CN102430921A - Assembling process of medical plastic needle assembly - Google Patents
Assembling process of medical plastic needle assembly Download PDFInfo
- Publication number
- CN102430921A CN102430921A CN2011102635091A CN201110263509A CN102430921A CN 102430921 A CN102430921 A CN 102430921A CN 2011102635091 A CN2011102635091 A CN 2011102635091A CN 201110263509 A CN201110263509 A CN 201110263509A CN 102430921 A CN102430921 A CN 102430921A
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- Prior art keywords
- rotating disk
- pin
- mould
- plastic needle
- pay
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- 239000004033 plastic Substances 0.000 title claims abstract description 60
- 229920003023 plastic Polymers 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title abstract description 19
- 238000001914 filtration Methods 0.000 claims abstract description 33
- 239000003292 glue Substances 0.000 claims abstract description 9
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 239000003814 drug Substances 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims description 40
- 238000005516 engineering process Methods 0.000 claims description 30
- 238000004806 packaging method and process Methods 0.000 claims description 29
- 230000000875 corresponding Effects 0.000 claims description 16
- 241000233855 Orchidaceae Species 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 9
- 238000004080 punching Methods 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 230000000295 complement Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 239000012528 membrane Substances 0.000 abstract description 2
- 239000011248 coating agent Substances 0.000 abstract 1
- 238000000576 coating method Methods 0.000 abstract 1
- 241001411320 Eriogonum inflatum Species 0.000 description 2
- 230000002950 deficient Effects 0.000 description 1
- 230000002708 enhancing Effects 0.000 description 1
- 230000001681 protective Effects 0.000 description 1
Abstract
The invention provides an assembling process of a medical plastic needle assembly, belonging to an assembling process and solving the problem that the traditional assembling process has complicated flows, low assembling efficiency, high pollution and medical use unavailability. According to the assembling process of the medical plastic needle assembly, a plastic needle comprises a tubular needle body, wherein one end of the need body is used for puncturing a puncturing part of a medicine bottle and the puncturing part is provided with a liquid inlet; the side part of the plastic needle is provided with an air exhaust pipe which is communicated with the liquid inlet, and the opposite end of the puncturing part of the needle body is provided with a liquid outlet. The assembling process comprises the following steps of: conveying a protecting bush, connecting the protecting bush with the plastic needle, coating glue to the liquid inlet, connecting an air filtering membrane, connecting a flange cover and blanking. The assembling process of the medical plastic needle assembly has the advantages of simple process flow, operation smoothness, safety and sanitation, low artificial pollution, high assembling speed, high working efficiency and the like.
Description
Technical field
The present invention relates to a kind of packaging technology, especially relate to a kind of packaging technology of plastic needle component for medical purpose.
Background technology
Plastic needle component for medical purpose is formed by moulding pin, filter disc, filter cap, sheath.Moulding needle set has a tip that is used to penetrate bottle stopper, is provided with a filter cap seat that is used to install the filter cap at the sidepiece of moulding pin, and this filter cap seat and pin hole connect; In the filter cap, the filter disc that is used for filtered air is housed, sheath is enclosed within the tip of moulding pin, needle point is played a protective role, and prevent that it is contaminated.Moulding pin and can penetrate bottle stopper in the plastic needle component, and then wherein liquid is got into and mould the pipeline that pin links to each other, air is from moulding the filter cap seat entering of pin sidepiece, to prevent forming negative pressure in the container simultaneously.
Pollute in order to guarantee not receive, the assembling of whole plastic needle component for medical purpose tries not to participate in directly by hand.The disadvantage of assembling by hand is that plastic needle component adheres to germ easily, causes the product hygienic requirements defective; Manual assembling speed is also lower simultaneously.And at present, mould pin all to adopt manual mode to assemble, this fit inefficiency makes plastic needle component contaminated easily, therefore, how to enhance productivity and reduces the contaminated problem demanding prompt solution that becomes of plastic needle component as far as possible.
