CN111015341B - Environment-friendly cutting scrap cleaning device for three-way valve runner and cleaning process thereof - Google Patents
Environment-friendly cutting scrap cleaning device for three-way valve runner and cleaning process thereof Download PDFInfo
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- CN111015341B CN111015341B CN202010032811.5A CN202010032811A CN111015341B CN 111015341 B CN111015341 B CN 111015341B CN 202010032811 A CN202010032811 A CN 202010032811A CN 111015341 B CN111015341 B CN 111015341B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/048—Multiple gripper units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0075—Devices for removing chips for removing chips or coolant from the workpiece after machining
Abstract
The invention discloses an environment-friendly chip cleaning device for a three-way valve flow passage and a cleaning process thereof, which relate to the field of valve production and processing equipment and comprise a rotating table, a feeding device, a primary cleaning device, a secondary cleaning device and a blanking auxiliary table, a stepping motor is arranged in the rotating platform, the output end of the stepping motor penetrates through the rotating platform and a rotating disc which is horizontally arranged is arranged on the output end of the stepping motor, four manipulators which are uniformly distributed along the circumferential direction of the rotating disc are arranged on the rotating disc, the feeding device, the primary cleaning device, the secondary cleaning device and the blanking auxiliary table are uniformly distributed around the rotating table, the primary cleaning device comprises a first cleaning platform, a carrying assembly, a cleaning assembly and a collecting box, wherein the first cleaning platform is provided with a placing groove, the carrying assembly and the cleaning assembly are both mounted on the first cleaning platform, and the collecting box is located beside the first cleaning platform. The automatic cleaning device is suitable for automatically cleaning various inclined three-way valves, can automatically clean cuttings, and improves the cleaning effect.
Description
Technical Field
The invention relates to the field of valve production and processing equipment, in particular to an environment-friendly chip cleaning device for a three-way valve flow passage and a cleaning process thereof.
Background
The valve is a control part in a fluid conveying system and has the functions of stopping, adjusting, guiding, preventing counter flow, stabilizing pressure, shunting or overflowing and relieving pressure and the like. Valves used in fluid control systems range in variety and size from the simplest shut-off valves to the variety of valves used in extremely complex autonomous systems. The valve can be used for controlling the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like. The variety of the valves is more, and each valve has a special tool clamp in the production and processing process. Face milling is one of the important links of valve production and processing, and in milling process, there is the smear metal to fall into the runner of valve, in order to fall the smear metal clearance in the valve, accomplish the back at milling process, clear up through artifical manual, this kind of mode operation is comparatively loaded down with trivial details, wastes time and energy, influences actual production and processing, has reduced the production and processing's of mill efficiency, especially to the three-way valve, and the clearance is extremely inconvenient, handles improper easily and causes the pollution.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an environment-friendly chip cleaning device for a three-way valve flow passage and a cleaning process thereof, which can solve the problems in the background art.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides an environmental protection smear metal cleaning device for three-way valve runner, is including rotating platform, loading attachment, first cleaning device, secondary cleaning device and unloading auxiliary station, be equipped with step motor in the rotation platform, step motor's output runs through and rotates the carousel that is the level setting on platform and its output, be equipped with four manipulators along its circumference evenly distributed on the carousel, loading attachment, first cleaning device, secondary cleaning device and unloading auxiliary station are around rotating platform evenly distributed, first cleaning device includes first clearance platform, transport subassembly, clearance subassembly and collecting box, set up the standing groove that is used for placing the material on the first clearance platform, the transport subassembly is all installed on first clearance platform with the clearance subassembly, the collecting box is located the side of first clearance platform.
Further, the manipulator includes first electric putter, first clamping jaw and is the first mounting panel of L type, first electric putter installs on the rolling disc, the bottom of first mounting panel is equipped with first slider, the rolling disc seted up with first slider sliding fit's first spout, the back of first mounting panel and first electric putter's output fixed connection, first clamping jaw is installed on first mounting panel.
Further, the feeding device comprises a driving motor, a feeding channel, a discharging frame, a touch plate, a push rod, a connecting plate, a supporting platform and a T-shaped pushing piece, wherein the feeding channel is arranged on the supporting platform, a second chute in sliding fit with one end of the pushing piece is formed in the feeding channel, the discharging frame is arranged on the feeding channel and is provided with a discharging chute, the discharging chute is communicated with the second chute, a third chute in sliding fit with the push rod is formed in the discharging frame, the touch plate is positioned in the discharging chute and connected to one end of the push rod, the connecting plate is arranged at the other end of the push rod, two symmetrically arranged springs are arranged on the connecting plate, one end of each spring is connected to the outer wall of the feeding channel, the driving motor is arranged below the top of the supporting platform, a connecting rod is arranged at the output end of the driving motor, and a driving column is arranged on the connecting rod, and the other end of the pushing piece is provided with a moving groove for the driving column to move.
