CN108057676A - A kind of automobile gearbox gear cleans detection production line automatically - Google Patents
A kind of automobile gearbox gear cleans detection production line automatically Download PDFInfo
- Publication number
- CN108057676A CN108057676A CN201810114512.9A CN201810114512A CN108057676A CN 108057676 A CN108057676 A CN 108057676A CN 201810114512 A CN201810114512 A CN 201810114512A CN 108057676 A CN108057676 A CN 108057676A
- Authority
- CN
- China
- Prior art keywords
- unit
- station
- cylinder
- cleaning
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000001514 detection method Methods 0.000 title claims abstract description 78
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 238000004140 cleaning Methods 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 28
- 230000002950 deficient Effects 0.000 claims abstract description 15
- 238000007599 discharging Methods 0.000 claims abstract description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000005406 washing Methods 0.000 claims description 15
- 238000001035 drying Methods 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 2
- 238000009826 distribution Methods 0.000 claims description 2
- 238000012546 transfer Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 4
- 239000000047 product Substances 0.000 description 64
- 238000010586 diagram Methods 0.000 description 11
- 239000007789 gas Substances 0.000 description 10
- 239000000523 sample Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000010330 laser marking Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
- 235000003140 Panax quinquefolius Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 235000008434 ginseng Nutrition 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000005435 mesosphere Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002516 radical scavenger Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
- B07C5/06—Sorting according to size measured mechanically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a kind of automobile gearbox gears to clean detection production line automatically, it includes six station cleaning units, it is separately positioned on the first conveying relay unit and the second conveying relay unit at the six stations cleaning unit feeding end and discharging end, product is grabbed into the first grasping mechanism on the first conveying relay unit, realize the second grasping mechanism of the loading and unloading of the six stations cleaning unit, the detection unit docked with the described second conveying relay unit, the defective products supply unit realized the 3rd grasping mechanism of the detection unit loading and unloading and docked with the detection unit.Cleaning efficiency of the present invention is high and cleaning effect is good, and automated cleaning realizes automatic butt with automatic detection, substantially increases cleaning detection efficiency.
Description
【Technical field】
The invention belongs to gear machining technology fields, clean detection life automatically more particularly to a kind of automobile gearbox gear
Producing line.
【Background technology】
In automobile gearbox, gear drive is essential key components and parts, in the parts production process, is needed
The use that can just dispatch from the factory after cleaning detection is qualified is carried out to it.In the prior art, the cleaning of gear is generally using once cleaning, clearly
After washing, various performance detections are individually carried out to detection zone by the way that man-handling of materials is defeated, the cleannes after this method cleaning are not
It meets the requirements, and cleaning efficiency is low, cleaning is provided separately with detection, adds intermediate transportation link, whole production is caused to be imitated
Rate is low.
Therefore, it is necessary to provide a kind of new automobile gearbox gear cleans detection production line to solve above-mentioned ask automatically
Topic.
【The content of the invention】
It is a primary object of the present invention to provide a kind of automobile gearbox gear to clean detection production line, cleaning efficiency automatically
High and cleaning effect is good, and automated cleaning realizes automatic butt with automatic detection, substantially increases cleaning detection efficiency.
The present invention is achieved through the following technical solutions above-mentioned purpose：A kind of automobile gearbox gear cleans detection production automatically
Line including six station cleaning units, is separately positioned on the first conveying of the six stations cleaning unit feeding end and discharging end
Relay unit and second conveying relay unit, by product grab it is described first conveying relay unit on the first grasping mechanism,
The second grasping mechanism for realizing the loading and unloading of the six stations cleaning unit, the detection docked with the described second conveying relay unit
Unit, the 3rd grasping mechanism for realizing the detection unit loading and unloading and the defective products docked with the detection unit conveying are single
Member.
Further, it is additionally provided with laser mark printing device in the output terminal of the detection unit.
Further, the six stations cleaning unit includes the loading and unloading station, the scavenger that are set gradually along annular
Position once dries up station, secondary cleaning station, secondary drying station and dries up station three times.
Further, the six stations cleaning unit further includes rotating disk, is angularly fixed in the rotating disk
And corresponding with above-mentioned each station wash bowl pedestal and corresponding with each wash bowl pedestal and can move up and down
Wash bowl upper cover, the wash bowl pedestal and the wash bowl upper cover are independently arranged and by the fortune up and down of the wash bowl upper cover
The dynamic closure and opening realized with the wash bowl pedestal.
Further, the six stations cleaning unit further includes the second actuator for driving the rotation disc spins, driving
The first cylinder that the wash bowl upper cover moves up and down.