Through retrieval, do not see the record of the automatic assembling apparatus of relevant plastic needle component for medical purpose.But the technological improvement that is used for the assembling device of other similar products is put down in writing to some extent.For example, the Chinese patent document discloses a kind of assembling device (application number: 01253215.0), comprise a rotating shaft of syringe automatic assembling by name; The top of rotating shaft and middle part are being fixed top rotary table and lower rotary table respectively; The bottom of lower rotary table is provided with fixed base, and the edge of top rotary table evenly is provided with positioning recess on several, and several slide blocks are set between top rotary table and the lower rotary table; Be provided with pulley between lower rotary table and the base; Each slide block connects with pairing pulley through slide bar, and each slide block outside is equipped with down positioning recess, and base top is along also fixing a projection with inclined-plane on the slip route of pulley.This device has been realized the automatic assembling of syringe through moving up and down of slide block.
Obviously, because assembled product structurally there are differences, this device is the fit on that can't be applied to plastic needle component for medical purpose, therefore can't solve the plastic needle component for medical purpose technical problem of assembling automatically.
Summary of the invention
The objective of the invention is provides a kind of assembling that can accomplish plastic needle component for medical purpose automatically to the problems referred to above, and technology is simple, the packaging technology of the plastic needle component for medical purpose that efficiency of assembling is high.
For achieving the above object; The present invention has adopted following technical proposal: a kind of packaging technology of plastic needle component for medical purpose, and to mould pin and comprise needle body in a tubular form, an end of needle body is to be used to puncture have inlet in puncture portion and the puncture portion of medicine bottle; The described pin sidepiece of moulding has the blast pipe that is communicated with inlet; The end opposite of said needle body puncture portion has liquid outlet, it is characterized in that this packaging technology comprises the steps:
A, delivery catheter: sheath is positioned in the pay-off corresponding with it, and pay-off assembles orderly being delivered to of sheath on the rotating disk, and sheath is positioned on the rotating disk;
B, sheath and mould pin and connect: will mould pin and be positioned in the pay-off corresponding with it, pay-off will be moulded the orderly conveying of pin, rotate rotating disk and make location sheath above that with mould pin over against, and make through anchor clamps and to mould pin and insert and be positioned the sheath on the rotating disk;
C, inlet gluing: rotate rotating disk, rotating disk drives the pin of moulding that is connected with sheath and turns to the rubber-coated mechanism place, through rubber-coated mechanism to moulding pin inlet glue coated;
D, connection air filtration mould: on raw material, stamp out the air filtration mould that is complementary with the blast pipe inboard through die mechanism; Through pay-off the air filtration mould is carried in order; Rotate rotating disk make on the rotating disk mould pin and the pay-off of carrying the air filtration mould over against, through anchor clamps air filtration is molded in the blast pipe;
E, the blue lid of connection: Jiang Langai is positioned in the pay-off corresponding with it; This pay-off is stamped orchid the conveying of preface; Rotate rotating disk make be connected with the air filtration mould to mould pin corresponding with above-mentioned pay-off position, through anchor clamps orchid is covered and is connected the blast pipe port.
F, blanking: rotate rotating disk and make the pin of moulding that is connected with blue lid turn to the discharging opening place, then the plastic needle component that assembles on the rotating disk is deviate from rotating disk, the plastic needle component unification is discharged by the discharging opening place.
Plastic needle component for medical purpose is formed by moulding pin, air filtration film, Lan Gai, sheath, need this four part be assembled for this reason.In order to improve the intensity of connection, between the filter cap seat of moulding pin and filter cap, also to bond through glue.Because whole assembling process is carried out around moulding pin, the present invention is positioned at sheath on the anchor clamps earlier, in the process of dial rotation, remainder is assembled up again.Because the filter disc blanking units is installed in and is used to carry by the pay-off of air cleaner, when the filter disc blanking units involves in row when die-cut to filter paper, in the die-cut air filtration pieces that gets off is delivered to it in blast pipe of moulding pin through pay-off.
In the packaging technology of above-mentioned plastic needle component for medical purpose, in above-mentioned steps A, adopt manipulator to grasp the sheath in the pay-off, and then jacket portions is embedded rotating disk through manipulator.