Further, the handling assembly comprises a driving part and a clamping part, wherein the driving part is installed on the first cleaning table, and the clamping part is installed on the driving part.
Further, the drive part includes the lifting cylinder, lifts the board, carries electric jar and second mounting panel, the lifting cylinder is vertical the top below of installing at first clean-up platform to the output of lifting cylinder runs through first clean-up platform, it is horizontal installation on the output of lifting cylinder to lift the board, the bottom of lifting the board is equipped with four guide bars that are the rectangle and distribute, be equipped with four on the first clean-up platform and four guide bar one-to-one sliding fit's guide holder, the second mounting panel is on the slip table of the transport electric jar of horizontal installation.
Further, the hold assembly includes second electric putter, rotates motor, second clamping jaw and is the third mounting panel of L type, second electric putter installs on the second mounting panel, the bottom of third mounting panel is equipped with the second slider that two symmetries set up, be equipped with two on the second mounting panel with two first slides of second slider one-to-one sliding fit, rotate the motor and install on the third mounting panel, the side of rotating the motor is equipped with rotates the seat, is equipped with on the rotation seat rather than normal running fit's pivot to the one end of pivot is connected with the output that rotates the motor, and the other end of pivot is equipped with the fourth mounting panel that is the U type, the second clamping jaw is installed on the fourth mounting panel.
Further, the cleaning assembly comprises a vertical plate and two cleaning components, a blanking groove is formed in the side wall of the first cleaning platform, the collecting box is located under the blanking groove, an inclined plane is arranged at the bottom of the blanking groove, a positioning insertion pipe communicated with the blanking groove is arranged at the top of the first cleaning platform, the vertical plate is vertically arranged and located beside the positioning insertion pipe, the two cleaning components are symmetrically arranged on the first cleaning platform, each cleaning component comprises a pushing cylinder, a moving member, a linkage member, a cleaning cylinder and a cleaning head, a rotating column is arranged on the vertical plate, a rotating hole rotationally matched with the rotating column is formed in the linkage member, an L-shaped fixed block is arranged on the first cleaning platform, the pushing cylinder is horizontally arranged on the fixed block, one end of the moving member is welded on the output end of the pushing cylinder, the other end of the moving member is hinged to the end of the linkage member, the cleaning device is characterized in that a sliding column is arranged on the side wall of the other end of the linkage piece, an arc-shaped sliding groove in sliding fit with the sliding column is formed in the vertical plate, a fixing plate is arranged on the side wall of the linkage piece, the cleaning air cylinder is installed on the fixing plate, and the cleaning head is installed at the output end of the cleaning air cylinder.
Further, secondary cleaning device includes second clean-up platform, servo motor, drive gear, draw runner and jet, is equipped with the collection box rather than integrated into one piece on the lateral wall of second clean-up platform, the top of second clean-up platform is equipped with the second slide and the fourth spout that links up with the second slide, second slide and fourth spout all with draw runner sliding fit, install the loading board that is the level setting on the draw runner, the jet is vertical to be installed on the loading board, is equipped with a plurality of tooth's socket on the draw runner, the back of second slide be equipped with drive gear complex window, servo motor is located the side of second slide, drive gear installs on servo motor's output to drive gear and tooth's socket meshing.
Further, a cleaning process of the environment-friendly chip cleaning device for the three-way valve runner comprises the following specific steps:
step one, step motor drive rolling disc rotates, and all manipulators can rotate in step by the carousel.
Step two, feeding operation: the three-way valves are orderly placed into a discharging groove of a discharging frame, the elastic forces of two springs can abut against a contact plate to translate, the contact plate drives all the three-way valves to abut against a pushing piece, then a driving motor drives the pushing piece to intermittently reciprocate and translate in a second sliding groove, in the moving process, the pushing piece is communicated with the second sliding groove when the discharging groove is not blocked, one three-way valve is just driven by the elastic forces of the two springs to move to the second sliding groove, the three-way valve is pushed away by the pushing piece, the pushing piece completely seals and blocks the rest three-way valves of the discharging groove, and a manipulator automatically clamps the three-way valves in the second sliding groove, so that the feeding is completed.