Further, if the wash bowl pedestal includes the support base erected, annular is arranged on the support base
Solid carbon dioxide gas nozzle, be arranged on support base top layer center and be used to support product bearing seat, positioned at the support base
The discharge outlet of lower section, the sieve being arranged in the discharge outlet and the elastic packing set along the wash bowl pedestal inner ring
Circle.
Further, further include water circulating heater, the water circulating heater and a washing station and
The secondary cleaning station connection, warm water is provided for two stations.
Further, the first conveying relay unit is identical with the described second conveying relay unit structure, and includes
Two support plates being arranged in parallel, the bearing seat for several carrying products being equidistantly spaced in the support plate, setting
The second cylinder below the support plate, the first connecting plate moved left and right by second cylinder driving are fixed on
The 3rd cylinder on first connecting plate, second connecting plate that by the 3rd cylinder driving move up and down are fixed on institute
Several jacking seats on the second connecting plate and corresponding with the bearing seat position are stated, the jacking seat is driven by the 3rd cylinder
It moves from jack-up or downwards falling upwards between two support plates.
Further, second grasping mechanism includes the 3rd actuator, is rotated by the 3rd actuator driving
Swivel plate, be fixed on the swivel plate two placement units in 90 ° of distributions, the placement unit includes the 6th gas
Cylinder is opened or pressed from both sides by the clamping jaw cylinder that the 6th cylinder driving moves up and down and by clamping jaw cylinder driving
Tight clamping jaw.
Further, it is single to include height detection unit, engagement detection unit and each detection of auxiliary for the detection unit
The 3rd conveying relay unit that product conveys between member.
Compared with prior art, a kind of automobile gearbox gear of the present invention cleans the advantageous effect of detection production line and exists automatically
In：It is a series of complete to realize on-line automatic feeding, automatic cleaning, automatic detection and the automatic blanking of automobile gearbox gear etc.
Automation mechanized operation, and cleaning efficiency is high, cleaning performance is good.
【Description of the drawings】
Fig. 1 is the whole overlooking the structure diagram of the embodiment of the present invention；
Fig. 2 is the whole positive structure diagram of the embodiment of the present invention；
Fig. 3 is the structure diagram of six station cleaning units in the embodiment of the present invention；
Fig. 4 is the structure diagram of wash bowl upper cover in the embodiment of the present invention；
Fig. 5 is the structure diagram of wash bowl pedestal in the embodiment of the present invention；
Fig. 6 is the structure diagram of the first conveying relay unit and the second conveying relay unit in the embodiment of the present invention；
Fig. 7 is the overlooking the structure diagram of the second grasping mechanism in the embodiment of the present invention；
Fig. 8 is the positive structure diagram of the second grasping mechanism in the embodiment of the present invention；
Fig. 9 is the structure diagram of the height detection unit in the embodiment of the present invention；
Figure 10 is the structure diagram of the engagement detection unit in the embodiment of the present invention；
Figure 11 is the structure diagram of the detection unit and the 3rd grasping mechanism in the embodiment of the present invention；
Digital representation in figure：
100 automobile gearbox gears clean detection production line automatically；
1 feeding supply unit, 11 pipelines, 12 first actuators；2 six station cleaning units, 21 loading and unloading stations, 22 1
Secondary washing station, 23 once dry up station, and 24 secondary cleaning stations, 25 2 drying stations, 26 dry up station, 27 rotations three times
Disk, 28 wash bowl pedestals, 281 support bases, 282 aqueous vapor nozzles, 2,821 first groups of nozzles, 2,822 second groups of nozzles, 2823 the 3rd
Group nozzle, 283 bearing seats, 284 discharge outlet, 285 sieves, 286 elastic seal rings, 29 wash bowl upper covers, 291 pipelines, 292 annulars
Pipeline, 293 aqueous vapor nozzles, 210 second actuators, 211 first cylinders；
3 first conveying relay units, 31 support plates, 32 bearing seats, 33 second cylinders, 34 first connecting plates, 35 the 3rd gas
Cylinder, 36 second connecting plates, 37 jacking seats；4 second conveying relay units；
5 first grasping mechanisms, 51 the 4th cylinders, 52 the 5th cylinders, 53 clamping jaw cylinders, 54 clamping jaws；
6 second grasping mechanisms, 61 the 3rd actuators, 62 swivel plates, 63 placement units, 64 the 6th cylinders, 65 clamping jaw cylinders,
66 clamping jaws；
7 detection units, 71 height detection units, 711 the 7th cylinders, 712 supporting racks, 713 the 8th cylinders, 714 sensors
Probe, 72 engagement detection units, 721 the 9th cylinders, 722 the 3rd connecting plates, 723 fourth drive members, 725 master gears, 73 the
Three conveying relay units；
8 the 3rd grasping mechanisms, 81 the tenth cylinders, 82 the 4th connecting plates, 83 placement units, 831 the 12nd cylinders, 832 folders
Pawl cylinder, 833 clamping jaws, 834 tumble cylinders, 84 defective products blanking units, 841 the 13rd cylinders, 85 the 11st cylinders, 86 the 5th
Connecting plate, 87 placement units；9 defective products supply units；10 blanking supply units；13 water circulating heaters；14 laser markings
Device.
