CN208450004U - A kind of high-efficient gear automatic flushing device - Google Patents

Abstract

The utility model discloses a kind of high-efficient gear automatic flushing devices, it includes the loading and unloading station set gradually along annular, washing station, primary drying station, secondary cleaning station, secondary drying station, station is dried up three times, rotating disk, angularly it is fixed at wash bowl pedestal in the rotating disk and corresponding with above-mentioned each station, and wash bowl upper cover that is corresponding with each wash bowl pedestal and can moving up and down, the wash bowl pedestal and the wash bowl upper cover are independently arranged and realize the closure and opening with the wash bowl pedestal by the up and down motion of the wash bowl upper cover.The utility model can be comprehensive the various gear products of realization each surface cleaning, and cleaning efficiency is high, and the cleannes after cleaning are high.

Description

A kind of high-efficient gear automatic flushing device

[technical field]

The utility model belongs to gear machining technology field, more particularly to a kind of high-efficient gear automatic flushing device.

[background technique]

In automobile gearbox, gear drive is essential key components and parts, in the components production process, is needed The use that could dispatch from the factory after cleaning detection is qualified is carried out to it.In the prior art, the cleaning of gear is generally using primary cleaning, clearly After washing, various performance detections are individually carried out to detection zone by the way that man-handling of materials is defeated, the cleannes after this method cleaning are not It meets the requirements, and cleaning efficiency is low, cleaning is provided separately with detection, increases intermediate transportation link, whole production is caused to be imitated Rate is low.

Therefore, it is necessary to provide the new high-efficient gear automatic flushing device of one kind to solve the above problems.

[utility model content]

The main purpose of the utility model is to provide a kind of high-efficient gear automatic flushing device, realization that can be comprehensive The cleaning on each surface of various gear products, and cleaning efficiency is high, the cleannes after cleaning are high.

The utility model is achieved through the following technical solutions above-mentioned purpose: a kind of high-efficient gear automatic flushing device, packet Include loading and unloading station, a washing station, once the drying station, secondary cleaning station, secondary drying set gradually along annular Station, three times dry up station, rotating disk, be angularly fixed in the rotating disk and it is corresponding with above-mentioned each station Wash bowl pedestal and wash bowl upper cover that is corresponding with each wash bowl pedestal and can moving up and down, the wash bowl bottom Seat and the wash bowl upper cover are independently arranged and are realized and the wash bowl pedestal by the up and down motion of the wash bowl upper cover Closure and opening.

Further, further include water circulating heater, the water circulating heater and a washing station and The secondary cleaning station connection, provides warm water for two stations.

Further, further include the second actuator for driving the rotation disc spins, drive the wash bowl upper cover or more First cylinder of movement.

Further, if the wash bowl pedestal include the support base erected, annular be arranged on the support base Solid carbon dioxide gas nozzle, support base top layer center is set and be used to support product bearing seat, be located at the support base The discharge outlet of lower section, the sieve being arranged in the discharge outlet and the elastic packing being arranged along the wash bowl pedestal inner ring Circle.

Further, the aqueous vapor spray head includes first group of spray head positioned at outmost turns, second group of spray positioned at mesosphere Head and positioned at innermost circle third group spray head, the first spray head, second group of spray head and the third group spray head enclose It is angularly staggered around wash bowl pedestal axle center, and three groups of spray heads are located on different levels.

Further, the through-hole structure in the middle part of the bearing seat to be connected to the aqueous vapor spray head.

Further, it is vertically provided with and through-hole described in the bearing seat on the upper end inner surface of the wash bowl upper cover The pipeline being docked and connected.

Compared with prior art, a kind of beneficial effect of high-efficient gear automatic flushing device of the utility model is: can The cleaning on each surface of the comprehensive various gear products of realization, and cleaning efficiency is high, the cleannes after cleaning are high.

