CN103833332A - Manufacturing method of ceramic polished tile vividly imitating natural jade texture - Google Patents
Manufacturing method of ceramic polished tile vividly imitating natural jade texture Download PDFInfo
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Abstract
A manufacturing method of a ceramic polished tile vividly imitating natural jade texture. The ceramic polished tile comprises a base layer and a surface layer, and the manufacturing method comprises the steps of: material selection, formula adjustment, material preparation, ball milling, iron removal, sieving to remove impurities, slurry aging, slurry color checking, powder preparation, powder micronization, arrangement of the powder in a material distribution device according to process parameters, compression moulding, drying, high temperature sintering, semi-finished product stabilizing treatment, polishing, sorting, packaging, and warehousing. The base layer comprises the following main raw materials by weight: 46-69% of potassium sodium stone powder; 5-10% of medium-temperature porcelain sand; 10-15% of washing mud; 5-10% of high-temperature porcelain sand; 10-15% of ball clay; 0.5-2.0% of ceramic pigments; 0.5-2.0% of sodium metasilicate pentahydrate. The surface layer is a highly-transparent material. A 3D powder stereoscopic stacking technology procedure is added between the powder micronization procedure and the compression moulding procedure.
Description
Technical field
The present invention relates to a kind of manufacture method of ceramic polished brick, particularly a kind of manufacture method of ceramic polished brick of imitation natural jade skin texture true to nature.
Background technology
China is the Production of Ceramics big country in the world, be not only household china and decorative ceramics product, and the output of construction sanitary ceramic all ranks first.
Ceramic polished brick is most popular kind in building decoration, and along with continuing of building decoration upsurge, the design of ceramic polished brick has incorporated more artistic elements and scientific and technological content day by day increases.
Ceramic polished brick from the room space that relates to kitchen, toilet, balcony and metope in parlor, and due to the cost performance of ceramic polished brick, makes its significant proportion that more accounts for ceramic tile of enabling in public scene in people's decorative applications.For meeting the consumer group's higher demand, ceramic tile Developmental Engineer bring into play their abundant imagination and creativity, various quality, and the ceramic tile of different-style is constantly developed, and enterprise is shown one's talent in market competition.
At present, ceramic polished brick is produced and is generally adopted secondary material distributing Technology, but due to technology level, appointed condition and starting material restriction, product on market is almost stereotyped, pattern and the homogeneity of quality effect are serious, and pattern is simple, and color and luster is dull and not high with the similarity degree of lithotome.
Along with improving constantly of economic fast development and people's living standard, human consumer starts that the decorative effect of indoor environment is had to requirements at the higher level, human consumer prefers that the color and luster of polished tile is abundanter, and pattern is more generous and naturally true to nature, and texture is more as noble, gorgeous as the Nature jade.
Summary of the invention
The object of the invention is to overcome the defect of prior art, provide a kind of smooth in appearance beautiful, jade skin texture nature true to nature, texture is gentle penetrating, and pattern color and luster is abundant many, and whole structure is the manufacture method of luxurious ceramic polished brick naturally.
Object of the present invention is achieved through the following technical solutions:
A manufacture method for the ceramic polished brick of imitation natural jade skin texture true to nature, this ceramic polished brick comprises basic unit and top layer, the technical process of this manufacture method comprises:
Formula → batching → ball milling → deironing → decon → the slurry that sieves of selecting materials → debug is old → and slurry color and luster proofreads → prepares powder → powder miniaturization → powder and be arranged in apparatus for distributing → compression moulding → dry → burn till → work in-process of high temperature stabilization treatment → polishing → sorting → packaging → warehouse-in by processing parameter;
The weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5～10% mud washing 10～15% pate dure sand 5～10% ball clay 10～15% ceramic pigment 0.5～2.0% metasilicate pentahydrate sodiums 0.5～2.0% in potassium sodium stone flour 46～69%;
Described top layer is high-clarity material, and the weight percent of this high-clarity material main raw material is:
Water mill transparent potassium sodium stone flour 70～82% calcination of talc 2～6% washing black mud 5～15% water-washed kaoline 5～15% ball clay 5～15% ceramic pigment 0.5～2.0% metasilicate pentahydrate sodium 0.2%～1% sodium cellulose glycolates (CMC) 0.1～0.5%;
In the technical process of described manufacture method, between powder miniaturization operation and compression moulding operation, set up 3D powder stereo stocking technology operation;
The cloth pressing process of described 3D powder stereo stocking technology, utilizes the 3D imaging software of computer, and the pattern skin texture of natural high value jade is carried out to pre-treatment, simulates the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6～12 meters at one, on the special high elasticity sponge belt of ring-type of wide 1.2～2.4 meters, carry out 3D solid pattern engraving by hand, make it to present the natural high value jade diagenesis of simulation and pile up required 3D pattern;
On sponge belt, carry out 3D stereo stocking by automatic electronic computer control powder, form through being transferred to the framed compacting of press.