【Specific embodiment】
Embodiment：
Fig. 1-Figure 11 is refer to, the present embodiment cleans detection production line 100 automatically for automobile gearbox gear, including upper
Material supply unit 1, six station cleaning units 2, the first conveying for being separately positioned on six station cleaning units, 2 feeding end and discharging end
Relay unit 3 and second conveys relay unit 4, grabs product on the first conveying relay unit 3 from feeding and conveying device 1
The first grasping mechanism 5, realize six station cleaning units 2 loading and unloading the second grasping mechanism 6, with second conveying relay unit
The detection unit 7 of 4 docking, the 3rd grasping mechanism 8 for realizing 7 loading and unloading of detection unit, the defective products docked with detection unit 7 are defeated
Send unit 9 and blanking supply unit 10.Laser mark printing device 14 is additionally provided in the output terminal of detection unit 7.
Feeding supply unit 1 is identical with 10 structure of blanking supply unit, and is arranged in parallel and continuously closes including four
Pipeline 11, driving pipeline 11 move the first actuator 12.The whole U-shaped structure of pipeline 11.The present embodiment will be defeated
Line sending 11 is designed to U-shaped, in the range of smaller width is increased, considerably increases the product quantity carried on pipeline 11, example
Such as, originally double conveying line width is 1 meter, and similary length can load 30 products, and the present embodiment uses four row's pipelines,
Width is 1.5 meters, and similary length can load 80 products so that product supply frequency substantially reduces, and reduces labor intensity, carries
High utilization ratio of manual labor.
Six station cleaning units 2 include the 21, washing stations 22 of loading and unloading station set gradually along annular, once blow
Dry station 23, secondary cleaning station 24, it is secondary drying station 25 and three times dry up station 26.Six station cleaning units 2 also wrap
Include rotating disk 27, be angularly fixed in rotating disk 27 and corresponding with above-mentioned each station wash bowl pedestal 28, with
And wash bowl upper cover 29 that is corresponding with each wash bowl pedestal 28 and can moving up and down, wash bowl pedestal 28 and wash bowl upper cover 29
It is independently arranged and by the up and down motion realization of wash bowl upper cover 29 and the closure and opening of wash bowl pedestal 28.
In order to further improve the cleannes of product cleaning, the present embodiment is also provided with water circulating heater 13, and water follows
Ring heating unit 13 is connected with a washing station 22 and secondary cleaning station 24, and warm water is provided for two stations.This implementation
Example is by setting a washing station 22 mainly to be entered with the water after secondary cleaning after the heating of water circulating heater 13
Gear surface is tentatively cleaned into a washing station 22, on the one hand can improve the cleaning performance of product, the opposing party
It face can also the effective amount of conserving water；Then product is into station 23 is once dried up, by being blown into horizontal high voltage product surface
Gas blows away the impurity for remaining in product surface；Then product enters secondary cleaning station 24, use clean temperature for 50~
65 DEG C of warm water carries out high pressure washing to product；It dries up into horizontal high voltage into secondary drying station 25 after washing, produces in order to prevent
Product carry part water droplet when being taken out from secondary drying station 25, and ensure that the aqueous vapor on product is dried up completely, this implementation
The station of drying three times 26 that example is set, product is after high pressure blow-gas is carried out in drying up station 26 three times and return to loading and unloading station
21, product is taken away by the second grasping mechanism 6.
The present embodiment uses the circulating arrangement of disk by setting two washing stations, three air blowing stations, and will be clear
It washes unit and realizes online docking, substantially increase cleaning efficiency and cleaning performance, improve product quality.