Thirdly, primary cleaning operation: after a three-way valve clamped by a manipulator rotates to a first cleaning table along with a turntable, the manipulator places the three-way valve in a placing groove, then drives a second clamping jaw to move in a three-axial direction through the matching of a lifting cylinder, a carrying electric cylinder and a second electric push rod, in the moving process, the second clamping jaw can insert the three-way valve into a positioning insertion tube in a vertical state, then two pushing cylinders respectively drive corresponding moving pieces to move, the moving pieces pull a linkage piece to rotate around the axis of a rotating column, then a sliding fit of the sliding column and an arc-shaped sliding groove drives a cleaning cylinder to synchronously rotate, the cleaning cylinder drives a cleaning head to move, the cleaning head can clean cuttings in the three-way valve when moving, the cleaned cuttings can fall into a blanking groove from one end in the vertical state, and then fall into a collecting box along with an inclined plane, so as to finish primary cleaning, after the cleaning, the three-way valve is placed in the placing groove through the mutual cooperation of the lifting cylinder, the carrying electric cylinder, the second electric push rod and the second clamping jaw.
Fourthly, secondary cleaning operation: after the three-way valve clamped by the manipulator rotates to the second cleaning table along with the turntable, the first electric push rod pushes the first clamping jaw and the three-way valve to move until the three-way valve is located under the air jet head, the air jet head blows air to the three-way valve, and pressurized air is used for performing secondary chip cleaning on the three-way valve, so that the quality of chip cleaning is guaranteed.
Fifthly, blanking operation: the three-way valve clamped by the manipulator rotates to the blanking auxiliary table along with the turntable, the second clamping jaw stops working, and the three-way valve can fall onto the blanking auxiliary table and move downwards along the blanking auxiliary table into equipment for collecting the three-way valve.
Compared with the prior art, the invention has the beneficial effects that:
firstly, the three-way valve can be sequentially conveyed to an appointed position through the feeding device, the three-way valve can be automatically clamped and fixed through the mechanical arm, then the three-way valve is rotated to the primary cleaning device, the three-way valve is inserted into the placing groove through the mechanical arm, the three-way valve is conveyed and clamped through the conveying assembly and placed to the appointed position, the three-way valve is cleaned through the cutting scrap through the cleaning assembly, after the cleaning is completed, the three-way valve is placed into the placing groove through the conveying assembly, the three-way valve is clamped and fixed through the mechanical claw, then the secondary cleaning device is rotated, the secondary cleaning device performs secondary cleaning on the three-way valve, the cleaning effect is improved, and finally the discharging auxiliary table is rotated to perform discharging.
Secondly, the valve fixed in the placing groove can be clamped and clamped by the second clamping jaw, the second clamping jaw is driven to move in a triaxial direction through the matching of the lifting cylinder, the carrying electric cylinder and the second electric push rod, the second clamping jaw can be driven to turn over through the rotating motor, one end of the three-way valve is in a vertical state, then the three-way valve is inserted into the positioning insertion tube, the two pushing cylinders respectively drive the corresponding pushing pieces to move, the pushing pieces pull the linkage piece to rotate around the axis of the rotating column, then the sliding fit of the sliding column and the arc-shaped sliding groove drives the cleaning cylinders to synchronously rotate, then the cleaning cylinders drive the cleaning head to move and clean chips, the cleaned chips can fall into the discharging groove from one end in the vertical state, and then the chips roll along with the inclined plane and fall into the collecting box.
And thirdly, when the secondary cleaning device is rotated, the first electric push rod pushes the first clamping jaw and the three-way valve to move, when the three-way valve is positioned under the air jet head, the first electric push rod stops working, and the air jet head carries out secondary chip cleaning on the three-way valve, so that the quality of chip cleaning is improved.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a schematic perspective view of the turntable;
FIG. 4 is a schematic perspective view of the feeding device;
FIG. 5 is a first perspective view of the primary cleaning apparatus;
FIG. 6 is an enlarged view taken at A in FIG. 5;
FIG. 7 is an enlarged view at B in FIG. 5;
FIG. 8 is a second perspective view of the primary cleaning apparatus;
FIG. 9 is a perspective view of the secondary cleaning apparatus;
in the figure: a rotating table 1, a rotating disc 1a, a first chute 1a1, a feeding device 2, a driving motor 2a, a connecting rod 2a1, a driving column 2a2, a feeding channel 2b, a second chute 2b1, a discharging frame 2c, a discharging groove 2c1, a contact plate 2d, a push rod 2e, a connecting plate 2f, a spring 2f1, a pushing member 2g, a moving groove 2g1, a supporting table 2x, a secondary cleaning device 3, a second cleaning table 3a, a second sliding seat 3a1, a servo motor 3b, a driving gear 3c, a sliding bar 3d, a bearing plate 3e, an air nozzle 3f, a collecting box 3g, a discharging auxiliary table 4, a mechanical arm 5, a first electric push rod 5a, a first clamping jaw 5b, a first mounting plate 5c, a first cleaning table 6, a placing groove 6a, a guide seat 6b, a discharging groove 6c, an inclined plane 6d, a positioning 6e, a fixed block 6f, an inserting tube 7a, a driving component 7a, the device comprises a lifting cylinder 7a1, a lifting plate 7a2, an electric carrying cylinder 7a3, a second mounting plate 7a4, a guide rod 7a5, a clamping component 7b, a second electric push rod 7b1, a rotating motor 7b2, a second clamping jaw 7b3, a third mounting plate 7b4, a rotating seat 7b5, a fourth mounting plate 7b6, a cleaning assembly 8, a vertical plate 8a, a rotating column 8a1, an arc-shaped sliding groove 8a2, a cleaning component 8b, a pushing cylinder 8b1, a moving part 8b2, a linkage 8b3, a cleaning cylinder 8b4, a cleaning head 8b5 and a fixing plate 8b 6.
