CN109333762A - A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile - Google Patents
A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile Download PDFInfo
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- CN109333762A CN109333762A CN201811181631.2A CN201811181631A CN109333762A CN 109333762 A CN109333762 A CN 109333762A CN 201811181631 A CN201811181631 A CN 201811181631A CN 109333762 A CN109333762 A CN 109333762A
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- China
- Prior art keywords
- stone
- ceramic tile
- manufacturing
- ink
- natural marble
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/048—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/0041—Digital printing on surfaces other than ordinary paper
- B41M5/007—Digital printing on surfaces other than ordinary paper on glass, ceramic, tiles, concrete, stones, etc.
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44F—SPECIAL DESIGNS OR PICTURES
- B44F9/00—Designs imitating natural patterns
- B44F9/04—Designs imitating natural patterns of stone surfaces, e.g. marble
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/14—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silica
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
Abstract
A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile, sorting → ingredient → ball milling → mixes colours → and powder → cloth compacting → drying → leaching glaze → ink-jet processed adds screen printing → firing → polishing → pick → to pack → put in storage；Micro- (receiving) the rice nonpolluting coating technique of spraying is added between cloth pressing process and drying process；Cloth pressing process: powder is broken → and the straight material of full-automatic computer control panel → lines micro mist cloth falls within mold → base-material (12 pipeline) cloth → compression moulding；Stamp ink-jetting process: the too small drying → scraping of at least 13 stamps crosses brick prime cement → firing at least after 3 stamps → ink-jet style, one stone multi-panel (9 faces) → ink-jet before ink-jet；Primary raw material weight percent: soft-paste mountain flour 10~15%；Medium temperature porcelain sand 10~20%；Pate dure sand 9~18%；Wash black mud 10~15%；Sodium mountain flour 10~15%；Alumina porcelain sand 5~10%；Sodium porcelain sand 10~20%；Ball clay 5~18%；Degumming agent 0.5~1%；Colorant 0.5~1.5%.Layer depth is permeated in the present invention, 720DP high definition is differentiated, and texture is true to nature, natural.
Description
Technical field
The present invention relates to a kind of manufacturing method of ceramic polished brick, in particular to a kind of reduced stone color, clear patterns
The manufacturing method of natural marble stone ceramic tile.
Background technique
Occur a kind of parian entire body Ceramic Tiles in the prior art comprising entire body adobe layer and charity are in all-body tile
Cover coat on base layer, the entire body adobe layer include according to the weight percentage of raw materials 22~40% potassium sand, 15~30%
Potassium albite, 10~20% potassium feldspar, 10~22% black mud, 2~10% kaolin, 2~6% bentonite, 1~
4% life talcum, 2~10% colorant；Closely the potassium sodium including 30~60% is long according to the weight percentage of raw materials for the cover coat
Stone, 15~30% kaolin, 5~10% wollastonite, 5~10% aluminium oxide, 2~8% talcum, 2~10% oxygen
Change the calcium carbonate of zinc, 10~20%.The ceramic tile solves the problems, such as that entire body Ceramic Tiles are dysoxidizable on firing process, can prepare
Thickness is greater than 1cm entire body Ceramic Tiles out, and the entire body Ceramic Tiles oxidation susceptibility is good, and middle layer is less prone to pin hole, black line, bubble etc.
Phenomenon, while by adjusting overglaze component and proportion, it solves entire body Ceramic Tiles overglaze texture and is unable to reach natural marble
The problem of surface tactile sensation, so that the entire body ceramic brick surface texture is closer to natural marble.
The prior art has also appeared a kind of manufacturing method of three-dimensional entire body texture ceramic tile, comprising steps of A: according to selection
Natural marble stone obtains multiple ceramic tile design drawings；B: according to the ceramic tile design drawing of selection, preparation is used for green body layer cloth
The location grid of material and silk screen group for glaze paint stamp；C: cloth, compacting are carried out by the location grid, obtain porcelain
The green body layer of brick, the green body layer include green body background area and green body pattern zone；D: by the silk screen group, in the institute suppressed
The upper surface for stating green body layer carries out glaze surface treatment, obtains glazed layer；The pattern of the glazed layer and selected ceramic tile design drawing
Pattern it is identical.Using the raw Dali stone ceramic tile of the manufacturing method, the texture of the decorative pattern on green body layer inside and surface, face
Color, lines and level correspond, and beautiful careful, visual effect is true to nature such as stone material.
