CN108772380B - Full-automatic lens cleaning and inspection integrated machine - Google Patents

Full-automatic lens cleaning and inspection integrated machine Download PDF

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Publication number
CN108772380B
CN108772380B CN201810862786.6A CN201810862786A CN108772380B CN 108772380 B CN108772380 B CN 108772380B CN 201810862786 A CN201810862786 A CN 201810862786A CN 108772380 B CN108772380 B CN 108772380B
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China
Prior art keywords
inspection
station
lens
full
output
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Application number
CN201810862786.6A
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Chinese (zh)
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CN108772380A (en
Inventor
潘吕建
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Linhai City Raul Machine Co ltd
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Linhai City Raul Machine Co ltd
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Priority to CN201810862786.6A priority Critical patent/CN108772380B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B5/00Cleaning by methods involving the use of air flow or gas flow
    • B08B5/02Cleaning by the force of jets, e.g. blowing-out cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/30Cleaning by methods involving the use of tools by movement of cleaning members over a surface
    • B08B1/32Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays

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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a full-automatic lens cleaning and inspection integrated machine, and belongs to the technical field of lens manufacturing equipment. The device comprises a lens cleaning mechanism and a lens inspection mechanism, wherein the two mechanisms are connected through a conveying belt, the lens cleaning mechanism comprises a feeding pretreatment station, a fine washing station, a rinsing and air drying station and a discharging station, the inspection mechanism comprises a central turntable, and a plurality of manipulators are uniformly distributed and fixed on the central turntable; the corresponding position of the central turntable manipulator is provided with a feeding mechanism, a watermark detection mechanism, a flaw detection and output mechanism. The invention solves the problems of low working efficiency, low stability, easy omission of detection and the like of the existing naked eye detection, realizes the full-automatic assembly line work of lens cleaning and detection, releases manpower, greatly improves the production efficiency, improves the accuracy of lens classification, has strong competitiveness, and has good economic benefit and wide market prospect.

Description

Full-automatic lens cleaning and inspection integrated machine
Technical Field
The invention relates to the technical field of lens equipment, in particular to a full-automatic lens cleaning and checking integrated machine.
Background
At present, lens manufacturers all adopt manual naked eyes to check the quality of lenses, and then classify the lenses in different grades, but various defects exist in a manual checking mode all the time:
Firstly, the eye fatigue, the attention, and the like of a long-time worker can influence the quality of the inspection, and also influence the inspection effect if the vision difference.
Secondly, the traditional method has a plurality of complicated steps during operation, and the efficiency is low;
Thirdly, because of manual inspection, instability exists, and the operation cannot be standardized. Meanwhile, before inspecting the lens, the lens needs to be cleaned by a large-sized cleaning machine, and the cleaning is incomplete.
Disclosure of Invention
(One) solving the technical problems
Aiming at the defects of the prior art, the invention provides a full-automatic lens cleaning and checking integrated machine, solves the problems of low efficiency and standard and consistency of lens finished product grading due to the lack of full-automatic streamline lens cleaning and flaw checking equipment in the prior art.
(II) technical scheme
In order to achieve the above purpose, the present invention provides the following technical solutions:
The full-automatic lens cleaning and inspecting integrated machine comprises a lens cleaning mechanism, wherein the lens cleaning mechanism is connected with the lens inspecting mechanism through a conveying belt, the lens cleaning mechanism comprises a rotary disk, mechanical arms are uniformly distributed on the periphery of the rotary disk, an input conveying belt and a feeding pretreatment station are sequentially arranged at corresponding positions of the mechanical arms on the rotary disk, a fine cleaning station, a flushing and air drying station and a discharging station are sequentially arranged at corresponding positions of the mechanical arms, the conveying belt is connected to the lower part of the discharging station, the lens on the mechanical arm sequentially passes through the feeding pretreatment station, the fine cleaning station, the flushing and air drying station and the discharging station through rotation of the rotary disk, and then is output by the conveying belt, the inspecting mechanism comprises a central rotary disk, and a plurality of mechanical arms are uniformly distributed and fixed on the periphery of the central rotary disk; the manipulator corresponds the position and is equipped with feed mechanism, watermark detection mechanism, flaw inspection and output mechanism, carries out the material loading through the rotation of center carousel, carries out the inspection through watermark detection mechanism and flaw inspection mechanism, carries out the unloading operation through output mechanism, watermark detection mechanism and flaw inspection mechanism all adopt vision system to carry out the inspection.
