CN109007734A - 辣木籽胡柚皮保健粉的加工方法 - Google Patents
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Abstract
本发明公开了一种辣木籽胡柚皮保健粉的加工方法，所述的辣木籽胡柚皮保健粉采用营养丰富的辣木籽、胡柚皮为原料，通过浸泡、湿法粉碎、复合酶解，改善了成品保健粉的口感，通过回流提取处理，能够有效保留原料的活性物质，减少营养成分的流失，采用升华干燥的方法，提高了原料的利用率，使成品保健粉具有养颜益寿、镇咳化痰等保健功效。
Description
技术领域
本发明涉及一种保健粉的加工方法，尤其是涉及一种辣木籽胡柚皮保健粉的加工方法。
背景技术
辣木籽，辣木原产于印度。根据国内外临床报告，经常食用辣木籽可增强免疫力、排毒、塑身、抗老化、抗癌、并对多种慢性及重大疾病都有极大的改善功效。辣木籽是纯天然绿色食品，含有人体所需的全部营养物质，它可取代复合维生素、钙片、鱼肝油等。特别对高血压、高血脂、糖尿病、痛风等有很好的效果。辣木籽可协助改善、预防疾病，改善睡眠、增强记忆力、延缓衰老，还可用来治疗肝脏、脾脏、经络等特殊部位的疾病。它还具有治疗口臭和醒酒等作用；
胡柚，果实美观，呈梨形，圆球形或扁球形，色泽金黄，富含多种维生素和人体所需的16种氨基酸以及磷、钾、铁、钙等元素，营养价值很高，其果肉脆嫩多汁，酸甜适度；胡柚皮，甘中微苦，鲜爽可口，并具有清凉祛火，镇咳化痰，降低血糖，润喉醒酒，养颜益寿等诸多药理功效，是老少皆宜的集营养、美容、延年益寿于一体的纯天然保健食品。目前，辣木籽、胡柚皮大多被入药使用，将其将其加工成辣木籽胡柚皮保健粉，未见有相关报道。
发明内容
本发明的目的是提供一种辣木籽胡柚皮保健粉的加工方法，本方法工艺稳定、操作简单，将无污染的辣木籽、胡柚皮加工成饮用、携带方便的保健粉，不仅丰富了食品种类，而且提高了辣木籽和胡柚皮的经济价值。
本发明解决其技术问题所采取的技术方案是：
一种辣木籽胡柚皮保健粉的加工方法，其特征在于，所述的加工方法采用以下步骤：
①栝楼预处理：挑选新鲜优质的辣木籽、胡柚皮、菊花脑和苦谏皮，洗净去杂，取10kg的辣木籽、5kg的胡柚皮、3kg的菊花脑和2kg的苦谏皮，混合均匀，制得混合原料，再放入含100ppm二氧化氯的水溶液中浸渍20min，捞出，用流动清水洗净，沥干；
②湿法粉碎：将混合原料进行破碎处理，粒径为0.2cm，按质量比为1:0.65的比例加入苏打水，采用湿法粉碎，制得粒径为0.025mm的栝楼泥；
③复合酶解：将栝楼泥中加入8kg浓度为10%的麦芽糖液、0.85kg的果胶酶、0.45kg的纤维素酶和0.006kg的半纤维素酶，混合均匀，在温度45℃、湿度56%的环境下酶解5h；再置于98℃环境下灭酶65s，过滤，得到酶解液和滤渣；
④回流提取：按1:18的比例，向滤渣中加入浓度为68%的乙醇，加热，进行回流提取2次，提取时间为2.6h，得提取液，再将提取液在63℃下旋转蒸发，除去溶剂，制得栝楼膏；
⑤混合：取酶解液3kg、栝楼膏5kg，加入槠实子果浆2kg、野枇杷叶粉1.8kg、酸枣仁粉1.5kg、百香果汁0.85kg和葫芦茶粉0.5kg，充分混合均匀，制得混合液；
⑥浓缩：将混合液均质处理后，装入真空渗透设备中，真空低温浓缩，在压力0.08MPa、温度45℃条件下，浓缩至相对密度1.85g/cm3的浓缩液；
⑦冷冻干燥：将浓缩液在-12℃条件下，冷冻5小时，将冷冻后的混合液在装载量10kg/m2、工作压力43Pa、解析压力26Pa、温度55℃的条件下干燥，粉碎后，制得辣木籽胡柚皮保健粉；
⑧包装：将辣木籽胡柚皮保健粉用食品级包装材料包装，入通风干燥环境中储存。
有益效果：本方法制作的辣木籽胡柚皮保健粉采用营养丰富的辣木籽、胡柚皮为原料，通过浸泡、湿法粉碎、复合酶解，改善了成品保健粉的口感，通过回流提取处理，能够有效保留原料的活性物质，减少营养成分的流失，采用升华干燥的方法，提高了原料的利用率，使成品保健粉具有养颜益寿、镇咳化痰等保健功效。
具体实施方式
实施例1：
一种辣木籽胡柚皮保健粉的加工方法，其特征在于，所述的加工方法采用以下步骤：
①栝楼预处理：挑选新鲜优质的辣木籽、胡柚皮、芒果皮和牛蒡根，洗净去杂，取3kg的辣木籽、胡柚皮和芒果皮各2kg、1kg的牛蒡根，混合均匀，制得混合原料，再放入含80ppm二氧化氯的水溶液中浸渍45min，捞出，用流动清水洗净，沥干；
②湿法粉碎：将混合原料进行破碎处理，粒径为1cm，按质量比为1:0.35的比例加入去离子水，采用湿法粉碎，制得粒径为0.1mm的栝楼泥；
