The production method of yakwool garment material
The present invention relates to a kind of production method of garment material, particularly a kind of production method of yakwool garment material.
" yakwool " is rare in the world natural high-grade protein textile fabric, and the whole world can be used as about more than 2000 tons of spun fibers ox suede annual production, and its resource mainly is distributed in seven countries and regions such as China, Afghanistan, wherein 80% is distributed in the area, Qinghai-Tibet Platean.Because yak survives under plateau, high and cold geographical environment for a long time, specific function such as it is warming, moistureproof, crease-resistant that its " yakwool " has that general natural fabric can not be substituted.But owing to exist the not first-class natural defect of length, thickness in " yakwool " fibre structure, cause spinning, dyeing, weave a series of technology barrier of formation in exploitation " yakwool " worsted fabric process, therefore, " yakwool " resource rests on primary colors, the knit product in raw material roughing stage always for many years, causes that traditional yakwool slubbing ox fleecy sweatshirt, ox suede overcoat lining, color and luster, kind are single, seasonal product, low value-added situation.
The present invention overcomes above the deficiencies in the prior art, a kind of production method of yakwool garment material is provided, make the yakwool product break through the boundary in thick thick water clothes market, formed from the long-term product in preceding orientation of shirt, T-shirt, a high knitting fashionable dress, easy suit, senior western-style clothes.
The present invention reaches the technical scheme of above employing to be:
A kind of production method of yakwool garment material, operation such as comprise combing, peel off, spin, bleach, dye, weave:
(1), combing: yakwool is become elementary textile fabric with the mechanical means combing, crude fibres such as foreign material, fur are removed;
(2), peel off: alkaline chemical, protein fibre protective agent and stabilizing agent etc. with 0.1-2 grams per liter concentration peel off all combing spinnability fibers of even certain fineness with yakwool fiber;
(3), spinning: with the combing yakwool with and the processing of carrying out banking up about 24 hours such as crude oil, strong antistatic additive, again through the spinning yak yarn that becomes 30-100 English to prop up of cotton spinning apparatus;
(4), the bleaching: with oxidant, stabilizing agent, under 60-80 ℃ temperature, bleach by the processing of banking up through about 24 hours with ox suede yarn for the fiber protective agent;
(5), dyeing: add Universal Dye, accelerant, dying-stable agent and the color-fixing agent of variable concentrations according to the difference of color, the yarn count of different colours is dyed in dyed processing;
(6), weave: with dying good yarn count, add softness or sizing agent starching processing on chemical sizwe, starch and the softener, be made into tatting ox velvet fabric or knitting ox velvet fabric through strong Electrostatic Treatment.
Can add finishing process behind the weaving process is: the shuttle-woven fabric and the knit fabric that are made into are singed through gassing frame, then with the shuttle textile fabric with the desizing machine destarch or with knit fabric with after the softness on the softener, the anti-fluffing of heat-treating, balling-up are handled; Scald light, the shrinkproof processing of shrinkproof machine etc. through steam engine decatizing, natural lustre finishing machine again.
The present invention independently finished " ox suede " bleaching, stripping silk, combing, weave, manufacturing technology such as back arrangement etc., can produce high-count worsted shirt, suiting and height and prop up knitting fashionable dress " yakwool " series of products." ox suede " through bleaching can dye thousand according to the market demand and become ten thousand colors of changing; Through " ox suede " the fiber thickness unanimity behind the stripping silk, thereby improve spinning property, slubbing becomes high grade yarn, has broken the limitation of only producing the sweater in winter.Simultaneously, " yakwool " series of products have the wearability of its height, be general textile fabric the novel product that can't replace, the clothes of yakwool lining had both kept characteristics such as well-pressed, the elegance of original wool spinning goods, unique wearability that highly warming, environmental protection, health care are arranged again simultaneously, add characteristics such as the rare subject matter of resource is special, its product will be broken the dull situation of wool industry, makes the wool spinning goods enter the field of high-tech new product.
Accompanying drawing of the present invention is as follows:
Fig. 1 is a process chart of the present invention;
Fig. 2 is a postfinishing process flow chart of the present invention.
The present invention is described further in conjunction with the accompanying drawings and embodiments:
According to Fig. 1, shown in Figure 2, the present invention includes combing, peel off, spin, bleach, dye, weave, operation such as back arrangement:
(1), combing: yakwool is become elementary textile fabric with the mechanical means combing, crude fibres such as foreign material, fur are removed;
(2), peel off: caustic soda, protein fibre protective agent and stabilizing agent etc. with finite concentration (0.1-2 grams per liter) peel off all combing spinnability fibers of even certain fineness with yakwool fiber;
(3), spinning: with the combing yakwool with and the processing of carrying out banking up in 24 hours such as crude oil, strong antistatic additive, again through the spinning yak yarn that becomes 30-100 English to prop up of cotton spinning apparatus;
(4), the bleaching: with oxidant, stabilizing agent, under 60-80 ℃ temperature, bleach by the processing of banking up through 24 hours with ox suede yarn for the fiber protective agent;
(5), dyeing: add Universal Dye, accelerant, dying-stable agent and the color-fixing agent of variable concentrations according to the difference of color, the yarn count of different colours is dyed in dyed processing.For example: dyestuff is the prescription of o-phenyl phenol 2-5 grams per liter, a chlorine o-phenyl phenol 2-5 grams per liter, p-phenyl phenol 2-5 grams per liter, o-phenyl phenol 2-5 grams per liter, alpha-methyl-naphthalene 4-6 mg/litre, biphenyl 1-6 grams per liter, monochloro-benzene 10-20 mg/litre, dichloro-benzenes 5-10 mg/litre, gaultherolin 2-10 grams per liter, cresotinic acid methyl esters 2-10 grams per liter, can be with the yarn-dyed Cheng Hong of ox suede, orchid, color such as white;
(6), weave: with dying good yarn count, add softness or sizing agent starching processing on chemical sizwe, some starch and the softener, be made into tatting ox velvet fabric or knitting ox velvet fabric through strong Electrostatic Treatment.
(7), back arrangement: the shuttle-woven fabric and the knit fabric that are made into are singed through gassing frame, residual crude fibre is removed, wear into short close fine hair with roughing-up machine again, make it recover the feel of wool, thereby eliminate the phenomenon that the ox chenille articles is pricked meat.Then with shuttle-woven fabric with the desizing machine destarch or with knit fabric with after the softness on the softener, the anti-fluffing of heat-treating, balling-up are handled; Scald light, the shrinkproof processing of shrinkproof machine etc. through steam engine decatizing, natural lustre finishing machine again.