3D powder stereo stocking technology in described manufacture method, distributing technique comprises:
Powder fragmentation → by technical data requirement arrange powder stereo stocking → simulation jade diagenesis moulding on powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper generate → with covering shape feed appliance, the powder of having made type is carried to the cloth → compression moulding for the second time of a framed funnel and base material.
In described ball milling operation, slurry biodiversity per-cent is: base-material 32～36%, high-clarity material 30%～34%.
In described powder miniaturization operation, powder fineness (250 mesh screen residue) weight percent is: base-material 0.8～1.4%, high-clarity material is 0.2～0.7%.
In described powder miniaturization operation, powder biodiversity per-cent is: base-material 7.0～8.5%, high-clarity material 5.5～7.0%.
Described forming pressure: 230～320bar.
Described drying temperature: 150～250 DEG C, drying cycle: 50～70min.
Described firing temperature: 1180～1250 DEG C.
Described firing the cycle: 50～90min.
The present invention can obtain following effect after adopting technique scheme:
1, creativeness.The ceramic polished brick of the natural high value jade skin texture of imitation true to nature in the present invention is selected through multiple working procedure and is selected processing, high potassium/sodium content, the high-quality raw material of low-activity, burn through high forged, and apply 3D powder stereo stocking technology, the diagenesis skin texture of broken close grain and natural high value jade, fine and smooth abundant and nature, beautiful in colour, texture is penetrating gentle and soft.Both people were given to product to wonderful dreams such as peaceful, quiet, safety, environmental protection, met again the pursuit of human consumer to natural high value jade, the decoration grade that General Promotion is indoor and effect; While product has wear-resisting, anti-dirt-proof, and anti-soda acid corrodes, low water absorption, the green of low-activity, safety, advocates physicochemical performance characteristics, thereby is subject to the numerous consumer groups' welcome.
2, energy-saving and cost-reducing.The present invention is for reaching natural high value jade skin texture and texture, use in a large number the high-clarity formula powder of high potassium, sodium content, realized the partially short working condition of starting material Ball-milling Time, that is consumed time by common flour pellet is reduced to 9 hours in 15 hours in (by 18 tons of balls of standard), can save energy 40%; And because potassium, the sodium content of formula are high, firing temperature has been reduced to 20～50 DEG C than common powder, and reduce the consumption of fuel, reach certain consumption reduction effect, approximately can save energy 5～10%.
3D powder stereo stocking technology can be required according to distributing technique, each accurate pre-control of powder amount arrives, and with respect to the problem such as clout, leakage material of distributing technique, has obtained more effectively solving, the waste rate of powder approaches zero, has reduced powder the pollution of environment is also provided cost savings.
3, health environment-friendly.The product that the present invention manufactures, under the prerequisite of texture that ensures treatment effect, is strictly controlled the introducing of radiological materials, guarantees the standard of the category-A green building material that meets GB (GB2001-6566).
The product that the present invention manufactures, selected high-quality raw material, through import gross ton position, press is suppressed the calcining forming, and brick body density is very high, thereby reaches hard wear resistant, antifouling property, anti-soda acid, low water absorption, high rupture strength, the quality products of the green of low-activity, safety, environmental protection, ensures that human consumer's is healthy.
The innovation distributing technique of 3D powder stereo stocking, the present invention has adopted 3D powder stereo stocking technology, first utilize the 3D imaging software of computer, the pattern skin texture of natural high value jade is carried out to pre-treatment, can simulate the diagenesis of its magma generation jade and pile up stereographic map, reach 6～12 meters at one accordingly again, manual engraving and the art processing of carrying out 3D solid pattern on special high elasticity sponge belt for the ring-type of wide 1.2～2.4 meters, after the 3D pattern that obtains satisfying the demand, on the 3D of sponge belt pattern, simulate the 3D powder stereo stocking of natural high value jade generation skin texture according to the technical data control powder of setting by automatic electronic computer.
The powder that obtains required moulding through 3D powder stereo stocking technology is transferred to the framed place of press through equipment and adds the common base-material compacting of one deck again, can obtain polished tile that the texture of natural high value jade is reappeared, jade pattern is natural and tripping, lines sharpness of border, beautiful in colour and texture is penetrating gentle.
