JP5452744B1 - 表面処理された金属チタン材料又はチタン合金材料の製造方法、及び表面処理材。 - Google Patents
表面処理された金属チタン材料又はチタン合金材料の製造方法、及び表面処理材。 Download PDFInfo
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- JP5452744B1 JP5452744B1 JP2013035311A JP2013035311A JP5452744B1 JP 5452744 B1 JP5452744 B1 JP 5452744B1 JP 2013035311 A JP2013035311 A JP 2013035311A JP 2013035311 A JP2013035311 A JP 2013035311A JP 5452744 B1 JP5452744 B1 JP 5452744B1
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- titanium
- metal
- heat treatment
- oxide film
- manufacturing
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- 239000010936 titanium Substances 0.000 title claims abstract description 333
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- 229910052719 titanium Inorganic materials 0.000 title claims abstract description 328
- 239000000463 material Substances 0.000 title claims abstract description 230
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 53
- 238000004381 surface treatment Methods 0.000 title claims abstract description 19
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims abstract description 116
- 238000000034 method Methods 0.000 claims abstract description 70
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- 230000001590 oxidative effect Effects 0.000 claims abstract description 32
- 238000005530 etching Methods 0.000 claims abstract description 28
- 239000007769 metal material Substances 0.000 claims abstract description 15
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- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 90
- 238000010438 heat treatment Methods 0.000 claims description 89
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- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 44
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- 230000003647 oxidation Effects 0.000 claims description 39
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 37
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- 125000006850 spacer group Chemical group 0.000 description 1
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Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C8/00—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C8/06—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
- C23C8/08—Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases only one element being applied
- C23C8/10—Oxidising
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J21/00—Catalysts comprising the elements, oxides, or hydroxides of magnesium, boron, aluminium, carbon, silicon, titanium, zirconium, or hafnium
- B01J21/06—Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof
- B01J21/063—Titanium; Oxides or hydroxides thereof
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
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- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/02—Impregnation, coating or precipitation
- B01J37/0201—Impregnation
- B01J37/0207—Pretreatment of the support
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/12—Oxidising
