CN101427849A - Method for manufacturing seamless thermal underwear - Google Patents
Method for manufacturing seamless thermal underwear Download PDFInfo
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- CN101427849A CN101427849A CNA2007101565254A CN200710156525A CN101427849A CN 101427849 A CN101427849 A CN 101427849A CN A2007101565254 A CNA2007101565254 A CN A2007101565254A CN 200710156525 A CN200710156525 A CN 200710156525A CN 101427849 A CN101427849 A CN 101427849A
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Abstract
The invention belongs to the fabric treatment field, and particularly relates to the preparation method of seamless thermal underwear. The invention provides a seamless thermal underwear preparation method with batch napping processing, high speed and high efficiency, which mainly solves the problems of the prior art, such as low napping speed and low production efficiency of thermal underwear. The preparation method comprises the following steps: selecting cotton yarns as the surface yarn, polyester as liner, polyester yarn for jacquards and nylon/spandex core yarn as lycra elastic fabric; weaving the fabric by seamless weaving equipment, partially dyeing the nylon/spandex core yarn with a neutral dye; shrinking the fabric; turning the insides of clothing chips, sleeve chips and trouser chips out; and sewing the clothing chips, sleeve chips and trouser chips together; and subjecting the inner surfaces of the connected clothing chips, sleeve chips and trouser chips to napping treatment by a napping machine.
Description
Technical field
The invention belongs to the fabric treating field.Relate in particular to a kind of method for manufacturing seamless thermal underwear.
Background technology
So-called " seamless underwear " is exactly to adopt novel special equipment production one-shot forming underwear, and the high and new technology that high resiliency knitted outerwear, underwear and high resiliency sportswear are produced in its utilization makes positions such as neck, waist, stern need not seam.Clothes does not have sewing up of waist both sides, and neck also is that full annular does not sew up, and the underpants dual-side does not sew up.The quality of its few cutting, few seam, snug fit, with comfortable, consideration, fashion, variation is rolled into one.
The plucking method of clothing is widely used.Particularly, exceeding under the situation that increases clothes weight and volume, solving the problem warming and next to the shin of underwear at the underwear manufacture field.
As one piece of China Patent No. disclosure of the Invention that is CN200510050094.4 a kind of brushing process of seamless underwear, it may further comprise the steps: the brushing process that the present invention relates to a kind of seamless underwear, its processing step comprises weaving process and ready-made clothes operation, weaving process directly is made into raw material seamless form, carries out arranging process earlier and the plucking operation is carried out the ready-made clothes operation again behind weaving process.
But,, need not have the technology that these several technologies combine at present in conjunction with the seamless process technology and the brushing process of underwear if better solve the problem warming and next to the shin of underwear.
Seamless underwear is because the version type is big, and the clothing structure is had any different with general underwear, and is not suitable for common brushing process.Method of the present invention is exactly at this problem, has solved the brushing process of seamless underwear.
Summary of the invention
The present invention mainly is problems such as solution existing in prior technology cold-proof underwear gigging speed is slow, and production efficiency is low, provides a kind of at seamless underwear plucking processing in batches, the method for manufacturing seamless thermal underwear that speed is fast, efficient is high.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals: method for manufacturing seamless thermal underwear may further comprise the steps:
Steps A, weave and cut out: cotton yarn is as veil, and terylene is as yarn in the cloth, Polyester Yarns is used for doing jacquard weave, and chinlon/spandex bag stamen yarn is woven into lining as trying to stop people from fighting each other elastic fabric with seamless fabric manufacture equipment, in yarn be made into the structure of false looped pile, Polyester Yarns forms figured pattern on veil; Cut out lining; Polyamide fibre spandex bag stamen yarn, with 70D polyamide fibre bag 20D spandex, the product requirement finish turns is at 15-20 sth. made by twisting/rice.Hot strength restrains at 15-20, and polyamide fibre spandex bag stamen yarn tension is the 1.5--2 gram in the weaving process, advances yarn speed for 140 meters/minute.This material usage accounts for 31% of this product.
Step B, dyeing and shrink: chinlon/spandex bag stamen yarn is carried out part dyeing with neutral dye, then the product fabric is shunk;
Step C, plucking: with yarn in garment piece, tuck inside the sleeve sheet, the trousers sheet outwardly, then garment piece, sleeve sheet, trousers sheet are linked to each other and be sewn into a cloth; With napper the plucking processing is carried out in the garment piece that connects together, the inside of tucking inside the sleeve sheet, trousers sheet;
Step D makes: clothes is repaiied made after sheet is handled.
