CN109023914A - 一种针织面料的整理工艺 - Google Patents
一种针织面料的整理工艺 Download PDFInfo
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- 239000004744 fabric Substances 0.000 title claims abstract description 66
- 238000000034 method Methods 0.000 title claims abstract description 22
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000009940 knitting Methods 0.000 claims abstract description 17
- 230000000845 anti-microbial effect Effects 0.000 claims abstract description 13
- 230000003115 biocidal effect Effects 0.000 claims abstract description 13
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 claims abstract description 12
- 238000005202 decontamination Methods 0.000 claims abstract description 12
- 230000003588 decontaminative effect Effects 0.000 claims abstract description 12
- 239000012530 fluid Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 10
- 239000003054 catalyst Substances 0.000 claims abstract description 6
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 6
- 229910001629 magnesium chloride Inorganic materials 0.000 claims abstract description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 3
- 238000001035 drying Methods 0.000 claims description 30
- 238000004140 cleaning Methods 0.000 claims description 22
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 claims description 10
- 238000010792 warming Methods 0.000 claims description 10
- 238000004132 cross linking Methods 0.000 claims description 9
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 229910021607 Silver chloride Inorganic materials 0.000 claims description 5
- 239000000654 additive Substances 0.000 claims description 5
- 230000000996 additive effect Effects 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 239000011230 binding agent Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 239000006185 dispersion Substances 0.000 claims description 5
- 238000009998 heat setting Methods 0.000 claims description 5
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 5
- 230000009467 reduction Effects 0.000 claims description 5
- HKZLPVFGJNLROG-UHFFFAOYSA-M silver monochloride Chemical compound [Cl-].[Ag+] HKZLPVFGJNLROG-UHFFFAOYSA-M 0.000 claims description 5
- 239000000052 vinegar Substances 0.000 claims description 5
- 235000021419 vinegar Nutrition 0.000 claims description 5
- 230000002000 scavenging effect Effects 0.000 claims description 2
- 239000000243 solution Substances 0.000 claims 4
- 238000010790 dilution Methods 0.000 claims 1
- 239000012895 dilution Substances 0.000 claims 1
- 239000000675 fabric finishing Substances 0.000 claims 1
- 238000009962 finishing (textile) Methods 0.000 claims 1
- 230000000844 anti-bacterial effect Effects 0.000 abstract description 2
- 239000004753 textile Substances 0.000 description 4
- KRHYYFGTRYWZRS-UHFFFAOYSA-M Fluoride anion Chemical compound [F-] KRHYYFGTRYWZRS-UHFFFAOYSA-M 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000002940 repellent Effects 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
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- D—TEXTILES; PAPER
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- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
- D06M11/155—Halides of elements of Groups 2 or 12 of the Periodic Table
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- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/07—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof
- D06M11/11—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with halogens; with halogen acids or salts thereof; with oxides or oxyacids of halogens or salts thereof with halogen acids or salts thereof
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- D06M11/83—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with metals; with metal-generating compounds, e.g. metal carbonyls; Reduction of metal compounds on textiles
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Abstract
本发明公开了一种针织面料的整理工艺,包括如下步骤:去污整理液制:调节水的PH=3,加入交联剂5g—8g/L、氯化镁催化剂4g—5g/L,有机氟化合物35g‑40g/L,得到溶液;针织面料浸渍整理液:将去污整理液加温到25‑35℃,放入需整理的面料,保持20‑30min;轧液:将浸渍过的面料进行轧液,保持面料带液率为70‑85%;然后进行烘干、抗菌处理。本发明抗菌针织面料的整理工艺,具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长。