Detailed Description
The invention will be further described with reference to the accompanying drawings 1 to 9 and the detailed description of the invention:
an environment-friendly chip cleaning device for a three-way valve runner comprises a rotating table 1, a feeding device 2, a primary cleaning device, a secondary cleaning device 3 and a blanking auxiliary table 4, a stepping motor is arranged in the rotating platform 1, the output end of the stepping motor penetrates through the rotating platform 1, a rotating disc 1a which is horizontally arranged is arranged on the output end of the stepping motor, four manipulators 5 are uniformly distributed along the circumferential direction of the rotating disc 1a, the feeding device 2, the primary cleaning device, the secondary cleaning device 3 and the blanking auxiliary table 4 are uniformly distributed around the rotating table 1, the primary cleaning device comprises a first cleaning platform 6, a carrying assembly 7, a cleaning assembly 8 and a collecting box 9, offer the standing groove 6a that is used for placing the material on the first clean-up platform 6, the handling subassembly 7 is all installed on first clean-up platform 6 with the clearance subassembly 8, collecting box 9 is located the side of first clean-up platform 6.
Specifically, the manipulator 5 comprises a first electric push rod 5a, a first clamping jaw 5b and an L-shaped first mounting plate 5c, the first electric push rod 5a is mounted on a rotating disc 1a, a first sliding block is arranged at the bottom of the first mounting plate 5c, the rotating disc 1a is provided with a first sliding groove 1a1 in sliding fit with the first sliding block, the back of the first mounting plate 5c is fixedly connected with the output end of the first electric push rod 5a, and the first clamping jaw 5b is mounted on the first mounting plate 5 c; first electric putter 5a can drive first mounting panel 5c and remove, and first clamping jaw 5b carries out synchronous motion along with first mounting panel 5c, and first clamping jaw 5b can press from both sides the three-way valve clamp and get fixedly.
Specifically, the feeding device 2 comprises a driving motor 2a, a feeding channel 2b, a discharging frame 2c, a touch plate 2d, a push rod 2e, a connecting plate 2f, a support table 2x and a T-shaped pushing member 2g, the feeding channel 2b is mounted on the support table 2x, a second sliding groove 2b1 in sliding fit with one end of the pushing member 2g is formed in the feeding channel 2b, the discharging frame 2c is mounted on the feeding channel 2b, a discharging groove 2c1 is formed in the discharging frame 2c, the discharging groove 2c1 is communicated with the second sliding groove 2b1, a third sliding groove in sliding fit with the push rod 2e is formed in the discharging channel 2c1, the touch plate 2d is located in the discharging groove 2c1 and connected to one end of the push rod 2e, the connecting plate 2f is mounted at the other end of the push rod 2e, two symmetrically-arranged springs 2f1 are mounted on the connecting plate 2f, one end of each spring 2f1 is connected to the outer wall of the feeding channel 2b, the driving motor 2a is installed below the top of the support table 2x, an engaging rod 2a1 is installed at the output end of the driving motor 2a, a driving column 2a2 is arranged on the engaging rod 2a1, and a moving groove 2g1 for the driving column 2a2 to move is formed in the other end of the pushing member 2 g; the three-way valves are orderly placed into the discharging groove 2c1 of the discharging frame 2c, the two springs 2f1 drive the abutting plate 2d to press all the three-way valves to move towards the second sliding groove 2b1 by restoring elastic force, meanwhile, the driving motor 2a drives the connecting rod 2a1 to rotate, the connecting rod 2a1 drives the driving column 2a2 to synchronously rotate, and the driving column 2a2 drives the pushing piece 2g to circularly move back and forth in the second sliding groove 2b1 through the moving groove 2g1, so that the three-way valves can be sequentially conveyed to the feeding position of the feeding channel 2 b.