Six station cleaning units 2 further include the second actuator 210, the driving wash bowl upper cover 29 that driving rotating disk 27 rotates
The first cylinder 211 to move up and down.Wash bowl pedestal 28 includes the support base 281 erected, annular is arranged on support base 281
Several aqueous vapor nozzles 282, be arranged on 281 top layer of support base center and be used to support product bearing seat 283, positioned at branch
It supports the discharge outlet 284 below seat 281, the sieve 285 being arranged in discharge outlet 284 and is set along 28 inner ring of wash bowl pedestal
Elastic seal ring 286.Aqueous vapor nozzle 282 include positioned at outmost turns first group of nozzle 2821, second group positioned at mesosphere
Nozzle 2822 and the 3rd group of nozzle 2823 positioned at innermost circle, the first 2821, second groups of nozzle nozzle 2822 and the 3rd group
Nozzle 2823 is angularly staggered around 28 axle center of wash bowl pedestal, and three groups of nozzles are located on different horizontal planes.Pass through
Three groups of aqueous vapor nozzles are set according to above-mentioned specific mode and position so that the impurity of gear surface can be completely cleaned
Fall, and rapidly can comprehensively be dried up in drying link, so as to improve cleaning efficiency and cleaning efficiency, ensure that product matter
Amount.Water after washing station, cleaning is flowed out by discharge outlet 284, carries out subsequent recycling, is set in discharge outlet 284
Sieve 285 can effectively stop the impurity in ejected wash water, prevent discharge outlet 284 from blockage problem occur；In drying station, blow
The gas gone out is discharged from discharge outlet 284.The setting of elastic seal ring 286 adds wash bowl pedestal 28 and wash bowl upper cover 29 is detained
Leakproofness after conjunction prevents cleaning dirty water from spilling, influences production environment.
283 middle part of bearing seat is the through-hole structure connected with the aqueous vapor nozzle 282.
It is vertically provided on the upper end inner surface of wash bowl upper cover 29 and is docked and connected with through hole described in the bearing seat 283
Pipeline 291.The pipeline 291 in the corresponding wash bowl upper cover 29 of washing station is connected with water circulating heater 13, real
The importing of existing ejected wash water；The pipeline 291 in the corresponding wash bowl upper cover 29 of drying station is turned on source of the gas, realizes high pressure gas
The importing of body.
Circulating line 292 is provided on 29 peripheral surface of wash bowl upper cover, several aqueous vapor sprays are provided on circulating line 292
First 293.The present embodiment in wash bowl pedestal 28 and wash bowl upper cover 29 by being respectively provided with aqueous vapor nozzle, reality that can be comprehensive
The cleaning on each surface of existing various gear products, and cleaning efficiency is high, the cleannes after cleaning are high.
The operation principle of six station cleaning units 2 is：Second grasping mechanism 6 captures a gear product and is placed on loading and unloading work
In the wash bowl pedestal 28 of 21 positions of position, then rotating disk 27 rotates by a certain angle, and product is delivered to a washing station 22,
First cylinder 211 driving wash bowl upper cover 29, which declines to fasten with wash bowl pedestal 28, to be closed；At this point, it is sprayed in aqueous vapor nozzle 282
Warm water carries out first time cleaning to product surface；Wash bowl upper cover 29 rises, and rotating disk 27 rotates by a certain angle again, with product
Once drying station 23 is delivered to, similarly the first cylinder 211 driving wash bowl upper cover 29 declines to fasten with wash bowl pedestal 28 and seal
It closes, aqueous vapor nozzle 282 sprays gases at high pressure and carries out high pressure blow-gas to product surface, and product surface is dried up；As procedure described above
Product surface carries out rotating supreme 21 position of discharge station after drying up three times, and the second grasping mechanism 6 is by cleaned gear product
It takes away.
First conveying relay unit 3 is identical with the second conveying 4 structure of relay unit, and includes two branch being arranged in parallel
Fagging 31, several carrying products being equidistantly spaced in support plate 31 bearing seat 32, be arranged below support plate 31
The second cylinder 33, by the second cylinder 33 driving moved left and right the first connecting plate 34, be fixed on the first connecting plate 34
The 3rd cylinder 35, by the 3rd cylinder 35 driving carry out move up and down the second connecting plate 36, be fixed on the second connecting plate 36
And several jacking seats 37 corresponding with 32 position of bearing seat.Jacking seat 37 is driven by the 3rd cylinder 35 between two support plates 31
It jacks up or falls after rise downwards upwards.Jack one fewer than the quantity of bearing seat 32 of the quantity of seat 37.First conveying relay unit 3 and the
Two conveying relay units 4 operation principles be：Product is placed on bearing seat 32, then the 3rd cylinder 35 driving jacking seat 37
Product is jacked up upwards, then the second cylinder 33 drives the whole unit distance that moves right together of multiple products, and second connects
Fishplate bar 36 declines, and the product on jacking seat 37 is dropped to down on bearing seat 32 therewith.First conveying relay unit 3 and second
The main purpose of conveying relay unit 4 is to realize being conveyed one by one to subsequent work stations for product.
It can preferably coordinate multiple detection stations in subsequent detection unit 7 by setting multiple bearing seats 32, one
Secondary property realizes the crawl of multiple products, then being moved one by one between multiple detection stations by product synchronization.
First grasping mechanism 5 include the 4th cylinder 51, by the 4th cylinder 51 driving moved left and right the 5th cylinder 52,
Drive what is opened or clamped by the clamping jaw cylinder 53 that the driving of the 5th cylinder 52 moves up and down and by clamping jaw cylinder 53
Clamping jaw 54.
