CN1336454A - Yarn-dyed twist-free towel and its production process - Google Patents
Yarn-dyed twist-free towel and its production process Download PDFInfo
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Abstract
The present inention relates to production method of yarn dyed twistless towel, the yarn dyed twistless towel includes body warp, weft and hair warp, said body warp, weft are twisted bleached yarn or dyed yarn, said hain warp is twistless dyed yarn. Its production method is that the twisted yarn is dyed, faciated water soluble yarn detwisted, reorganizing warp and quiling, weave yarn dyed figured twistless towel, remove water soluble yarn, post-treatment etc. to obtain product.
Description
The present invention relates to the production method of Yarn-dyed twist-free towel and Yarn-dyed twist-free towel, belong to textile product and textile technology field.
At present, the untwisted yarn towel of domestic production can only carry out incandescence piece dyeing or can only produce wool warp is that the yarn-dyed jacquard product of twisting with the fingers dyed yarn is arranged, and can't produce wool warp all is the Yarn-dyed twist-free towel of non-twist dyed yarn.Though the characteristics of existing untwisted yarn towel are soft, color is single, and designs and varieties change little, are difficult to satisfy market demands.
Existing untwisted yarn towel be zero twisted yarn by the water-soluble silk of looping through the warping quiling, weave, operations such as the stripping of water-soluble silk, towel dyeing, dewatered drying, sewing processing form.
Purpose of the present invention be exactly a kind of height soft fluffy will be provided, use is comfortable, lucuriant in design, designs and varieties are many, water absorption rate improves, human body skin is had the Yarn-dyed twist-free towel of good protection effect and the method for producing Yarn-dyed twist-free towel.
To achieve the above object, technical solution of the present invention is: Yarn-dyed twist-free towel comprises body warp, weft yarn and wool warp, and this body warp, weft yarn are for having the bleached yarn of sth. made by twisting or dyed yarn, and this wool warp is non-twist dyed yarn.
The production method of Yarn-dyed twist-free towel is: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk of dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) to the technological process that has the sth. made by twisting cotton yarn to dye be: boil and float (55-65 ℃ of (115-125 branch) → wash water, the 8-12 branch) → (75-85 ℃ of deoxidation (8-12 branch) → wash water, the 8-12 branch) → (75-85 ℃ of wash water, the 8-12 branch) → dye (35-45 ℃, the 3-7 branch) → continuous (3-7 branch) → add 1/2 salt (3-7 branch) → add 1/2 salt (3-7 branch) → continuous of dying dyes (3-7 branch) → heat up (65-75 ℃, the 8-12 branch) → add continuous (35-45 ℃ of (18-22 the branch) → wash water that dye of alkali, the 8-12 branch) → (35-45 ℃ of soap boiling → wash water, the 8-12 branch) → soft treatment → dehydration (2-4 branch) → oven dry (105-115 ℃).
Boil the condition of floating: scouring agent 5-6g/l, defoamer 0.36-0.44g/l, hydrogen peroxide stabilizer 2.3-2.7g/l, hydrogen peroxide 3.6-4.4g/l, caustic soda 3.6-4.4g/l, oxygen drift ice amount 1: 11-15, temperature 93-97 ℃, time 115-125 branch, pH value 10.5-11.
Deoxidation condition: sodium sulfite 0.36 ± 0.44g/1, the deoxidation water yield 1: 11-15, temperature 39-41 ℃, time 8-12 minute.
(b) with water-soluble silk of dyed yarn looping and untwisting.
(c) non-twist dyed yarn is carried out the warping quiling.
(d) weave the yarn-dyed jacquard untwisted yarn towel, warp-wise density is 75-130 root/10 centimetre, and latitudinal density is 120-240 root/10 centimetre.
(e) the water-soluble silk stripping of towel is handled: be Yarn-dyed twist-free towel to be carried out twice hot wash water handle, the bath raio of wash water is 1 for the first time: 50-60, water temperature 98-105 ℃, wash water 40-45 minute; The bath raio of wash water is 1 for the second time: 50-55, water temperature 95-105 ℃, wash water 40-45 minute.