Preferably, the feeding pretreatment station is provided with an air curtain device pushed by an air cylinder, and the air curtain device removes dust on the surface of the lens under the pushing of the air cylinder.
Preferably, the fine washing station comprises upper and lower cleaning balls, the cleaning balls are all arranged on eccentric wheels, the eccentric wheels are driven by motors, and the motors are arranged on lifting mechanisms driven by lifting motors and screw rods.
Preferably, the flushing and air-drying station comprises a wastewater container, and a lifting cylinder is arranged at the bottom of the wastewater container; one side is provided with a flushing air dryer which is arranged on a guide rod driven by an air cylinder, the air cylinder is ejected out to drive the waste water container to lift, and then the flushing air dryer is used for flushing and air-drying the lenses.
Preferably, the feeding mechanism comprises an input conveying belt, a feeding station is arranged at the tail end of the conveying belt, a supporting sheet cylinder is arranged below the feeding station, and the lens is lifted into the manipulator by the supporting sheet cylinder.
Preferably, the watermark detection mechanism comprises a backlight plate arranged on the lifting table, a light source and an industrial camera are arranged above the backlight plate, and the light source and the industrial camera are arranged on the bracket.
Preferably, the flaw detection mechanism comprises a backlight plate arranged on the turntable, an industrial camera is arranged above the backlight plate, the industrial camera is arranged on the bracket, a light source is arranged on the lower side of the backlight plate, a rotary cylinder II is arranged on the backlight plate, and the rotary cylinder II is connected with the backlight plate.
Preferably, the output mechanism comprises an output conveyer belt positioned below the manipulator, one side of the output conveyer belt is provided with a plurality of pushing sheet cylinders, the other side of the output conveyer belt is correspondingly provided with a plurality of output branch conveyer belts, and the grade of the lens is determined by the system after passing through the watermark detection mechanism and the flaw detection mechanism and then is pushed onto each conveyer belt by the pushing sheet cylinders for output.
Preferably, the manipulator comprises a rotary cylinder and left and right arms arranged on the rotary cylinder, and clamping fingers are arranged at the tail ends of the left and right arms.
Preferably, the plurality of manipulators, the central turntable, the feeding mechanism, the watermark detection mechanism, the flaw detection mechanism and the output mechanism are controlled by a control system.
(III) beneficial effects
The invention provides a full-automatic lens cleaning and checking integrated machine, which has the following beneficial effects:
1. The invention terminates the traditional manual inspection mode, overcomes the existing defects, and achieves the automatic operation with high efficiency, high speed, high precision, high standardization degree and high consistency.
2. The invention adopts a plurality of manipulators to carry out operation, and 4 manipulators are adopted in the specification, so that in actual operation, 4 lenses participating in lens inspection are adopted, and the whole working procedure continuously works without interruption while feeding and discharging.
3. The invention adopts the vision system to carry out the inspection, and simultaneously combines the light source, thereby enhancing the accuracy and the stability of the inspection.
4. The invention sorts the output lenses, and outputs different grades of lenses by different output branches.
5. The invention adopts the divider to limit the rotation angle of the central turntable, the rotation angle is 90 degrees in the specification, and the rotation angle can be adjusted according to the number of the mechanical arms in actual work.
6. In the defect inspection, the invention adopts a plurality of segments and angles to inspect the lens, thereby carrying out definition grading on the quality of the lens.
7. The invention has the advantages of 5, so the invention has wide market prospect, fills up the technical blank in the field and makes contribution to technological innovation.
8. After the invention has the advantages in the aspect of inspection, the design of integrating cleaning and inspection is also integrated, so that the lens always keeps high cleanliness from the source to the end, thereby ensuring the accuracy of lens inspection grading.
Drawings
FIG. 1 is a schematic diagram of the structure of an inspection part of the present invention;
Fig. 2 is a top view of the present invention.
Fig. 3 is a partial structural schematic of the present invention.
Fig. 4 is a partial structural schematic diagram of the present invention.
Fig. 5 is a schematic view of the structure of the cleaning part of the present invention.