On the one hand second grasping mechanism 6 is realized grabs gear product to be cleaned from the first conveying relay unit 3
In six station cleaning units 2, on the other hand realize and cleaned gear product is grabbed second from six station cleaning units 2
It conveys in relay unit 4.In order to improve the efficiency of the second grasping mechanism 6, the second grasping mechanism 6 of the present embodiment design includes the
Three actuators 61 are driven the swivel plate 62 rotated, two be fixed on swivel plate 62 by the 3rd actuator 61 in 90 ° points
The placement unit 63 of cloth, the placement unit 63 include the 6th cylinder 64, the folder to be moved up and down by the driving of the 6th cylinder 64
Pawl cylinder 65 and the clamping jaw 66 for being opened or being clamped by the clamping jaw cylinder 65 driving.Two placement units 63 operate simultaneously
The feeding of synchronous six station cleaning unit 2 of realization and blanking, so as to improve the speed of product loading and unloading.
Detection unit 7 includes producing between height detection unit 71, engagement detection unit 72 and each detection unit of auxiliary
3rd conveying relay unit 73 of product conveying.
Height detection unit 71 includes the 7th cylinder 711, the supporting rack moved forward and backward by the driving of the 7th cylinder 711
712nd, the 8th cylinder 713 being fixed on supporting rack 712, the sensor probe to be moved up and down by the driving of the 8th cylinder 713
714.When product is delivered to 71 lower position of height detection unit, the 7th cylinder 711 driving sensor probe 714 is moved to production
Product top position, then the 8th cylinder 713 driving sensor probe 714 move downward the upper surface for supporting product, so as to examine
Whether the height dimension for measuring product meets the requirements.
Engagement detection unit 72 includes the 9th cylinder 721, the 3rd connection moved forward and backward by the driving of the 9th cylinder 721
Plate 722, the fourth drive member 723 being fixed on the 3rd connecting plate 722 are driven the standard rotated by fourth drive member 723
Gear 725 and examination criteria gear 725 rotate the sensor (not identified in figure) of axial displacement.Engage the work of detection unit 72
Principle is：When gear product is transported to engagement 72 lower position of detection unit, the 9th cylinder 721 driving master gear 725 leans on
Nearly gear product to be detected, fourth drive member 723 drive master gear 725 to rotate, while gear to be detected is driven to rotate, and lead to
Detection and the engaged transmission situation of gear to be detected are crossed, so as to detect the transverse tooth thickness of gear, tooth pitch, whether there are the ginsengs such as protrusion on tooth
Number situation.
3rd conveying relay unit 73 is identical with the first conveying conveying 4 structural principle of relay unit of relay unit 3 and second,
Repeated description is not remake herein.
3rd grasping mechanism 8 includes the tenth cylinder 81 positioned at 7 input terminal of detection unit, is driven progress by the tenth cylinder 81
The 4th connecting plate 82 that moves left and right, equidistant intervals are fixed on several placement units 83 on the 4th connecting plate 82, positioned at inspection
Survey the middle part of unit 7 and defective products blanking unit 84 corresponding with 9 position of defective products supply unit, positioned at 7 output terminal of detection unit
The 11st cylinder 85, by the 11st cylinder 85 driving moved left and right the 5th connecting plate 86, be fixed on the 5th connecting plate
Placement unit 87 on 86, the placement unit 83 and 87 include the 12nd cylinder 831, by the 12nd cylinder 831 drive into
The clamping jaw cylinder 832 that row moves up and down and the clamping jaw 833 for being opened or being clamped by the clamping jaw cylinder 832 driving.4th
A placement unit 83 of end, which is further included, on connecting plate 82 is moved up and down and is driven described by the driving of the 12nd cylinder 831
Clamping jaw cylinder 832 carries out the tumble cylinder 834 of positive and negative overturning.
Defective products blanking unit 84 includes the 5th actuator (not identified in figure), is carried out left and right shifting by the driving of the 5th actuator
Dynamic the 13rd cylinder 841, the clamping jaw cylinder (not identified in figure) to be moved up and down by the driving of the 13rd cylinder 841, by institute
State the clamping jaw (not identified in figure) of clamping jaw cylinder driving.Defective products supply unit 9 includes several perpendicular to the 3rd conveying transfer list
The defective products pipeline (not identified in figure) of member 73, every defective products pipeline are responsible for conveying the product of different problems, defective products
Various parameters are detected undesirable product and grab corresponding defective products by blanking unit 84 according to the testing result of detection unit 7
On pipeline, further problem analysis is carried out to defective products so that subsequent technology personnel are more targeted.
