CN109177390A - 一种环保仿小牛皮面料生产工艺 - Google Patents

一种环保仿小牛皮面料生产工艺 Download PDF

Info

Publication number
CN109177390A
CN109177390A CN201810769753.7A CN201810769753A CN109177390A CN 109177390 A CN109177390 A CN 109177390A CN 201810769753 A CN201810769753 A CN 201810769753A CN 109177390 A CN109177390 A CN 109177390A
Authority
CN
China
Prior art keywords
fabric
imitative
speed
environmental protection
dyeing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810769753.7A
Other languages
English (en)
Inventor
王飞龙
潘明
沈美华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TONGXIANG LONGXIANG TEXTILE CO Ltd
Original Assignee
TONGXIANG LONGXIANG TEXTILE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TONGXIANG LONGXIANG TEXTILE CO Ltd filed Critical TONGXIANG LONGXIANG TEXTILE CO Ltd
Priority to CN201810769753.7A priority Critical patent/CN109177390A/zh
Publication of CN109177390A publication Critical patent/CN109177390A/zh
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/026—Knitted fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/16—Drying; Softening; Cleaning
    • B32B38/164—Drying
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/028—Net structure, e.g. spaced apart filaments bonded at the crossing points
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M17/00—Producing multi-layer textile fabrics
    • D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
    • D06M17/10—Polyurethanes polyurea
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B2037/1276—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives water-based adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/02—2 layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B32B2250/244—All polymers belonging to those covered by group B32B27/36
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0276—Polyester fibres
    • B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Abstract

本发明公开了一种环保仿小牛皮面料生产工艺，包括如下步骤：S1、制备环保麂皮绒面料作为表面层；S2、制备经编绒布作为底层；S3、复合：采用油胶复合工艺将底层与表面层复合；S4、水洗：将步骤S3制备的复合面料进行水洗处理并烘干。本发明所涉及的环保仿小牛皮面料的生产工艺，使用了涤纶超细原料，使得面料在染整过程中不需要使用碱减量处理就能获得天然麂皮的手感，减少了因减量污水的排放而造成的污染。使得整个生产过程能够做到纺织面料的清洁环保生产，再结合具体的生产工艺，使得能够生产出具有环保超柔仿真皮面料。

Description

一种环保仿小牛皮面料生产工艺
技术领域
本发明涉及纺织面料生产技术领域，尤其是一种环保仿小牛皮面料生产工艺。
背景技术
现有的具有仿天然牛皮手感的面料时，在生产过程中，需要对面料进行碱减量处理，使得面料具有仿牛皮的效果。由于使用碱对面料处理，使得生产过程由于含碱污水的排放而造成污染。
发明内容
本发明的目的是提供一种环保仿小牛皮面料生产工艺，使得仿牛皮面料的生产过程环保，做到纺织面料的清洁环保生产。
为解决上述技术问题，本发明的目的是这样实现的：
本发明所涉及的一种环保仿小牛皮面料生产工艺，包括如下步骤：
S1、表面层的制备：利用经编机织造的环保麂皮面料，经由拉毛、染色、烘干、磨毛、梳毛、定型、印花、烫金工艺制备而成环保麂皮绒面料；
S2、底层的制备：利用高速经编机编织经编面料，并对底层经编面料进行染色、拉毛和定型工艺制备而成经编绒布；
S3、复合：采用油胶复合工艺将底层与表面层复合；
S4、水洗：将步骤S3制备的复合面料进行水洗处理并烘干。
作为上述方案的进一步说明，步骤S1中，表面层的制备包括如下步骤：
S1.1、织造：采用186针、32寸的高速经编机进行织造，第一把梳栉所使用的原料为50D/24F的涤纶FDY，第二把梳栉所使用的为75D/288F的全涤复合网络丝，总头纹数为680根*8盘头，织造完成后白坯分两幅，织造的下机密度为25密/cm，白坯的克重为200克/平方米，白坯门幅为160cm；
S1.2、拉毛：将步骤S1.1所制得的白坯在三台连机的拉毛设备上进行拉毛，拉毛速度为25m/min；
S1.3、染色：染色温度为125-130℃，染色压力为3-4kg，染色时间为4小时；
S1.4、烘干：将染色后的面料在160℃条件下烘干，烘干的速度为35-40米每分钟；
S1.5、磨毛：磨毛速度为30米每分钟，磨毛机中第一辊筒和第二辊筒的表面为180目金刚砂，第三辊筒和第四辊筒的表面为200目金刚砂；
S1.6、梳毛：采用毛长为2cm的软毛刷，梳毛速度为30米每分钟；
S1.7、定型：定型温度为165℃，定型的速度为35-40米每分钟，定型后的面料克重为200克每平方米，门幅为155cm；
S1.8、印花：采用转移印花工艺，对定型后的面料进行印花处理，采用高色牢度的分散油墨，转移印花的温度为210℃，印花速度为40米每分钟；
S1.9、烫金：选取烫金的花型，利用花型深度为0.15mm的凹版印刷辊，将膜量为50的PU树脂转移至厚度为0.22mm的BOPP离型膜上，再通过温度为110℃的热压辊将离型膜于仿麂皮面料贴合，使得离型膜上PU树脂转移至仿麂皮面料上。
作为上述方案的进一步说明，步骤S2制备中间层包括如下步骤：
S2.1、编织：采用KARL-MAYER型号为186英寸32针的高速经编机，第一把梳栉使用50D/24F 涤纶FDY、第二把梳栉使用75D/72F 涤纶复合网络丝作为原料，总头纹数为680根*8盘头，织造密度为23密/cm，白坯克重为150克每平方米，门幅为160cm；
S2.2、染色：经编坯布在125-130℃、压力为3-4kg的压力条件下进行染色，染色时间为4小时；
S2.3、烘干定型：定型温度为165℃，定型速度为35-40米每分钟；
S2.4、拉毛：采用三台拉毛机边机对步骤S2.3所纺织的白坯布进行拉毛处理，拉毛速度为25米每分钟；
S2.5、成品定型：定型温度165℃，定型速度为35-40米每分钟，制备成克重为150克每平方米，门幅为155cm。
作为上述方案的进一步说明，步骤S3中，所述的复合工艺是采用油胶复合将步骤S1和步骤S2制备的表面层面料和底层面料进行复合；油胶复合中所使用的胶水为膜量为45的PU树脂复合胶；复合工艺时的温度为100℃，复合的速度为35米每分钟。
作为上述方案的进一步说明，步骤S4中，所述的水洗的时间为15分钟，水洗后的烘干温度为80-90℃，烘干时间为30-40min。
本发明的有益效果是：本发明所涉及的环保仿小牛皮面料的生产工艺，使用了涤纶超细原料，使得面料在染整过程中不需要使用碱减量处理就能获得天然麂皮的手感，减少了因减量污水的排放而造成的污染。使得整个生产过程能够做到纺织面料的清洁环保生产，再结合具体的生产工艺，使得能够生产出具有环保超柔仿真皮面料。
具体实施方式
下面结合具体实施例对本发明进一步说明。
实施例一
本实施例所涉及的一种环保仿小牛皮面料生产工艺，包括如下步骤：
S1、表面层的制备：利用KARL-MAYER高速经编机织造的环保麂皮面料，经由拉毛、染色、烘干、磨毛、梳毛、定型、印花、烫金工艺制备而成环保麂皮绒面料。所染的颜色和印花的花型、烫金工艺所选取的花型纹路均根据实际需要。烫金工艺所选取的花型纹路为仿小牛皮纹路。
S2、底层的制备：利用KARL-MAYER高速经编机编织经编面料，并对底层经编面料进行染色、拉毛和定型工艺制备而成经编绒布。
S3、复合：采用油胶复合工艺将底层与表面层复合。油胶复合工艺中所采用的胶水为膜量为45的PU树脂复合胶。油胶复合的温度为100℃，复合的速度为35米每分钟。本实施例中表面层环保麂皮面料的光面一侧与底层经编拉毛绒布的绒面一侧相粘合。
S4、水洗：将步骤S3制备的复合面料进行水洗处理并烘干。水洗烘干中水洗的时间为15分钟，烘干温度为80-90℃，烘干时间为30-40分钟，优选的，烘干温度为85℃，烘干时间为35min。
步骤S1中，表面层的制备包括如下步骤：
S1.1、织造：采用186针、32寸的高速经编机进行织造，第一把梳栉所使用的原料为50D/24F的涤纶FDY，第二把梳栉所使用的为75D/288F的全涤复合网络丝，总头纹数为680根*8盘头，织造完成后白坯分两幅，织造的下机密度为25密/cm，白坯的克重为200克/平方米，白坯门幅为160cm。
S1.2、拉毛：将步骤S1.1所制得的白坯在三台连机的拉毛设备上进行拉毛，拉毛速度为25m/min。
S1.3、染色：染色温度为125-130℃，染色压力为3-4kg，染色时间为4小时。
S1.4、烘干：将染色后的面料在160℃条件下烘干，烘干的速度为35-40米每分钟。
S1.5、磨毛：磨毛速度为30米每分钟，磨毛机中第一辊筒和第二辊筒的表面为180目金刚砂，第三辊筒和第四辊筒的表面为200目金刚砂。
S1.6、梳毛：采用毛长为2cm的软毛刷，梳毛速度为30米每分钟。
S1.7、定型：定型温度为165℃，定型的速度为35-40米每分钟，定型后的面料克重为200克每平方米，门幅为155cm。
S1.8、印花：采用转移印花工艺，对定型后的面料进行印花处理，采用高色牢度的分散油墨，转移印花的温度为210℃，印花速度为40米每分钟。
S1.9、烫金：选取烫金的花型，利用花型深度为0.15mm的凹版印刷辊，将膜量为50的PU树脂转移至厚度为0.22mm的BOPP离型膜上，再通过温度为110℃的热压辊将离型膜与仿麂皮面料贴合，使得离型膜上PU树脂转移至仿麂皮面料上。
步骤S2制备中间层包括如下步骤：
S2.1、编织：采用KARL-MAYER型号为186英寸32针的高速经编机，第一把梳栉使用50D/24F 涤纶FDY、第二把梳栉使用75D/72F 涤纶复合网络丝作为原料，总头纹数为680根*8盘头，织造密度为23密/cm，白坯克重为150克每平方米，门幅为160cm。
S2.2、染色：经编坯布在125-130℃、压力为3-4kg的压力条件下进行染色，染色时间为4小时。
S2.3、烘干定型：定型温度为165℃，定型速度为35-40米每分钟。
S2.4、拉毛：采用三台拉毛机边机对步骤S2.3所纺织的白坯布进行拉毛处理，拉毛速度为25米每分钟。
S2.5、成品定型：定型温度165℃，定型速度为35-40米每分钟，制备成克重为150克每平方米，门幅为155cm。
实施例二
本实施例所涉及的环保仿小牛皮面料生产工艺与实施例一的区别在于，在底层经编绒布通过油胶复合工艺与表面层仿麂皮绒面料复合之前，先通过PU树脂与一加强层复合，所使用的复合层为克重为5克每平方米的尼龙网格布。
以上详细描述了本发明的较佳具体实施例。应当理解，本领域的普通技术人员无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此，凡本技术领域中技术人员依本发明的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案，皆应在由权利要求书所确定的保护范围内。

Claims (5)

1.一种环保仿小牛皮面料生产工艺，其特征在于，包括如下步骤：
S1、表面层的制备：利用经编机织造的环保麂皮面料，经由拉毛、染色、烘干、磨毛、梳毛、定型、印花、烫金工艺制备而成环保麂皮绒面料；
S2、底层的制备：利用高速经编机编织经编面料，并对底层经编面料进行染色、拉毛和定型工艺制备而成经编绒布；
S3、复合：采用油胶复合工艺将底层与表面层复合；
S4、水洗：将步骤S3制备的复合面料进行水洗处理并烘干。
2.如权利要求1所述的环保仿小牛皮面料生产工艺，其特征在于，步骤S1中，表面层的制备包括如下步骤：
S1.1、织造：采用186针、32寸的高速经编机进行织造，第一把梳栉所使用的原料为50D/24F的涤纶FDY，第二把梳栉所使用的为75D/288F的全涤复合网络丝，总头纹数为680根*8盘头，织造完成后白坯分两幅，织造的下机密度为25密/cm，白坯的克重为200克/平方米，白坯门幅为160cm；
S1.2、拉毛：将步骤S1.1所制得的白坯在三台连机的拉毛设备上进行拉毛，拉毛速度为25m/min；
S1.3、染色：染色温度为125-130℃，染色压力为3-4kg，染色时间为4小时；
S1.4、烘干：将染色后的面料在160℃条件下烘干，烘干的速度为35-40米每分钟；
S1.5、磨毛：磨毛速度为30米每分钟，磨毛机中第一辊筒和第二辊筒的表面为180目金刚砂，第三辊筒和第四辊筒的表面为200目金刚砂；
S1.6、梳毛：采用毛长为2cm的软毛刷，梳毛速度为30米每分钟；
S1.7、定型：定型温度为165℃，定型的速度为35-40米每分钟，定型后的面料克重为200克每平方米，门幅为155cm；
S1.8、印花：采用转移印花工艺，对定型后的面料进行印花处理，采用高色牢度的分散油墨，转移印花的温度为210℃，印花速度为40米每分钟；
S1.9、烫金：选取烫金的花型，利用花型深度为0.15mm的凹版印刷辊，将膜量为50的PU树脂转移至厚度为0.22mm的BOPP离型膜上，再通过温度为110℃的热压辊将离型膜于仿麂皮面料贴合，使得离型膜上PU树脂转移至仿麂皮面料上。
3.如权利要求1所述的环保仿小牛皮面料生产工艺，其特征在于，步骤S2制备中间层包括如下步骤：
S2.1、编织：采用KARL-MAYER型号为186英寸32针的高速经编机，第一把梳栉使用50D/24F 涤纶FDY、第二把梳栉使用75D/72F 涤纶复合网络丝作为原料，总头纹数为680根*8盘头，织造密度为23密/cm，白坯克重为150克每平方米，门幅为160cm；
S2.2、染色：经编坯布在125-130℃、压力为3-4kg的压力条件下进行染色，染色时间为4小时；
S2.3、烘干定型：定型温度为165℃，定型速度为35-40米每分钟；
S2.4、拉毛：采用三台拉毛机边机对步骤S2.3所纺织的白坯布进行拉毛处理，拉毛速度为25米每分钟；
S2.5、成品定型：定型温度165℃，定型速度为35-40米每分钟，制备成克重为150克每平方米，门幅为155cm。
4.如权利要求1所述的环保仿小牛皮面料生产工艺，其特征在于，步骤S3中，所述的复合工艺是采用油胶复合将步骤S1和步骤S2制备的表面层面料和底层面料进行复合；油胶复合中所使用的胶水为膜量为45的PU树脂复合胶；复合工艺时的温度为100℃，复合的速度为35米每分钟。
5.如权利要求1所述的环保仿小牛皮面料生产工艺，其特征在于，步骤S4中，所述的水洗的时间为15分钟，水洗后的烘干温度为80-90℃，烘干时间为30-40min。
CN201810769753.7A 2018-07-13 2018-07-13 一种环保仿小牛皮面料生产工艺 Pending CN109177390A (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810769753.7A CN109177390A (zh) 2018-07-13 2018-07-13 一种环保仿小牛皮面料生产工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810769753.7A CN109177390A (zh) 2018-07-13 2018-07-13 一种环保仿小牛皮面料生产工艺

Publications (1)

Publication Number Publication Date
CN109177390A true CN109177390A (zh) 2019-01-11

Family

ID=64936140

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810769753.7A Pending CN109177390A (zh) 2018-07-13 2018-07-13 一种环保仿小牛皮面料生产工艺

