CN106521930A - 一种全棉针织面料的后整理生产工艺 - Google Patents

一种全棉针织面料的后整理生产工艺 Download PDF

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CN106521930A
CN106521930A CN201611040424.6A CN201611040424A CN106521930A CN 106521930 A CN106521930 A CN 106521930A CN 201611040424 A CN201611040424 A CN 201611040424A CN 106521930 A CN106521930 A CN 106521930A
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mass parts
knitting fabric
production process
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finishing
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张锦轩
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Nantong City Tongzhou District Ding Ding Hat Factory
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Abstract

本发明公开了一种全棉针织面料的后整理生产工艺，包括如下步骤：在30‑40质量份去离子水中投入1‑2质量份蒙脱土、2‑5质量份月桂酸单甘酯、0.5‑1质量份氧化锌、2‑4质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；再同时缓慢加入2‑4质量份脂肪酸甲酯磺酸盐、4‑8质量份1,4‑丁二醇、2‑5质量份香茅精油、1‑3质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂，然后进行抗菌处理。本发明全棉针织面料的后整理工艺，其整理后的面料具有优异的阻燃、抗菌、抗皱、防静电性能，且耐洗性强，且能够提高面料的抗菌性能，抗菌效果好，使用时间长。

Description

一种全棉针织面料的后整理生产工艺
技术领域
本发明属于纺织技术领域，具体涉及一种全棉针织面料的后整理生产工艺。
背景技术
随着社会的不断发展，技术水平的不断提高，人们在着装方面的要求也在不断提高，特别是对服装面料的各种性能有了新的要求，如抗静电、抗菌、抗病毒、环保、健康等等。目前对于服装面料的抗静电性能研究己经有了初步的成果，但对于其抗菌、抗病毒处理的研究还处于萌芽状态。
毛精纺面料是制作高档服装的最基础的面料，其主要原料是羊毛，其次配以天然纤维麻、蚕丝、羊绒，人造纤维粘胶、天丝、竹纤维，化学纤维涤纶、竹炭纤维以及弹性纤维等。羊毛纤维的优良特性确定了羊毛产品在人们生活中的重要地位，但事物总有他的两面性，羊毛纤维的吸湿性好，确定了毛精纺产品在穿着过程中金黄色葡萄球菌、大肠杆菌、白色念珠菌易附着在羊毛纤维上，影响人们的健康。
发明内容
发明目的：本发明针对现有技术中的不足，提出一种具有优异的阻燃、抗菌、抗皱、防静电性能，且耐洗性强，且能够提高面料的抗菌性能，抗菌效果好的全棉针织面料的后整理生产工艺。
技术方案：本发明所述的一种全棉针织面料的后整理生产工艺，包括如下步骤：
1）在30-40 质量份去离子水中投入1-2 质量份蒙脱土、2-5质量份月桂酸单甘酯、0.5-1 质量份氧化锌、2-4质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；
2）再同时缓慢加入2-4 质量份脂肪酸甲酯磺酸盐、4-8质量份1,4- 丁二醇、2-5 质量份香茅精油、1-3质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂；
3）将面料在含有整理剂的浸渍液中浸轧处理，恒温烘干；
4）第一次抗菌处理 ：将针织面料脱水处理，然后浸入纳米抗菌液中，升温至 40-50℃，浸泡 1-2 小时，然后再升温至 60-80℃，浸泡 2-3 小时 ；
5）第二次抗菌处理 ：将抗菌整理液涂覆在针织面料的表面，然后在 60-80℃的温度下进行烘干成型，烘干时间为 2-4 分钟，接着在 100-150℃的温度下进行烘焙交联，时间为5-8 分钟 ；
6）还原清洗处理 ：将针织面料放入清洗溶液中进行清洗 ；
7）后处理：依次进行脱水、松式烘干、拉幅定形和检验。
进一步的，所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的，所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的，所述步骤6）中的针织面料先通过拉幅烘干机烘干，再通过热定型机烘焙交联。
进一步的，所述步骤7）中的清洗溶液的 ph 值为 5-5.5，清洗温度为 40-55℃，清洗时间为 10-20 分钟。
有益效果：本发明全棉针织面料的后整理工艺，其整理后的面料具有优异的阻燃、抗菌、抗皱、防静电性能，且耐洗性强，且能够提高面料的抗菌性能， 抗菌效果好，使用时间长。