The lower section of laser mark printing device 14 is moved on the 3rd conveying relay unit 73 by the qualified product of detection,
Transport is to the 3rd conveying relay unit 73 end after laser marking, wait placement unit 87 on the 5th connecting plate 86 by its
It catches away and is moved on blanking supply unit 10.
The advantageous effect that the present embodiment automobile gearbox gear cleans detection production line 100 automatically is：Realize automobile
The on-line automatic feeding of gearbox gear, automatic cleaning, automatic detection, automatic marking and automatic blanking etc. are a series of full-automatic
Change operation, and cleaning efficiency is high, cleaning performance is good.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
It encloses.
Claims (10)
1. a kind of automobile gearbox gear cleans detection production line automatically, it is characterised in that：It includes six station cleaning units, divides
Be not arranged on the first conveying relay unit of the six stations cleaning unit feeding end and discharging end and second convey relay unit,
Product is grabbed to the first grasping mechanism on the first conveying relay unit, realizes the upper and lower of the six stations cleaning unit
Second grasping mechanism of material, the detection unit docked with the described second conveying relay unit realize the detection unit loading and unloading
The 3rd grasping mechanism and the defective products supply unit that is docked with the detection unit.
2. automobile gearbox gear as described in claim 1 cleans detection production line automatically, it is characterised in that：Six station
Cleaning unit includes the loading and unloading station set gradually along annular, a washing station, once dries up station, secondary cleaning work
Position, secondary drying station and dry up station three times.
3. automobile gearbox gear as described in claim 1 cleans detection production line automatically, it is characterised in that：Six station
Cleaning unit further includes rotating disk, be angularly fixed in the rotating disk and corresponding with above-mentioned each station cleaning
Cylinder pedestal and wash bowl upper cover that is corresponding with each wash bowl pedestal and can moving up and down, the wash bowl pedestal with
The wash bowl upper cover is independently arranged and by the up and down motion realization of the wash bowl upper cover and closing for the wash bowl pedestal
It closes and opens.
4. automobile gearbox gear as claimed in claim 3 cleans detection production line automatically, it is characterised in that：Six station
Cleaning unit further includes the second actuator for driving the rotation disc spins, first that the driving wash bowl upper cover moves up and down
Cylinder.
5. automobile gearbox gear as claimed in claim 3 cleans detection production line automatically, it is characterised in that：The wash bowl
Pedestal includes the support base erected, several aqueous vapor nozzles that annular is arranged on the support base, is arranged on the support base
Top layer center and be used to support product bearing seat, the discharge outlet below the support base, be arranged on the draining
Sieve on mouth and the elastic seal ring along wash bowl pedestal inner ring setting.
6. automobile gearbox gear as claimed in claim 3 cleans detection production line automatically, it is characterised in that：Water is further included to follow
Ring heating unit, the water circulating heater are connected with a washing station and the secondary cleaning station, for this two
A station provides warm water.
7. automobile gearbox gear as described in claim 1 cleans detection production line automatically, it is characterised in that：Described first is defeated
Relay unit is sent with described second to convey relay unit structure identical, and include two support plates being arranged in parallel, equidistant
The bearing seat for several carrying products being disposed in the support plate, the second cylinder being arranged below the support plate,
By second cylinder driving moved left and right the first connecting plate, be fixed on first connecting plate the 3rd cylinder,
By the 3rd cylinder driving carry out move up and down the second connecting plate, be fixed on second connecting plate and with the carrying
Corresponding several jacking seats are put at seat, and the jacking seat is driven by the 3rd cylinder between two support plates to be pushed up upwards
It rises or falls after rise downwards.
8. automobile gearbox gear as described in claim 1 cleans detection production line automatically, it is characterised in that：Described second grabs
Mechanism is taken to include the 3rd actuator, the swivel plate rotated by the 3rd actuator driving, be fixed on the swivel plate
Two in 90 ° distribution placement units, the placement unit include the 6th cylinder, by the 6th cylinder driving carry out up and down
The clamping jaw cylinder of movement and the clamping jaw for being opened or being clamped by clamping jaw cylinder driving.
9. automobile gearbox gear as described in claim 1 cleans detection production line automatically, it is characterised in that：The detection is single
Member includes height detection unit, engagement detection unit and the 3rd conveying transfer for aiding in product conveying between each detection unit
Unit.
