CN109518168B - 一种高稳涂层的活性钛基电极板的制备方法 - Google Patents
一种高稳涂层的活性钛基电极板的制备方法 Download PDFInfo
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Abstract
本发明属于电化学技术领域,具体涉及的是一种高稳涂层的活性钛基电极板的制备方法。本发明以钛为基材,以多元金属催化层,以致密氧化物为保护层的高稳活性钛基阳极材料;所述多元金属催化层是利用热解法形成钛基催化层主体;所述致密氧化物保护层为结合溶胶‑凝胶法和电化学沉积法形成致密钛基保护层。本发明制备的高稳涂层的活性钛基电极板具有电催化活性高、寿命长、涂层致密不易脱落、活性位点多的优点,可用于氯碱工业,造纸工业、污水处理等领域。
Description
技术领域
本发明属于电化学技术领域,具体涉及的是一种高稳涂层的活性钛基电极板的制备方法。
背景技术
涂覆钛基电极板是以钛或钛合金为基体,利用Ru、Sn、Mn、Ir、V、Ta、Nb等活性元素的金属氧化物对其表面进行涂覆处理,其具有电化学稳定性好,催化效率高,析氧电位高、析氯电位低等优点。涂覆钛基阳极板可以根据电极的不同用途和要求,有针对性的调整电极的涂层配方和设计涂层结构,以此来降低副反应的发生,提高目标产物的产率和电流效率。这种高稳活性钛基阳极板可广泛用于氯碱工业,造纸工业、污水处理等领域。
涂覆钛基电极板的制备方法包括热分解法、溶胶-凝胶法、电化学沉积法等方法。根据电极的不同用途和要求,利用热分解法、溶胶-凝胶法、电化学沉积法等不同方法设计不同结构的涂覆钛基阳极板,其活性不同、稳定性不同。
涂覆钛基电极板涂层制备方法多样,工艺简单,活性高,但其寿命较短,基材易钝化、涂层易发生龟裂脱落。
发明内容
本发明的目的在于提供一种融合热分解法、溶胶-凝胶法、电化学沉积法的涂层制备技术的高稳涂层的活性钛基阳极制备方法。利用本发明制备的高稳涂层的活性钛基阳极板具有电催化活性高、寿命长、涂层致密不易脱落、活性位点多的优点。
为解决涂覆钛基电极板的技术问题,本发明提出的技术方案如下:
一种高稳涂层的活性钛基电极板的制备方法,包括如下步骤:
(1)分别将钌化合物、铱化合物、钛化合物和锰化合物分散至的含浓盐酸的异丙醇或异丙醇中,得到钌化合物、铱化合物、钛化合物和锰化合物溶液;
(2)将上述钌化合物、铱化合物、钛化合物和锰化合物溶液在30-50℃,按一定比例混合,得到钌化合物、铱化合物、钛化合物和锰化合物溶液混合液;
(3)将步骤(2)中得到的混合液以刷涂方式或喷涂方式转移到电极板上,得到涂覆后的电极板;
(4)将步骤(3)得到涂覆后的电极板烘干;
(5)将烘干后的电极板进行退火煅烧固载;
(6)重复步骤(3)-步骤(5)数次,得到涂覆钛钌铱锰活性催化电极板;
(7)将钌、铱、石墨烯通过溶胶-凝胶法和电化学沉积法涂覆到涂层表面;
(8)将步骤(7)涂覆后电极转移至氮气气氛高温炉退火,即得高稳涂层的活性钛基电极板。
作为优选,所述的钌化合物为醋酸钌、氧化钌或三氯化钌;所述的铱化合物为二氧化铱、氯铱酸或四氯化铱;所述的钛化合物为四氯化钛;所述的锰化合物为高锰酸钾。
作为优选,步骤(1)中钌化合物、铱化合物、钛化合物和锰化合物溶液混合液中钌:铱:钛:锰元素的质量比为0.1-3:0.2-1:1-6:0.1-0.5。
作为优选,步骤(4)中烘干的温度为80-90℃。
作为优选,步骤(5)中所述退火煅烧温度为300-700℃。
作为优选,步骤(8)中所述退火煅烧温度为150-200℃。
与现有技术相比,本发明具有的有益效果为:
本发明以钛为基材,以多元金属催化层,以致密氧化物为保护层制备的高稳活性钛基阳极材料;所述多元金属催化层是利用热解法形成钛基催化层主体;所述致密氧化物保护层为结合溶胶-凝胶法和电化学沉积法形成致密钛基保护层。本发明制备的高稳涂层的活性钛基电极板具有电催化活性高、寿命长、涂层致密不易脱落、活性位点多的优点,可用于氯碱工业,造纸工业、污水处理等领域。
附图说明
图1为本发明的高稳涂层的活性钛基电极板的结构示意图;
图2为本发明的高稳涂层的活性钛基电极板的伏安循环曲线;
有关附图标记的说明:
1-钛基板;2-多元金属活性催化涂层;3-致密金属氧化物致密氧化物保护层。
具体实施方式
实施例1
如图1所示,一种高稳涂层的活性钛基电极板,包括:钛基板1、多元金属活性催化涂层2和致密金属氧化物致密氧化物保护层3。
所述的高稳涂层的活性钛基电极板的制备方法,包括如下步骤:
(1)先将钛基板经过喷砂抛光,去油和酸腐蚀;
(2)分别将四氯化钛、醋酸钌、氯铱酸、石墨烯分散在100ml异丙醇中,利用喷涂技术将混合液依次转移至钛基板上;所述的四氯化钛、醋酸钌、氯铱酸、石墨烯的质量比为20:11:3:3