③复合酶解：将栝楼泥中加入2kg浓度为18%的甘草液、0.45kg的果胶酶、0.2kg的纤维素酶和0.001kg的半纤维素酶，混合均匀，在温度42℃、湿度50%的环境下酶解2h；再置于78℃环境下灭酶25s，过滤，得到酶解液和滤渣；
④回流提取：按1:18的比例，向滤渣中加入浓度为72%的乙醇，加热，进行回流提取3次，提取时间为2h，得提取液，再将提取液在66℃下旋转蒸发，除去溶剂，制得栝楼膏；
⑤混合：取酶解液1kg、栝楼膏2.5kg，加入山楂果浆1kg、玉竹粉0.6kg、红旱莲粉0.4kg、拐枣汁0.5kg和红茶粉0.3kg，充分混合均匀，制得混合液；
⑥浓缩：将混合液均质处理后，装入真空渗透设备中，真空低温浓缩，在压力0.1MPa、温度62℃条件下，浓缩至相对密度1.8g/cm3的浓缩液；
⑦冷冻干燥：将浓缩液在-16℃条件下，冷冻3小时，将冷冻后的混合液在装载量7kg/m2、工作压力42Pa、解析压力21Pa、温度45℃的条件下干燥，粉碎后，制得辣木籽胡柚皮保健粉；
⑧包装：将辣木籽胡柚皮保健粉用食品级包装材料包装，入通风干燥环境中储存。
实施例2：
一种辣木籽胡柚皮保健粉的加工方法，其特征在于，所述的加工方法采用以下步骤：
①栝楼预处理：挑选新鲜优质的辣木籽、胡柚皮、地骨皮和北豆根，洗净去杂，取8kg的辣木籽、4kg的胡柚皮、2kg的地骨皮和1kg的北豆根，混合均匀，制得混合原料，再放入含160ppm二氧化氯的水溶液中浸渍10min，捞出，用流动清水洗净，沥干；
②湿法粉碎：将混合原料进行破碎处理，粒径为1.2cm，按质量比为1:0.8的比例加入蒸馏水，采用湿法粉碎，制得粒径为0.05mm的栝楼泥；
③复合酶解：将栝楼泥中加入1kg浓度为23%的果糖液、0.78kg的果胶酶、0.42kg的纤维素酶和0.003kg的半纤维素酶，混合均匀，在温度28℃、湿度53%的环境下酶解4h；再置于98℃环境下灭酶32s，过滤，得到酶解液和滤渣；
④回流提取：按1:15的比例，向滤渣中加入浓度为76%的乙醇，加热，进行回流提取4次，提取时间为0.75h，得提取液，再将提取液在68℃下旋转蒸发，除去溶剂，制得栝楼膏；
⑤混合：取酶解液2.3kg、栝楼膏3.5kg，加入高粱果浆2kg、白果粉1kg、栝楼籽粉0.8kg、合欢花汁0.5kg和菱角粉0.45kg，充分混合均匀，制得混合液；
⑥浓缩：将混合液均质处理后，装入真空渗透设备中，真空低温浓缩，在压力0.18MPa、温度45℃条件下，浓缩至相对密度2.1g/cm3的浓缩液；
⑦冷冻干燥：将浓缩液在-10℃条件下，冷冻6小时，将冷冻后的混合液在装载量8kg/m2、工作压力28Pa、解析压力12Pa、温度40℃的条件下干燥，粉碎后，制得辣木籽胡柚皮保健粉；
⑧包装：将辣木籽胡柚皮保健粉用食品级包装材料包装，入通风干燥环境中储存。
本发明未涉及部分均与现有技术相同或可采用现有技术加以实现。
Claims (1)
1.一种辣木籽胡柚皮保健粉的加工方法，其特征在于，采用以下步骤：
①栝楼预处理：挑选新鲜优质的辣木籽、胡柚皮、菊花脑和苦谏皮，洗净去杂，取10kg的辣木籽、5kg的胡柚皮、3kg的菊花脑和2kg的苦谏皮，混合均匀，制得混合原料，再放入含100ppm二氧化氯的水溶液中浸渍20min，捞出，用流动清水洗净，沥干；
②湿法粉碎：将混合原料进行破碎处理，粒径为0.2cm，按质量比为1:0.65的比例加入苏打水，采用湿法粉碎，制得粒径为0.025mm的栝楼泥；
③复合酶解：将栝楼泥中加入8kg浓度为10%的麦芽糖液、0.85kg的果胶酶、0.45kg的纤维素酶和0.006kg的半纤维素酶，混合均匀，在温度45℃、湿度56%的环境下酶解5h；再置于98℃环境下灭酶65s，过滤，得到酶解液和滤渣；
④回流提取：按1:18的比例，向滤渣中加入浓度为68%的乙醇，加热，进行回流提取2次，提取时间为2.6h，得提取液，再将提取液在63℃下旋转蒸发，除去溶剂，制得栝楼膏；
⑤混合：取酶解液3kg、栝楼膏5kg，加入槠实子果浆2kg、野枇杷叶粉1.8kg、酸枣仁粉1.5kg、百香果汁0.85kg和葫芦茶粉0.5kg，充分混合均匀，制得混合液；
⑥浓缩：将混合液均质处理后，装入真空渗透设备中，真空低温浓缩，在压力0.08MPa、温度45℃条件下，浓缩至相对密度1.85g/cm3的浓缩液；
⑦冷冻干燥：将浓缩液在-12℃条件下，冷冻5小时，将冷冻后的混合液在装载量10kg/m2、工作压力43Pa、解析压力26Pa、温度55℃的条件下干燥，粉碎后，制得辣木籽胡柚皮保健粉；
⑧包装：将辣木籽胡柚皮保健粉用食品级包装材料包装，入通风干燥环境中储存。
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