(f) towel is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
Yarn-dyed twist-free towel is mainly as daily bathing or bedding; as shawl; face-cloth; bath towel; the towel quilt; bathing gown; bathrobe etc.; this product has the height soft fluffy; use comfortable; lucuriant in design; the characteristics that water absorption rate improves; the dress ornament and the daily bathing that are specially adapted to the infant are used; because of the special softness of its feel; to human body skin particularly infant's delicate skin have good protective action; this product technology content height; the added value height; the designs and varieties of untwisted yarn towel product have further been widened; be subjected to liking of users at home and abroad deeply, especially in the Japanese market fast sale.
Below in conjunction with the specific embodiment the present invention is explained further:
Yarn-dyed twist-free towel comprises body warp, weft yarn and wool warp, and this body warp, weft yarn are for having the bleached yarn of sth. made by twisting or dyed yarn, and this wool warp is non-twist dyed yarn.
The production method of Yarn-dyed twist-free towel: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk with dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) the sth. made by twisting Dyeing Process of Cotton Yarn will be arranged: will have the cotton yarn of sth. made by twisting to dye, and will carry out kiering, bleaching, dyeing, dehydration, oven dry to the cotton yarn of sth. made by twisting is arranged exactly by spraying yarn dyeing machine.
The technological process of dyeing is: boil and float (55-65 ℃ of (115-125 branch) → wash water, the 8-12 branch) → (75-85 ℃ of deoxidation (8-12 branch) → wash water, the 8-12 branch) → (75-85 ℃ of wash water, the 8-12 branch) → dye (35-45 ℃, the 3-7 branch) → continuous (3-7 branch) → add 1/2 salt (3-7 branch) → add 1/2 salt (3-7 branch) → continuous of dying dyes (3-7 branch) → heat up (65-75 ℃, the 8-12 branch) → add continuous (35-45 ℃ of (18-22 the branch) → wash water that dye of alkali, the 8-12 branch) → (35-45 ℃ of soap boiling → wash water, the 8-12 branch) → soft treatment → dehydration (2-4 branch) → oven dry (105-115 ℃).
Boil the condition of floating: scouring agent 5-6g/l, defoamer 0.36-0.44g/l, hydrogen peroxide stabilizer 2.3-2.7g/l, hydrogen peroxide 3.6-4.4g/l, caustic soda 3.6-4.4g/l, oxygen drift ice amount 1: 11-15, temperature 93-97 ℃, time 115-125 minute, pH value 10.5-11.
Deoxidation condition: sodium sulfite 0.36-0.44g/l, the deoxidation water yield 1: 11-15, temperature 39-41 ℃, time 8-12 minute.
(b) water-soluble silk of the dyed yarn of sth. made by twisting looping and untwisting will be arranged: on fine spining machine, carry out twist against twist, the twist stripping of twisting with the fingers dyed yarn will be arranged, simultaneously the water-soluble silk of looping.There is the looping of twisting with the fingers dyed yarn will guarantee evenly looping of water-soluble silk, and keeps the intensity of dyed yarn.
(c) non-twist dyed yarn carries out the warping quiling: produce beam of a loom according to technological requirement on Sectional warping machines.
(d) weave the yarn-dyed jacquard untwisted yarn towel: produce the towel products of design pattern on ingrain towel loom by technological requirement, warp-wise density is 75-130 root/10 centimetre, and latitudinal density is 120-240 root/10 centimetre.
(e) the water-soluble silk stripping processing of towel is Yarn-dyed twist-free towel to be carried out twice hot wash water handle, and the bath raio of wash water is 1 for the first time: 50-60, water temperature 98-105 ℃, wash water 40-45 minute; The bath raio of wash water is 1 for the second time: 50-55, and water temperature 95-105 ℃, wash water 40-45 minute, can be with water-soluble silk stripping.
(f) towel is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
Embodiment one: L2501 Yarn-dyed twist-free shawl, specification are 34 * 36CM, and weight is every 40 gram, and the wool warp of this product is 21
SYellow and the bleaching zero twisted yarn of 52#, body warp is 32
S/ 2 bleached yarns, weft yarn are 21
SBleached yarn.
The production method of this product is: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk with dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) earlier cotton has been spun into twist yarn, has dyeed by spraying yarn dyeing machine, dyeing exactly will twist yarn carries out in spraying yarn dyeing machine that kiering, oxygen are floated to having, deoxidation, dyeing, soft treatment, is dewatered by Water Extraction Machinery, is dried by dryer.
