CN208661986U - All-in-one machine is examined in full automatic lens cleaning - Google Patents
All-in-one machine is examined in full automatic lens cleaning Download PDFInfo
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- CN208661986U CN208661986U CN201821226866.4U CN201821226866U CN208661986U CN 208661986 U CN208661986 U CN 208661986U CN 201821226866 U CN201821226866 U CN 201821226866U CN 208661986 U CN208661986 U CN 208661986U
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Abstract
It is cleaned the utility model discloses full automatic lens and examines all-in-one machine, belong to lens manufacturing equipment technical field.Including lens cleaning mechanism and Lens Inspection mechanism, by transmission band connection, lens cleaning mechanism includes feeding preprocessing station for Liang Ge mechanism, and fine purifiation station rinses air-dried station and discharge station, inspection body includes central turnplate, is uniformly fixed with several manipulators on central turnplate；Central turnplate manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw inspection and output mechanism.The utility model solves the problems such as existing people's visual examination working efficiency is low, stability is low, easy missing inspection, it realizes lens cleaning, examine full-automatic assembly line work, the accuracy for having liberated manpower, having substantially increased production efficiency, improving eyeglass classification, have strong competitiveness, there is good economic benefit and vast market prospect.
Description
Technical field
The present invention relates to mirror device technical field, all-in-one machine is examined in specially full automatic lens cleaning.
Background technique
Currently, eyeglass producer is the quality for examining eyeglass using artificial eye, different grades is then carried out to eyeglass
Classification, but there is various defects always for the mode of desk checking:
First is that can all influence the quality examined, for another example eyesight difference in eye fatigue, attention of the people that works long hours etc.
Also test effect is influenced.
Second is that traditional method in operation can be there are many cumbersome step, low efficiency；
Third is that due to artificial inspection, the phenomenon that there are unstability, it is unable to normalizing operation.Meanwhile examining eyeglass
Before, it needs to clean eyeglass by large-scale cleaning machine, there are cleanings to be not thorough.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, it is cleaned the present invention provides full automatic lens and examines all-in-one machine, solved above-mentioned existing
There are the lens cleaning for lacking full-automatic streamlined in technology and flaw to examine equipment, solves inefficient, the classification of eyeglass finished product
The problem of standard and consistency.
(2) technical solution
To achieve the above object, the invention provides the following technical scheme:
All-in-one machine, lens cleaning mechanism are examined in full automatic lens cleaning, and lens cleaning mechanism is examined by transmission belt and eyeglass
Mechanism connection is tested, lens cleaning mechanism includes rotating disk, and rotating disk periphery is laid with mechanical arm, according to manipulator in rotating disk
Corresponding position is successively arranged infeed conveyor belt and feeding preprocessing station, and fine purifiation station rinses air-dried station and discharge station, under
Expect that the lower section of station connects transmission belt, is rotated by turntable, the eyeglass on manipulator successively passes through feeding preprocessing station, fine purifiation
Station rinses air-dried station and discharge station, then is exported by transmission belt, and inspection body includes central turnplate, central turnplate periphery
Uniformly it is fixed with several manipulators；Manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw and examines and export
Mechanism carries out feeding by the rotation of central turnplate, tests, by watermark detection mechanism and flaw inspection body by defeated
Mechanism carries out blanking operation out, and the watermark detection mechanism and flaw inspection body are all made of vision system and test.
Preferably, the feeding preprocessing station is equipped with the air curtain pushed by cylinder, air curtain is pushed away in cylinder
To lens surface dedusting under dynamic.
Preferably, the fine purifiation station includes upper and lower rotating wash bowl, rotating wash bowl is installed on eccentric wheel, eccentric wheel by
Motor driven, motor are mounted on by lifting motor and the elevating mechanism of screw rod driving.
Preferably, it includes waste water container that the flushing, which air-dries station, the bottom of waste water container is equipped with lifting cylinder；One
Air dryer is rinsed in side setting, rinses air dryer and is mounted on the guide rod being driven by the cylinder, and ejection cylinder drives waste water container liter
Drop, then by flushing air dryer eyeglass is rinsed air-dried.