At above-mentioned method for manufacturing seamless thermal underwear, as preferably, the lining of cutting out in the described steps A is to cut out according to the graph outline after the braiding, is cut into garment piece, sleeve sheet, trousers sheet three parts.
At above-mentioned method for manufacturing seamless thermal underwear, as preferably, napper speed is 4 meters/minute～6 meters/minute among the described step C.
At above-mentioned method for manufacturing seamless thermal underwear, as preferably, described step D is that garment piece, sleeve sheet, the trousers sheet that will finish plucking split, and repaiies sheet then and makes.
Therefore, the present invention has the following advantages:
There is the history of seam the both sides that the cold-proof underwear of manufacturing of the present invention has changed traditional thickening cold-proof underwear, make cold-proof underwear more next to the shin.
1, the cold-proof underwear made of the present invention change seamless equipment pretty and can not make the technology of thickening cold-proof underwear, and the thickening cold-proof underwear is the basis of making the plucking underwear.
2, use dyed yarn to guarantee the dyeing feature of environmental protection of product in a large number.
3, adopt the colored terylene jacquard weave, changed the multiple working procedure of traditional stamp, easily fade, easily produce the unfavorable factor of spot product.
4, changed traditional size Control factors of instability when adding naked ammonia with polyamide fibre spandex bag stamen yarn, also having solved in the naked ammonia production process link that easy broken string produces time simultaneously, the quality stability of production and production efficiency are promoted greatly.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1:
(1) selection
A) making of coloured 40 combed cottons: the cotton warp with 100% and hair, carding, silver mixing, slubbing grilling, two road grillings, three road grillings, rove, spun yarn, winder, doubling, double twisting, fall yarn, dye pre-treatment, reinforced dyeing, dehydration, oven dry, yarn.
Require finish turns at 10-20 sth. made by twisting/rice.Hot strength restrains at 5-10, and 40 combed cotton tension force are the 5-8 gram in the weaving process, advance yarn speed for 160 meters/minute.This material usage accounts for the 37.5%. of this product
B) making of polyamide fibre spandex bag stamen yarn: with 70D polyamide fibre bag 20D spandex, the product requirement finish turns is at 15-20 sth. made by twisting/rice.Hot strength restrains at 15-20, and polyamide fibre spandex bag stamen yarn tension is the 1.5--2 gram in the weaving process, advances yarn speed for 140 meters/minute.This material usage accounts for 31% of this product.
C) making of 21 colored terylenes: the terylene warp with 100% and hair, carding, silver mixing, slubbing grilling, two road grillings, three road grillings, rove, spun yarn, winder, doubling, double twisting, fall yarn, dye pre-treatment, reinforced dyeing, dehydration, oven dry, yarn.
Require finish turns at 15-20 sth. made by twisting/rice.Hot strength restrains at 5-10, and 21 colored terylene tension force are the 3--7 gram in the weaving process, advance yarn speed for 170 meters/minute.This material usage accounts for 31.5% of this product.
D) making of 55D colored terylene: be used for the product jacquard weave, require the twist at 5-10 sth. made by twisting/rice.Tension force is 1.5-3 grams in the braiding process.Advancing yarn speed is 120 meters/minute.
(2) braiding:
Above material is woven by seamless underwear machine, and as veil, 21 terylene is as the lining yarn with 40 cotton yarns, and 2070 polyamide fibre bag stamen yarn is as trying to stop people from fighting each other elastic force.
(3) piece dyeing finishing is handled:
With the grey cloth that weaves, by clear water washing, the polyamide fibre spandex bag stamen yarn to 2070 is with neutral dyeing processing, fixation, soft treatment, dehydration, oven dry.
(4) plucking is handled:
With yarn in garment piece, sleeve sheet, the trousers sheet outwardly, the seam sheet is connected to a cloth.Last napper plucking, napper speed are 5 meters/minute.Carry out finishing behind four times pluckings.
(5) factory's sewing:
The garment piece, sleeve sheet, the trousers sheet that fuse are split, after garment piece, sleeve sheet, the trousers sheet that send tailoring workshop that plucking is handled then repaiied the sheet processing, be sewn into ready-made clothes.
The appeal part is the textile industry common practice at the processing method of fabric, and this paper no longer elaborates.