Occur a kind of high emulation entire body in the prior art and throws glaze Dali stone ceramic tile and its production method, production method packet entirely
It includes step: A, reaching 45 degree or more of basic components using whiteness, above-mentioned basic components are successively carried out to ball milling, toning and do
It is dry to obtain basic powder；B, feed powder material in opposite is crushed, and then carries out cloth using truck, then suppressed to obtain with press
Then green body is dried；C, green body is carried out throwing base processing, then successively applies overglaze, stamp and apply throwing glaze, is re-fed into
Dry kiln is dry, is then fed into calcining kiln firing；D, the semi-finished product glazed tile after kiln discharge carries out after edging and polishing treatment
Sorting and storage.This method uses high whiteness raw material, improves the brightness of the hair color effect of green body glaze paint, improves pattern effect
It is true to nature.This method uses distributing technique, so that blank pattern effect and glaze paint pattern effect are close, is slotted, after chamfering
It is with uniformity between green body and glaze paint, extend the full application range for throwing glaze Dali stone ceramic tile.
The preparation method for having also appeared a kind of entire body Dali stone ceramic tile in the prior art belongs to artificial marble ceramic tiles preparation
Technical field of improvement.This method is to combine and prepare green body dry method colour mixture technique and three-dimensional distributing technique, is applied in billet surface
Then overglaze successively sprays on overglaze surface layer and peels off ink and stripping glaze, is finally fired to obtain entire body Dali stone ceramic tile.The party
Method is simple, energy conservation and environmental protection, breaches the bottleneck of traditional handicraft, is widely used, the ceramic tile of preparation really reduces natural stone material
Sense, overall beautiful, spatial decoration effect is more life-like, more there is texture.
A kind of entire body marble ceramic tile making method, equipment and entire body Dali stone ceramic tile, warp are also disclosed in the prior art
No matter the entire body Dali stone ceramic tile for crossing this method production carries out trimming, kerve or chamfered to it, any section all embodies day
Right marble grain is not in white crops for rotation and influences beauty.This method is handed over the spraying material of several colors by pre-defined rule
It is laid in glass case for inclination, texture layer is made, interspersed means processing by glaze paints such as silk screen, ink-jets on texture layer and generate
Decorative layer.
The production method of above-mentioned entire body Dali stone ceramic tile, process flow tradition, the entire body Dali stone ceramic tile lines produced
Not clear enough, permeable formation is not deep enough, and resolution is undesirable, and glossiness is undesirable, and there are lines of demarcation with texture layer for green body layer.
Summary of the invention
It is an object of the invention to overcome the deficiencies of existing technologies, one kind is provided, natural stone texture, color is allowed to be able to
Whole existing, pure color, texture be true to nature, naturally, high temperature and pressure efficiently solves 85%SiO2The free difficult point of quartz in content formula,
Pioneering original stone chromophoric mechanism in green body, double promotion nanometer color development ion permeate green body colour generation, and reduced stone color, pattern are clear
The manufacturing method of clear natural marble stone ceramic tile.
