CN109112699A - 一种色织绒面料的生产工艺 - Google Patents

一种色织绒面料的生产工艺 Download PDF

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CN109112699A
CN109112699A CN201811219060.7A CN201811219060A CN109112699A CN 109112699 A CN109112699 A CN 109112699A CN 201811219060 A CN201811219060 A CN 201811219060A CN 109112699 A CN109112699 A CN 109112699A
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fabric
color
speed
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production technology
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朱建华
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Nantong Hecheng Textile Co Ltd
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B7/00—Mercerising, e.g. lustring by mercerising
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00—Heating or cooling textile fabrics
    • D06C7/02—Setting
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/02—Natural fibres, other than mineral fibres
    • D06M2101/04—Vegetal fibres
    • D06M2101/06—Vegetal fibres cellulosic
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/01—Natural vegetable fibres
    • D10B2201/02—Cotton
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
    • D10B2201/20—Cellulose-derived artificial fibres
    • D10B2201/22—Cellulose-derived artificial fibres made from cellulose solutions
    • D10B2201/24—Viscose
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D10B2321/10—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

本发明公开了一种色织绒面料的生产工艺，其中包括步骤纺纱→并线→织造→退浆→丝光→拉幅定型→抓剪毛→空气洗→二次定型。本发明所揭示的一种色织绒面料的生产工艺，通过棉型面料生产出毛型面料所具有的绒毛感，且绒面具有短密匀的特性，同时面料的色彩多元化。

Description

一种色织绒面料的生产工艺
技术领域
本发明涉及一种面料生产工艺，尤其涉及一种色织绒面料的生产工艺。
背景技术
毛型织物是众所周知的高档服装面料，一般都是通过羊毛、兔毛等各种动物毛或毛型化纤为主要原料制成的织品，其具有手感柔软，舒适保暖的特性，然而这种毛型面料价格都非常高，且护理麻烦，而且其颜色单一，对于混色其颜色分界明显，过渡生硬，无法产生多元化的色彩感。
发明内容
发明目的：本发明主要提供一种手感柔软色彩多元的色织绒面料的生产工艺。
技术方案：一种色织绒面料的生产工艺，具体包括以下步骤：
a、纺纱：将多根捻度为19捻/吋的棉型纤维混纺成单纱；
b、并线：选取多根步骤a中制备的单纱进行并捻形成多股线；
c、织造：将步骤b中制备多股线作为经纱及纬纱送入剑杆织造机中进行织造，形成色织面料，其中面料紧度为80~95；
d、退浆：将步骤c织造的色织面料送入平幅退浆机中退浆，其中控制退浆温度为75℃，车速45m/min；
e、丝光：将步骤d中退浆后的色织面料送入平幅布铗丝光机内丝光处理，其中碱浓度为130g/l，车速为40~50m/min；
f、拉幅定型：车速25~50m/min，超喂10~12%；
g、抓剪毛：将步骤f定型好的色织面料送入抓剪毛机内，其中控制抓毛张力6kg，抓毛速度11m/min，剪毛张力3.5~5kg，车速8~12m/min，刀口距面料高度为0.33~0.9mm；
h、空气洗：将抓剪毛完成的面料进行空气洗，控制温度110~115℃，添加浓度为98%含硅油的柔软剂3~5g/l；
i、二次定型：控制温度150~160℃，车速40~50m/min，超喂10~15%。
所述步骤c中织造的色织面料组织为斜纹，提花，平纹及双层中的一种。
所述步骤e的平幅布铗丝光机内1~4号碱槽的温度为80~90℃，5~6号碱槽温度为60℃，7号碱槽温度为常温。
所述棉型纤维为5DX38mm棉型纤维，选用棉纤维，麻纤维，天丝棉纤维，粘胶纤维，莫尔代纤维，聚酯纤维，锦纶纤维，晴纶纤维中的一种或多种。
有益效果：本发明所揭示的色织绒面料的生产工艺，选用19捻/吋的纱线，在织造时控制紧度在规定范围，同时通过抓剪毛使得棉型面料拉毛并剪齐，同时添加含有硅油的柔顺剂进行空气洗而使得拉出的毛丝蓬松而具有绒感，通过本发明的工艺生产可以通过棉型面料生产出具有绒毛感的毛型面料，大大降低了生产成本。
具体实施方式
下面结合具体实施例对本发明进行详细阐述。
一种色织绒面料的生产工艺，具体包括以下步骤：
a、纺纱：将多根捻度为19捻/吋的棉型纤维混纺成单纱；
b、并线：选取多根步骤a中制备的单纱进行并捻形成多股线；
c、织造：将步骤b中制备多股线作为经纱及纬纱送入剑杆织造机中进行织造，形成色织面料，其中面料紧度为80~95；
d、退浆：将步骤c织造的色织面料送入平幅退浆机中退浆，其中控制退浆温度为75℃，车速45m/min；
e、丝光：将步骤d中退浆后的色织面料送入平幅布铗丝光机内丝光处理，其中碱浓度为130g/l，车速为40~50m/min；
f、拉幅定型：车速25~50m/min，超喂10~12%；
g、抓剪毛：将步骤f定型好的色织面料送入抓剪毛机内，其中控制抓毛张力6kg，抓毛速度11m/min，剪毛张力3.5~5kg，车速8~12m/min，刀口距面料高度为0.33~0.9mm；
h、空气洗：将抓剪毛完成的面料进行空气洗，控制温度110~115℃，添加浓度为98%含硅油的柔软剂3~5g/l；
i、二次定型：控制温度150~160℃，车速40~50m/min，超喂10~15%。
其中，所述步骤c中织造的色织面料组织为斜纹，提花，平纹及双层中的一种，所述步骤a中棉型纤维为5DX38mm棉型纤维，选用棉纤维，麻纤维，天丝棉纤维，粘胶纤维，莫尔代纤维，聚酯纤维，锦纶纤维，晴纶纤维中的一种或多种。
本发明的技术内容及技术特征已揭示如上，然而熟悉本领域的技术人员仍可能基于本发明的启示及揭示而作种种不背离本发明精神的替换及修饰，因此，本发明保护范围应不限于实施例所揭示的内容，而应包括各种不背离本发明的替换及修饰，并为本专利申请权利要求所涵盖。