4, bright and new beautiful, sense of touch exquisiteness.The product of manufacture of the present invention is all to throw the minute surface sheet material after fine grinding through superior and the fitst water grinding tool essence of industry, and surface-brightening is as mirror, glittering and translucent, presents the magnificent mansion of natural high value jade, and sense of touch exquisiteness is soft.
5, product decoration is good.The product pattern clean mark that the present invention produces and abundant, beautiful in colour, texture is penetrating and gentle, gradation sense solid, whole structure top grade is magnificent.And the product obscurity boundary that existing ordinary skill is manufactured, pattern is fineless and smooth, unintelligible, and color dimness is dim, and texture is poor.
6, easy to use, easily arrange.The product of manufacture of the present invention has carried out surface micronano and has filled out old processing, uses nano-equipment silicon materials repeatedly to tamp the minute aperture on polished tile surface.Thereby spot cannot be infiltrated, and antifouling property is strong, easy to clean, and because brick body density is high, the glossiness on brick surface is also high, and in use low water suction is antifouling good, anti-aging, more easy to clean and maintenance.
7, durable.The product physical and chemical performance that the present invention manufactures is stable, and the anti-intensity of holding of acid and alkali-resistance is high, is subject to time environmental influence very little, can keep for a long time as new sensation, long service life.
8, applied widely.The natural high value jade effect of product imitation true to nature that the present invention manufactures, luicd and elegant free from vulgarity, natural, graceful and poised elegance, texture is penetrating gentle and fine and smooth, cater to the aesthetic pursuit of human consumer for jade, applicable to any space of household paving, luxury clubhouse, star hotel, office building, the ground such as public space, in buildings, exterior wall etc.Also can piece together by cutting, the techniques such as engraving, make space performance more perfect, beautiful simultaneously.Be not subject to environment for use conditionality, can be widely used in various interior exterior walls and ground decoration.Economy and social benefit are remarkable.
9, market economy remarkable benefit.The product appearance that the present invention manufactures is beautiful and attractive in appearance, texture top grade, and the advantage having due to himself can adapt to the high demand of society, and the anticipations of profit increase by 80% than common ceramic tile, and market economy benefit is obvious.
Brief description of the drawings
Fig. 1 is 3D powder stereo stocking technology distribution device local structure schematic diagram in the present invention.
Description of reference numerals
1, cloth bucket 2 wholly computer controlled, amplitude adjustable vibratory screening apparatus 3, sponge belt and 3D pattern 4, twisted pair line bar powder bucket 5, block hopper 6, the integrated impact bucket 7 of block material, moulding with sharp mouth are shifted belt 8, movable glass supporting plate 9, are scraped thicknessing pressure roller 10, feed supplement roller bucket 11, lid shape feed appliance 12, funnel and base material 13, press are framed 14, press 15, semi arch plate.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail to table 1
The ceramic polished brick of described imitation natural jade skin texture true to nature comprises basic unit and top layer, and the weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5～10% mud washing 10～15% pate dure sand 5～10% ball clay 10～15% ceramic pigment 0.5～2.0% metasilicate pentahydrate sodiums 0.5～2.0% in potassium sodium stone flour 46～69%.
The technical process of the manufacture method of the ceramic polished brick of described imitation natural jade skin texture true to nature comprises:
Select materials → formula adjusting → batching → ball milling → deironing → go to sieve decon → slurry old → slurry color and luster check and correction → fall to preparing powder → powder miniaturization → powder is arranged in to apparatus for distributing → 3D powder stereo stocking technology application → compression moulding → be dried → high-temperature calcination → work in-process stabilization treatment → polishing → sorting → pack → put in storage by processing parameter with broken powder machine by spraying;
Described top layer is high-clarity material, high-clarity material be preferred natural high-quality potassium felspar sand and albite as main starting material, by creative work, obtain texture penetrating gentle, the high and pure powder of white; The main raw material(s) weight percent of high-clarity basic components is:
Water mill transparent potassium albite in powder 70～82% calcination of talc 2～6% washing black mud 5～15% water-washed kaoline 5～15% ball clay 5～15% ceramic pigments: 0.5～2.0% metasilicate pentahydrate sodium 0.2～1% sodium cellulose glycolate (CMC) 0.1～0.5%.