Fig. 6 is a partial schematic structural view of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1-5, the present invention provides a technical solution:
The full-automatic lens cleaning and inspection integrated machine comprises a lens cleaning mechanism 100, wherein the lens cleaning mechanism 100 is connected with a central turntable 1 through a transmission belt 101, the lens cleaning mechanism comprises a rotary disk 102, a mechanical arm 103 is arranged on the periphery of the rotary disk 102, an input transmission belt 104 and a feeding pretreatment station 105 are correspondingly arranged according to the mechanical arm on the rotary disk 102, a fine cleaning station 106, a flushing and air-drying station 107 and a discharging station 108 are correspondingly arranged on the mechanical arm on the rotary disk 102, the transmission belt 101 is connected below the discharging station 108, the lenses on the mechanical arm 103 sequentially pass through the feeding pretreatment station 105, the fine cleaning station 106, the flushing and air-drying station 107 and the discharging station 108 through rotation of the rotary disk, and then are output by the transmission belt 101;
The feeding pretreatment station 105 is provided with an air curtain device 109 pushed by an air cylinder, and the air curtain device 109 blows the surface of the lens under the pushing of the air cylinder.
The fine washing station 106 comprises upper and lower cleaning balls 110, the cleaning balls 110 are all arranged on an eccentric wheel 111, the eccentric wheel 111 is driven by a motor, and the motor is arranged on a lifting structure driven by a lifting motor 112 and a screw rod.
The flushing and air-drying station 107 comprises a waste water container 114, and an ejection cylinder is arranged at the bottom of the waste water container 114; one side is provided with a flushing air dryer 115, the flushing air dryer 115 is arranged on a guide rod 116 driven by an air cylinder, the lifting air cylinder drives a waste water container 114 to lift, and then the flushing air dryer 115 is used for flushing and air-drying the lenses.
The lens inspection mechanism comprises a central turntable 1, and a plurality of manipulators 2 are uniformly distributed and fixed on the periphery of the central turntable 1; the corresponding position of the manipulator 2 is provided with a feeding mechanism 3, a watermark detection mechanism 4, a flaw detection mechanism 5 and an output mechanism 6, feeding is performed through the rotation of the central turntable 1, the watermark detection mechanism 4 and the flaw detection mechanism 5 are used for detecting, discharging operation is performed through the output mechanism 6, the watermark detection mechanism 4 and the flaw detection mechanism 5 are all used for detecting by a vision system 7, and a clamping cylinder is arranged on the manipulator 2 and used for clamping lenses.
The feeding mechanism 3 comprises an input conveying belt 8, a feeding station 9 is arranged at the tail end of the input conveying belt, a supporting sheet top cylinder is arranged below the feeding station 9, and lenses are lifted into the manipulator 2 by the supporting sheet top cylinder.
The watermark detection mechanism 4 comprises a backlight plate 11 arranged on a lifting table 10, a light source 12 and a vision system 7 are arranged above the backlight plate 11, and the light source 12 and the vision system 7 are arranged on a bracket.
The flaw detection mechanism 5 comprises a backlight plate arranged on a movable rotary table 13, an industrial camera 7 is arranged above the backlight plate, and the industrial camera 7 is arranged on a bracket.
The output mechanism 6 comprises an output conveyer belt 14 positioned below the manipulator, one side of the output conveyer belt 14 is provided with a plurality of pushing sheet cylinders 15, the other side of the output conveyer belt is correspondingly provided with a plurality of output branch conveyer belts 16, and the grade of the lens is determined after being checked by the watermark detection mechanism and the flaw detection and enters different branch conveyer belts for classification output.
The manipulator 2 comprises a rotary air cylinder 17, a left arm and a right arm which are arranged on the rotary air cylinder, and clamping fingers 18 are arranged at the front ends of the left arm and the right arm.
The lower side of the backlight plate is provided with a light source, the movable rotary table 13 comprises a movable assembly 21 for driving the backlight plate to linearly move, a second rotary cylinder 20 is arranged on the movable assembly 21, and the second rotary cylinder 20 is connected with the backlight plate.
The spacing angle between the plurality of manipulators 2 is 90 degrees.
The interval angle among the feeding mechanism 3, the watermark detection mechanism 4, the flaw detection mechanism 5 and the output mechanism 6 is 90 degrees.