Preferably, the feed mechanism includes infeed conveyor belt, the end of conveyer belt is equipped with feeding station, feeding work
The lower section of position is equipped with supporting spring cylinder, is risen to eyeglass in manipulator by supporting spring cylinder.
Preferably, the watermark detection mechanism includes the backlight being mounted on lifting platform, positioned at the upper of backlight
Side is equipped with light source and industrial camera, and light source and industrial camera are installed on bracket.
Preferably, the flaw inspection body includes the backlight being mounted on turntable, positioned at the top of backlight
Equipped with industrial camera, industrial camera is rack-mount, and the downside of backlight is equipped with light source, is equipped with rotary cylinder two, rotation
Cylinder two connects backlight.
Preferably, the output mechanism includes the output conveyer belt below manipulator, the one of conveyer belt is exported
Side is equipped with several push jack cylinders, and the other side is correspondingly provided with several output branch conveyer belts, and the grade of eyeglass is examined by watermark
After being determined after survey mechanism and flaw inspection body by system, it is pushed on each conveyer belt and is exported by the classification of push jack cylinder.
Preferably, the manipulator includes rotary cylinder and the left and right arm that is mounted on rotary cylinder, right-hand man
The end of arm is equipped with holding finger.
Preferably, several described manipulators, central turnplate, feed mechanism, watermark detection mechanism, flaw checking machine
Structure and output mechanism pass through control system and are controlled.
(3) beneficial effect
The present invention provides full automatic lens clean examine all-in-one machine, have it is following the utility model has the advantages that
1, the desk checking mode that the present invention has terminated traditional, overcomes existing disadvantage, has reached efficient, high speed, height
The automated job that precision, standardization level are high, consistency is high.
2, present invention employs several manipulators to carry out operation, uses 4 in specification, therefore, in real work,
The eyeglass for participating in Lens Inspection is 4, and is blankinged on one side while feeding, entire process continuous work free of discontinuities.
3, present invention employs vision systems to test, while cooperating light source, enhances the accuracy and stabilization of inspection
Property.
4, the present invention has carried out sorting setting to the eyeglass of output, by different output branchs, by different grades of mirror
Piece distinguishes output.
5, present invention employs rotational angle of the divider to central turnplate to be defined, and using in specification is 90
It spends, can also be adjusted according to the quantity of manipulator in real work.
6, for the present invention when flaw is examined, using multi-segment, multi-angle tests to eyeglass, thus to lens quality
It is bound classification.
7, since the present invention has above-mentioned 5 advantages, has vast market prospect, while also having filled up the field
Technological gap, contribute for scientific and technical innovation.
8, after the present invention obtains advantage in terms of the inspection, also merged cleaning and examined the design of one, this allow eyeglass from
Source is always maintained at very high cleanliness to end, to guarantee the accuracy of Lens Inspection classification.
Detailed description of the invention
Fig. 1 is test portion structural schematic diagram of the invention；
Fig. 2 is top view of the invention.
Fig. 3 is partial structural diagram of the invention.
Fig. 4 is partial structural diagram of the invention.
Fig. 5 is cleaning partial structure diagram of the invention.
Fig. 6 is partial structural diagram of the invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, the present invention provides a kind of technical solution:
Full automatic lens cleaning examines all-in-one machine, including lens cleaning mechanism 100, lens cleaning mechanism 100 to pass through transmission
Band 101 is connect with central turnplate 1, and lens cleaning mechanism includes rotating disk 102, and periphery is equipped with mechanical arm in rotating disk 102
103, infeed conveyor belt 104 and feeding preprocessing station 105, fine purifiation station are correspondingly provided with according to mechanical arm in rotating disk 102
106, it rinses and air-dries station 107 and discharge station 108, the lower section of discharge station 108 connects transmission belt 101, it is rotated by turntable,
Eyeglass on mechanical arm 103 successively passes through feeding preprocessing station 105, fine purifiation station 106, rinse air-dry station 107 and under
Expect station 108, is then exported by transmission belt 101；
The feeding preprocessing station 105 is equipped with the air curtain 109 pushed by cylinder, and air curtain 109 is pushed away in cylinder
The surface of dynamic lower blowing-out eyeglass.