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
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- B01J37/16—Reducing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/34—Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
- B01J37/348—Electrochemical processes, e.g. electrochemical deposition or anodisation
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M103/00—Lubricating compositions characterised by the base-material being an inorganic material
- C10M103/04—Metals; Alloys
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Abstract
【解決手段】表面処理された金属チタン材料又はチタン合金材料の製造方法であって、(1)金属チタン材料の表面にチタン窒化物を形成する工程、及び(2)工程(1)で得られた、表面にチタン窒化物が形成された金属チタン材料を、酸化性雰囲気中で加熱処理を行う工程を含むことを特徴とする製造方法、並びに、前記工程(1)と(2)との間に、工程(1)で得られた、表面にチタン窒化物が形成された金属チタン材料を、チタンにエッチング性を有しない電解液中で、陽極酸化を行い、チタンの酸化皮膜を形成する工程を含むことを特徴とする製造方法、及び表面処理材。
【選択図】なし
Description
(1)金属チタン材料又はチタン合金材料の表面にチタン窒化物を形成する工程、及び
(2)工程(1)で得られた、表面にチタン窒化物が形成された金属チタン材料又はチタン合金材料を、酸化性雰囲気中で加熱処理を行う工程
を含むことを特徴とする製造方法。
(1)金属チタン材料又はチタン合金材料の表面にチタン窒化物を形成する工程、
(2)工程(1)で得られた、表面にチタン窒化物が形成された金属チタン材料又はチタン合金材料を、チタンに対してエッチング作用を有しない電解液中で、陽極酸化を行い、チタンの酸化皮膜を形成する工程、及び
(3)工程(2)で得られた、表面にチタンの酸化皮膜が形成された金属チタン材料又はチタン合金材料を、酸化性雰囲気中で加熱処理を行う工程
を含むことを特徴とする前記項1に記載の製造方法。
表面処理された金属チタン材料又はチタン合金材料(チタン材料)の製造方法は、金属チタン材料又はチタン合金材料の表面にチタン窒化物を形成する工程を含む。
表面処理された金属チタン材料又はチタン合金材料の製造方法は、必要に応じて、表面にチタン窒化物が形成された金属チタン材料又はチタン合金材料を、チタンに対してエッチング作用を有しない無機酸及び有機酸よりなる群から選択される少なくとも1種の酸やこれらの塩化合物を含有する電解液中で、陽極酸化を行い、チタンの酸化皮膜を形成する工程を含む。
表面処理された金属チタン材料又はチタン合金材料の製造方法は、表面にチタン窒化物が形成された金属チタン材料又はチタン合金材料、或いは表面にチタンの酸化皮膜が形成された金属チタン材料又はチタン合金材料を、酸化性雰囲気中で加熱処理を行う工程を含む。
簡便性、経済性、安全性等という理由から、大気酸化雰囲気化での加熱処理が好ましい。
また、本発明は金属チタン材料又はチタン合金材料の表面処理方法でもある。
本発明の表面処理を施した金属チタン材料又はチタン合金材料は、高機能を発揮する光触媒材料や、光電変換素子用材料等に適用できる。具体的には、光触媒活性が高いために
気相中や液相中の有害な有機物や無機物を分解させるための材料に利用することが可能である。親水性が付与されることから、医療分野、室内の壁材、ビル外壁、屋根材等の建造物への応用も可能である。さらに光電変換特性を有することから次世代太陽電池として注目されている色素増感太陽電池の光電極への応用も可能である。
以下、実施例を挙げて本発明を説明するが、本発明はこれらの実施例に限定されるものっではない。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
金属チタン板(チタン材料)を、トリクロロエチレンを用いて脱脂処理した。
Claims (11)
- 光触媒材料、光電変換素子用材料、耐摺動性部材及び耐摩耗性部材よりなる群から選択される用途に用いる表面処理された金属チタン材料又はチタン合金材料の製造方法であって、
(1)加熱温度が750℃以上である、アンモニアガス雰囲気下での加熱処理及び窒素ガス雰囲気下での加熱処理よりなる群から選択される1種の処理方法により、金属チタン材料又はチタン合金材料の表面にチタン窒化物を形成する工程、
(2)工程(1)で得られた、表面にチタン窒化物が形成された金属チタン材料又はチタン合金材料を、チタンに対してエッチング作用を有しない電解液中で、10V以上の電圧を印加することにより陽極酸化を行い、チタンの酸化皮膜を形成する工程、及び
(3)工程(2)で得られた、表面にチタンの酸化皮膜が形成された金属チタン材料又はチタン合金材料を、大気酸化雰囲気、酸素ガスと窒素ガスを混合させた雰囲気又は酸素ガス雰囲気から選択される雰囲気中で、400℃以上の温度で加熱処理を行う工程
を含むことを特徴とする製造方法。 - 前記窒素ガス雰囲気下での加熱処理が、酸素トラップ剤の存在下で実施することを特徴とする、請求項1の製造方法。
- 前記陽極酸化で用いるチタンに対してエッチング作用を有しない電解液が、無機酸、有機酸及びこれらの塩よりなる群から選択される少なくとも1種の化合物を含有する電解液であることを特徴とする、請求項1又は2に記載の製造方法。
- 前記無機酸、有機酸及びこれらの塩よりなる群から選択される少なくとも1種の化合物が、リン酸及びリン酸塩よりなる群から選択される少なくとも1種の化合物であることを特徴とする、請求項3に記載の製造方法。
- 前記工程(2)の陽極酸化で印加する電圧が、50〜300Vであることを特徴とする、請求項1〜4のいずれかに記載の製造方法。
- 前記工程(3)の雰囲気中で行う加熱処理の温度が、400℃〜700℃であることを特徴とする、請求項1〜5のいずれかに記載の製造方法。
- 前記陽極酸化により形成されるチタンの酸化皮膜が、結晶性酸化チタン皮膜であることを特徴とする、請求項1〜6のいずれかに記載の製造方法。
- 前記結晶性酸化チタン皮膜が、アナターゼ型酸化チタン皮膜であることを特徴とする、請求項7に記載の製造方法。
- 請求項1〜8のいずれかに記載の製造方法により製造される、光触媒材料、光電変換素子用材料、耐摺動性部材及び耐摩耗性部材よりなる群から選択される用途に用いる表面処理された金属チタン材料又はチタン合金材料。
- 請求項9に記載の表面処理された金属チタン材料又はチタン合金材料を含有する光触媒材料又は光電変換素子用材料。
- 請求項9に記載の表面処理された金属チタン材料又はチタン合金材料を含有する摩擦摺動部材又は耐摩耗性部材。
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JP2013035311A JP5452744B1 (ja) | 2013-02-26 | 2013-02-26 | 表面処理された金属チタン材料又はチタン合金材料の製造方法、及び表面処理材。 |
US14/770,737 US10053762B2 (en) | 2013-02-26 | 2014-02-20 | Method for producing surface-treated metal titanium material or titanium alloy material, and surface-treated material |
CN201480002519.1A CN104781449B (zh) | 2013-02-26 | 2014-02-20 | 经表面处理的金属钛材料或钛合金材料的制造方法及表面处理材料 |
RU2015141001A RU2660793C2 (ru) | 2013-02-26 | 2014-02-20 | Способ получения поверхностно-обработанного материала из металлического титана или материала из титанового сплава и поверхностно-обработанный материал |
KR1020147031281A KR20150112753A (ko) | 2013-02-26 | 2014-02-20 | 표면 처리된 금속 티탄 재료 또는 티탄 합금 재료의 제조 방법 및 표면 처리재 |
KR1020147028025A KR101504569B1 (ko) | 2013-02-26 | 2014-02-20 | 표면 처리된 금속 티탄 재료 또는 티탄 합금 재료의 제조 방법 및 표면 처리재 |
EP14757395.0A EP2963154B1 (en) | 2013-02-26 | 2014-02-20 | Method for producing surface-treated metal titanium material or titanium alloy material |
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TW103106479A TWI557275B (zh) | 2013-02-26 | 2014-02-26 | 經表面處理之金屬鈦材料或鈦合金材料的製造方法、及表面處理材 |
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JP6325159B1 (ja) * | 2017-09-29 | 2018-05-16 | 株式会社エス・オー・ダブリュー | 光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材の製造方法、並びに光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材 |
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CN105349936B (zh) * | 2015-11-11 | 2018-08-14 | 厦门理工学院 | 一种金属钨表面WAl4-AlN-Al2O3高温绝缘涂层及其制备方法 |
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WO2019064674A1 (ja) * | 2017-09-29 | 2019-04-04 | 株式会社エス・オー・ダブリュー | 光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材の製造方法、並びに光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材 |
JP2019065334A (ja) * | 2017-09-29 | 2019-04-25 | 株式会社エス・オー・ダブリュー | 光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材の製造方法、並びに光触媒材料、光電変換素子用材料、耐摩耗性部材及び食用油劣化防止部材 |
KR20200060392A (ko) | 2017-09-29 | 2020-05-29 | 가부시키가이샤 에스·오·더블유 | 광촉매 재료, 광전 변환 소자용 재료, 내마모성 부재 및 식용유 열화 방지 부재의 제조 방법 및 광촉매 재료, 광전 변환 소자용 재료, 내마모성 부재 및 식용유 열화 방지 부재 |
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Publication number | Publication date |
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TWI557275B (zh) | 2016-11-11 |
JP2014162956A (ja) | 2014-09-08 |
RU2015141001A (ru) | 2017-03-31 |
CN104781449B (zh) | 2017-03-01 |
CN104781449A (zh) | 2015-07-15 |
US20160002765A1 (en) | 2016-01-07 |
EP2963154A4 (en) | 2016-12-07 |
KR20150112753A (ko) | 2015-10-07 |
RU2660793C2 (ru) | 2018-07-09 |
KR101504569B1 (ko) | 2015-03-20 |
US10053762B2 (en) | 2018-08-21 |
WO2014132874A1 (ja) | 2014-09-04 |
EP2963154A1 (en) | 2016-01-06 |
EP2963154B1 (en) | 2020-04-29 |
KR20140135808A (ko) | 2014-11-26 |
TW201443286A (zh) | 2014-11-16 |
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