Pay-off just carries out orderly conveying to sheath, just can the sheath that pay-off is exported in order be positioned on the rotating disk easily through manipulator.
In the packaging technology of above-mentioned plastic needle component for medical purpose, pay-off is proofreaied and correct moulding the pin position in step B, make plastics with mould after sheath is connected on the pin blast pipe and rubber-coated mechanism over against.
Means for correcting through being positioned at the rotating disk sidepiece is proofreaied and correct the plastics position, and being convenient to the next procedure rubber-coated mechanism can be to moulding the blast pipe place glue coated of pin.
In the packaging technology of above-mentioned plastic needle component for medical purpose, in above-mentioned step B, adopt manipulator to grasp the pin of moulding in the pay-off, and then will mould pin through manipulator and be delivered to the rotating disk place.
Pay-off just carries out orderly conveying to moulding pin, just can the pin of moulding that pay-off is exported in order be positioned on the rotating disk easily through manipulator.
In the packaging technology of above-mentioned plastic needle component for medical purpose; In above-mentioned step D; The pin of moulding behind the last intact glue is driven when the air filtration mould is installed station by rotating disk; The filter disc blanking units is punched to the air filtration mould with filter disc, and the air filtration mould is delivered to its translation at the blast pipe place of moulding pin by the feed mechanism corresponding with it.
Obviously, the filter disc blanking units continues to carry out die-cut air filtration film, and the pin of moulding on each rotating disk turns to the air filtration mould when station is installed, and can both guarantee that the air filter membrane is delivered in the blast pipe of moulding pin at once.
In the packaging technology of above-mentioned plastic needle component for medical purpose, between above-mentioned step e and step F, the orchid lid is carried out the secondary punching press through decompressor, make blue lid and mould pin to be connected firmly.
Obviously, after the secondary punching press blue lid with mould pin be connected more firm, simultaneously, above-mentioned air filtration film quilt being pressed between pull bar and the blast pipe tightly.
In the packaging technology of above-mentioned plastic needle component for medical purpose, the anchor clamps of rotating disk can be clamped at least two side by side simultaneously and mould pin, and a plurality of plastic needle components are assembled simultaneously.
Can improve packaging efficiency like this.
In the packaging technology of above-mentioned plastic needle component for medical purpose, described rotating disk is done pause every after reaching a station slightly, accomplish the operation continued operation of this station, and each station is evenly arranged in around the rotating disk.
Carry out one after the dial rotation in the pause process to operation, make the per pass operation have time enough to carry out operation.
In the packaging technology of above-mentioned plastic needle component for medical purpose, have the push rod that is used for the roof pressure sheath on the described rotating disk, and when dial rotation to discharging opening place, above-mentioned push rod stretches out the roof pressure sheath breaks away from the plastic needle component and the rotating disk that connect.
In the packaging technology of above-mentioned plastic needle component for medical purpose, described rotating disk and index dial are connected.Index dial can make dial rotation accurately, that is to say rotating disk not rotate pause after all can with each station position over against.
Compared with prior art, in the packaging technology of this plastic needle component for medical purpose the assemble sequence arrangement reasonable, technological process is simple, running is smooth, and can suitably adjust assemble sequence according to actual needs.Simultaneously, whole assembling process need not manual work and participates in directly, and safety and sanitation reduce artificial pollution, meet sanitary standard, and can realize the multi-set parallel assembling, and the speed of assembling is fast, high efficiency.
Description of drawings
Fig. 1 is a kind of plastic needle component for medical purpose process flow for assembling figure provided by the invention.
The specific embodiment
Mould pin and comprise needle body in a tubular form, an end of needle body is to be used to puncture have inlet in puncture portion and the puncture portion of medicine bottle, and the described pin sidepiece of moulding has the blast pipe that is communicated with inlet, and the end opposite of said needle body puncture portion has liquid outlet.As shown in Figure 1, the packaging technology of this plastic needle component for medical purpose comprises the steps:
A, delivery catheter: sheath is positioned in the pay-off corresponding with it, and pay-off assembles orderly being delivered to of sheath on the rotating disk, and sheath is positioned on the rotating disk.In this step, adopt manipulator to grasp the sheath in the pay-off, and then jacket portions is embedded rotating disk through manipulator.Each two sheaths of clamping on the rotating disk.
