CN112195646A - 一种环保高效的针织面料生产工艺 - Google Patents
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Abstract
本发明公开了一种环保高效的针织面料生产工艺，包括针织面料织布机、浸渍池、浸渍槽、搅拌机、拉幅烘干机、热定型机和脱水滚筒，制备步骤：先准备木纤维、石墨烯棉纶和禾素纤维，然后依次进行纺织、梳棉、粗纱和细纱后，针织成针织面料，对针织面料进行浸渍整理，制备抗菌液后进行废水集中，烘干定型后再次还原清洗处理，最后将脱出的液体和清洗后的水回收至废水处理系统中，集中进行处理，制备的过程环保高效，石墨烯呢绒面料与木棉纤维混纺能够提高针织面料的耐磨性，使面料具有低温远红外发热、抗紫外线和抗菌防螨功能，经过浸渍整理后针织面料具有良好的拒水拒油性能，能够被广泛应用于工厂车间或户外作业等油污多的工作环境。
Description
技术领域
本发明公开了一种环保高效的针织面料生产工艺，属于针织面料制备技术领域。
背景技术
微生物平时不引人关注，但它和我们日常生活联系却是十分密切。人体在正常情况下带有无数微生物；细菌、真菌等都属于微生物。纺织品是人们日常生活的必需品，同时也是微生物生存和传播的媒介。在日常生活中，人体不断的分泌汗液、油脂、皮屑等，这就为微生物提供了最佳滋生场所，而衣物也为微生物的生长繁殖提供了理想的环境（温暖和潮湿）。微生物在人们毫不理会的情况下成千上万的繁殖，几乎半小时就可以增长一倍甚至数倍，同时微生物的新陈代谢也产生了一些不良气味，严重的甚至会感染皮肤，产生瘙痒，脓肿。在生活中稍加留意，我们会发现在不常清洁身体的情况下，会有一股异常的气味，这就是微生物代谢产生的气味。日常生活中除了勤清洁、清洗之外，广泛地使用抗菌衣物，人体的微生物感染会减少许多，不良气味也会减少许多，同时也可避免公共环境下的交叉感染。
现有技术中，针织面料应用于工厂车间或户外作业等油污多的地方时，容易附着油污，且作为汽车内饰和生活家居服装面料时，容易滋生细菌，对生活环境造成影响。
发明内容
本发明要解决的技术问题是克服现有技术中，现有技术中，针织面料应用于工厂车间或户外作业等油污多的地方时，容易附着油污，且作为汽车内饰和生活家居服装面料时，容易滋生细菌，对生活环境造成影响的问题，提供一种环保高效的针织面料生产工艺，从而解决上述问题。
为实现上述目的，本发明提供如下技术方案：一种环保高效的针织面料生产工艺，包括针织面料织布机、浸渍池、浸渍槽、搅拌机、拉幅烘干机、热定型机和脱水滚筒，制备步骤：
（1）准备原料：54-64%重量比的木棉纤维、3-8%重量比石墨烯锦纶和33-38%重量比禾素纤维；
（2）针织：将木棉纤维、石墨烯棉纶和禾素纤维依次进行混纺、梳棉、粗纱和细纱后，使用针织面料织布机制得针织面料；
（3）浸渍整理：向浸渍池中加入去污整理液，并加温到25-35℃，放入需整理的针织面料，保持20-30min，然后取出烘干；
（4）抗菌液制备：在浸渍槽中加入2-5重量份的纳米抗菌液、1-3重量份渗透剂、1-2重量份固色剂和余量的水，常温下，使用搅拌机搅拌20-30分钟；
（5）废水集中：将针织面料放置在步骤（4）中的浸渍槽内，升温42-52摄氏度，浸泡1-2小时，然后再升温至62-88摄氏度，浸泡3.5-5.5小时；
（6）烘干定型：使用拉幅烘干机烘干针织面料，再通过热定型机烘焙；
（7）还原清洗处理：将针织面料放入清洗溶液中进行清洗，然后依次进行脱水、松式烘干、拉幅定形和检验；
（8）废水集中：将针织面料放置脱水滚筒内进行脱水处理，脱出的液体和步骤（7）中清洗后的水回收至废水处理系统。
作为优选，在步骤（1）的所述去污整理液由交联剂5g—8g/L、氯化镁催化剂 4g—5g/L，有机氟化合物35g-40g/L和余量的水搅拌混合制得。
作为优选，在步骤（3）的所述去污整理液加入浸渍池后，加温到25-35摄氏度后再放入针织面料。
作为优选，在步骤（4）中所述的纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
作为优选，在步骤（4）所述的搅拌机搅拌时保持60-90转/分钟。
作为优选，在步骤（6）中所述的拉幅烘干机烘干针织面料的温度控制在62-88摄氏度，烘干时间为6-8分钟。
作为优选，在步骤（6）所述的热定型机烘焙时的温度控制在102-142摄氏度，时间为6-8分钟。
与现有技术相比，本发明的有益效果如下：
本发明步骤细致，先准备木纤维、石墨烯棉纶和禾素纤维，然后依次进行纺织、梳棉、粗纱和细纱后，针织成针织面料，对针织面料进行浸渍整理，制备抗菌液后进行废水集中，烘干定型后再次还原清洗处理，最后将脱出的液体和清洗后的水回收至废水处理系统中，集中进行处理，制备的过程环保高效，石墨烯呢绒面料飘逸、滑爽、服用性能优良，与木棉纤维混纺能够提高针织面料的耐磨性，使面料具有低温远红外发热、抗紫外线和抗菌防螨功能，经过浸渍整理后针织面料具有良好的拒水拒油性能，能够被广泛应用于工厂车间或户外作业等油污多的工作环境，进行废水集中后能够提高面料的抗菌性能，抗菌效果好，使用时间长，且禾素纤维含量达到30％以上，提高针织面料抗菌抑菌效果，能够在应用于汽车内饰和生活家居服装面料时，具有良好的抗菌抑菌效果。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
一种环保高效的针织面料生产工艺，包括针织面料织布机、浸渍池、浸渍槽、搅拌机、拉幅烘干机、热定型机和脱水滚筒，制备步骤：