The technological process of dyeing is: boil and float (115 minutes) → wash water (55 ℃, 10 minutes) → deoxidation (10 minutes) → wash water (75 ℃, 10 minutes) → wash water (75 ℃, 10 minutes) → dyeing (38 ℃, 5 minutes) → continuous and dye (5 minutes) → add 1/2 salt (5 minutes) → add 1/2 salt (5 minutes) → continuous and dye (5 minutes) → alkali that heats up (65 ℃, 10 minutes) → add and continue and dye (18 minutes) → wash water (38 ℃, 10 minutes) → soap boiling → wash water (38 ℃, 10 minutes) → soft treatment → dehydration (3 minutes) → oven dry (110 ℃).
Boil the condition of floating: scouring agent 5g/l, defoamer 0.36g/l, hydrogen peroxide stabilizer 2.2g/l, hydrogen peroxide 3.6g/l, caustic soda 3.6g/l, oxygen drift ice amount 1: 11,95 ℃ of temperature, 115 minutes time, pH value 10.5.
Deoxidation condition: sodium sulfite 0.36g/l, the deoxidation water yield 1: 11,39 ℃ of temperature, 10 minutes time.
The twistless spinning yarn is distributed cotton, and is soft, but brute force is lower.Should remove the assorted defect of cotton knot in the dyeing course, guarantee its brute force again, dyefastness will be got well, and can not untwisting, is beneficial to the untwisting of dyed yarn looping.
(b) with water-soluble silk of dyed yarn looping and untwisting; On fine spining machine, carry out twist against twist,, twist with the fingers the S that adds same twist by original Z and twist with the fingers, simultaneously the water-soluble silk of looping the twist stripping of dyed yarn.The looping of dyed yarn will guarantee evenly looping of water-soluble silk, keeps the intensity of yarn.
(c) non-twist dyed yarn carries out the warping quiling: produce beam of a loom according to technological requirement on Sectional warping machines.
(d) weave the non-twist shawl of yarn-dyed jacquard: produce the shawl product of design pattern on ingrain towel loom according to technological requirement, warp-wise density is 106/10 centimetres, and latitudinal density is 196/10 centimetres.
(e) to handle be shawl to be carried out twice hot wash water handle in the water-soluble silk stripping of shawl, and the bath raio of the → inferior wash water is 1: 45,98 ℃ of water temperatures, wash water 40 minutes; The bath raio of wash water is 1: 50 for the second time, 97 ℃ of water temperatures, and wash water 45 minutes can be with water-soluble silk stripping.
(f) shawl is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
Embodiment two: the L2610 face-cloth: specification 34 * 85CM, weight 90 gram/bars, wool warp are 21
S53# powder and the non-twist dyed yarn of bleaching, body warp is 32
S/ 2 bleached yarn, weft yarn are 21
SBleached yarn.
The production method of this product is: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk with dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) cotton has been spun into twist yarn earlier, has dyeed by spraying yarn dyeing machine, dyeing exactly will twist yarn carries out in spraying yarn dyeing machine that kiering, oxygen are floated to having, deoxidation, dyeing, soft treatment, is dewatered by Water Extraction Machinery, is dried by dryer.
The technological process of dyeing is: boil and float (120 minutes) → wash water (60 ℃, 10 minutes) → deoxidation (10 minutes) → wash water (80 ℃, 10 minutes) → wash water (80 ℃, 10 minutes) → dyeing (40 ℃, 5 minutes) → continuous and dye (5 minutes) → add 1/2 salt (5 minutes) → add 1/2 salt (5 minutes) → continuous and dye (5 minutes) → alkali that heats up (70 ℃, 10 minutes) → add and continue and dye (20 minutes) → wash water (40 ℃, 10 minutes) → soap boiling → wash water (40 ℃, 10 minutes) → soft treatment → dehydration (3 minutes) → oven dry (110 ℃).
Boil the condition of floating: scouring agent 5.5g/l, defoamer 0.4g/l, hydrogen peroxide stabilizer 2.5g/l, hydrogen peroxide 4g/l, caustic soda 4g/l, oxygen drift ice amount 1: 11,98 ℃ of temperature, 120 minutes time, pH value 10.7.
Deoxidation condition: sodium sulfite 0.4g/l, the deoxidation water yield 1: 11,40 ℃ of temperature, 10 minutes time.
(b) with water-soluble silk of dyed yarn looping and untwisting: on fine spining machine, carry out twist against twist,, twist with the fingers the S that adds same twist by original Z and twist with the fingers, simultaneously the water-soluble silk of looping with the twist stripping of dyed yarn.The looping of dyed yarn will guarantee evenly looping of water-soluble silk, keeps the intensity of yarn.