[Detailed description of the invention]

Fig. 1 is the whole overlooking structure diagram of the utility model embodiment；

Fig. 2 is the whole positive structure diagram of the utility model embodiment；

Fig. 3 is the structural schematic diagram of six station cleaning units in the utility model embodiment；

Fig. 4 is the structural schematic diagram of wash bowl upper cover in the utility model embodiment；

Fig. 5 is the structural schematic diagram of wash bowl pedestal in the utility model embodiment；

Fig. 6 is the structural representation of the first conveying relay unit and the second conveying relay unit in the utility model embodiment Figure；

Fig. 7 is the overlooking structure diagram of the second grasping mechanism in the utility model embodiment；

Fig. 8 is the positive structure diagram of the second grasping mechanism in the utility model embodiment；

Fig. 9 is the structural schematic diagram of the height detection unit in the utility model embodiment；

Figure 10 is the structural schematic diagram of the engagement detection unit in the utility model embodiment；

Figure 11 is the structural schematic diagram of the detection unit and third grasping mechanism in the utility model embodiment；

Digital representation in figure:

100 gears clean detection production line automatically；

1 feeding supply unit, 11 pipelines, 12 first actuators；2 six station cleaning units, 21 loading and unloading stations, 22 1 Secondary washing station, 23 primary drying stations, 24 secondary cleaning stations, 25 2 drying stations, 26 dry up station, 27 rotations three times Disk, 28 wash bowl pedestals, 281 support bases, 282 aqueous vapor spray heads, 2,821 first groups of spray heads, 2,822 second groups of spray heads, 2823 thirds Group spray head, 283 bearing seats, 284 discharge outlet, 285 sieves, 286 elastic seal rings, 29 wash bowl upper covers, 291 pipelines, 292 annulars Pipeline, 293 aqueous vapor spray heads, 210 second actuators, 211 first cylinders；

3 first conveying relay units, 31 support plates, 32 bearing seats, 33 second cylinders, 34 first connecting plates, 35 third gas Cylinder, 36 second connecting plates, 37 jacking seats；4 second conveying relay units；

5 first grasping mechanisms, 51 the 4th cylinders, 52 the 5th cylinders, 53 clamping jaw cylinders, 54 clamping jaws；

6 second grasping mechanisms, 61 third actuators, 62 swivel plates, 63 picking units, 64 the 6th cylinders, 65 clamping jaw cylinders, 66 clamping jaws；

7 detection units, 71 height detection units, 711 the 7th cylinders, 712 support frames, 713 the 8th cylinders, 714 sensors Probe, 72 engagement detection units, 721 the 9th cylinders, 722 third connecting plates, 723 fourth drive members, 725 master gears, 73 the Three conveying relay units；

8 third grasping mechanisms, 81 the tenth cylinders, 82 the 4th connecting plates, 83 picking units, 831 the 12nd cylinders, 832 folders Pawl cylinder, 833 clamping jaws, 834 tumble cylinders, 84 defective products blanking units, 841 the 13rd cylinders, 85 the 11st cylinders, 86 the 5th Connecting plate, 87 picking units；9 defective products supply units；10 blanking supply units；13 water circulating heaters；14 laser markings Device.

[specific embodiment]

Embodiment:

Fig. 1-Figure 11 is please referred to, the present embodiment is that gear cleans detection production line 100 automatically comprising feeding supply unit 1, six station cleaning units 2, be separately positioned on the first conveying relay unit 3 of six station cleaning units, 2 feeding end and discharging end With the second conveying relay unit 4, product grabbed first on the first conveying relay unit 3 from feeding and conveying device 1 grab It takes mechanism 5, the second grasping mechanism 6 of the loading and unloading for realizing six station cleaning units 2, convey what relay unit 4 docked with second Detection unit 7, the third grasping mechanism 8 for realizing 7 loading and unloading of detection unit, the defective products supply unit 9 docked with detection unit 7 With blanking supply unit 10.Laser mark printing device 14 is additionally provided in the output end of detection unit 7.