B, sheath and mould pin and connect: will mould pin and be positioned in the pay-off corresponding with it, pay-off will be moulded the orderly conveying of pin, rotate rotating disk and make location sheath above that with mould pin over against, and make through anchor clamps and to mould pin and insert and be positioned the sheath on the rotating disk.In the present embodiment, adopt manipulator to grasp the pin of moulding in the pay-off, and then will mould pin through manipulator and be delivered to the rotating disk place and be connected with sheath.
Simultaneously, pay-off is proofreaied and correct the plastics position in this step, make plastics with mould after sheath is connected on the pin blast pipe and rubber-coated mechanism over against.Be connected with two sheaths moulding pin with two simultaneously in should step with steps A.
C, inlet gluing: rotate rotating disk, rotating disk drives the pin of moulding that is connected with sheath and turns to the rubber-coated mechanism place, through rubber-coated mechanism to moulding pin inlet glue coated.
D, connection air filtration mould: on raw material, stamp out the air filtration mould that is complementary with the blast pipe inboard through die mechanism; Through pay-off the air filtration mould is carried in order; Rotate rotating disk make on the rotating disk mould pin and the pay-off of carrying the air filtration mould over against, through anchor clamps air filtration is molded in the blast pipe.In the present embodiment, the pin of moulding behind the upward intact glue is driven when the air filtration mould is installed station by rotating disk, and the filter disc blanking units is punched to the air filtration mould with filter disc, and the air filtration mould is delivered to its translation at the blast pipe place of moulding pin by the feed mechanism corresponding with it.
E, the blue lid of connection: Jiang Langai is positioned in the pay-off corresponding with it; This pay-off is stamped orchid the conveying of preface; Rotate rotating disk make be connected with the air filtration mould to mould pin corresponding with above-mentioned pay-off position, through anchor clamps orchid is covered and is connected the blast pipe port.
F, blanking: rotate rotating disk and make the pin of moulding that is connected with blue lid turn to the discharging opening place, then the plastic needle component that assembles on the rotating disk is deviate from rotating disk, the plastic needle component unification is discharged by the discharging opening place.In the present embodiment, have the push rod that is used for the roof pressure sheath on the rotating disk, and when dial rotation to discharging opening place, above-mentioned push rod stretches out the roof pressure sheath breaks away from the plastic needle component and the rotating disk that connect.
Rotating disk is connected with index dial; Turning to per pass operation place accurately through index dial makes a short pause; That is to say the assembling of accomplishing this procedure in the process that stops operating behind dial rotation to the corresponding operation place, treat that this procedure accomplishes the back dial rotation and make the connection pin of moulding above that be in the next process place.In addition,, between step e and step F, the orchid lid is carried out the secondary punching press, make blue lid and mould pin to be connected firmly through decompressor in order to increase the connectivity robustness of orchid lid.
Claims (10)
1. the packaging technology of a plastic needle component for medical purpose; Mould pin and comprise needle body in a tubular form; One end of needle body is to be used to puncture have inlet in puncture portion and the puncture portion of medicine bottle, and the described pin sidepiece of moulding has the blast pipe that is communicated with inlet, and the end opposite of said needle body puncture portion has liquid outlet; It is characterized in that this packaging technology comprises the steps:
A, delivery catheter: sheath is positioned in the pay-off corresponding with it, and pay-off assembles orderly being delivered to of sheath on the rotating disk, and sheath is positioned on the rotating disk;
B, sheath and mould pin and connect: will mould pin and be positioned in the pay-off corresponding with it, pay-off will be moulded the orderly conveying of pin, rotate rotating disk and make location sheath above that with mould pin over against, and make through anchor clamps and to mould pin and insert and be positioned the sheath on the rotating disk;
C, inlet gluing: rotate rotating disk, rotating disk drives the pin of moulding that is connected with sheath and turns to the rubber-coated mechanism place, through rubber-coated mechanism to moulding pin inlet glue coated;
D, connection air filtration mould: on raw material, stamp out the air filtration mould that is complementary with the blast pipe inboard through die mechanism; Through pay-off the air filtration mould is carried in order; Rotate rotating disk make on the rotating disk mould pin and the pay-off of carrying the air filtration mould over against, through anchor clamps air filtration is molded in the blast pipe;
E, the blue lid of connection: Jiang Langai is positioned in the pay-off corresponding with it; This pay-off is stamped orchid the conveying of preface; Rotate rotating disk make be connected with the air filtration mould to mould pin corresponding with above-mentioned pay-off position, through anchor clamps orchid is covered and is connected the blast pipe port.