Specifically, the carrying assembly 7 comprises a driving part 7a and a clamping part 7b, the driving part 7a is installed on the first cleaning table 6, and the clamping part 7b is installed on the driving part 7 a; the driving component 7a can clamp the component 7b to lift and translate, and the clamping component 7b can automatically clamp and fix the three-way valve in the placing groove 6 a.
Specifically, the driving component 7a includes a lifting cylinder 7a1, a lifting plate 7a2, an electric carrying cylinder 7a3 and a second mounting plate 7a4, the lifting cylinder 7a1 is vertically mounted below the top of the first cleaning table 6, the output end of the lifting cylinder 7a1 penetrates through the first cleaning table 6, the lifting plate 7a2 is horizontally mounted at the output end of the lifting cylinder 7a1, four guide rods 7a5 which are distributed in a rectangular shape are arranged at the bottom of the lifting plate 7a2, four guide seats 6b which are in one-to-one sliding fit with the four guide rods 7a5 are arranged on the first cleaning table 6, and the second mounting plate 7a4 is horizontally mounted on the sliding table of the electric carrying cylinder 7a 3; the lifting cylinder 7a1 can drive the lifting plate 7a2 to lift, the guide rod 7a5 is matched with the guide seat 6b to ensure the balance of the lifting plate 7a2, and the carrying electric cylinder 7a3 can drive the second mounting plate 7a4 to translate back and forth, so that the clamping component 7b can move in two axial directions.
Specifically, as shown in fig. 5 to 7, fig. 5 is a first perspective view of the primary cleaning device, fig. 6 is an enlarged view of a point a in fig. 5, and fig. 7 is a second perspective view of the primary cleaning device; the clamping component 7b comprises a second electric push rod 7b1, a rotating motor 7b2, a second clamping jaw 7b3 and an L-shaped third mounting plate 7b4, the second electric push rod 7b1 is mounted on the second mounting plate 7a4, two second sliders symmetrically arranged are arranged at the bottom of the third mounting plate 7b4, two first sliders in one-to-one sliding fit with the two second sliders are arranged on the second mounting plate 7a4, the rotating motor 7b2 is mounted on the third mounting plate 7b4, a rotating seat 7b5 is arranged beside the rotating motor 7b2, a rotating shaft in rotating fit with the rotating seat 7b5 is arranged on the rotating seat 7b5, one end of the rotating shaft is connected with the output end of the rotating motor 7b2, a U-shaped fourth mounting plate 7b6 is arranged at the other end of the rotating shaft, and the second clamping jaw 7b3 is mounted on the fourth mounting plate 7b 6; second electric putter 7b1 can drive third mounting panel 7b4 and rotation motor 7b2 and carry out translation all around, second clamping jaw 7b3 is also along with its synchronous motion, thereby realized that second clamping jaw 7b3 can carry out triaxial displacement, rotation motor 7b2 can drive fourth mounting panel 7b6 and rotate, fourth mounting panel 7b6 drives second clamping jaw 7b3 and rotates, thereby let second clamping jaw 7b3 can drive three way valve and overturn.
Specifically, the cleaning assembly 8 comprises a vertical plate 8a and two cleaning parts 8b, a blanking groove 6c is formed in the side wall of the first cleaning table 6, the collecting box 9 is located under the blanking groove 6c, an inclined surface 6d is arranged at the bottom of the blanking groove 6c, a positioning insertion pipe 6e communicated with the blanking groove 6c is arranged at the top of the first cleaning table 6, the vertical plate 8a is vertically arranged and located at the side of the positioning insertion pipe 6e, the two cleaning parts 8b are symmetrically arranged on the first cleaning table 6, each cleaning part 8b comprises a pushing cylinder 8b1, a moving part 8b2, a linkage part 8b3, a cleaning cylinder 8b4 and a cleaning head 8b5, a rotating column 8a1 is arranged on the vertical plate 8a, a rotating hole rotationally matched with the rotating column 8a1 is arranged on the linkage part 8b3, an L-shaped fixed block 6f in an L shape is arranged on the first cleaning table 6, the pushing cylinder 8b1 is horizontally mounted on the fixed block 6f, one end of the moving member 8b2 is welded at the output end of the pushing cylinder 8b1, the other end of the moving member 8b2 is hinged to the end of one end of the linkage member 8b3, a sliding column is arranged on the side wall of the other end of the linkage member 8b3, an arc-shaped sliding groove 8a2 in sliding fit with the sliding column is arranged on the vertical plate 8a, a fixed plate 8b6 is arranged on the side wall of the linkage member 8b3, the cleaning cylinder 8b4 is mounted on the fixed plate 8b6, and the cleaning head 8b5 is mounted at the output end of the cleaning cylinder 8b 4; the lifting cylinder 7a1, the carrying electric cylinder 7a3, the rotating motor 7b2 and the second electric push rod 7b1 are matched to carry the three-way valve into the positioning insertion tube 6e, the two pushing cylinders 8b1 respectively drive the corresponding moving piece 8b2 to move, the moving piece 8b2 pulls the linkage piece 8b3 to rotate around the axis of the rotating column 8a1, then the sliding matching of the sliding column and the arc-shaped sliding groove 8a2 drives the cleaning cylinder 8b4 to synchronously rotate, then the cleaning cylinder 8b4 drives the cleaning head 8b5 to move and clean chips, the cleaned chips can fall into the blanking groove 6c from one end in a vertical state, and then the chips roll into the collection box 9 along with the inclined plane 6 d.