Feeding supply unit 1 is identical with 10 structure of blanking supply unit, and includes four and be arranged in parallel and continuously close Pipeline 11, driving pipeline 11 move the first actuator 12.The whole U-shaped structure of pipeline 11.The present embodiment will be defeated Line sending 11 is designed to U-shaped, in the range of increasing smaller width, considerably increases the product quantity carried on pipeline 11, example Such as, originally double conveying line width is 1 meter, and same length can load 30 products, and the present embodiment uses four row's pipelines, Width is 1.5 meters, and same length can load 80 products, so that product supply frequency substantially reduces, reduces labor intensity, mentions High utilization ratio of manual labor.

Six station cleaning units 2 include the 21, washing stations 22 of loading and unloading station set gradually along annular, once blow Dry station 23, secondary cleaning station 24, secondary drying station 25 and three times dry up station 26.Six station cleaning units 2 also wrap Include rotating disk 27, be angularly fixed in rotating disk 27 and corresponding with above-mentioned each station wash bowl pedestal 28, with And wash bowl upper cover 29 that is corresponding with each wash bowl pedestal 28 and can moving up and down, wash bowl pedestal 28 and wash bowl upper cover 29 It is independently arranged and realizes the closure and opening with wash bowl pedestal 28 by the up and down motion of wash bowl upper cover 29.

In order to further increase the cleannes of product cleaning, the present embodiment is also provided with water circulating heater 13, and water follows Ring heating device 13 is connected to a washing station 22 and secondary cleaning station 24, provides warm water for two stations.This implementation Example is mainly entered after the heating of water circulating heater 13 with the water after secondary cleaning by washing station 22 of setting Gear surface is tentatively cleaned into a washing station 22, on the one hand can be improved the cleaning effect of product, another party It face can also the effective amount of conserving water；Then product enters primary drying station 23, is blown by carrying out high pressure to product surface Gas blows away the impurity for remaining in product surface；Then product enters secondary cleaning station 24, use clean temperature for 50~ 65 DEG C of warm water carries out high pressure washing to product；Enter secondary drying station 25 after washing and carry out high pressure drying, produces in order to prevent Product carry part water droplet when taking out from secondary drying station 25, and guarantee that the aqueous vapor on product is dried up completely, this implementation The station of drying three times 26 of example setting, product after progress high pressure blow-gas and return to loading and unloading station in drying station 26 three times 21, product is taken away by the second grasping mechanism 6.

The present embodiment uses the circulating arrangement of disk, and will be clear by setting two washing stations, three air blowing stations It washes unit and realizes online docking, substantially increase cleaning efficiency and cleaning effect, improve product quality.

Six station cleaning units 2 further include the second actuator 210 for driving rotating disk 27 to rotate, driving wash bowl upper cover 29 The first cylinder 211 to move up and down.Wash bowl pedestal 28 includes the support base 281 erected, annular setting on support base 281 Several aqueous vapor spray heads 282, be arranged in 281 top layer of support base center and be used to support product bearing seat 283, be located at branch It supports the discharge outlet 284 below seat 281, the sieve 285 being arranged in discharge outlet 284 and is arranged along 28 inner ring of wash bowl pedestal Elastic seal ring 286.Aqueous vapor spray head 282 includes positioned at first group of spray head 2821 of outmost turns, positioned at second group of mesosphere Spray head 2822 and third group spray head 2823 positioned at innermost circle, 2821, second groups of spray heads 2822 of first spray head and third group Spray head 2823 is angularly staggered around 28 axle center of wash bowl pedestal, and three groups of spray heads are located on different levels.Pass through Three groups of aqueous vapor spray heads are set according to above-mentioned specific mode and position, the impurity of gear surface is completely cleaned Fall, and rapidly can comprehensively be dried up in drying link, to improve cleaning efficiency and cleaning efficiency, ensure that product matter Amount.Water after washing station, cleaning is flowed out by discharge outlet 284, carries out subsequent recycling, is arranged in discharge outlet 284 Sieve 285 can effectively stop the impurity in ejected wash water, prevent discharge outlet 284 from blockage problem occur；In drying station, blow Gas out is discharged from discharge outlet 284.The setting of elastic seal ring 286 increases wash bowl pedestal 28 and wash bowl upper cover 29 is detained Leakproofness after conjunction prevents cleaning dirty water from splashing out, influences production environment.