(3)将涂覆后的钛基板在80℃环境中干燥,然后转移至500℃的氩气气氛的高温炉中退火5min;
(4)重复步骤(2)-步骤(3)15次,获得具有高催化活性的多金属催化活性钛基板;
(5)将上述步骤(4)制备的多金属催化活性钛基板为阴极,石墨电极为阳极,以RuCl3为前驱体,控制电流3mA/cm2,同时滴加NaOH,电沉积150min,在热解的龟裂缝中形成水和氧化钌保护层;
(6)将上述步骤(5)制备的水和氧化钌多金属催化活性钛基板转移到150℃氮气气氛高温炉退火5min,即制备得到高稳活性钛基电极板。
实施例2
如图1所示,一种高稳涂层的活性钛基电极板,包括:钛基板1、多元金属活性催化涂层2和致密金属氧化物致密氧化物保护层3。
所述的高稳涂层的活性钛基电极板的制备方法,包括如下步骤:
(1)先将钛基板经过喷砂抛光,去油和酸腐蚀;
(2)以RuCl3为前驱体,分散在盐酸的乙醇溶液中,经过陈化、预热,同时滴加NaOH,得到电解液;
(3)以钛基板为阳极,铂为辅助电极,电沉积250min,控制电流9mA/cm2,沉积形成水和氧化钌钛基板。
(4)分别将四氯化钛、三氯化钌、氧化石墨烯分散在异丙醇中,利用刷涂技术将混合液依次转移至步骤(3)中制得的水和氧化钌钛基板上;所述的四氯化钛、三氯化钌、氧化石墨烯的质量比为20:11:5
(5)将涂覆后的钛基板在90℃环境中干燥,然后转移至550℃的氩气气氛的高温炉中退火20min;
(6)重复步骤(4)-(5)20次,得到多金属催化活性氧化钌钛基板;
(7)以RuCl3为前驱液,滴入沸腾的盐酸溶液中,分离,制得氧化钌胶体溶液;
(8)将上述步骤(6)制备的多金属催化活性氧化钌钛基板浸渍于步骤(7)中制备的氧化钌胶体液中,获得胶体填充的多金属催化活性氧化钌钛基板;
(9)将上述步骤(8)制备的水和氧化钌多金属催化活性钛基板转移到200℃氮气气氛高温炉退火10min,即得到高稳涂层的活性钛基电极板。
实施例3
如图1所示,一种高稳涂层的活性钛基电极板,包括:钛基板1、多元金属活性催化涂层2和致密金属氧化物致密氧化物保护层3。
所述的高稳涂层的活性钛基电极板的制备方法,包括如下步骤:
(1)先将钛基板经过喷砂抛光,去油和酸腐蚀;
(2)分别将二氧化钛、五氧化二钒、三氯化钌、四氯化铱分散在100ml异丙醇中,利用喷涂技术将混合液依次转移至钛基板上;二氧化钛、五氧化二钒、三氯化钌、四氯化铱的质量比3:1:1:4
(3)将涂覆后的钛基板在85℃环境中干燥,然后转移至400℃的氩气气氛的高温炉中退火10min;
(4)重复步骤(2)-(3)17次;获得具有高催化活性的多金属催化活性钛基板;
(5)以RuCl3为前驱液,滴入沸腾的盐酸溶液中,分离,制得氧化钌胶体溶液;
(6)将上述步骤(4)制备的多金属催化活性氧化钌钛基板浸渍于(5)制备的氧化钌胶体液与石墨烯混合液中,获得胶体填充的多金属催化活性氧化钌钛基板;
(7)将上述步骤(6)制备的水和氧化钌多金属催化活性钛基板转移到160℃氮气气氛高温炉退火6in,即得到高稳活性钛基电极板。
如图2所示,伏安曲线比较平滑,无氧化还原峰。正向扫描出现析氧反应拐点,析氧电位约为1.25V/SCE。电压在-0.2-1.2V内,无析氧或吸氢反应。
Claims (1)
1.一种高稳涂层的活性钛基电极板的制备方法,其特征在于,包括如下步骤:
(1)分别将钌化合物、铱化合物、钛化合物和石墨烯分散至100mL异丙醇中,得到钌化合物、铱化合物、钛化合物和石墨烯溶液;所述钛化合物、钌化合物、铱化合物、石墨烯的质量比为20:11:3:3;
(2)将上述钌化合物、铱化合物、钛化合物和石墨烯溶液混合,得到钌化合物、铱化合物、钛化合物和石墨烯溶液混合液;
(3)将步骤(2)中得到的混合液以喷涂方式转移到钛基板上,得到涂覆后的钛基板;
(4)将步骤(3)得到涂覆后的钛基板在80℃环境中干燥;
(5)将烘干后的钛基板转移至500℃的氩气气氛的高温炉中进行退火5min;
(6)重复步骤(3)-步骤(5)15次,得到具有高催化活性的多金属催化活性钛基板;
(7)以多金属催化活性钛基板为阴极,石墨电极为阳极,以RuCl3为前驱体,控制电流3mA/cm2,同时滴加NaOH,电沉积150min,在热解的龟裂缝中形成水和氧化钌保护层;
(8)将步骤(7)涂覆后电极转移至150℃氮气气氛高温炉退火5min,即得高稳涂层的活性钛基电极板;
所述的钌化合物为醋酸钌;所述的铱化合物为氯铱酸;所述的钛化合物为四氯化钛。
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