The fine purifiation station 106 includes upper and lower rotating wash bowl 110, and rotating wash bowl 110 is installed on eccentric wheel 111, partially
Heart wheel 111 is driven by motor, and motor is mounted on by lifting motor 112 and the lifting structure of screw rod driving.
It includes waste water container 114 that the flushing, which air-dries station 107, and the bottom of waste water container 114 is equipped with ejection cylinder；One
Air dryer 115 is rinsed in side setting, rinses air dryer 115 and is mounted on the guide rod 116 being driven by the cylinder, lifting cylinder drives useless
Water container 114 is gone up and down, then is rinsed to eyeglass by flushing air dryer 115 air-dried.
It further include Lens Inspection mechanism, it includes central turnplate 1, and 1 periphery of central turnplate is uniformly fixed with several machinery
Hand 2；2 corresponding position of manipulator is equipped with feed mechanism 3, watermark detection mechanism 4, flaw and examines 5 and output mechanism 6, passes through center
The rotation of turntable 1 carries out feeding, examines 5 to test, carry out down by output mechanism 6 by watermark detection mechanism 4 and flaw
Material operation, the watermark detection mechanism 4 and flaw examine 5 to be all made of vision system 7 and test, on above-mentioned manipulator 2
Clamping cylinder is provided with for clipped lens.
The feed mechanism 3 includes infeed conveyor belt 8, and the end of infeed conveyor belt is equipped with feeding station 9, feeding station
9 lower section is equipped with supporting spring top upper cylinder, is jacked eyeglass to manipulator 2 by supporting spring top upper cylinder.
The watermark detection mechanism 4 includes the backlight 11 being mounted on lifting platform 10, positioned at the top of backlight 11
Equipped with light source 12 and vision system 7, light source 12 and vision system 7 are installed on bracket.
The flaw inspection body 5 includes the backlight being mounted on moving rotary platform 13, positioned at the top of backlight
Equipped with industrial camera 7, industrial camera 7 is rack-mount.
The output mechanism 6 includes the output conveyer belt 14 below manipulator, and the side of output conveyer belt 14 is set
There are several push jack cylinders 15, the other side is correspondingly provided with several output branch conveyer belts 16, and the grade of eyeglass is examined by watermark
It is determined after surveying mechanism and flaw inspection inspection, into different branch's conveyer belt classification output.
The manipulator 2 includes rotary cylinder 17 and the left and right arm that is mounted on rotary cylinder, before left and right arm
End is equipped with holding finger 18.
The downside of the backlight is equipped with light source, and moving rotary platform 13 includes that the movement of driving backlight linear motion is total
At 21, mobile assembly 21 is equipped with rotary cylinder 2 20, and rotary cylinder 2 20 connects backlight.
Interval angles between several described manipulators 2 are 90 degree.
It is 90 that the feed mechanism 3, watermark detection mechanism 4, flaw, which examine the interval angles between 5 and output mechanism 6,
Degree.
The central turnplate 1 drives divider by motor, and intermittent rotary angle is 90 degree.
15 end of push jack cylinder is equipped with V-groove pushing block 19.
Several manipulators, central turnplate, feed mechanism, watermark detection mechanism, flaw inspection and the output mechanism
Controlled by control system.
Workflow of the invention is:
It is divided into lens cleaning and Lens Inspection mechanism two parts:
A part, lens cleaning:
1, eyeglass is conveyed by cleaning infeed conveyor belt 104, eyeglass is transported at feeding preprocessing station 105, it is then mechanical
Eyeglass is clamped by arm 103 under the driving of cylinder, at feeding preprocessing station 105, by the air curtain of cylinder promotion
Cleaning is blowed in 109 pairs of lens surfaces, blows away lens surface some basic dusts and particle；
2, after rotating disk 102 rotates 90 degree, eyeglass enters fine purifiation station 106, is risen by lifting motor 112 and screw rod driving
Drop structure, the rotating wash bowl 110 that eccentric wheel 111 drives is contacted with eyeglass, here, cleaning structure be respectively be up and down it is a set of,
Two surfaces of eyeglass are cleaned.