Specifically, the secondary cleaning device 3 comprises a second cleaning platform 3a, a servo motor 3b, a driving gear 3c, a slide bar 3d and a jet head 3f, a collecting box 3g which is integrally formed with the second cleaning platform 3a is arranged on the side wall of the second cleaning platform 3a, the top of the second cleaning platform 3a is provided with a second sliding seat 3a1 and a fourth sliding groove engaged with the second sliding seat 3a1, the second sliding seat 3a1 and the fourth sliding groove are both in sliding fit with a sliding strip 3d, the sliding strip 3d is provided with a horizontally arranged bearing plate 3e, the air nozzle 3f is vertically arranged on the bearing plate 3e, the sliding strip 3d is provided with a plurality of tooth grooves, the back of the second sliding seat 3a1 is provided with a window matched with the driving gear 3c, the servo motor 3b is positioned at the side of the second sliding seat 3a1, the driving gear 3c is arranged at the output end of the servo motor 3b, and the driving gear 3c is meshed with the tooth grooves; when rotating secondary cleaning device 3 departments, first electric putter 5a promotes first clamping jaw 5b and three way valve removal, three way valve is located under jet head 3f, first electric putter 5a stop work, servo motor 3b drive gear 3c rotates, drive gear 3c drives draw runner 3d and descends, draw runner 3d drives loading board 3e and jet head 3f and descends, jet head 3f can aim at three way valve's one end, jet head 3f jets the three way valve, thereby accomplish secondary smear metal clearance.
Specifically, the cleaning process of the environment-friendly chip cleaning device for the three-way valve runner comprises the following specific steps:
in the first step, the stepping motor drives the rotating disc 1a to rotate, and all the manipulators 5 can synchronously rotate the rotating disc 1 a.
Step two, feeding operation: the three-way valves are orderly placed into a discharging groove 2c1 of a discharging frame 2c, the elastic force of two springs 2f1 can press a touch plate 2d to translate, the touch plate 2d drives all the three-way valves to press a pushing piece 2g, then a driving motor 2a drives the pushing piece 2g to intermittently reciprocate in a second sliding groove 2b1, in the moving process, when the pushing piece 2g does not block the discharging groove 2c1, the discharging groove 2c1 is communicated with a second sliding groove 2b1, one three-way valve is just driven by the elastic force of two springs 2f1 to move to the second sliding groove 2b1, the pushing piece 2g pushes the three-way valve away, the pushing piece 2g completely seals and blocks the rest three-way valves of the discharging groove 2c1, and a manipulator 5 automatically clamps the three-way valves in the second sliding groove 2b1, so that the feeding is completed.
Thirdly, primary cleaning operation: after a three-way valve clamped by a manipulator 5 rotates to a first cleaning table 6 along with a turntable 1a, the manipulator 5 places the three-way valve into a placing groove 6a, then the second clamping jaw 7b3 is driven to move in a three-axis direction through the matching of a lifting air cylinder 7a1, a carrying electric cylinder 7a3 and a second electric push rod 7b1, in the moving process, the second clamping jaw 7b3 can insert the three-way valve into a positioning insertion tube 6e in a vertical state, then two pushing air cylinders 8b1 drive corresponding moving pieces 8b2 to move respectively, the moving pieces 8b2 pull a linkage piece 8b3 to rotate around the axis of a rotating column 8a1, then the sliding matching of the sliding column and an arc-shaped sliding groove 8a2 drives a cleaning air cylinder 8b4 to rotate synchronously, the cleaning air cylinder 8b4 drives a cleaning head 8b5 to move, the cleaning head 8b5 can clean chips in the three-way valve when moving, and the cleaned chips can fall into a chute 6c from one end in the vertical state, then, the chips roll along the inclined surface 6d and fall into the collection box 9, so that primary cleaning is completed, and after the cleaning is completed, the three-way valve is placed in the placing groove 6a through the mutual matching of the lifting air cylinder 7a1, the carrying electric cylinder 7a3, the second electric push rod 7b1 and the second clamping jaw 7b 3.