（1）准备原料：54-64%重量比的木棉纤维、3-8%重量比石墨烯锦纶和33-38%重量比禾素纤维；
（2）针织：将木棉纤维、石墨烯棉纶和禾素纤维依次进行混纺、梳棉、粗纱和细纱后，使用针织面料织布机制得针织面料；
（3）浸渍整理：向浸渍池中加入去污整理液，并加温到25-35℃，放入需整理的针织面料，保持20-30min，然后取出烘干；
（4）抗菌液制备：在浸渍槽中加入2-5重量份的纳米抗菌液、1-3重量份渗透剂、1-2重量份固色剂和余量的水，常温下，使用搅拌机搅拌20-30分钟；
（5）废水集中：将针织面料放置在步骤（4）中的浸渍槽内，升温42-52摄氏度，浸泡1-2小时，然后再升温至62-88摄氏度，浸泡3.5-5.5小时；
（6）烘干定型：使用拉幅烘干机烘干针织面料，再通过热定型机烘焙；
（7）还原清洗处理：将针织面料放入清洗溶液中进行清洗，然后依次进行脱水、松式烘干、拉幅定形和检验；
（8）废水集中：将针织面料放置脱水滚筒内进行脱水处理，脱出的液体和步骤（7）中清洗后的水回收至废水处理系统，进行集中处理，避免直接排放污染环型。
其中，在步骤（1）的所述去污整理液由交联剂5g—8g/L、氯化镁催化剂 4g—5g/L，有机氟化合物35g-40g/L和余量的水搅拌混合制得。
其中，在步骤（3）的所述去污整理液加入浸渍池后，加温到25-35摄氏度后再放入针织面料。
其中，在步骤（4）中所述的纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
其中，在步骤（4）所述的搅拌机搅拌时保持60-90转/分钟。
其中，在步骤（6）中所述的拉幅烘干机烘干针织面料的温度控制在62-88摄氏度，烘干时间为6-8分钟。
其中，在步骤（6）所述的热定型机烘焙时的温度控制在102-142摄氏度，时间为6-8分钟。
具体的，制备时，先准备木纤维、石墨烯棉纶和禾素纤维，然后依次进行纺织、梳棉、粗纱和细纱后，针织成针织面料，对针织面料进行浸渍整理，制备抗菌液后进行废水集中，烘干定型后再次还原清洗处理，最后将脱出的液体和清洗后的水回收至废水处理系统中，集中进行处理，制备的过程环保高效，石墨烯呢绒面料飘逸、滑爽、服用性能优良，与木棉纤维混纺能够提高针织面料的耐磨性，使面料具有低温远红外发热、抗紫外线和抗菌防螨功能，经过浸渍整理后针织面料具有良好的拒水拒油性能，能够被广泛应用于工厂车间或户外作业等油污多的工作环境，进行废水集中后能够提高面料的抗菌性能，抗菌效果好，使用时间长，且禾素纤维含量达到30％以上，提高针织面料抗菌抑菌效果，能够在应用于汽车内饰和生活家居服装面料时，具有良好的抗菌抑菌效果。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。
Claims (7)
1.一种环保高效的针织面料生产工艺，包括针织面料织布机、浸渍池、浸渍槽、搅拌机、拉幅烘干机、热定型机和脱水滚筒，其特征在于，制备步骤：
（1）准备原料：54-64%重量比的木棉纤维、3-8%重量比石墨烯锦纶和33-38%重量比禾素纤维；
（2）针织：将木棉纤维、石墨烯棉纶和禾素纤维依次进行混纺、梳棉、粗纱和细纱后，使用针织面料织布机制得针织面料；
（3）浸渍整理：向浸渍池中加入去污整理液，并加温到25-35℃，放入需整理的针织面料，保持20-30min，然后取出烘干；
（4）抗菌液制备：在浸渍槽中加入2-5重量份的纳米抗菌液、1-3重量份渗透剂、1-2重量份固色剂和余量的水，常温下，使用搅拌机搅拌20-30分钟；
（5）废水集中：将针织面料放置在步骤（4）中的浸渍槽内，升温42-52摄氏度，浸泡1-2小时，然后再升温至62-88摄氏度，浸泡3.5-5.5小时；
（6）烘干定型：使用拉幅烘干机烘干针织面料，再通过热定型机烘焙；
（7）还原清洗处理：将针织面料放入清洗溶液中进行清洗，然后依次进行脱水、松式烘干、拉幅定形和检验；
（8）废水集中：将针织面料放置脱水滚筒内进行脱水处理，脱出的液体和步骤（7）中清洗后的水回收至废水处理系统。
2.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（1）的所述去污整理液由交联剂 5g—8g/L、氯化镁催化剂4g—5g/L，有机氟化合物35g-40g/L和余量的水搅拌混合制得。
3.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（3）的所述去污整理液加入浸渍池后，加温到25-35摄氏度后再放入针织面料。
4.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（4）中所述的纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
5.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（4）所述的搅拌机搅拌时保持60-90转/分钟。
6.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（6）中所述的拉幅烘干机烘干针织面料的温度控制在62-88摄氏度，烘干时间为6-8分钟。
7.根据权利要求1所述的一种环保高效的针织面料生产工艺，其特征在于：在步骤（6）所述的热定型机烘焙时的温度控制在102-142摄氏度，时间为6-8分钟。
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