Through-hole structure in the middle part of bearing seat 283 to be connected to the aqueous vapor spray head 282.

It is vertically provided on the upper end inner surface of wash bowl upper cover 29 and is docked and connected with through-hole described in the bearing seat 283 Pipeline 291.The pipeline 291 in the corresponding wash bowl upper cover 29 of washing station is connected to water circulating heater 13, real The importing of existing ejected wash water；The pipeline 291 in the corresponding wash bowl upper cover 29 of drying station is connected with gas source, realizes high pressure gas The importing of body.

It is provided with circulating line 292 on 29 peripheral surface of wash bowl upper cover, several aqueous vapor sprays are provided on circulating line 292 First 293.The present embodiment is by being respectively provided with aqueous vapor spray head in wash bowl pedestal 28 and wash bowl upper cover 29, reality that can be comprehensive The cleaning on each surface of existing various gear products, and cleaning efficiency is high, the cleannes after cleaning are high.

The working principle of six station cleaning units 2 are as follows: the second grasping mechanism 6 grabs a gear product and is placed on loading and unloading work In the wash bowl pedestal 28 of 21 positions of position, then rotating disk 27 rotates by a certain angle, and product is delivered to a washing station 22, First cylinder 211 drives the decline of wash bowl upper cover 29 to fasten with wash bowl pedestal 28 and closes；At this point, being sprayed in aqueous vapor spray head 282 Warm water carries out first time cleaning to product surface；Wash bowl upper cover 29 rises, and rotating disk 27 rotates by a certain angle again, with product It is delivered to primary drying station 23, similarly the decline of the first cylinder 211 driving wash bowl upper cover 29 is fastened with wash bowl pedestal 28 seals It closes, aqueous vapor spray head 282 sprays high pressure gas and carries out high pressure blow-gas to product surface, and product surface is dried up；As procedure described above Product surface carries out drying back spin three times and goes to 21 position of loading and unloading station, and the second grasping mechanism 6 is by cleaned gear product It takes away.

First conveying relay unit 3 is identical with the second conveying 4 structure of relay unit, and includes two branch disposed in parallel Fagging 31, the bearing seat 32 for several carrying products being equidistantly spaced in support plate 31, setting are below support plate 31 The second cylinder 33, by the second cylinder 33 driving moved left and right the first connecting plate 34, be fixed on the first connecting plate 34 Third cylinder 35, by third cylinder 35 driving carry out move up and down the second connecting plate 36, be fixed on the second connecting plate 36 And several jacking seats 37 corresponding with 32 position of bearing seat.Seat 37 is jacked to be driven by third cylinder 35 between two support plates 31 It jacks up or falls after rise downwards upwards.Jack quantity one fewer than the quantity of bearing seat 32 of seat 37.First conveying relay unit 3 and the The working principle of two conveying relay units 4 are as follows: product is placed on bearing seat 32, then the driving of third cylinder 35 jacking seat 37 Product is jacked up upwards, then the second cylinder 33 drives the whole unit distance that moves right together of multiple products, and second connects Fishplate bar 36 declines, and the product on jacking seat 37 drops to down on bearing seat 32 therewith.First conveying relay unit 3 and second The main purpose of conveying relay unit 4 is to realize being conveyed one by one to subsequent work stations for product.