The cloth pressing process of described 3D powder stereo stocking technology, is the 3D imaging software that utilizes computer, and the pattern skin texture of natural high value jade is carried out to pre-treatment, simulates the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6～12 meters at one, on the special high elasticity sponge belt of ring-type of wide 1.2～2.4 meters, carry out 3D solid pattern engraving by hand, make it to present the natural high value jade diagenesis of simulation and pile up required 3D pattern;
On sponge belt, carry out 3D stereo stocking by automatic electronic computer control powder, form through being transferred to the framed compacting of press.
Distributing technique adopts 3D powder stereo stocking technology, and flow process is as follows:
Powder fragmentation → by technical data requirement arrange powder stereo stocking → simulation jade diagenesis moulding on powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper generate → with covering shape feed appliance, the powder of having made type is carried to the cloth → compression moulding for the second time of a framed funnel and base material.
The distribution device (part) of 3D powder stereo stocking technology as shown in Figure 1.
In Fig. 1, described 3D powder stereo stocking distributing technique flow process:
By the computer program controlled system control cloth of equipment, powder is arranged in several cloth buckets wholly computer controlled 1 and block hopper 5 and twisted pair line bar hopper 4 by technical data requirement.
When movable glass plate 8, sponge belt and 3D pattern 3, and moulding with sharp mouth is shifted belt 7 and is started to rotate or mobile time with the speed of mutual adaptation; Several cloth buckets wholly computer controlled 1 spread powder thereon by the mode with stratiform lay-up on sponge belt 3D pattern that is set in of processing parameter (seeing embodiment table 1), pile up 3D solid pattern, that is the diagenesis moulding of natural high value jade.
Make the 3D stereo stocking powder of type through the protection of semi arch plate 15, belt 7 is shifted in the moulding that is transferred to accurately the band point mouth of counter-rotation, when transfer belt 7 rotates, twisted pair line bar hopper 4 evenly spills down two kinds of gorgeous color line powders through the sieve that shakes, and object is in order to generate the attractive in appearance and pattern line clearly of two kinds of colors; Descend the powder that after lines material, then the integrated impact bucket 6 of block material collects the powder of block hopper 5 and the moulding with sharp mouth is shifted on belt 7 to carry out fall impact, make the distribution of cloth quantity with blocky, make brick face pattern effect finer and smoother true to nature thereby enrich cloth content, pattern more details element.
Moulding with sharp mouth is shifted belt 7 and finally the moulding material of the above-mentioned operation of experience is transferred to above movable glass supporting plate 8 again, scrape thicknessing pressure roller 9 powder on glass supporting plate 8 first carried out to surface finish reparation, then by feed supplement roller bucket 10 carry out one deck (3～8mm) thickness powder mend fill out.
It is in order to prevent the show-through defect and the use problem that solves cloth surplus after polishing, to reach environmental protection and energy-saving and cost-reducing that powder is mended the object of filling out.Powder through the operation of all distributions is finally come the correct position that cover shape feed appliance 11, and by covering shape feed appliance 11, to be delivered to press framed 13, then carry out secondary material distributing by funnel and base material 12, finally uses press 14 compression mouldings.
3D powder stereo stocking technology is the brand-new Technology of one of Production of Ceramics, the advantage of this technique is to make the superficial makings of ceramic polished brick true to nature in natural high value jade effect, lines are obvious, pattern is abundant fine and smooth, the sense of color stratiform is strong, and stereoscopic sensation is true to nature and natural, has overcome that common distributing technique can not imitate lithotome complex texture or treatment of details is not in place to be difficult to solve texture inflexible, dim design, the shortcoming of color and luster muddiness.
Utilize 3D powder stereo stocking technology and apply high-clarity formula powder simultaneously, the surface of polished tile can present abundant, fine and smooth, the complicated pattern of natural high value jade, and texture is sparkling and crystal-clear penetrating, bright and clean gentle, reduction natural jade texture, grain effect is just like born, soft true to nature and fine and smooth.
Imitation natural jade ceramic polished brick performance true to nature through above-mentioned manufacturing process can reach: product water-intake rate mean value≤0.03%, monolithic value≤0.05%, glossiness >=85, fastness to rubbing 116～131, internal radiation index 0.39, external radiation exposure index 0.69, performance perameter ratio is better than common ceramic tile.
Other Processes and apparatus of the present invention can adopt prior art.
Most preferred embodiment of the present invention is illustrated, and the further expansion that those of ordinary skill in the art makes according to the present invention all falls among protection scope of the present invention.