(c) non-twist dyed yarn carries out the warping quiling: produce beam of a loom according to technological requirement on Sectional warping machines.
(d) weave the non-twist face-cloth of yarn-dyed jacquard: warp-wise density is 110/10 centimetres, and latitudinal density is 180/10 centimetres; On ingrain towel loom, produce the towel products of design pattern according to technological requirement.
(e) the water-soluble silk of face-cloth moves back and separates that to handle be face-cloth to be carried out twice hot wash water handle, and the bath raio of wash water is 1: 55 for the first time, 100 ℃ of water temperatures, wash water 42 minutes; The bath raio of wash water is 1: 52 for the second time, 100 ℃ of water temperatures, and wash water 42 minutes can be with water-soluble silk stripping.
(f) face-cloth is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
Embodiment three: the L2702 bath towel: specification 60 * 120CM, weight 230 gram/bars, wool warp are 21
SBlue and the non-twist dyed yarn of bleaching of 52#, body warp is 32
S/ 2 bleached yarn, weft yarn are 21
SBleached yarn.
The production method of this product is: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk with dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) cotton has been spun into twist yarn, has dyeed by spraying yarn dyeing machine, the dyeing that twist yarn arranged will carry out that kiering, oxygen are floated to non-twist yarn exactly, deoxidation, dyeing, soft treatment, is dewatered by Water Extraction Machinery, is dried by dryer.
The technological process of dyeing is: boil and float (125 minutes) → wash water (65 ℃, 10 minutes) → deoxidation (10 minutes) → wash water (80 ℃, 10 minutes) → wash water (80 ℃, 10 minutes) → dyeing (42 ℃, 5 minutes) → continuous and dye (5 minutes) → add 1/2 salt (5 minutes) → add 1/2 salt (5 minutes) → continuous and dye (5 minutes) → alkali that heats up (75 ℃, 10 minutes) → add and continue and dye (20 minutes) → wash water (42 ℃, 10 minutes) → soap boiling → wash water (42 ℃, 10 minutes) → soft treatment → dehydration (3 minutes) → oven dry (110 ℃).
Boil the condition of floating: scouring agent 5.5g/l, defoamer 0.4g/l, hydrogen peroxide stabilizer 2.5g/l, hydrogen peroxide 4g/l, caustic soda 4g/l, oxygen drift ice amount 1: 11,95 ℃ of temperature, 120 minutes time, pH value 11.
Deoxidation condition: sodium sulfite 0.4g/l, the deoxidation water yield 1: 11,41 ℃ of temperature, 10 minutes time.
(b) with water-soluble silk of dyed yarn looping and untwisting: carry out twist against twist on fine spining machine, with the twist stripping of dyed yarn, looping is water-soluble simultaneously.The looping of dyed yarn will guarantee evenly looping of water-soluble silk, keeps the intensity of yarn.
(c) non-twist dyed yarn carries out the warping quiling: produce beam of a loom according to technological requirement on Sectional warping machines.
(d) weave the non-twist bath towel of yarn-dyed jacquard: radial density is 100/10 centimetres, and latitudinal density is 190/10 centimetres; On ingrain towel loom, produce the bath towel product of design pattern according to technological requirement.
(e) to handle be towel to be carried out twice hot wash water handle in the water-soluble silk stripping of bath towel, wash water for the first time, and bath raio is 1: 50,102 ℃ of water temperatures, wash water 45 minutes; Wash water for the second time, bath raio is 1: 55,105 ℃ of water temperatures, wash water 45 minutes can be with water-soluble silk stripping.
(f) bath towel is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
Claims (5)
1, a kind of Yarn-dyed twist-free towel comprises body warp, weft yarn and wool warp, and this body warp, weft yarn is characterized in that for the bleached yarn of sth. made by twisting or dyed yarn are arranged this wool warp is non-twist dyed yarn.