Multiple detection stations in subsequent detection unit 7 can preferably be cooperated by the way that multiple bearing seats 32 are arranged, one Secondary property realizes the crawl of multiple products, is then moved what product synchronized one by one between multiple detection stations.

First grasping mechanism 5 include the 4th cylinder 51, by the 4th cylinder 51 driving moved left and right the 5th cylinder 52, It is opened or is clamped by the clamping jaw cylinder 53 that the driving of the 5th cylinder 52 moves up and down and by the driving of clamping jaw cylinder 53 Clamping jaw 54.

On the one hand second grasping mechanism 6 is realized grabs gear product to be cleaned from the first conveying relay unit 3 In six station cleaning units 2, on the other hand realizes and cleaned gear product is grabbed second from six station cleaning units 2 It conveys in relay unit 4.In order to improve the efficiency of the second grasping mechanism 6, the second grasping mechanism 6 of the present embodiment design includes the Three actuators 61 are driven the swivel plate 62 rotated, two be fixed on swivel plate 62 in 90 ° points by third actuator 61 The picking unit 63 of cloth, the picking unit 63 include the 6th cylinder 64, are driven the folder to move up and down by the 6th cylinder 64 Pawl cylinder 65 and the clamping jaw 66 for being opened or being clamped by the clamping jaw cylinder 65 driving.Two picking units 63 operate simultaneously The feeding of synchronous six station cleaning unit 2 of realization and blanking, to improve the speed of product loading and unloading.

Detection unit 7 includes producing between height detection unit 71, engagement detection unit 72 and each detection unit of auxiliary The third of product conveying conveys relay unit 73.

Height detection unit 71 includes the 7th cylinder 711, is driven the support frame moved forward and backward by the 7th cylinder 711 712, the 8th cylinder 713 being fixed on support frame 712, the sensor probe to be moved up and down by the driving of the 8th cylinder 713 714.When product is delivered to 71 lower position of height detection unit, the 7th cylinder 711 driving sensor probe 714 is moved to production Product top position, then the 8th cylinder 713 driving sensor probe 714 moves downward the upper surface for supporting product, to examine Whether the height dimension for measuring product meets the requirements.

Engagement detection unit 72 includes the 9th cylinder 721, the third connection moved forward and backward by the driving of the 9th cylinder 721 Plate 722, is driven the standard rotated by fourth drive member 723 at the fourth drive member 723 being fixed on third connecting plate 722 Gear 725 and examination criteria gear 725 rotate the sensor (not identifying in figure) of axial displacement.Engage the work of detection unit 72 Principle are as follows: when gear product is transported to when engaging 72 lower position of detection unit, the 9th cylinder 721 driving master gear 725 is leaned on Nearly gear product to be detected, fourth drive member 723 drive master gear 725 to rotate, while gear to be detected being driven to rotate, and lead to Detection and the engaged transmission situation of gear to be detected are crossed, to detect the transverse tooth thickness of gear, tooth pitch, whether there is protrusion etc. to join on tooth Number situation.

Third conveying relay unit 73 is identical as the first conveying relay unit 3 and the second conveying 4 structural principle of relay unit, Repeated description is not remake herein.

Third grasping mechanism 8 includes driving progress positioned at the tenth cylinder 81 of 7 input terminal of detection unit, by the tenth cylinder 81 Several picking units 83 that the 4th connecting plate 82 that moves left and right, equidistant intervals are fixed on the 4th connecting plate 82 are located at inspection It surveys the middle part of unit 7 and defective products blanking unit 84 corresponding with 9 position of defective products supply unit, be located at 7 output end of detection unit The 11st cylinder 85, by the 11st cylinder 85 driving moved left and right the 5th connecting plate 86, be fixed on the 5th connecting plate Picking unit 87 on 86, the picking unit 83 and 87 include the 12nd cylinder 831, by the 12nd cylinder 831 drive into The clamping jaw cylinder 832 and the clamping jaw 833 for being opened or being clamped is driven by the clamping jaw cylinder 832 that row moves up and down.4th A picking unit 83 of end further includes being moved up and down and being driven described by the driving of the 12nd cylinder 831 on connecting plate 82 The tumble cylinder 834 of the progress front and back sides overturning of clamping jaw cylinder 832.