F, blanking: rotate rotating disk and make the pin of moulding that is connected with blue lid turn to the discharging opening place, then the plastic needle component that assembles on the rotating disk is deviate from rotating disk, the plastic needle component unification is discharged by the discharging opening place.
2. the packaging technology of plastic needle component for medical purpose according to claim 2 is characterized in that, in above-mentioned steps A, adopts manipulator to grasp the sheath in the pay-off, and then through manipulator jacket portions is embedded rotating disk.
3. the packaging technology of plastic needle component for medical purpose according to claim 1 is characterized in that, pay-off is proofreaied and correct moulding the pin position in step B, make plastics with mould after sheath is connected on the pin blast pipe and rubber-coated mechanism over against.
4. the packaging technology of plastic needle component for medical purpose according to claim 2 is characterized in that, in above-mentioned step B, adopts manipulator to grasp the pin of moulding in the pay-off, and then will mould pin through manipulator and be delivered to the rotating disk place.
5. the packaging technology of plastic needle component for medical purpose according to claim 2; It is characterized in that; In above-mentioned step D; During moulding pin and be transferred into the air filtration mould station is installed behind last intact glue, the filter disc blanking units is punched to the air filtration mould with filter disc, and the air filtration mould is delivered to its translation at the blast pipe place of moulding pin by the feed mechanism corresponding with it.
6. the packaging technology of plastic needle component for medical purpose according to claim 2 is characterized in that, in above-mentioned step e and step F, through decompressor the orchid lid is carried out the secondary punching press, makes blue lid and mould pin to be connected firmly.
7. according to the packaging technology of any described plastic needle component for medical purpose in the claim 1～6, it is characterized in that the anchor clamps of rotating disk can be clamped at least two side by side simultaneously and mould pin, and a plurality of plastic needle components are assembled simultaneously.
8. the packaging technology of plastic needle component for medical purpose according to claim 2 is characterized in that, described rotating disk is done pause every after reaching a station slightly, accomplish the operation continued operation of this station, and each station is evenly arranged in around the rotating disk.
9. the packaging technology of plastic needle component for medical purpose according to claim 2; It is characterized in that; Have the push rod that is used for the roof pressure sheath on the described rotating disk, and when dial rotation to discharging opening place, above-mentioned push rod stretches out the roof pressure sheath breaks away from the plastic needle component and the rotating disk that connect.