具体实施方式
下面结合具体实施例对本发明作进一步说明：
实施例1
一种全棉针织面料的后整理生产工艺，包括如下步骤：
1）在30质量份去离子水中投入1质量份蒙脱土、2质量份月桂酸单甘酯、0.5质量份氧化锌、2质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；
2）再同时缓慢加入2质量份脂肪酸甲酯磺酸盐、4质量份1,4- 丁二醇、2质量份香茅精油、1质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂；
3）将面料在含有整理剂的浸渍液中浸轧处理，恒温烘干；
4）第一次抗菌处理 ：将针织面料脱水处理，然后浸入纳米抗菌液中，升温至 40℃， 浸泡 1 小时，然后再升温至 60℃，浸泡 2小时 ；
5）第二次抗菌处理 ：将抗菌整理液涂覆在针织面料的表面，然后在 60℃的温度下 进行烘干成型，烘干时间为 2分钟，接着在 100℃的温度下进行烘焙交联，时间为 5分钟 ；
6）还原清洗处理 ：将针织面料放入清洗溶液中进行清洗；
7）后处理：依次进行脱水、松式烘干、拉幅定形和检验。
进一步的，所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的，所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的，所述步骤6）中的针织面料先通过拉幅烘干机烘干，再通过热定型机烘焙交联。
进一步的，所述步骤7）中的清洗溶液的 ph 值为 5-5.5，清洗温度为 40℃，清洗时间为 10分钟。
实施例2
一种全棉针织面料的后整理生产工艺，包括如下步骤：
1）在40 质量份去离子水中投入2 质量份蒙脱土、5质量份月桂酸单甘酯、1 质量份氧化锌、4质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；
2）再同时缓慢加入4 质量份脂肪酸甲酯磺酸盐、8质量份1,4- 丁二醇、5 质量份香茅精油、3质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂；
3）将面料在含有整理剂的浸渍液中浸轧处理，恒温烘干；
4）第一次抗菌处理 ：将针织面料脱水处理，然后浸入纳米抗菌液中，升温至 50℃， 浸泡 2 小时，然后再升温至 80℃，浸泡 3 小时 ；
5）第二次抗菌处理 ：将抗菌整理液涂覆在针织面料的表面，然后在 80℃的温度下 进行烘干成型，烘干时间为 4 分钟，接着在 150℃的温度下进行烘焙交联，时间为 8 分钟 ；
6）还原清洗处理 ：将针织面料放入清洗溶液中进行清洗 ；
7）后处理：依次进行脱水、松式烘干、拉幅定形和检验。
进一步的，所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的，所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的，所述步骤6）中的针织面料先通过拉幅烘干机烘干，再通过热定型机烘焙交联。
进一步的，所述步骤7）中的清洗溶液的 ph 值为 5-5.5，清洗温度为55℃，清洗时间为 20 分钟。
实施例3
一种全棉针织面料的后整理生产工艺，包括如下步骤：
1）在35质量份去离子水中投入1.5质量份蒙脱土、2.5质量份月桂酸单甘酯、0.8质量份氧化锌、3质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；
2）再同时缓慢加入3质量份脂肪酸甲酯磺酸盐、6质量份1,4- 丁二醇、3 质量份香茅精油、2质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂；
3）将面料在含有整理剂的浸渍液中浸轧处理，恒温烘干；
4）第一次抗菌处理 ：将针织面料脱水处理，然后浸入纳米抗菌液中，升温至 45℃， 浸泡 1.5小时，然后再升温至70℃，浸泡 2.5小时 ；
5）第二次抗菌处理 ：将抗菌整理液涂覆在针织面料的表面，然后在 70℃的温度下 进行烘干成型，烘干时间为3分钟，接着在 100-150℃的温度下进行烘焙交联，时间为 6分钟；
6）还原清洗处理 ：将针织面料放入清洗溶液中进行清洗 ；
7）后处理：依次进行脱水、松式烘干、拉幅定形和检验。
进一步的，所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
进一步的，所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
进一步的，所述步骤6）中的针织面料先通过拉幅烘干机烘干，再通过热定型机烘焙交联。
进一步的，所述步骤7）中的清洗溶液的 ph 值为 5-5.5，清洗温度为 45℃，清洗时间为 15分钟。
以上所述，仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，虽然本发明已以较佳实施例揭露如上，然而并非用以限定本发明，任何熟悉本专业的技术人员，在不脱离本发明技术方案范围内，当可利用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例，但凡是未脱离本发明技术方案的内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰，均仍属于本发明技术方案的范围内。