What the purpose of the present invention was achieved through the following technical solutions:
The manufacturing method of a kind of reduced stone color, clear patterns natural marble stone ceramic tile, the manufacturing approach craft stream
Journey: sorting → ingredient → ball milling → mixes colours → powder → cloth compacting → drying → leaching glaze → ink-jet processed add screen printing → firing →
Polishing → pick → is packed → is put in storage；
Spraying nano antifouling coating process is added between the cloth pressing process and drying process；
The cloth pressing process include: powder it is broken → the straight material of full-automatic computer control panel → lines micro mist cloth falls within
Mold → base-material cloth → compression moulding；
The base-material distributing technique uses 12 pipeline clothes；
The stamp ink-jetting process includes: at least 3 stamps → ink-jet style, one stone multi-panel (9 faces) → ink-jet before ink-jet
Too small drying → the scraping of at least 13 stamps crosses brick prime cement afterwards；
A kind of reduced stone color, clear patterns natural marble stone ceramic tile manufacturing method in ceramic tile primary raw material weight
Percentage are as follows: soft-paste mountain flour 10~15%；Medium temperature porcelain sand 10~20%；Pate dure sand 9~18%；Washing black mud 10~
15%；Sodium mountain flour 10~15%；Alumina porcelain sand 5~10%；Sodium porcelain sand 10~20%；Ball clay 5~18%；Degumming agent 0.5~
1%；Colorant 0.5~1.5%.
The present invention by adopting the above technical scheme after can obtain following effect:
1, creative.Reduced stone color, clear patterns natural marble stone ceramic tile have the infiltration of 0.5~5mm in the present invention
Layer, 720DP high definition are differentiated, and nanoparticle ink color development is more bright-coloured, 3 times of strong coloring force, especially red, meet CMYK four primary
Management.There are enough conditions that more natural stone textures, color is allowed to emerge from pure color, texture true to nature, natural.High temperature and pressure
Efficiently solve 85%SiO2The free difficult point of quartz in content formula, initiates original stone chromophoric mechanism in green body, double promotion nanometer
Color development ion permeates green body colour generation.Wear-resisting endoplasm, the polished bricks Snow Flower White of complete vitreous are promoted using 7 grades of hardness of vitreous silica
Base bottom whiteness is up to 60 degree.Surface is thought and acted in one and the same way with base bottom, and centre does not have line of demarcation, and endoplasm close structure is careful, Mohs' hardness
It up to 7 grades, being handled using the soft polishing technology of Seiko porcelain, inlet module, water ripples are unobvious, and 3 grades of wear resistance.
2, good texture.Reduced stone color, clear patterns natural marble stone ceramic tile restore natural stone texture in the present invention,
Surface is exquisite fine and smooth, and the transition of skin texture lines is naturally, tool lithotome sense, and pattern is fine and smooth, clear, in bright and gay colors, good texture.
3, good in economic efficiency.Product texture produced by the present invention is high-grade, adapts to now since its own has the advantage that
The high demand of society, it is contemplated that profit increases by 85% than common ceramic tile, market economy remarkable benefit.
Specific embodiment
Below in conjunction with specific embodiment invention is further described in detail table 1
The manufacturing method of a kind of reduced stone color, clear patterns natural marble stone ceramic tile, the manufacturing approach craft stream
Journey: sorting → ingredient → ball milling → mixes colours → powder → cloth compacting → drying → leaching glaze → ink-jet processed add screen printing → firing →
Polishing → pick → is packed → is put in storage；
Spraying nano antifouling coating process is added between the cloth pressing process and drying process；
The cloth pressing process include: powder it is broken → the straight material of full-automatic computer control panel → lines micro mist cloth falls within
Mold → base-material cloth → compression moulding；
The base-material distributing technique uses 12 pipeline clothes；
The stamp ink-jetting process process: at least 3 stamps → ink-jet style, one stone multi-panel (9 faces) → ink-jet before ink-jet
Too small drying → the scraping of at least 13 stamps crosses brick prime cement afterwards；
A kind of reduced stone color, clear patterns natural marble stone ceramic tile manufacturing method in ceramic tile primary raw material weight
Percentage are as follows: soft-paste mountain flour 10~15%；Medium temperature porcelain sand 10~20%；Pate dure sand 9~18%；Washing black mud 10~
15%；Sodium mountain flour 10~15%；Alumina porcelain sand 5~10%；Sodium porcelain sand 10~20%；Ball clay 5~18%；Degumming agent 0.5~
1%；Colorant 0.5~1.5%.
It can by the performance of a kind of reduced stone color, clear patterns natural marble stone ceramic tile made of above-mentioned process flow
It reaches: product water absorption rate average value≤0.03%, monolithic value≤0.05%, glossiness >=90,3 grades of wear resistance, External Exposure Index
0.39, Outreach services 0.69, performance parameter ratio is better than common ceramic tile.
