, the bottom cover feeding track 34 are fixed on the straight line feeder 35；The bottom cover 37 is from the vibration
It exports in disk 33, is delivered in the stock slot 36 by the bottom cover feeding track 34；
（2）The rotary machine hand 32 has the function of to move up and down and 180 degree rotate, by the bottom cover 37 from described
While taking-up in stock slot 36, the bottom cover 37 is placed into the tooling 23, one is improved than traditional manipulator efficiency
Times；
（3）The bottom supporting mechanism 24 is located at the lower part of the turntable 22, applies a upward support to the turntable 22
Power reduces pressure of the turntable 22 to the dispenser 21, while the turntable 22 is avoided to deform under the effect of gravity；
（4）The turntable 22 is rotated by certain angle the dispenser 21, makes to be placed with the institute of the bottom cover 37
State the position that tooling 23 reaches film feed mechanism 50；
（5）The film 59 in the pulling force rod 57, squeeze under the pulling force of rod 58 to steppingly to the cover half chamber 60 and dynamic
It is moved between die cavity 61, the dynamic model chamber 61 is entered under the promotion of the shearing cylinder 69 in the cover half chamber 60, simultaneously
The film 59 is subjected to shear forming；The metal sucker 51 is entered in the sucker pilot hole 63, by the film 59
It is siphoned away from the sucker pilot hole 63；
（6）The rotary machine hand 32 has the function of to move up and down and 180 degree rotate, by the film 59 from described
While taking-up in film forming mechanism 52, the film 59 is placed into the tooling 23, than traditional manipulator efficiency
It doubles；
（7）The cavity volume of two bottom covers 37 can be accommodated due to being provided in the tooling 23, the turntable 22 is at described point
Cutter 21 is rotated by certain angle, and the tooling 23 for being placed with the bottom cover 37 is made to reach the film feeder
The position of structure 50, the film feed mechanism 50 will place the film 59 on another described bottom cover 37；
（8）The turntable 22 is rotated by certain angle the dispenser 21, makes to be placed with the bottom cover 37 and thin
The tooling 23 of film 59 reaches the position where the thin upper cover feed mechanism 70；
（9）The delivery outlet of the upper cover delivery track 74 is connected to the upper cover stock slot 75,74 He of upper cover delivery track
Upper cover stock slot 75 is provided with an intersegmental gap, and the upper cover 73 is delivered to the upper cover stock slot by the upper cover delivery track 74
In 75；Upper cover correction paw cylinder 76 is clamped, and makes the first from left finger 79 and a right finger 81 matches realization pair
Long axle portion 84 in upper cover 73 is clamped and is corrected, and the second from left finger 80 and right two fingers 82 match realization to upper cover 73
On long axle portion 84 clamped and corrected, so as to make two upper covers 73 while obtain correct position；Then, on described
Lid correction paw cylinder 76 is unclamped；Then the rotary machine hand 32 coordinates the upper cover feeding hand claw 72 to put the upper cover 73
It is placed in the top of the film 59.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to
Above-described embodiment, acceptable there are many deform.Any letter that every technical spirit according to the present invention makees above example
Single modification, equivalent variations and modification, are considered as belonging to the scope of protection of the present invention.
Claims (10)
1. a kind of assembly line manufacture system of dialysate filter device, it is characterised in that composition is as follows：Workbench, for driving tooling
Carry out etc. a point rotating disk mechanism for rotation, for two panels bottom cover is clamped to simultaneously in tooling bottom cover feed mechanism, for will be thin
Film carries out the film feed mechanism for cutting molding and being placed on bottom cover, for two panels upper cover to be clamped in tooling simultaneously
Lid feed mechanism, the rotating disk mechanism are fixed on the top of the workbench；On the bottom cover feed mechanism, two films
Material mechanism, upper cover feed mechanism are sequentially arranged around the rotating disk mechanism, and the bottom cover feed mechanism is by two bottoms
Lid is positioned in the tooling, and the film is positioned over the top of the bottom cover by the film feed mechanism respectively, it is described on
The upper cover is positioned over the top of the film by lid feed mechanism.
2. the assembly line manufacture system of dialysate filter device according to claim 1, it is characterised in that：The rotating disk mechanism
Including：Dispenser, turntable, tooling, bottom supporting mechanism, the turntable are fixed on the ring flange of the dispenser, the work
Dress is distributed on the disk peripheral direction；The bottom supporting mechanism, the bottom branch are provided in the lower part of the turntable
Support mechanism includes：Spring bearing, supporting rod, the supporting rod are fixed on the workbench, and the spring bearing is movably connected on
One end of the supporting rod, the spring bearing are affixed on the bottom of the turntable, and the spring bearing and the tooling match.
3. the assembly line manufacture system of dialysate filter device according to claim 1, it is characterised in that：The upper cover feeding
Mechanism includes：Upper cover conveying mechanism, rotary machine hand, upper cover feeding hand claw, the upper cover feeding hand claw are fixed on the revolution
Manipulator, the output terminal of the upper cover conveying mechanism are connected to the rotary machine hand, and the other end of the rotary machine hand connects
It is connected to the rotating disk mechanism；The rotary machine hand has the function of to move up and down and 180 degree of rotations, on the upper lid
Material hand claw grabs the upper cover from the upper cover conveying mechanism, then 180 degree of the rotary machine hand rotation, then
The upper cover is positioned in the tooling.