Defective products blanking unit 84 carries out left and right shifting including the 5th actuator (not identifying in figure), by the driving of the 5th actuator Dynamic the 13rd cylinder 841, the clamping jaw cylinder (not identified in figure) to be moved up and down by the driving of the 13rd cylinder 841, by institute State the clamping jaw (not identifying in figure) of clamping jaw cylinder driving.Defective products supply unit 9 includes several perpendicular to third conveying transfer list The defective products pipeline (not identifying in figure) of member 73, every defective products pipeline are responsible for conveying the product of different problems, defective products Various parameters are detected undesirable product and grab corresponding defective products by blanking unit 84 according to the testing result of detection unit 7 On pipeline, further problem analysis is carried out to defective products so that subsequent technology personnel are more targeted.

Qualified product is moved into the lower section of laser mark printing device 14 on third conveying relay unit 73 after testing, After laser marking transport to third convey 73 end of relay unit, wait the 5th connecting plate 86 on picking unit 87 by its It catches away and is moved on blanking supply unit 10.

The beneficial effect that the present embodiment gear cleans detection production line 100 automatically is: realizing automobile gearbox gear A series of full-automatic operations such as on-line automatic feeding, automatic cleaning, automatic detection, automatic marking and automatic blanking, and Cleaning efficiency is high, cleaning effect is good.

Above-described is only some embodiments of the utility model.For those of ordinary skill in the art, Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical Novel protection scope.

Claims (7)

1. a kind of high-efficient gear automatic flushing device, it is characterised in that: it includes the loading and unloading station set gradually along annular, one Secondary washing station once dries up station, secondary cleaning station, secondary drying station, three times drying station, rotating disk, angularly Be fixed at wash bowl pedestal in the rotating disk and corresponding with above-mentioned each station and with each wash bowl Wash bowl upper cover pedestal correspondence and can moved up and down, the wash bowl pedestal and the wash bowl upper cover are independently arranged and pass through Closure and opening with the wash bowl pedestal are realized in the up and down motion of the wash bowl upper cover.

2. high-efficient gear automatic flushing device as described in claim 1, it is characterised in that: it further include water circulating heater, The water circulating heater is connected to a washing station and the secondary cleaning station, provides temperature for two stations Water.

3. high-efficient gear automatic flushing device as described in claim 1, it is characterised in that: further include that the rotation is driven to spiral First cylinder of the second actuator, the driving wash bowl upper cover up and down motion that turn.

4. high-efficient gear automatic flushing device as described in claim 1, it is characterised in that: the wash bowl pedestal includes by frame Support base top layer center is arranged in several aqueous vapor spray heads that the support base that rises, annular are arranged on the support base And be used to support the bearing seat of product, the discharge outlet below the support base, the sieve that is arranged in the discharge outlet with And the elastic seal ring being arranged along the wash bowl pedestal inner ring.

5. high-efficient gear automatic flushing device as claimed in claim 4, it is characterised in that: the aqueous vapor spray head includes being located at most First group of spray head of outer ring, second group of spray head positioned at mesosphere and the third group spray head positioned at innermost circle, described first group Spray head, second group of spray head and the third group spray head are angularly staggered around wash bowl pedestal axle center, and Three groups of spray heads are located on different levels.

6. high-efficient gear automatic flushing device as claimed in claim 4, it is characterised in that: in the middle part of the bearing seat for it is described The through-hole structure of aqueous vapor spray head connection.

7. high-efficient gear automatic flushing device as claimed in claim 6, it is characterised in that: in the upper end of the wash bowl upper cover The pipeline being docked and connected with through-hole described in the bearing seat is vertically provided on surface.