The prior art can be used in other Processes and apparatus of the invention.
Highly preferred embodiment of the present invention has illustrated, and those skilled in the art make further according to the present invention
Expansion is each fallen among protection scope of the present invention.
Claims (9)
1. the manufacturing method of a kind of reduced stone color, clear patterns natural marble stone ceramic tile, the manufacturing approach craft process:
Sorting → ingredient → ball milling → mixes colours → and powder → cloth compacting → drying → leaching glaze → ink-jet processed adds screen printing → firing → throwing
Light → pick → is packed → is put in storage；It is characterized by:
Spraying nano antifouling coating process is added between the cloth pressing process and drying process；
The cloth pressing process include: powder it is broken → the straight material of full-automatic computer control panel → lines micro mist cloth falls within mold
→ base-material cloth → compression moulding；
The base-material distributing technique uses 12 pipeline clothes；
The stamp ink-jetting process includes: before ink-jet at least 13 times at least after 3 stamps → ink-jet style, one stone multi-panel → ink-jet
Too small drying → the scraping of stamp crosses brick prime cement；
A stone multi-panel in the one stone multi-panel process of ink-jet style is 9 faces of a stone.
2. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
Be characterized in that: a kind of reduced stone color, clear patterns natural marble stone ceramic tile manufacturing method in ceramic tile primary raw material
Weight percent are as follows: soft-paste mountain flour 10~15%；Medium temperature porcelain sand 10~20%；Pate dure sand 9~18%；Wash black mud
10~15%；Sodium mountain flour 10~15%；Alumina porcelain sand 5~10%；Sodium porcelain sand 10~20%；Ball clay 5~18%；Degumming agent 0.5
~1%；Colorant 0.5~1.5%.
3. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: slurry biodiversity percentage in the ball milling process are as follows: base-material 35~38%, high grade of transparency material 33%~
36%.
4. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: powder fineness (250 mesh screen residue) weight percent in the powder miniaturization process are as follows: base-material 0.9~1.8%,
High grade of transparency material is 0.1~0.8%.
5. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: powder biodiversity percentage in the powder miniaturization process are as follows: base-material 7.8~9.5%, high grade of transparency material
5.8~7.6%.
6. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: the compression moulding pressure: 220~310bar.
7. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: the drying temperature: 160~260 DEG C, arid cycle: 40~60min.
8. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: the firing temperature: 1160~1280 DEG C.
9. the manufacturing method of a kind of reduced stone color according to claim 1, clear patterns natural marble stone ceramic tile,
It is characterized in that: the firing period: 60~80min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811181631.2A CN109333762A (en) | 2018-10-11 | 2018-10-11 | A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811181631.2A CN109333762A (en) | 2018-10-11 | 2018-10-11 | A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile |
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| Publication Number | Publication Date |
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| CN109333762A true CN109333762A (en) | 2019-02-15 |
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Family Applications (1)
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| CN201811181631.2A Pending CN109333762A (en) | 2018-10-11 | 2018-10-11 | A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110066163A (en) * | 2019-05-24 | 2019-07-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method and the big plate of ceramics of the big plate of stone multi-panel ceramics |
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| CN107651839A (en) * | 2017-10-11 | 2018-02-02 | 佛山市东鹏陶瓷有限公司 | A kind of preparation of ceramic tile of stone multiaspect and laying method |
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| CN101613198A (en) * | 2009-07-27 | 2009-12-30 | 广东能强陶瓷有限公司 | The manufacture method of a kind of color and luster, sharply marginated natural-like stone ceramic tile |
| CN103833332A (en) * | 2014-01-11 | 2014-06-04 | 广东能强陶瓷有限公司 | Manufacturing method of ceramic polished tile vividly imitating natural jade texture |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110066163A (en) * | 2019-05-24 | 2019-07-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method and the big plate of ceramics of the big plate of stone multi-panel ceramics |
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Application publication date: 20190215 |
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