Claims (4)

1.一种色织绒面料的生产工艺，其特征在于具体包括以下步骤：
a、纺纱：将多根捻度为19捻/吋的棉型纤维混纺成单纱；
b、并线：选取多根步骤a中制备的单纱进行并捻形成多股线；
c、织造：将步骤b中制备多股线作为经纱及纬纱送入剑杆织造机中进行织造，形成色织面料，其中面料紧度为80~95；
d、退浆：将步骤c织造的色织面料送入平幅退浆机中退浆，其中控制退浆温度为75℃，车速45m/min；
e、丝光：将步骤d中退浆后的色织面料送入平幅布铗丝光机内丝光处理，其中碱浓度为130g/l，车速为40~50m/min；
f、拉幅定型：车速25~50m/min，超喂10~12%；
g、抓剪毛：将步骤f定型好的色织面料送入抓剪毛机内，其中控制抓毛张力6kg，抓毛速度11m/min，剪毛张力3.5~5kg，车速8~12m/min，刀口距面料高度为0.33~0.9mm；
h、空气洗：将抓剪毛完成的面料进行空气洗，控制温度110~115℃，添加浓度为98%含硅油的柔软剂3~5g/l；
i、二次定型：控制温度150~160℃，车速40~50m/min，超喂10~15%。
2.根据权利要求1所述的一种色织绒面料的生产工艺，其特征在于，所述步骤c中织造的色织面料组织为斜纹，提花，平纹及双层中的一种。
3.根据权利要求1所述的一种色织绒面料的生产工艺，其特征在于：所述步骤e的平幅布铗丝光机内1~4号碱槽的温度为80~90℃，5~6号碱槽温度为60℃，7号碱槽温度为常温。
4.根据权利要求1所述的一种色织绒面料的生产工艺，其特征在于：所述棉型纤维为5DX38mm棉型纤维，选用棉纤维，麻纤维，天丝棉纤维，粘胶纤维，莫尔代纤维，聚酯纤维，锦纶纤维，晴纶纤维中的一种或多种。
CN201811219060.7A 2018-10-19 2018-10-19 一种色织绒面料的生产工艺 Pending CN109112699A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110983573A (zh) * 2020-01-04 2020-04-10 利郎(中国)有限公司 一种色纺涤粘面料及其生产方法

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CN104928824A (zh) * 2015-05-21 2015-09-23 安徽华茂纺织股份有限公司 以超细旦天丝和长绒棉为原料色织高支面料的方法

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Publication number Priority date Publication date Assignee Title
US20040107552A1 (en) * 2000-05-12 2004-06-10 Louis Dischler Method of producing non-directional range-dyed face finished fabrics
CN102312316A (zh) * 2010-06-30 2012-01-11 张家港市金陵纺织有限公司 T/r色织仿毛面料的生产工艺
CN102828375A (zh) * 2012-09-20 2012-12-19 张家港市金陵纺织有限公司 一种全棉牛津色织面料生产工艺
CN103741424A (zh) * 2014-01-20 2014-04-23 福建清源科技有限公司 一种高档仿毛料棉布的加工工艺
CN104313755A (zh) * 2014-11-26 2015-01-28 南通东帝纺织品有限公司 一种多元化毛型色织面料短密匀绒面的生产工艺
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CN104928824A (zh) * 2015-05-21 2015-09-23 安徽华茂纺织股份有限公司 以超细旦天丝和长绒棉为原料色织高支面料的方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110983573A (zh) * 2020-01-04 2020-04-10 利郎(中国)有限公司 一种色纺涤粘面料及其生产方法

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Application publication date: 20190101