Fourthly, secondary cleaning operation: after the three-way valve clamped by the manipulator 5 rotates to the second cleaning table 3a along with the turntable 1a, the first electric push rod 5a pushes the first clamping jaw 5b and the three-way valve to move until the three-way valve is positioned under the air nozzle 3f, the air nozzle 3f blows air to the three-way valve, pressurized air is used for carrying out secondary chip cleaning on the three-way valve, and the quality of chip cleaning is guaranteed.
Fifthly, blanking operation: the three-way valve clamped by the manipulator 5 rotates to the auxiliary blanking table 4 along with the turntable 1a, the second clamping jaw 7b3 stops working, and the three-way valve can fall onto the auxiliary blanking table 4 and move downwards along the auxiliary blanking table 4 to equipment for collecting the three-way valve.
Various other modifications and changes may be made by those skilled in the art based on the above-described technical solutions and concepts, and all such modifications and changes should fall within the scope of the claims of the present invention.
Claims (8)
1. An environment-friendly chip cleaning device for a three-way valve runner is characterized by comprising a rotating table (1), a feeding device (2), a primary cleaning device, a secondary cleaning device (3) and a blanking auxiliary table (4), wherein a stepping motor is arranged in the rotating table (1), the output end of the stepping motor penetrates through the rotating table (1) and is provided with a rotating disc (1a) horizontally arranged at the output end of the rotating table, four mechanical arms (5) uniformly distributed along the circumferential direction of the rotating disc (1a) are arranged on the rotating disc (1a), the feeding device (2), the primary cleaning device, the secondary cleaning device (3) and the blanking auxiliary table (4) are uniformly distributed around the rotating table (1), the primary cleaning device comprises a first cleaning table (6), a carrying assembly (7), a cleaning assembly (8) and a collecting box (9), a placing groove (6a) for placing materials is formed in the first cleaning table (6), the carrying assembly (7) and the cleaning assembly (8) are both arranged on the first cleaning platform (6), the collecting box (9) is positioned at the side of the first cleaning platform (6),
the feeding device (2) comprises a driving motor (2a), a feeding channel (2b), a discharging frame (2c), a touch plate (2d), a push rod (2e), a connecting plate (2f), a supporting table (2x) and a T-shaped pushing piece (2g), wherein the feeding channel (2b) is arranged on the supporting table (2x), a second sliding groove (2b1) in sliding fit with one end of the pushing piece (2g) is formed in the feeding channel (2b), the discharging frame (2c) is arranged on the feeding channel (2b), a discharging groove (2c1) is formed in the discharging frame (2c), the discharging groove (2c1) is communicated with the second sliding groove (2b1), a third sliding groove in sliding fit with the push rod (2e) is formed in the discharging frame (2c), the touch plate (2d) is positioned in the discharging groove (2c1) and connected to one end of the push rod (2e), the connecting plate (2f) is installed at the other end of the push rod (2e), two symmetrically-arranged springs (2f1) are installed on the connecting plate (2f), one end of each spring (2f1) is connected to the outer wall of the feeding channel (2b), the driving motor (2a) is installed below the top of the supporting platform (2x), the output end of the driving motor (2a) is provided with a connecting rod (2a1), the connecting rod (2a1) is provided with a driving column (2a2), and the other end of the pushing piece (2g) is provided with a moving groove (2g1) for the driving column (2a2) to move.
2. The environment-friendly chip cleaning device for the three-way valve runner is characterized in that the manipulator (5) comprises a first electric push rod (5a), a first clamping jaw (5b) and an L-shaped first mounting plate (5c), the first electric push rod (5a) is mounted on a rotating disc (1a), a first sliding block is arranged at the bottom of the first mounting plate (5c), a first sliding chute (1a1) in sliding fit with the first sliding block is formed in the rotating disc (1a), the back of the first mounting plate (5c) is fixedly connected with the output end of the first electric push rod (5a), and the first clamping jaw (5b) is mounted on the first mounting plate (5 c).
3. The environmentally friendly chip cleaning device for the three-way valve flow passage according to claim 1, characterized in that the handling assembly (7) comprises a driving part (7a) and a clamping part (7b), the driving part (7a) is mounted on the first cleaning table (6), and the clamping part (7b) is mounted on the driving part (7 a).