Claims (5)

1.一种全棉针织面料的后整理生产工艺，其特征在于：包括如下步骤：
1）在30-40 质量份去离子水中投入1-2 质量份蒙脱土、2-5质量份月桂酸单甘酯、0.5-1 质量份氧化锌、2-4质量份聚乙二醇双硬脂酸酯混合，搅拌均匀；
2）再同时缓慢加入2-4 质量份脂肪酸甲酯磺酸盐、4-8质量份1,4- 丁二醇、2-5 质量份香茅精油、1-3质量份硫氰酸钾，继续搅拌，至充分混合均匀，制得整理剂；
3）将面料在含有整理剂的浸渍液中浸轧处理，恒温烘干；
4）第一次抗菌处理 ：将针织面料脱水处理，然后浸入纳米抗菌液中，升温至 40-50℃，浸泡 1-2 小时，然后再升温至 60-80℃，浸泡 2-3 小时 ；
5）第二次抗菌处理 ：将抗菌整理液涂覆在针织面料的表面，然后在 60-80℃的温度下进行烘干成型，烘干时间为 2-4 分钟，接着在 100-150℃的温度下进行烘焙交联，时间为5-8 分钟 ；
6）还原清洗处理 ：将针织面料放入清洗溶液中进行清洗 ；
7）后处理：依次进行脱水、松式烘干、拉幅定形和检验。
2.根据权利要求1所述的一种全棉针织面料的后整理生产工艺，其特征在于：所述纳米抗菌液是由纳米氯化银分散液以及纳米银离子粘结剂制成。
3.根据权利要求1所述的一种全棉针织面料的后整理生产工艺，其特征在于：所述抗菌整理液由竹醋液、涂层剂和添加剂混合制成。
4.根据权利要求1所述的一种全棉针织面料的后整理生产工艺，其特征在于：所述步骤6）中的针织面料先通过拉幅烘干机烘干，再通过热定型机烘焙交联。
5.根据权利要求1所述的一种全棉针织面料的后整理生产工艺，其特征在于：所述步骤7）中的清洗溶液的 ph 值为 5-5.5，清洗温度为 40-55℃，清洗时间为 10-20 分钟。
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CN109235041A (zh) * 2018-07-18 2019-01-18 启东市新利来制衣有限公司 一种棉纺织面料的后整理工艺
CN111501336A (zh) * 2020-04-23 2020-08-07 安徽职业技术学院 具有阻隔病毒功能的运动服及其制备方法
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CN107326654A (zh) * 2017-06-21 2017-11-07 南通三江纺织有限公司 一种针织面料的后整理工艺
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CN109235041A (zh) * 2018-07-18 2019-01-18 启东市新利来制衣有限公司 一种棉纺织面料的后整理工艺
CN111501336A (zh) * 2020-04-23 2020-08-07 安徽职业技术学院 具有阻隔病毒功能的运动服及其制备方法
CN114287785A (zh) * 2021-11-24 2022-04-08 吉祥三宝高科纺织有限公司 孕妇枕
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