The central turntable 1 drives the divider through a motor, and the intermittent rotation angle is 90 degrees.
The end of the pushing piece cylinder 15 is provided with a V-shaped groove pushing block 19.
The plurality of manipulators, the central turntable, the feeding mechanism, the watermark detection mechanism and the flaw detection and output mechanism are controlled by the control system.
The working flow of the invention is as follows:
The device comprises two parts of a lens cleaning and lens inspection mechanism:
Part, lens cleaning:
1. the lenses are transported by a cleaning infeed conveyor 104, to an infeed pretreatment station 105,
Then the mechanical arm 103 clamps the lens under the drive of the air cylinder, and the lens is fed into the pretreatment station
At 105, an air curtain 109, pushed by an air cylinder, blows air to clean the lens surface, blowing off the lens surface
Some basic dust and particles;
2. after the rotating disc 102 rotates 90 degrees, the lens enters the fine washing station 106 and is lifted by the lifting motor 112
And a screw rod driving lifting structure for contacting the cleaning ball 110 driven by the eccentric wheel 111 with the lens,
Here, the cleaning structure is a set of cleaning structures, and both surfaces of the lens are cleaned.
3. The lens after finishing the finish washing is rotated 90 degrees again by the rotary disc 102 and enters a rinsing and air drying process
Position 107, the lower part of the rinsing and air-drying station is provided with a waste water container 114 for receiving water drops on the lens, waste
An ejector cylinder 120 under the water tank 114 lifts the wastewater tank and then passes a one-sided rinse
The lens is rinsed and air-dried by the air dryer 115, and the rinsing air dryer 115 adopts an air cylinder to push workers
After the waste water container is raised, the rinsing air dryer 15 is just at a height to clean the lenses,
The rinse air dryer 115 can thus rinse and air dry the lens in all directions under the pushing of the air cylinder.
4. After the rotating disc 102 rotates 90 degrees again, the lens enters into
A blanking station 108, where the robot 103 is released, places the lenses onto the conveyor 101.
Two parts, lens inspection:
1. Starting feeding: placing the cleaned lenses on an input conveyor belt 8, conveying the conveyor belt to a feeding station 9 by a motor, and lifting the lenses into a manipulator 2 by a lens supporting top cylinder after optical fibers are inspected to obtain signals, and clamping the lenses by a clamping cylinder;
2. rotating and sequentially checking: the rotary cylinder 17 drives the manipulator 2 to rotate 180 degrees, and meanwhile, the central turntable 1 also rotates 90 degrees under the motor-driven divider, at the moment, the lens is conveyed to the watermark detection mechanism 4, at the moment, the lens is positioned above the backlight plate 11 and starts to be inspected through the industrial camera 7;
After the lens is subjected to watermark detection mechanism, the lens judged to be waste is directly sent to the output mechanism 6 for waste output without flaw detection; the lens which is judged to be normal enters the flaw detection mechanism 5 under the rotation of the central turntable 1, and is detected by an industrial camera;
In the flaw inspection process, the backlight plate is subjected to rotation angle and linear movement through the moving assembly 21 and the rotary cylinder II 20, and after each adjustment movement, the lenses above the backlight plate which are moved once are photographed and compared by the industrial camera, so that the grade of the lenses is determined.