Claims (9)
1. a manufacture method for the ceramic polished brick of imitation natural jade skin texture true to nature, this ceramic polished brick comprises basic unit and top layer, the technical process of this manufacture method comprises:
Formula → batching → ball milling → deironing → decon → the slurry that sieves of selecting materials → debug is old → and slurry color and luster proofreads → prepares powder → powder miniaturization → powder and be arranged in apparatus for distributing → compression moulding → dry → burn till → work in-process of high temperature stabilization treatment → polishing → sorting → packaging → warehouse-in by processing parameter; It is characterized in that:
The weight percent of the main raw material of described basic unit is:
Warm porcelain sand 5～10% mud washing 10～15% pate dure sand 5～10% ball clay 10～15% ceramic pigment 0.5～2.0% metasilicate pentahydrate sodiums 0.5～2.0% in potassium sodium stone flour 46～69%;
Described top layer is high-clarity material, and the weight percent of this high-clarity material main raw material is:
Water mill transparent potassium sodium stone flour 70～82% calcination of talc 2～6% washing black mud 5～15% water-washed kaoline 5～15% ball clay 5～15% ceramic pigment 0.5～2.0% metasilicate pentahydrate sodium 0.2%～1% sodium cellulose glycolates 0.1～0.5%;
In the technical process of described manufacture method, between powder miniaturization operation and compression moulding operation, set up 3D powder stereo stocking technology operation;
The cloth pressing process of described 3D powder stereo stocking technology, utilizes the 3D imaging software of computer, and the pattern skin texture of natural high value jade is carried out to pre-treatment, simulates the imaging banking process of the pattern skin texture of natural high value jade;
By software engineering, reach 6～12 meters at one, on the special high elasticity sponge belt of ring-type of wide 1.2～2.4 meters, carry out 3D solid pattern engraving by hand, make it to present the natural high value jade diagenesis of simulation and pile up required 3D pattern;
On sponge belt, carry out 3D stereo stocking by automatic electronic computer control powder, form through being transferred to the framed compacting of press.
2. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: the 3D powder stereo stocking technology distributing technique in described manufacture method comprises:
Powder fragmentation → by technical data requirement arrange powder stereo stocking → simulation jade diagenesis moulding on powder kind → full-automatic computer journey powder cloth → 3D sponge belt of hopper generate → with covering shape feed appliance, the powder of having made type is carried to the cloth → compression moulding for the second time of a framed funnel and base material.
3. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: in described ball milling operation, slurry biodiversity per-cent is: base-material 32～36%, high-clarity material 30%～34%.
4. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, it is characterized in that: in described powder miniaturization operation, powder fineness (250 mesh screen residue) weight percent is: base-material 0.8～1.4%, high-clarity material is 0.2～0.7%.
5. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: in described powder miniaturization operation, powder biodiversity per-cent is: base-material 7.0～8.5%, high-clarity material 5.5～7.0%.
6. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described forming pressure: 230～320bar.
7. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described drying temperature: 150～250 DEG C, and drying cycle: 50～70min.
8. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described firing temperature: 1180～1250 DEG C.
9. the manufacture method of the ceramic polished brick of a kind of imitation natural jade skin texture true to nature according to claim 1, is characterized in that: described in fire the cycle: 50～90min.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106630981A (en) * | 2016-12-06 | 2017-05-10 | 蒙娜丽莎集团股份有限公司 | High-simulation ceramic product and preparation method thereof |
| CN109333762A (en) * | 2018-10-11 | 2019-02-15 | 广东能强陶瓷有限公司 | A kind of manufacturing method of reduced stone color, clear patterns natural marble stone ceramic tile |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109384389A (en) * | 2018-10-15 | 2019-02-26 | 广东新润成陶瓷有限公司 | A kind of manufacturing method of Antique Imitation Tiles clear frit |
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| CN101613198A (en) * | 2009-07-27 | 2009-12-30 | 广东能强陶瓷有限公司 | The manufacture method of a kind of color and luster, sharply marginated natural-like stone ceramic tile |
| CN101898887A (en) * | 2009-05-31 | 2010-12-01 | 广东蒙娜丽莎陶瓷有限公司 | Semitransparent ceramic material, imitation jadeite ceramic sheet and preparation thereof |
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| CN101255048A (en) * | 2007-03-01 | 2008-09-03 | 梁桐伟 | High-solid micro-powder brick |
| CN101898887A (en) * | 2009-05-31 | 2010-12-01 | 广东蒙娜丽莎陶瓷有限公司 | Semitransparent ceramic material, imitation jadeite ceramic sheet and preparation thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106630981A (en) * | 2016-12-06 | 2017-05-10 | 蒙娜丽莎集团股份有限公司 | High-simulation ceramic product and preparation method thereof |
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