10. automobile gearbox gear as claimed in claim 9 cleans detection production line automatically, it is characterised in that：The engagement
Detection unit includes the 9th cylinder, the 3rd connecting plate moved forward and backward by the 9th cylinder driving, is fixed on described the
Fourth drive member on three connecting plates, the master gear rotated by fourth drive member driving and the detection standard
Gear rotates the sensor of axial displacement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810114512.9A CN108057676B (en) | 2018-02-05 | 2018-02-05 | Automatic cleaning and detecting production line for gears of automobile gear box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810114512.9A CN108057676B (en) | 2018-02-05 | 2018-02-05 | Automatic cleaning and detecting production line for gears of automobile gear box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108057676A true CN108057676A (en) | 2018-05-22 |
| CN108057676B CN108057676B (en) | 2024-07-19 |
Family
ID=62134507
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810114512.9A Active CN108057676B (en) | 2018-02-05 | 2018-02-05 | Automatic cleaning and detecting production line for gears of automobile gear box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108057676B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108722966A (en) * | 2018-05-30 | 2018-11-02 | 重庆市璧山区合成机械制造有限公司 | Gear surface cleaning device |
| CN108746072A (en) * | 2018-05-31 | 2018-11-06 | 重庆聚伯雅科技有限公司 | Cleaning transmission equipment for gear |
| CN108772380A (en) * | 2018-08-01 | 2018-11-09 | 临海市劳尔机械有限公司 | All-in-one machine is examined in full automatic lens cleaning |
| CN109808942A (en) * | 2018-12-11 | 2019-05-28 | 昆山倚天自动化科技股份有限公司 | A kind of full-automatic mounted box equipment of dental floss stick |
| CN111701927A (en) * | 2020-06-18 | 2020-09-25 | 合肥三益江海智能科技有限公司 | Novel material sprays cleaning system based on PLC |
| CN112974386A (en) * | 2021-02-08 | 2021-06-18 | 陈菲 | Small-size apparatus self-cleaning device for medical beauty equipment |
| CN113617674A (en) * | 2021-10-12 | 2021-11-09 | 盛瑞传动股份有限公司 | Valve plate test line and test method |
| CN114130683A (en) * | 2021-11-24 | 2022-03-04 | 无锡先导智能装备股份有限公司 | Blanking device |
| CN114405906A (en) * | 2021-12-20 | 2022-04-29 | 安徽凯瑞汽配制造有限公司 | Cleaning equipment with pre-cleaning function for bolt machining |
| CN117283317A (en) * | 2023-11-27 | 2023-12-26 | 四川博尔特机器人科技有限公司 | Gear production line |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4315706A (en) * | 1980-04-07 | 1982-02-16 | General Electric Company | Holder assembly for an indexable insert for use in a cutting tool |
| US20040265074A1 (en) * | 2003-03-14 | 2004-12-30 | Sandvik Ab | Tool and cutting insert for the fine turning of grooves in workpieces |
| CN202155326U (en) * | 2011-04-19 | 2012-03-07 | 武汉韩泰智能科技有限公司 | Multi-station horizontal rotating type cleaning machine |
| CN103969044A (en) * | 2014-04-30 | 2014-08-06 | 东北大学 | Experiment table for testing gear transmission precision |
| CN104551531A (en) * | 2015-01-22 | 2015-04-29 | 上海汽车变速器有限公司 | Gear shaft part hot-pressing assembly technology automatic production system |
| CN205341362U (en) * | 2015-12-01 | 2016-06-29 | 新昌金涛轴承有限公司 | Low -cost high efficiency bearing belt cleaning device |
| CN205484081U (en) * | 2016-01-12 | 2016-08-17 | 宁波长晟电子科技有限公司 | Gear visual inspection device for industrial robot |
| CN205968405U (en) * | 2016-06-14 | 2017-02-22 | 上海瓦姆石油天然气管业有限公司 | Manipulator device of upper and lower product of robot for numerical control lathe |
| CN208098728U (en) * | 2018-02-05 | 2018-11-16 | 爱思恩梯（苏州）机床有限公司 | A kind of automobile gearbox gear cleans detection production line automatically |
-
2018
- 2018-02-05 CN CN201810114512.9A patent/CN108057676B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4315706A (en) * | 1980-04-07 | 1982-02-16 | General Electric Company | Holder assembly for an indexable insert for use in a cutting tool |
| US20040265074A1 (en) * | 2003-03-14 | 2004-12-30 | Sandvik Ab | Tool and cutting insert for the fine turning of grooves in workpieces |
| CN202155326U (en) * | 2011-04-19 | 2012-03-07 | 武汉韩泰智能科技有限公司 | Multi-station horizontal rotating type cleaning machine |
| CN103969044A (en) * | 2014-04-30 | 2014-08-06 | 东北大学 | Experiment table for testing gear transmission precision |