10. the packaging technology of plastic needle component for medical purpose according to claim 2 is characterized in that, described rotating disk and index dial are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102635091A CN102430921A (en) | 2011-09-07 | 2011-09-07 | Assembling process of medical plastic needle assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102635091A CN102430921A (en) | 2011-09-07 | 2011-09-07 | Assembling process of medical plastic needle assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102430921A true CN102430921A (en) | 2012-05-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102635091A Pending CN102430921A (en) | 2011-09-07 | 2011-09-07 | Assembling process of medical plastic needle assembly |
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| Country | Link |
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| CN (1) | CN102430921A (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773703A (en) * | 2012-08-07 | 2012-11-14 | 江西科伦医疗器械制造有限公司 | Large plastic pin assembling system |
| CN103240589A (en) * | 2013-05-31 | 2013-08-14 | 台州迈得医疗工业设备股份有限公司 | Edge face positioning device of medical needle |
| CN104476194A (en) * | 2014-12-18 | 2015-04-01 | 林光榕 | Equipment and method for automatically installing filter disk of electronic cigarette liquid storage cup |
| CN105058049A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Automatic upper-end-wire-connection type infusion device assembly machine |
| CN105128327A (en) * | 2015-09-30 | 2015-12-09 | 迈得医疗工业设备股份有限公司 | Rubber plug and needle tube assembling device |
| CN105382532A (en) * | 2015-09-02 | 2016-03-09 | 东莞品一自动化科技有限公司 | VT assembling machine based on Mini-SAS application |
| CN107825101A (en) * | 2017-10-25 | 2018-03-23 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of sheath bushing device of syringe needle kludge and the control method of the device |
| CN109623373A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The manufacturing technique method of medical filter device component |
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| CN101152586A (en) * | 2007-08-28 | 2008-04-02 | 林军华 | Assembly technology of plastic needle component for medical purpose and assembly machine thereof |
| CN101549182A (en) * | 2009-04-03 | 2009-10-07 | 浙江玉升医疗器械股份有限公司 | Fully automatic assembly processes of disposable infusion set |
| CN101897999A (en) * | 2010-07-12 | 2010-12-01 | 杭州临江汽车工程研究院有限公司 | Automatic assembly production line device of disposable sterile infusion sets |
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| JP2002113625A (en) * | 2000-10-04 | 2002-04-16 | Ricoh Co Ltd | Method and device for assembling and disassembling products, and recording medium |
| CN101152586A (en) * | 2007-08-28 | 2008-04-02 | 林军华 | Assembly technology of plastic needle component for medical purpose and assembly machine thereof |
| CN101549182A (en) * | 2009-04-03 | 2009-10-07 | 浙江玉升医疗器械股份有限公司 | Fully automatic assembly processes of disposable infusion set |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102773703A (en) * | 2012-08-07 | 2012-11-14 | 江西科伦医疗器械制造有限公司 | Large plastic pin assembling system |
| CN102773703B (en) * | 2012-08-07 | 2014-12-10 | 江西科伦医疗器械制造有限公司 | Large plastic pin assembling system |
| CN103240589A (en) * | 2013-05-31 | 2013-08-14 | 台州迈得医疗工业设备股份有限公司 | Edge face positioning device of medical needle |
| CN103240589B (en) * | 2013-05-31 | 2015-09-30 | 迈得医疗工业设备股份有限公司 | A kind of medical needle sword face positioner |
| CN104476194A (en) * | 2014-12-18 | 2015-04-01 | 林光榕 | Equipment and method for automatically installing filter disk of electronic cigarette liquid storage cup |
| CN105058049A (en) * | 2015-07-28 | 2015-11-18 | 潘阿海 | Automatic upper-end-wire-connection type infusion device assembly machine |
| CN105382532B (en) * | 2015-09-02 | 2018-04-03 | 东莞品一自动化科技有限公司 | VT assembly machines based on Mini SAS applications |
| CN105382532A (en) * | 2015-09-02 | 2016-03-09 | 东莞品一自动化科技有限公司 | VT assembling machine based on Mini-SAS application |
| CN105128327A (en) * | 2015-09-30 | 2015-12-09 | 迈得医疗工业设备股份有限公司 | Rubber plug and needle tube assembling device |
| CN105128327B (en) * | 2015-09-30 | 2017-03-22 | 迈得医疗工业设备股份有限公司 | Rubber plug and needle tube assembling device |
| CN107825101A (en) * | 2017-10-25 | 2018-03-23 | 宁波市奉化智牛自动化设备设计有限公司 | A kind of sheath bushing device of syringe needle kludge and the control method of the device |
| CN107825101B (en) * | 2017-10-25 | 2019-10-25 | 王琼毕 | A kind of sheath bushing device of syringe needle kludge and the control method of the device |
| CN109623373A (en) * | 2018-02-25 | 2019-04-16 | 余晓娜 | The manufacturing technique method of medical filter device component |
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Application publication date: 20120502 |
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