3. And (5) finishing the inspection and outputting: after the inspection, the rotating cylinder 17 drives the manipulator 2 to rotate 180 degrees, and meanwhile, the center turntable 1 rotates 90 degrees under the motor-driven divider to enable the lens to be located above the output conveyor belt 14, at the moment, the clamping cylinder loosens the lens, the lens falls on the output conveyor belt 14, according to the judgment in the step 2, the different pushing-sheet cylinders 15 start to work, the judged lens is pushed to the different output branch conveyor belts 16 to conduct grade classification, for example, the lens grade is judged to be A, the pushing-sheet cylinders 15 located opposite to the output branch conveyor belts 16 start to work, and the lens is pushed to the output branch conveyor belts A.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. Full-automatic lens washs inspection all-in-one, its characterized in that: the lens cleaning mechanism is connected with the lens inspection mechanism through a conveying belt, the lens cleaning mechanism comprises a rotary disk, mechanical arms are uniformly distributed on the periphery of the rotary disk, an input conveying belt, a feeding pretreatment station, a fine washing station, a flushing air-drying station and a blanking station are sequentially arranged at corresponding positions of the mechanical arms on the rotary disk, the conveying belt is connected below the blanking station, the lenses on the mechanical arms sequentially pass through the feeding pretreatment station, the fine washing station, the flushing air-drying station and the blanking station and are output by the conveying belt, the inspection mechanism comprises a central rotary disk, and a plurality of mechanical arms are uniformly distributed and fixed on the periphery of the central rotary disk; the manipulator corresponds the position and is equipped with feed mechanism, watermark detection mechanism, flaw inspection and output mechanism, carries out the material loading through the rotation of center carousel, carries out the inspection through watermark detection mechanism and flaw inspection mechanism, carries out the unloading operation through output mechanism, watermark detection mechanism and flaw inspection mechanism all adopt vision system to carry out the inspection, the finish wash station including upper and lower cleaning ball, the cleaning ball is all installed on the eccentric wheel, the eccentric wheel is by motor drive, the motor is installed on by elevator motor and lead screw driven elevating system, watermark detection mechanism including installing the back light plate on the elevating platform, be located the top of back light plate and be equipped with light source and industrial camera, light source and industrial camera are all installed on the support.
2. The full-automatic lens cleaning and inspection all-in-one machine according to claim 1, wherein the feeding pretreatment station is provided with an air curtain device pushed by an air cylinder, and the air curtain device removes dust on the surface of the lens under the pushing of the air cylinder.
3. The full-automatic lens cleaning and inspection integrated machine according to claim 1, wherein the flushing and air drying station comprises a waste water container, and a lifting cylinder is arranged at the bottom of the waste water container; one side is provided with a flushing air dryer which is arranged on a guide rod driven by an air cylinder, the air cylinder is ejected out to drive the waste water container to lift, and then the flushing air dryer is used for flushing and air-drying the lenses.
4. The full-automatic lens cleaning and inspection all-in-one machine according to claim 1, wherein the feeding mechanism comprises an input conveying belt, a feeding station is arranged at the tail end of the conveying belt, a lens supporting cylinder is arranged below the feeding station, and lenses are lifted into the manipulator by the lens supporting cylinder.
5. The full-automatic lens cleaning and inspection integrated machine according to claim 1, wherein the flaw inspection mechanism comprises a backlight plate arranged on a rotary table, an industrial camera is arranged above the backlight plate, the industrial camera is arranged on a bracket, a light source is arranged on the lower side of the backlight plate, the rotary table comprises a moving assembly for driving the backlight plate to linearly move, a rotary cylinder II is arranged on the moving assembly, and the rotary cylinder II is connected with the backlight plate.
6. The full-automatic lens cleaning and inspection integrated machine according to claim 1, wherein the output mechanism comprises an output conveying belt positioned below the manipulator, a plurality of pushing sheet cylinders are arranged on one side of the output conveying belt, a plurality of output branch conveying belts are correspondingly arranged on the other side of the output conveying belt, and the grade of the lens is determined by the system after passing through the watermark detection mechanism and the flaw inspection mechanism and is classified and pushed into each conveying belt by the pushing sheet cylinders to be output.
7. The full-automatic lens cleaning and inspection integrated machine according to claim 1, wherein the manipulator comprises a rotary cylinder, a left arm and a right arm arranged on the rotary cylinder, and clamping fingers are arranged at the tail ends of the left arm and the right arm.
8. The full-automatic lens cleaning and inspection integrated machine according to claim 1, wherein the plurality of manipulators, the central turntable, the feeding mechanism, the watermark detection mechanism, the flaw inspection mechanism and the output mechanism are controlled by a control system.
CN201810862786.6A 2018-08-01 2018-08-01 Full-automatic lens cleaning and inspection integrated machine Active CN108772380B (en)

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CN108772380B true CN108772380B (en) 2024-05-14

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CN206425934U (en) * 2017-01-18 2017-08-22 珠海市凌智测控技术有限公司 Lens gripper automatic plate feeding machine
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CN208661986U (en) * 2018-08-01 2019-03-29 临海市劳尔机械有限公司 All-in-one machine is examined in full automatic lens cleaning

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