| CN104551531A (en) * | 2015-01-22 | 2015-04-29 | 上海汽车变速器有限公司 | Gear shaft part hot-pressing assembly technology automatic production system |
| CN205341362U (en) * | 2015-12-01 | 2016-06-29 | 新昌金涛轴承有限公司 | Low -cost high efficiency bearing belt cleaning device |
| CN205484081U (en) * | 2016-01-12 | 2016-08-17 | 宁波长晟电子科技有限公司 | Gear visual inspection device for industrial robot |
| CN205968405U (en) * | 2016-06-14 | 2017-02-22 | 上海瓦姆石油天然气管业有限公司 | Manipulator device of upper and lower product of robot for numerical control lathe |
| CN208098728U (en) * | 2018-02-05 | 2018-11-16 | 爱思恩梯（苏州）机床有限公司 | A kind of automobile gearbox gear cleans detection production line automatically |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108722966A (en) * | 2018-05-30 | 2018-11-02 | 重庆市璧山区合成机械制造有限公司 | Gear surface cleaning device |
| CN108746072A (en) * | 2018-05-31 | 2018-11-06 | 重庆聚伯雅科技有限公司 | Cleaning transmission equipment for gear |
| CN108746072B (en) * | 2018-05-31 | 2020-11-17 | 重庆工业职业技术学院 | Cleaning and conveying device for gears |
| CN108772380A (en) * | 2018-08-01 | 2018-11-09 | 临海市劳尔机械有限公司 | All-in-one machine is examined in full automatic lens cleaning |
| CN108772380B (en) * | 2018-08-01 | 2024-05-14 | 临海市劳尔机械有限公司 | Full-automatic lens cleaning and inspection integrated machine |
| CN109808942B (en) * | 2018-12-11 | 2023-10-10 | 昆山倚天智能科技股份有限公司 | Full-automatic boxing equipment for dental floss rods |
| CN109808942A (en) * | 2018-12-11 | 2019-05-28 | 昆山倚天自动化科技股份有限公司 | A kind of full-automatic mounted box equipment of dental floss stick |
| CN111701927A (en) * | 2020-06-18 | 2020-09-25 | 合肥三益江海智能科技有限公司 | Novel material sprays cleaning system based on PLC |
| CN112974386A (en) * | 2021-02-08 | 2021-06-18 | 陈菲 | Small-size apparatus self-cleaning device for medical beauty equipment |
| CN113617674A (en) * | 2021-10-12 | 2021-11-09 | 盛瑞传动股份有限公司 | Valve plate test line and test method |
| CN114130683A (en) * | 2021-11-24 | 2022-03-04 | 无锡先导智能装备股份有限公司 | Blanking device |
| CN114405906A (en) * | 2021-12-20 | 2022-04-29 | 安徽凯瑞汽配制造有限公司 | Cleaning equipment with pre-cleaning function for bolt machining |
| CN117283317A (en) * | 2023-11-27 | 2023-12-26 | 四川博尔特机器人科技有限公司 | Gear production line |
| CN117283317B (en) * | 2023-11-27 | 2024-01-26 | 四川博尔特机器人科技有限公司 | Gear production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108057676B (en) | 2024-07-19 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108057676A (en) | A kind of automobile gearbox gear cleans detection production line automatically | |
| CN208098728U (en) | A kind of automobile gearbox gear cleans detection production line automatically | |
| CN208450007U (en) | One kind engaging detection device in line gear | |
| CN107059303B (en) | Full-automatic dye weighing and material melting equipment | |
| CN107910279B (en) | Full-automatic silicon wafer inserting and cleaning device and method | |
| CN208450005U (en) | A kind of gear wash bowl device that cleannes are high | |
| CN208450006U (en) | A kind of gear cleaning wash bowl understructure | |
| CN108325909A (en) | A kind of high-efficient gear automatic flushing device | |
| CN107234085A (en) | Possesses the cleaning machine of infrared induction carry function | |
| CN208450008U (en) | A kind of gear cleaning detection system based on U-shaped feed pipeline | |
| CN208450004U (en) | A kind of high-efficient gear automatic flushing device | |
| CN108160605A (en) | A kind of cleaning device of bonding wire spool wire box | |
| CN109693816A (en) | A kind of pharmaceutical production system | |
| CN104190476A (en) | SCR catalyst production system | |
| CN103386274A (en) | Temporary storage and mixing system used for material, and application method thereof | |
| CN201684744U (en) | Rubber stopper cleaner | |
| CN206815020U (en) | Full-automatic dyestuff weighing material equipment | |
| CN107419463B (en) | Dye barrel and manipulator matching structure | |
| CN215909634U (en) | Rotary opening type multilayer centrifugal vibration countercurrent dryer | |
| CN205906275U (en) | Tubular product off -line reason material machine | |
| CN210892373U (en) | Roller table dryer | |
| CN214975880U (en) | Tablet printing screening device | |
| CN210159918U (en) | Multiaspect clean shot autofilter device | |
| CN211191068U (en) | Improved waste rejecting device | |
| CN207078751U (en) | A kind of slag storehouse discharge system |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |