CN108772380A - All-in-one machine is examined in full automatic lens cleaning - Google Patents

All-in-one machine is examined in full automatic lens cleaning Download PDF

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Publication number
CN108772380A
CN108772380A CN201810862786.6A CN201810862786A CN108772380A CN 108772380 A CN108772380 A CN 108772380A CN 201810862786 A CN201810862786 A CN 201810862786A CN 108772380 A CN108772380 A CN 108772380A
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CN
China
Prior art keywords
station
lens cleaning
machine
examined
cylinder
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Granted
Application number
CN201810862786.6A
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Chinese (zh)
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CN108772380B (en
Inventor
潘吕建
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LINHAI CITY RAUL MACHINE Co Ltd
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LINHAI CITY RAUL MACHINE Co Ltd
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Priority to CN201810862786.6A priority Critical patent/CN108772380B/en
Publication of CN108772380A publication Critical patent/CN108772380A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

It is cleaned the invention discloses full automatic lens and examines all-in-one machine, belong to lens manufacturing equipment technical field.Including lens cleaning mechanism and Lens Inspection mechanism, Liang Ge mechanisms include feeding preprocessing station by transmitting band connection, lens cleaning mechanism, and fine purifiation station rinses air-dried station and discharge station, inspection body includes central turnplate, several manipulators are uniformly fixed on central turnplate;Central turnplate manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw inspection and output mechanism.The present invention solves the problems such as existing people's visual examination working efficiency is low, stability is low, easy missing inspection, it realizes lens cleaning, examine full-automatic assembly line work, the accuracy for having liberated manpower, having substantially increased production efficiency, improving eyeglass classification, have strong competitiveness, there is good economic benefit and vast market prospect.

Description

All-in-one machine is examined in full automatic lens cleaning
Technical field
The present invention relates to mirror device technical field, all-in-one machine is examined in specially full automatic lens cleaning.
Background technology
Currently, eyeglass producer is the quality using artificial visual examination eyeglass, different grades is then carried out to eyeglass Classification, but there is various defects always for the mode of desk checking:
When in the quality that eye fatigue, attention of the people that works long hours etc. can all influence to examine, for another example eyesight difference Also test effect is influenced.
Second is that traditional method in operation can be there are many cumbersome step, efficiency is low;
Third, due to artificial inspection, the phenomenon that there are unstability, it is unable to normalizing operation.Meanwhile examining eyeglass Before, it needs to clean eyeglass by large-scale cleaning machine, there are cleanings to be not thorough.
Invention content
(1) the technical issues of solving
In view of the deficiencies of the prior art, it is cleaned the present invention provides full automatic lens and examines all-in-one machine, solved above-mentioned existing There are the lens cleaning for lacking full-automatic streamlined in technology and flaw to examine equipment, solves inefficient, the classification of eyeglass finished product The problem of standard and consistency.
(2) technical solution
To achieve the above object, the present invention provides the following technical solutions:
Full automatic lens cleaning examines all-in-one machine, lens cleaning mechanism, lens cleaning mechanism to be examined by transmission belt and eyeglass Mechanism connection is tested, lens cleaning mechanism includes rotating disk, and rotating disk periphery is laid with mechanical arm, according to manipulator in rotating disk Corresponding position is equipped with infeed conveyor belt and feeding preprocessing station successively, and fine purifiation station rinses air-dried station and discharge station, under Expect that the lower section of station connects transmission belt, is rotated by turntable, the eyeglass on manipulator passes through feeding preprocessing station, fine purifiation successively Station rinses air-dried station and discharge station, then is exported by transmission belt, and inspection body includes central turnplate, central turnplate periphery Uniformly it is fixed with several manipulators;Manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw and examines and export Mechanism carries out feeding by the rotation of central turnplate, tests, by defeated by watermark detection mechanism and flaw inspection body Go out mechanism and carry out blanking operation, the watermark detection mechanism and flaw inspection body are all made of vision system and test.
Preferably, the feeding preprocessing station is equipped with the air curtain pushed by cylinder, air curtain is pushed away in cylinder To lens surface dedusting under dynamic.
Preferably, the fine purifiation station includes upper and lower rotating wash bowl, rotating wash bowl is installed on eccentric wheel, eccentric wheel by Motor drives, and motor is mounted on the elevating mechanism driven by lifting motor and lead screw.
Preferably, it includes waste water container that the flushing, which air-dries station, the bottom of waste water container is equipped with lifting cylinder;One Air dryer is rinsed in side setting, rinses air dryer and is mounted on the guide rod being driven by the cylinder, and ejection cylinder drives waste water container liter Drop, then by flushing air dryer eyeglass is rinsed air-dried.
Preferably, the feed mechanism includes infeed conveyor belt, the end of conveyer belt is equipped with feeding station, feeding work The lower section of position is equipped with supporting spring cylinder, is risen to eyeglass in manipulator by supporting spring cylinder.
Preferably, the watermark detection mechanism includes the backlight being mounted on lifting platform, it is located at the upper of backlight Side is equipped with light source and industrial camera, and light source and industrial camera are installed on holder.
Preferably, the flaw inspection body includes the backlight being mounted on turntable, it is located at the top of backlight Equipped with industrial camera, industrial camera is rack-mount, and the downside of backlight is equipped with light source, is equipped with rotary cylinder two, rotation Cylinder two connects backlight.
Preferably, the output mechanism includes the output conveyer belt being located at below manipulator, the one of conveyer belt is exported Side is equipped with several push jack cylinders, and the other side is correspondingly provided with several output branch conveyer belts, and the grade of eyeglass is examined by watermark After being determined by system after survey mechanism and flaw inspection body, it is pushed on each conveyer belt and is exported by the classification of push jack cylinder.
Preferably, the manipulator includes rotary cylinder and the left and right arm on rotary cylinder, right-hand man The end of arm is equipped with holding finger.
Preferably, several described manipulators, central turnplate, feed mechanism, watermark detection mechanism, flaw checking machine Structure and output mechanism are controlled by control system.
(3) advantageous effect
It is cleaned the present invention provides full automatic lens and examines all-in-one machine, have following advantageous effect:
1, the desk checking mode that the present invention has terminated traditional, overcomes existing disadvantage, reached efficiently, it is high speed, high The automated job that precision, standardization level are high, consistency is high.
2, present invention employs several manipulators to carry out operation, and 4 are used in specification, therefore, in real work, The eyeglass for participating in Lens Inspection is 4, and is blankinged on one side while feeding, entire process continuous work free of discontinuities.
3, present invention employs vision systems to test, while coordinating light source, enhances the accuracy and stabilization of inspection Property.
4, the present invention has carried out sorting setting to the eyeglass of output, by different output branchs, by different grades of mirror Piece distinguishes output.
5, present invention employs dispensers is defined the rotational angle of central turnplate, and it is 90 to be used in specification Degree, can also be adjusted in real work according to the quantity of manipulator.
6, for the present invention when flaw is examined, using multi-segment, multi-angle tests to eyeglass, to lens quality It is bound classification.
7, since the present invention has above-mentioned 5 advantages, has vast market prospect, while also having filled up the field Technological gap, contribute for scientific and technical innovation.
8, after the present invention obtains advantage in terms of the inspection, also merged cleaning and examined the design of one, this allow eyeglass from Source is always maintained at very high cleanliness factor to end, to ensure the accuracy of Lens Inspection classification.
Description of the drawings
Fig. 1 is the test portion structural schematic diagram of the present invention;
Fig. 2 is the vertical view of the present invention.
Fig. 3 is the partial structural diagram of the present invention.
Fig. 4 is the partial structural diagram of the present invention.
Fig. 5 is the cleaning part-structure schematic diagram of the present invention.
Fig. 6 is the partial structural diagram of the present invention.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, the present invention provides a kind of technical solution:
Full automatic lens cleaning examines all-in-one machine, including lens cleaning mechanism 100, lens cleaning mechanism 100 to pass through transmission Band 101 is connect with central turnplate 1, and lens cleaning mechanism includes rotating disk 102, and periphery is equipped with mechanical arm in rotating disk 102 103, it is correspondingly provided with infeed conveyor belt 104 and feeding preprocessing station 105, fine purifiation station according to mechanical arm in rotating disk 102 106, it rinses and air-dries station 107 and discharge station 108, the lower section of discharge station 108 connects transmission belt 101, is rotated by turntable, Eyeglass on mechanical arm 103 passes through feeding preprocessing station 105 successively, fine purifiation station 106, rinse air-dry station 107 and under Expect station 108, is then exported by transmission belt 101;
The feeding preprocessing station 105 is equipped with the air curtain 109 pushed by cylinder, and air curtain 109 is pushed away in cylinder The surface of dynamic lower blowing-out eyeglass.
The fine purifiation station 106 includes upper and lower rotating wash bowl 110, and rotating wash bowl 110 is installed on eccentric wheel 111, partially Heart wheel 111 is driven by motor, and motor is mounted on the lifting structure driven by lifting motor 112 and lead screw.
It includes waste water container 114 that the flushing, which air-dries station 107, and the bottom of waste water container 114 is equipped with ejection cylinder;One Air dryer 115 is rinsed in side setting, rinses air dryer 115 and is mounted on the guide rod 116 being driven by the cylinder, lifting cylinder drives useless Water container 114 lifts, then is rinsed to eyeglass by flushing air dryer 115 air-dried.
Further include Lens Inspection mechanism, it includes central turnplate 1, and 1 periphery of central turnplate is uniformly fixed with several machineries Hand 2;2 corresponding position of manipulator is equipped with feed mechanism 3, watermark detection mechanism 4, flaw and examines 5 and output mechanism 6, passes through center The rotation of turntable 1 carries out feeding, examines 5 to test, carried out down by output mechanism 6 by watermark detection mechanism 4 and flaw Material operation, the watermark detection mechanism 4 and flaw examine 5 to be all made of vision system 7 and test, on above-mentioned manipulator 2 Clamping cylinder is provided with for clipped lens.
The feed mechanism 3 includes infeed conveyor belt 8, and the end of infeed conveyor belt is equipped with feeding station 9, feeding station 9 lower section is equipped with supporting spring top upper cylinder, is jacked eyeglass to manipulator 2 by supporting spring top upper cylinder.
The watermark detection mechanism 4 includes the backlight 11 being mounted on lifting platform 10, is located at the top of backlight 11 Equipped with light source 12 and vision system 7, light source 12 and vision system 7 are installed on holder.
The flaw inspection body 5 includes the backlight being mounted on moving rotary platform 13, is located at the top of backlight Equipped with industrial camera 7, industrial camera 7 is rack-mount.
The output mechanism 6 includes the output conveyer belt 14 being located at below manipulator, and the side of output conveyer belt 14 is set There are several push jack cylinders 15, the other side to be correspondingly provided with several output branch conveyer belts 16, the grade of eyeglass is examined by watermark It is determined after surveying mechanism and flaw inspection inspection, into different branch's conveyer belt classification output.
The manipulator 2 includes rotary cylinder 17 and the left and right arm on rotary cylinder, before left and right arm End is equipped with holding finger 18.
The downside of the backlight is equipped with light source, and moving rotary platform 13 includes that the movement of driving backlight linear motion is total At 21, mobile assembly 21 is equipped with rotary cylinder 2 20, and rotary cylinder 2 20 connects backlight.
Interval angles between several described manipulators 2 are 90 degree.
It is 90 that the feed mechanism 3, watermark detection mechanism 4, flaw, which examine the interval angles between 5 and output mechanism 6, Degree.
It is 90 degree that the central turnplate 1 drives dispenser, intermittent rotary angle by motor.
15 end of push jack cylinder is equipped with V-groove pushing block 19.
Several manipulators, central turnplate, feed mechanism, watermark detection mechanism, flaw inspection and the output mechanism Controlled by control system.
The present invention workflow be:
It is divided into lens cleaning and Lens Inspection mechanism two parts:
A part, lens cleaning:
1, eyeglass is conveyed by cleaning infeed conveyor belt 104, eyeglass is transported at feeding preprocessing station 105,
Eyeglass is clamped by subsequent mechanical arm 103 under the driving of cylinder, in feeding preprocessing station
At 105, cleaning is blowed to lens surface in the air curtain 109 pushed by cylinder, blows away eyeglass table
Face some basic dusts and particle;
2, after rotating disk 102 rotates 90 degree, eyeglass enters fine purifiation station 106, by lifting motor 112
And lead screw drives lifting structure, and the rotating wash bowl 110 that eccentric wheel 111 drives is contacted with eyeglass,
Here, cleaning structure be respectively a set of up and down, two surfaces of eyeglass are cleaned.
3, the eyeglass after fine purifiation rotates 90 degree again by rotating disk 102, and work is air-dried into rinsing
Position 107 rinses the lower section setting waste water container 114 for air-drying station for connecing the water droplet on eyeglass, gives up
The ejection cylinder 120 of 114 lower section of water container rises waste water container, then passes through the flushing of side
Air dryer 115 is rinsed and is air-dried to eyeglass, which carries out promotion work using cylinder
To make, after waste water container height rises, cleaning eyeglass can just be carried out by rinsing the height of air dryer 15,
Therefore under cylinder promotion, flushing and air-dried eyeglass that flushing air dryer 115 can be comprehensive.
4, above three step after the completion of eyeglass, after rotating disk 102 rotates 90 degree again, enter
Discharge station 108, at this moment the release of mechanical arm 103, eyeglass is put to transmission belt 101.
Two parts, Lens Inspection:
1, feeding is originated:The eyeglass cleaned up is placed on 8 on infeed conveyor belt, feeding is transported to by motor driving conveying belt Station 9 waits for that optical fiber is examined to signal, and supporting spring top upper cylinder jacks eyeglass to manipulator 2, and clamping mirror is carried out by clamping cylinder Piece;
2, it rotates and examines successively:Rotary cylinder 17 drives manipulator 2 to rotate 180 degree, while central turnplate 1 is also in motor It is rotated by 90 ° under driving dispenser, at this point, eyeglass is transported at watermark detection mechanism 4, at this point, eyeglass is located at backlight 11 Top, and start to examine by industrial camera 7;
After watermark detection mechanism, it is determined as that the eyeglass of waste product will not carry out flaw inspection, but is fed directly to export Mechanism 6 carries out waste product output;And judge that normal eyeglass then enters flaw inspection body 5 under the rotation of central turnplate 1, by work Industry camera is tested;
In flaw checkout procedure, by 2 20 pairs of backlights progress rotation angles of mobile assembly 21 and rotary cylinder and directly Line moves, and the eyeglass above backlight primary to every movement by industrial camera after each adjustment is mobile take pictures pair Than so that it is determined that the grade of eyeglass.
3, it has inspected and has exported:Eyeglass after having inspected drives manipulator 2 to rotate 180 degree, together by rotary cylinder 17 When central turnplate 1 also motor drive dispenser under be rotated by 90 °, make eyeglass be located at output conveyer belt 14 top, clamp at this time Cylinder unclamps eyeglass, and eyeglass is fallen on output conveyer belt 14, and according to the judgement in step 2, different push jack cylinders 15 starts work To make, the eyeglass of judgement, which is pushed to different output branch conveyer belts 16, carries out grade separation, such as eyeglass grade is judged as A, The push jack cylinder 15 for being then located at 16 opposite of A output branchs conveyer belt is then started to work, and eyeglass is pushed into A output branch conveyer belts On.
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (10)

1. all-in-one machine is examined in full automatic lens cleaning, it is characterised in that:Lens cleaning mechanism, lens cleaning mechanism pass through transmission belt Mechanism is connect with Lens Inspection, and lens cleaning mechanism includes rotating disk, and rotating disk periphery is laid with mechanical arm, according to rotating disk Upper manipulator corresponding position successively be equipped with infeed conveyor belt and feeding preprocessing station, fine purifiation station, rinse air-dry station and under Expect that station, the lower section of discharge station connect transmission belt, rotated by turntable, the eyeglass on manipulator passes through feeding and pre-processes successively Station, fine purifiation station rinse air-dried station and discharge station, then are exported by transmission belt, and inspection body includes central turnplate, center Turntable periphery is uniformly fixed with several manipulators;Manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw inspection It tests and output mechanism, feeding is carried out by the rotation of central turnplate, is examined by watermark detection mechanism and flaw inspection body Test, carry out blanking operation by output mechanism, the watermark detection mechanism and flaw inspection body be all made of vision system into Performing check,
2. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The feeding pretreatment Station is equipped with the air curtain pushed by cylinder, and air curtain is under cylinder promotion to lens surface dedusting.
3. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The fine purifiation station packet It includes rotating wash bowl, rotating wash bowl up and down to be installed on eccentric wheel, eccentric wheel is driven by motor, and motor is mounted on by lifting motor and silk On the elevating mechanism of bar driving.
4. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The flushing air-dries work Position includes waste water container, and the bottom of waste water container is equipped with lifting cylinder;Air dryer is rinsed in side setting, rinses air dryer and is mounted on On the guide rod being driven by the cylinder, ejection cylinder drives waste water container lifting, then is rinsed wind to eyeglass by flushing air dryer It is dry.
5. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The feed mechanism packet Infeed conveyor belt is included, the end of conveyer belt is equipped with feeding station, and the lower section of feeding station is equipped with supporting spring cylinder, will by supporting spring cylinder Eyeglass rises in manipulator.
6. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The watermark detection machine Structure includes the backlight being mounted on lifting platform, and the top for being located at backlight is equipped with light source and industrial camera, light source and industrial phase Machine is installed on holder.
7. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The flaw checking machine Structure includes the backlight being mounted on turntable, and the top for being located at backlight is equipped with industrial camera, and industrial camera is rack-mount, The downside of backlight is equipped with light source, is equipped with rotary cylinder two, and rotary cylinder two connects backlight.
8. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The output mechanism packet The output conveyer belt below manipulator is included, the side for exporting conveyer belt is equipped with several push jack cylinders, and the other side corresponds to and sets There are several output branch conveyer belts, the grade of eyeglass to be determined by system after watermark detection mechanism and flaw inspection body Afterwards, it is pushed on each conveyer belt and is exported by the classification of push jack cylinder.
9. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:The manipulator includes The end of rotary cylinder and the left and right arm on rotary cylinder, left and right arm is equipped with holding finger.
10. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that:Several described machines Tool hand, central turnplate, feed mechanism, watermark detection mechanism, flaw inspection body and output mechanism are carried out by control system Control.
CN201810862786.6A 2018-08-01 2018-08-01 Full-automatic lens cleaning and inspection integrated machine Active CN108772380B (en)

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CN109772749A (en) * 2019-01-30 2019-05-21 成都宏明双新科技股份有限公司 A kind of product automatic detection device
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CN111366523A (en) * 2020-04-27 2020-07-03 常州回天新材料有限公司 Device for measuring water vapor transmittance of back film
CN112051276A (en) * 2020-09-01 2020-12-08 丹阳市北软自动化工程有限公司 Device and method for removing dust and detecting flaws on surface of lens
CN112317337A (en) * 2020-10-13 2021-02-05 吴国强 Lens vision sorting machine
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CN114643208A (en) * 2022-03-04 2022-06-21 深圳市吉升龙电子有限公司 Optical lens piece flaw automatic check out test set

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