Description
技术领域
本发明属于纺织技术领域,具体涉及一种针织面料的整理工艺。
背景技术
随着社会和经济的发展,人们生活水平的提高吗,单一功能的纺织品已远远不能满足人们的需求,多功能整理的纺织品因其优良的性能越来越得到人们的认可和使用,而拒水拒油整理就是一种面料的后整理。拒水拒油纺织品可广泛应用于服装面料、厨房及餐桌用布等。
发明内容
发明目的:本发明针对现有技术中的不足,提出一种具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长的针织面料的整理工艺。
技术方案:本发明所述的一种针织面料的整理工艺,包括如下步骤:
(1)去污整理液制:调节水的 PH=3,加入交联剂 5g—8g/L、氯化镁催化剂 4g—5g/L,有机氟化合物 35g -40g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到 25-35℃,放入需整理的面料,保持20-30min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为 70-85%;
(4)烘干:将带液的针织品在 90℃~ 100℃的烘干炉内进行烘干,保持 10-30min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在 120℃~150℃,保持 5-15min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至 40-55℃,浸泡 1-2 小时,然后再升温至 60-90℃,浸泡 3-4 小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在 60-90℃的温度下进行烘干成型,烘干时间为 2-5 分钟,接着在 100-150℃的温度下进行烘焙交联,时间为5-10分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的 ph 值为 5-5.5,清洗温度为 40-55℃,清洗时间为 10-20 分钟。
有益效果:本发明抗菌针织面料的后整理工艺,具有良好的拒水拒油性能,被广泛应用于服装面料,厨房及餐桌布等各种油污多的工作环境,且能够提高面料的抗菌性能,抗菌效果好,使用时间长。
具体实施方式
下面结合具体实施例对本发明作进一步说明:
实施例1
一种针织面料的整理工艺,包括如下步骤:
(1)去污整理液制:调节水的 PH=3,加入交联剂 5g/L、氯化镁催化剂 4g/L, 有机氟化合物 35g /L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到 25℃,放入需整理的面料,保持20min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为 70%;
(4)烘干:将带液的针织品在 90℃的烘干炉内进行烘干,保持 10min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在 120℃,保持 5min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至 40℃, 浸泡 1小时,然后再升温至 60℃,浸泡 3小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在 60℃的温度下 进行烘干成型,烘干时间为 2分钟,接着在 100℃的温度下进行烘焙交联,时间为 5分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的 ph 值为 5-5.5,清洗温度为 40℃,清洗时间为 10 分钟。
实施例2
一种针织面料的整理工艺,包括如下步骤:
(1)去污整理液制:调节水的 PH=3,加入交联剂 8g/L、氯化镁催化剂 5g/L, 有机氟化合物40g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到 35℃,放入需整理的面料,保持30min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为 85%;
(4)烘干:将带液的针织品在100℃的烘干炉内进行烘干,保持30min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在 50℃,保持 15min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至 55℃, 浸泡2 小时,然后再升温至90℃,浸泡4 小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在90℃的温度下进行烘干成型,烘干时间为5 分钟,接着在150℃的温度下进行烘焙交联,时间为10分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的 ph 值为 5-5.5,清洗温度为55℃,清洗时间为20分钟。
实施例3
一种针织面料的整理工艺,包括如下步骤:
(1)去污整理液制:调节水的 PH=3,加入交联剂 6g/L、氯化镁催化剂 4.5g/L, 有机氟化合物 37g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到30℃,放入需整理的面料,保持 25min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为 75%;
(4)烘干:将带液的针织品在 95℃的烘干炉内进行烘干,保持20min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在 130℃,保持 10min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至 45℃, 浸泡 1.5小时,然后再升温至 80℃,浸泡 3.5小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在 60-90℃的温度下进行烘干成型,烘干时间为3分钟,接着在 120℃的温度下进行烘焙交联,时间为8分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验。
进一步的,所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的,所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的,所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
进一步的,所述步骤(8)中的清洗溶液的 ph 值为 5-5.5,清洗温度为45℃,清洗时间为15分钟。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专业的技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (5)
1.一种针织面料的整理工艺,其特征在于:包括如下步骤:
(1)去污整理液制:调节水的 PH=3,加入交联剂 5g—8g/L、氯化镁催化剂 4g—5g/L,有机氟化合物35g -40g/L,得到溶液;
(2)针织面料浸渍整理液:将去污整理液加温到 25-35℃,放入需整理的面料,保持20-30min;
(3)轧液:将浸渍过的面料进行轧液,保持面料带液率为 70-85%;
(4)烘干:将带液的针织品在 90℃~ 100℃的烘干炉内进行烘干,保持 10-30min;
(5)焙烘:将烘干后的面料进行焙烘,焙烘温度保持在 120℃~150℃,保持 5-15min;
(6)第一次抗菌处理:将针织面料脱水处理,然后浸入纳米抗菌液中,升温至 40-55℃,浸泡 1-2 小时,然后再升温至 60-90℃,浸泡 3-4 小时;
(7)第二次抗菌处理:将抗菌整理液涂覆在针织面料的表面,然后在 60-90℃的温度下进行烘干成型,烘干时间为 2-5 分钟,接着在 100-150℃的温度下进行烘焙交联,时间为5-10分钟;
(8)还原清洗处理:将针织面料放入清洗溶液中进行清洗;
(9)后处理:依次进行脱水、松式烘干、拉幅定形和检验。
2.根据权利要求1所述的一种针织面料的整理工艺,其特征在于:所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
3.根据权利要求1所述的一种针织面料的整理工艺,其特征在于:所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
4.根据权利要求1所述的一种针织面料的整理工艺,其特征在于:所述步骤(7)中的针织面料先通过拉幅烘干机烘干,再通过热定型机烘焙交联。
5.根据权利要求1所述的一种针织面料的整理工艺,其特征在于:所述步骤(8)中的清洗溶液的 ph 值为 5-5.5,清洗温度为 40-55℃,清洗时间为 10-20 分钟。
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CN112195646A (zh) * | 2020-09-30 | 2021-01-08 | 龙泉服饰(南通)有限公司 | 一种环保高效的针织面料生产工艺 |
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