4. the assembly line manufacture system of dialysate filter device according to claim 3, it is characterised in that：The upper cover conveying
Mechanism includes：Upper cover delivery track, upper cover stock slot, upper cover correction paw cylinder, the delivery outlet of the upper cover delivery track connect
The upper cover stock slot is connected to, the upper cover delivery track and upper cover stock slot are provided with an intersegmental gap, the upper cover conveyor track
The upper cover is delivered in the upper cover stock slot by road；The cylinder block of the upper cover correction paw cylinder is fixed on the upper cover
Stock up the lower part of slot, be fixed with that left hand refers to, the right hand refers in upper cover correction paw cylinder, the left hand refer on be provided with the first from left
Finger and the second from left finger, the right hand refer on be provided with a right finger, right two fingers, the first from left finger and a right finger phase
The long axle portion on upper lid is clamped and corrected with realizing, the second from left finger and right two fingers match realization on upper lid
Long axle portion clamped and corrected.
5. the assembly line manufacture system of dialysate filter device according to claim 1, it is characterised in that：The bottom cover feeding
Mechanism includes：Feeding Pneumatic paw, rotary machine hand, vibrating disk, bottom cover feeding track, straight line feeder, stock slot, it is described to shake
The delivery outlet of Moving plate is connected to the bottom cover feeding track, and the bottom cover feeding track is connected to the stock slot, the bottom cover
Feeding track is fixed on the straight line feeder；The bottom cover is exported from the vibrating disk, by the bottom cover feeding rail
Road is delivered in the stock slot；Gap is provided between the stock slot and the bottom cover feeding track；The feeding is pneumatic
Hand claw is fixed on the both ends of the swing arm of the rotary machine hand, the clamping of the stock slot, tooling and the feeding Pneumatic paw
On position；The rotary machine hand has the function of to move up and down and 180 degree of rotations, realizes and the bottom cover is taken away
With put down.
6. the assembly line manufacture system of dialysate filter device according to claim 1, it is characterised in that：The film feeding
Mechanism includes：Rotary machine hand, metal sucker, film forming mechanism, the metal sucker are located at the pendulum of the rotary machine hand
The both ends of arm, the metal sucker correspond respectively to the tooling and film forming mechanism；The rotary machine hand has up and down
Movement and the function of 180 degree of rotations, the metal sucker are drawn to the film generated in the film forming mechanism, put
Put the top of the bottom cover.
7. the assembly line manufacture system of dialysate filter device according to claim 6, it is characterised in that：The film forming
Mechanism includes：Shaped support, discharge plate, waste material rewinding disk, adjustment plate, pulling force rod, extruding rod, cover half chamber, dynamic model chamber, dynamic model are led
To chamber, pulling force motor, rewinding motor, the shaped support is fixed on the workbench, is placed on the discharge plate undressed
The film into volume state, the waste material rewinding disk is fixed on the lower part of the shaped support, and the adjustment plate, is squeezed pulling force rod
Nip roll is movably connected on the shaped support, and the pulling force rod and extruding rod are in the state mutually squeezed；The cover half chamber moves
Mould directed cavity is fixed on the shaped support, and the dynamic model chamber is movably connected on the dynamic model directed cavity；The shearing cylinder
Cylinder block is fixed on the shaped support, and the end of the piston rod of the shearing cylinder is fixed on the dynamic model chamber；The dynamic model
The sucker pilot hole of the outer diameter of chamber and the cover half chamber matches；Described pulling force rod one end is connected to the output of the pulling force motor
Axis；The sucker pilot hole and metal sucker match.
8. the assembly line manufacture system of dialysate filter device according to claim 6, it is characterised in that：The film is from institute
It states in discharge plate and extends out, by the lower part of the adjustment plate, across the intermediate position of the cover half chamber and dynamic model chamber, then pass through
The top of the pulling force rod is crossed, is passed through from the pulling force rod and the intermediate position for squeezing rod, is finally wound in the waste material rewinding
Disk.
9. the assembly line manufacture system of dialysate filter device according to claim 6, it is characterised in that：The extruding rod leads to
It crosses square shaft to be movably connected in the sliding groove of the shaped support, extruding spring, the extruding is provided in the sliding groove
Rod is extruded in the pulling force rod by the extruding spring.
10. the assembly line manufacture system of the dialysate filter device according to claim 3 or 5 or 6, it is characterised in that：It is described
Rotary machine hand includes：Gantry support, guide sleeve, guide post, lifting platform, rotary cylinder, frame, mandrel, swing arm, pedestal lifting air
Cylinder, the gantry support are fixed on the workbench, and the guide sleeve is fixed on the gantry support, and the guide post is movably connected on
The guide sleeve, the end of the guide post are fixed on the lifting platform；The cylinder block of the pedestal lifting cylinder is fixed on the dragon
Door bracket, the end of the piston rod of the pedestal lifting cylinder are fixed on the lifting platform；The cylinder of the rotary cylinder, frame
Body is fixed on the lifting platform, and the mandrel is movably connected on the frame, and the rotary flange of the rotary cylinder passes through shaft coupling
Device is fixed on one end of the mandrel, and the swing arm is fixed on the other end of the mandrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157882.0A CN108176980A (en) | 2018-02-25 | 2018-02-25 | The assembly line manufacture system of dialysate filter device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810157882.0A CN108176980A (en) | 2018-02-25 | 2018-02-25 | The assembly line manufacture system of dialysate filter device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108176980A true CN108176980A (en) | 2018-06-19 |
Family
ID=62553054
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810157882.0A Withdrawn CN108176980A (en) | 2018-02-25 | 2018-02-25 | The assembly line manufacture system of dialysate filter device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108176980A (en) |
-
2018
- 2018-02-25 CN CN201810157882.0A patent/CN108176980A/en not_active Withdrawn
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Application publication date: 20180619 |