At specific embodiment described herein only is that the present invention's spirit and part experiment are illustrated.Those skilled in the art in the invention can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Claims (5)
1. method for manufacturing seamless thermal underwear may further comprise the steps:
A) weave and cut out: cotton yarn is as veil, and terylene is as yarn in the cloth, and Polyester Yarns is used for doing jacquard weave, chinlon/spandex bag stamen yarn is as trying to stop people from fighting each other elastic fabric, be woven into lining with seamless fabric manufacture equipment, the lining yarn is made into the structure of false looped pile, and Polyester Yarns forms figured pattern on veil; Cut out lining;
B) dyeing and shrink: chinlon/spandex bag stamen yarn is carried out part dyeing with neutral dye, then the product fabric is shunk;
C) plucking: with yarn in garment piece, tuck inside the sleeve sheet, the trousers sheet outwardly, then garment piece, sleeve sheet, trousers sheet are linked to each other and be sewn into a cloth; With napper the plucking processing is carried out in the garment piece that connects together, the inside of tucking inside the sleeve sheet, trousers sheet;
D) make: clothes is repaiied made after sheet is handled.
2. method for manufacturing seamless thermal underwear according to claim 1 is characterized in that: the lining of cutting out in the described steps A is to cut out according to the graph outline after the braiding, is cut into garment piece, sleeve sheet, trousers sheet three parts.
3. method for manufacturing seamless thermal underwear according to claim 1 is characterized in that: the dyeing among the described step B is only chinlon/spandex bag stamen yarn part pattern to be dyeed with neutral dye.
4. according to claim 1 or 2 or 3 described method for manufacturing seamless thermal underwear, it is characterized in that:
Napper speed is 4 meters/minute～6 meters/minute among the described step C.
5. according to claim 1 or 2 or 3 described method for manufacturing seamless thermal underwear, it is characterized in that:
Described step D is that garment piece, sleeve sheet, the trousers sheet that will finish plucking split, and repaiies sheet then and makes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101565254A CN101427849A (en) | 2007-11-07 | 2007-11-07 | Method for manufacturing seamless thermal underwear |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007101565254A CN101427849A (en) | 2007-11-07 | 2007-11-07 | Method for manufacturing seamless thermal underwear |
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| Publication Number | Publication Date |
|---|---|
| CN101427849A true CN101427849A (en) | 2009-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2007101565254A Pending CN101427849A (en) | 2007-11-07 | 2007-11-07 | Method for manufacturing seamless thermal underwear |
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| CN (1) | CN101427849A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102008134A (en) * | 2010-09-30 | 2011-04-13 | 绍兴县恒美花式丝有限公司 | Technology for producing Shukanglun silk seamless underwear |
| CN102178356A (en) * | 2011-06-02 | 2011-09-14 | 浙江俏尔婷婷服饰有限公司 | Pearl fiber seamless corset underwear |
| CN102763904A (en) * | 2012-06-10 | 2012-11-07 | 海宁市伊丽特针织有限公司 | Dry seamless undergarment and production process thereof |
| CN103361872A (en) * | 2013-05-15 | 2013-10-23 | 浙江芬雪琳针织服饰有限公司 | Production technology of medical stone fiber seamless knitted underwear with health-care function |
| CN106263100A (en) * | 2016-11-08 | 2017-01-04 | 山东华润厚木尼龙有限公司 | A kind of employing cylinder loom produces ultra-thin anticreep underwear and production technology thereof |
-
2007
- 2007-11-07 CN CNA2007101565254A patent/CN101427849A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102008134A (en) * | 2010-09-30 | 2011-04-13 | 绍兴县恒美花式丝有限公司 | Technology for producing Shukanglun silk seamless underwear |
| CN102178356A (en) * | 2011-06-02 | 2011-09-14 | 浙江俏尔婷婷服饰有限公司 | Pearl fiber seamless corset underwear |
| CN102178356B (en) * | 2011-06-02 | 2013-04-17 | 浙江俏尔婷婷服饰有限公司 | Pearl fiber seamless corset underwear |
| CN102763904A (en) * | 2012-06-10 | 2012-11-07 | 海宁市伊丽特针织有限公司 | Dry seamless undergarment and production process thereof |
| CN103361872A (en) * | 2013-05-15 | 2013-10-23 | 浙江芬雪琳针织服饰有限公司 | Production technology of medical stone fiber seamless knitted underwear with health-care function |
| CN103361872B (en) * | 2013-05-15 | 2015-05-27 | 浙江芬雪琳针织服饰有限公司 | Production technology of medical stone fiber seamless knitted underwear with health-care function |
| CN106263100A (en) * | 2016-11-08 | 2017-01-04 | 山东华润厚木尼龙有限公司 | A kind of employing cylinder loom produces ultra-thin anticreep underwear and production technology thereof |
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Effective date of abandoning: 20090513 |
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