Country Status (1)

Country Link
CN (1) CN109177390A (zh)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110037517A (zh) * 2019-02-27 2019-07-23 天津吉象地毯有限公司 一种仿牛皮印花thb后处理地毯的生产工艺
CN110077084A (zh) * 2019-06-10 2019-08-02 浙江皮意纺织有限公司 一种高剥离三防复合沙发面料的制备方法
CN110395023A (zh) * 2019-06-22 2019-11-01 桐乡市龙翔纺织有限责任公司 一种仿真皮烫金沙发面料的生产工艺
CN111041573A (zh) * 2019-12-29 2020-04-21 江苏恒力化纤股份有限公司 一种座椅面料及其制备方法

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107287917A (zh) * 2017-06-17 2017-10-24 桐乡市龙翔纺织有限责任公司 一种仿厚牛皮高档沙发装饰面料生产工艺

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107287917A (zh) * 2017-06-17 2017-10-24 桐乡市龙翔纺织有限责任公司 一种仿厚牛皮高档沙发装饰面料生产工艺

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110037517A (zh) * 2019-02-27 2019-07-23 天津吉象地毯有限公司 一种仿牛皮印花thb后处理地毯的生产工艺
CN110077084A (zh) * 2019-06-10 2019-08-02 浙江皮意纺织有限公司 一种高剥离三防复合沙发面料的制备方法
CN110395023A (zh) * 2019-06-22 2019-11-01 桐乡市龙翔纺织有限责任公司 一种仿真皮烫金沙发面料的生产工艺
CN111041573A (zh) * 2019-12-29 2020-04-21 江苏恒力化纤股份有限公司 一种座椅面料及其制备方法
CN111041573B (zh) * 2019-12-29 2021-03-19 江苏恒力化纤股份有限公司 一种座椅面料及其制备方法

Similar Documents

Publication Publication Date Title
CN109177390A (zh) 一种环保仿小牛皮面料生产工艺
CN108951183A (zh) 一种环保超柔仿真皮面料的生产工艺
CN104131408B (zh) 一种含棉经编面料及其加工方法
CN105671727A (zh) 一种高支高密长绒棉衬衫面料的生产工艺
CN107244118A (zh) 一种仿牛皮高档装饰面料生产工艺
CN108049016A (zh) 一种超细纤维烂花短毛绒面料生产工艺
CN111020855A (zh) 一种经编氨纶超柔摇粒绒面料的生产工艺
CN107287917A (zh) 一种仿厚牛皮高档沙发装饰面料生产工艺
CN205443568U (zh) 一种天丝棉色织多重纬提花面料
CN109094152A (zh) 一种仿热风揉纹牛皮面料生产工艺
CN109487397A (zh) 一种环保sorona梭织面料及其生产工艺
WO2012094793A1 (zh) 一种直纺超细纤维人工皮革及其制造方法
CN100587143C (zh) 印花泡皱毛棉精纺面料的生产方法
CN102704228B (zh) 一种经编弹力碳素磨毛面料的生产方法
CN107364210A (zh) 一种三层复合起皱高档装饰面料生产工艺
CN102094327A (zh) 一种具有仿毛呢效果的服装面料
CN108842284A (zh) 一种环保型经编弹力麂皮绒面料及其纺织方法
CN108248186A (zh) 一种麂皮高档沙发装饰面料生产工艺
CN208558482U (zh) 一种环保超柔仿真皮面料
CN108973302A (zh) 一种真空吸花高档沙发装饰面料生产工艺
CN208558544U (zh) 一种环保仿小牛皮面料
CN100523352C (zh) 印花起皱起绒全毛精纺面料的生产方法
CN107938133A (zh) 一种柔软防水环保婴童面料及其制作工艺
CN208946820U (zh) 一种仿热风揉纹仿牛皮面料
CN102926228B (zh) 一种弹性纤维面料处理液

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
RJ01 Rejection of invention patent application after publication
RJ01 Rejection of invention patent application after publication

Application publication date: 20190111