3, the eyeglass after fine purifiation rotates 90 degree by rotating disk 102 again, air-dries station 107 into rinsing, rinses
The lower section setting waste water container 114 for air-drying station is used to connect the water droplet on eyeglass, the ejection cylinder 120 of 114 lower section of waste water container
Waste water container is risen, then eyeglass is rinsed and air-dried by the flushing air dryer 115 of side, which adopts
It being pushed the work forward with cylinder, after waste water container height rises, the height for rinsing air dryer 15 can just carry out cleaning eyeglass,
Therefore under cylinder promotion, flushing and air-dried eyeglass that flushing air dryer 115 can be comprehensive.
4, above three step after the completion of eyeglass, after rotating disk 102 rotates 90 degree again, into discharge station 108,
At this moment mechanical arm 103 unclamps, and eyeglass is put to transmission belt 101.Two parts, Lens Inspection:
1, it originates feeding: the eyeglass cleaned up being placed on 8 on infeed conveyor belt, conveyer belt is driven by a motor and transports to feeding
Station 9, to optical fiber inspection to signal, supporting spring top upper cylinder jacks eyeglass to manipulator 2, carries out clamping mirror by clamping cylinder
Piece；
2, rotate and successively examine: rotary cylinder 17 drives manipulator 2 to rotate 180 degree, while central turnplate 1 is also in motor
It is rotated by 90 ° under driving divider, at this point, eyeglass is transported at watermark detection mechanism 4, at this point, eyeglass is located at backlight 11
Top, and start to examine by industrial camera 7；After watermark detection mechanism, it is determined as that the eyeglass of waste product not will do it flaw
It examines, but is fed directly to output mechanism 6 and carries out waste product output；And determine normal eyeglass then under the rotation of central turnplate 1
Into flaw inspection body 5, tested by industrial camera；
In flaw checkout procedure, rotation angle and straight is carried out by mobile 2 20 pairs of backlights of assembly 21 and rotary cylinder
Line is mobile, and the eyeglass above backlight primary to every movement by industrial camera after each adjustment is mobile take pictures pair
Than so that it is determined that the grade of eyeglass.
3, inspected and exported: the eyeglass after having inspected drives manipulator 2 to rotate 180 degree, together by rotary cylinder 17
When central turnplate 1 be also rotated by 90 ° under motor driven divider, make eyeglass be located at output conveyer belt 14 top, clamp at this time
Cylinder unclamps eyeglass, and eyeglass is fallen on output conveyer belt 14, and according to the judgement in step 2, different push jack cylinders 15 starts work
Make, the eyeglass of judgement pushed into different output branch conveyer belts 16 and carries out grade separation, such as eyeglass grade is judged as A,
Then the push jack cylinder 15 positioned at 16 opposite of A output branch conveyer belt is then started to work, and eyeglass is pushed into A output branch conveyer belt
On.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. all-in-one machine is examined in full automatic lens cleaning, it is characterised in that: lens cleaning mechanism, lens cleaning mechanism pass through transmission belt
Mechanism is connect with Lens Inspection, and lens cleaning mechanism includes rotating disk, and rotating disk periphery is laid with mechanical arm, according to rotating disk
Upper manipulator corresponding position is successively arranged infeed conveyor belt and feeding preprocessing station, fine purifiation station, rinse air-dry station and under
Expect station, the lower section of discharge station connects transmission belt, rotates by turntable, and the eyeglass on manipulator successively passes through feeding pretreatment
Station, fine purifiation station rinse air-dried station and discharge station, then are exported by transmission belt, and inspection body includes central turnplate, center
Turntable periphery is uniformly fixed with several manipulators；Manipulator corresponding position is equipped with feed mechanism, watermark detection mechanism, flaw inspection
It tests and output mechanism, feeding is carried out by the rotation of central turnplate, is examined by watermark detection mechanism and flaw inspection body
Test, carry out blanking operation by output mechanism, the watermark detection mechanism and flaw inspection body be all made of vision system into
Performing check.
2. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the feeding pretreatment
Station is equipped with the air curtain pushed by cylinder, and air curtain is under cylinder promotion to lens surface dedusting.
3. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the fine purifiation station packet
It includes rotating wash bowl, rotating wash bowl up and down to be installed on eccentric wheel, eccentric wheel is driven by motor, and motor is mounted on by lifting motor and silk
On the elevating mechanism of bar driving.
4. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the flushing air-dries work
Position includes waste water container, and the bottom of waste water container is equipped with lifting cylinder；Air dryer is rinsed in side setting, rinses air dryer and is mounted on
On the guide rod being driven by the cylinder, ejection cylinder drives waste water container lifting, then is rinsed wind to eyeglass by flushing air dryer
It is dry.
5. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the feed mechanism packet
Infeed conveyor belt is included, the end of conveyer belt is equipped with feeding station, and the lower section of feeding station is equipped with supporting spring cylinder, will by supporting spring cylinder
Eyeglass rises in manipulator.
6. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the watermark detection machine
Structure includes the backlight being mounted on lifting platform, is equipped with light source and industrial camera, light source and industrial phase positioned at the top of backlight
Machine is installed on bracket.
7. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the flaw checking machine
Structure includes the backlight being mounted on turntable, is equipped with industrial camera positioned at the top of backlight, and industrial camera is rack-mount,
The downside of backlight is equipped with light source, is equipped with rotary cylinder two, and rotary cylinder two connects backlight.
8. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: the output mechanism packet
The output conveyer belt being located at below manipulator is included, the side for exporting conveyer belt is equipped with several push jack cylinders, and other side correspondence is set
There are several output branch conveyer belts, the grade of eyeglass is determined after watermark detection mechanism and flaw inspection body by system
Afterwards, it is pushed on each conveyer belt and is exported by the classification of push jack cylinder.
9. all-in-one machine is examined in full automatic lens according to claim 1 cleaning, it is characterised in that: the manipulator includes
The end of rotary cylinder and the left and right arm being mounted on rotary cylinder, left and right arm is equipped with holding finger.
10. all-in-one machine is examined in full automatic lens cleaning according to claim 1, it is characterised in that: several described machines
Tool hand, central turnplate, feed mechanism, watermark detection mechanism, flaw inspection body and output mechanism are carried out by control system
Control.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821226866.4U CN208661986U (en) | 2018-08-01 | 2018-08-01 | All-in-one machine is examined in full automatic lens cleaning |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821226866.4U CN208661986U (en) | 2018-08-01 | 2018-08-01 | All-in-one machine is examined in full automatic lens cleaning |
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| Publication Number | Publication Date |
|---|---|
| CN208661986U true CN208661986U (en) | 2019-03-29 |
Family
ID=65832109
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821226866.4U Active CN208661986U (en) | 2018-08-01 | 2018-08-01 | All-in-one machine is examined in full automatic lens cleaning |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772380A (en) * | 2018-08-01 | 2018-11-09 | 临海市劳尔机械有限公司 | All-in-one machine is examined in full automatic lens cleaning |
| CN111077169A (en) * | 2020-01-03 | 2020-04-28 | 广东华中科技大学工业技术研究院 | Curved glass flaw detection method |
| CN111289437A (en) * | 2020-03-30 | 2020-06-16 | 大智精创（厦门）科技有限公司 | Automatic detection equipment for eye protection lens |
-
2018
- 2018-08-01 CN CN201821226866.4U patent/CN208661986U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108772380A (en) * | 2018-08-01 | 2018-11-09 | 临海市劳尔机械有限公司 | All-in-one machine is examined in full automatic lens cleaning |
| CN111077169A (en) * | 2020-01-03 | 2020-04-28 | 广东华中科技大学工业技术研究院 | Curved glass flaw detection method |
| CN111289437A (en) * | 2020-03-30 | 2020-06-16 | 大智精创（厦门）科技有限公司 | Automatic detection equipment for eye protection lens |
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