2, a kind of production method of Yarn-dyed twist-free towel, it is characterized in that: will have twist with the fingers that cotton yarn carries out that kiering, oxygen are floated, deoxidation, dyeing, soft treatment, dewatered drying, with water-soluble silk of dyed yarn looping and untwisting, through the warping quiling, weave operations such as towel, the stripping of water-soluble silk, post processing, concrete steps are as follows:
(a) will there be the technological process of twisting with the fingers Dyeing Process of Cotton Yarn to be: to boil and float (55-65 ℃ of (115-125 branch) → wash water, the 8-12 branch) → (75-85 ℃ of deoxidation (8-12 branch) → wash water, the 8-12 branch) → (75-85 ℃ of wash water, the 8-12 branch) → dye (35-45 ℃, the 3-7 branch) → continuous (3-7 branch) → add 1/2 salt (3-7 branch) → add 1/2 salt (3-7 branch) → continuous of dying dyes (3-7 branch) → heat up (65-75 ℃, the 8-12 branch) → add continuous (35-45 ℃ of (18-22 the branch) → wash water that dye of alkali, the 8-12 branch) → (35-45 ℃ of soap boiling → wash water, the 8-12 branch) → soft treatment → dehydration (2-4 branch) → oven dry (105-115 ℃);
(b) water-soluble silk of the dyed yarn of sth. made by twisting looping and untwisting will be arranged;
(c) non-twist dyed yarn is carried out the warping quiling;
(d) weave the yarn-dyed jacquard untwisted yarn towel, warp-wise density is 75-130 root/10 centimetre, and latitudinal density is 120-240 root/10 centimetre;
(e) water-soluble silk stripping is handled;
(f) towel is carried out postprocessing working procedures such as soft treatment, dewatered drying, computer embroidery, sewing processing.
3, the production method of Yarn-dyed twist-free towel according to claim 1 and 2, it is characterized in that the described condition of floating of boiling: scouring agent 5-6g/l, defoamer 0.36-0.44g/l, hydrogen peroxide stabilizer 2.3-2.7g/l, hydrogen peroxide 3.6-4.4g/l, caustic soda 3.6-4.4g/l, oxygen drift ice amount 1: 11-15, temperature 93-97 ℃, time 115-125 minute, pH value 10.5-11.
4, the production method of Yarn-dyed twist-free towel according to claim 1 and 2 is characterized in that described deoxidation condition: sodium sulfite 0.36-0.44g/l, the deoxidation water yield 1: 11-15, temperature 39-41 ℃, time 8-12 minute.
5, the production method of Yarn-dyed twist-free towel according to claim 1 and 2, it is characterized in that it is Yarn-dyed twist-free towel to be carried out twice hot wash water handle that described water-soluble silk stripping is handled, the bath raio of wash water is 1 for the first time: 50-60, water temperature 98-105 ℃, wash water 40-45 minute; The bath raio of wash water is 1 for the second time: 50-55, water temperature 95-105 ℃, wash water 40-45 minute.
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CN103103681A (en) * | 2009-12-31 | 2013-05-15 | 滨州亚光家纺有限公司 | Low-density rough yarn count towel production method |
CN104005192A (en) * | 2014-05-23 | 2014-08-27 | 西安工程大学 | Processing method for ultra-soft woven towel |
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USRE45875E1 (en) | 2007-09-25 | 2016-02-02 | Loftex Usa Llc | Method of producing a low twist towel |
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CN103103681B (en) * | 2009-12-31 | 2015-03-25 | 滨州亚光家纺有限公司 | Low-density rough yarn count towel production method |
CN103103681A (en) * | 2009-12-31 | 2013-05-15 | 滨州亚光家纺有限公司 | Low-density rough yarn count towel production method |
CN104005192A (en) * | 2014-05-23 | 2014-08-27 | 西安工程大学 | Processing method for ultra-soft woven towel |
CN104005192B (en) * | 2014-05-23 | 2016-01-13 | 西安工程大学 | A kind of processing method of super soft woven towel |
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CN108824023A (en) * | 2018-07-11 | 2018-11-16 | 杭州彩润科技有限公司 | Vegetable colour dyes colour-spun yarns towel production method |
CN109972269A (en) * | 2019-04-24 | 2019-07-05 | 河北冰熙电子商务有限公司 | A kind of coloured spinning zero twisted yarn production technology of towel production |
CN112095204A (en) * | 2020-07-30 | 2020-12-18 | 张健 | Method capable of increasing water absorption and moisture removal functions of chemical fiber filaments |
CN112267233A (en) * | 2020-10-21 | 2021-01-26 | 河北三利毛纺有限公司 | Cold-batch dyeing process of towel yarn dyed fabric |
CN112609482A (en) * | 2020-11-30 | 2021-04-06 | 滨州亚光家纺有限公司 | Production method of steaming cut pile digital printing towel |
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