4. The environmentally friendly chip cleaning device for the three-way valve flow passage of claim 3, wherein: the driving component (7a) comprises a lifting cylinder (7a1), a lifting plate (7a2), a carrying electric cylinder (7a3) and a second mounting plate (7a4), the lifting cylinder (7a1) is vertically arranged below the top of the first cleaning table (6), and the output end of the lifting cylinder (7a1) penetrates through the first cleaning table (6), the lifting plate (7a2) is horizontally arranged on the output end of the lifting cylinder (7a1), the bottom of the lifting plate (7a2) is provided with four guide rods (7a5) which are distributed in a rectangular shape, four guide seats (6b) which are in one-to-one sliding fit with the four guide rods (7a5) are arranged on the first cleaning table (6), the second mounting plate (7a4) is horizontally mounted on a sliding table of the electric carrying cylinder (7a 3).
5. The environment-friendly chip cleaning device for the three-way valve flow channel is characterized in that the clamping component (7b) comprises a second electric push rod (7b1), a rotating motor (7b2), a second clamping jaw (7b3) and a third mounting plate (7b4) in an L shape, the second electric push rod (7b1) is mounted on the second mounting plate (7a4), the bottom of the third mounting plate (7b4) is provided with two second sliding blocks which are symmetrically arranged, the second mounting plate (7a4) is provided with two first sliding seats which are in sliding fit with the two second sliding blocks one by one, the rotating motor (7b2) is mounted on the third mounting plate (7b4), the side of the rotating motor (7b2) is provided with a rotating seat (7b5), the rotating seat (7b5) is provided with a rotating shaft which is in rotating fit with the rotating seat, and one end of the rotating shaft is connected with the output end of the rotating motor (7b2), the other end of pivot is equipped with fourth mounting panel (7b6) that is the U-type, second clamping jaw (7b3) are installed on fourth mounting panel (7b 6).
6. The environment-friendly chip cleaning device for the three-way valve runner as claimed in claim 1, wherein the cleaning assembly (8) comprises a vertical plate (8a) and two cleaning parts (8b), a blanking groove (6c) is formed in the side wall of the first cleaning platform (6), the collecting box (9) is located right below the blanking groove (6c), an inclined surface (6d) is arranged at the bottom of the blanking groove (6c), a positioning insertion pipe (6e) communicated with the blanking groove (6c) is arranged at the top of the first cleaning platform (6), the vertical plate (8a) is vertically arranged and located beside the positioning insertion pipe (6e), the two cleaning parts (8b) are symmetrically arranged on the first cleaning platform (6), and each cleaning part (8b) comprises a pushing cylinder (8b1), a moving part (8b2), a linkage part (8b3) and two cleaning parts (8b2), Clearance cylinder (8b4) and clearance head (8b5), be equipped with on vertical board (8a) and rotate post (8a1), be equipped with on linkage (8b3) with rotating post (8a1) normal running fit's commentaries on classics hole, be equipped with fixed block (6f) that is the L type on first clearance platform (6), promote cylinder (8b1) and be horizontal installation on fixed block (6f), the one end welding of moving member (8b2) is on the output of promoting cylinder (8b1), and the other end of moving member (8b2) articulates and installs on the one end tip of linkage (8b3), be equipped with the sliding column on the other end lateral wall of linkage (8b3), be equipped with on vertical board (8a) with sliding column sliding fit's arc spout (8a2), be equipped with fixed plate (8b6) on the lateral wall of linkage (8b3), clearance cylinder (8b4) is installed on fixed plate (8b6), the cleaning head (8b5) is mounted on the output end of a cleaning cylinder (8b 4).
7. The environment-friendly chip cleaning device for the three-way valve runner as claimed in claim 1, wherein the secondary cleaning device (3) comprises a second cleaning platform (3a), a servo motor (3b), a driving gear (3c), a sliding strip (3d) and an air nozzle (3f), a collecting box (3g) formed integrally with the second cleaning platform (3a) is arranged on the side wall of the second cleaning platform (3a), a second sliding seat (3a1) and a fourth sliding groove connected with the second sliding seat (3a1) are arranged at the top of the second cleaning platform (3a), the second sliding seat (3a1) and the fourth sliding groove are in sliding fit with the sliding strip (3d), a bearing plate (3e) arranged horizontally is arranged on the sliding strip (3d), the air nozzle (3f) is vertically arranged on the bearing plate (3e), a plurality of tooth grooves are arranged on the sliding strip (3d), a window matched with the driving gear (3c) is arranged at the back of the second sliding seat (3a1), a servo motor (3b) is located beside the second carriage (3a1), a drive gear (3c) is mounted on the output of the servo motor (3b), and the drive gear (3c) meshes with the tooth slots.
8. The cleaning process of the environment-friendly chip cleaning device for the three-way valve flow channel as claimed in claim 1, which comprises the following specific steps:
step one, a stepping motor drives a rotating disc (1a) to rotate, and all mechanical arms (5) can synchronously rotate along with the rotating disc (1 a);
step two, feeding operation: the three-way valves are orderly placed into a discharging groove (2c1) of a discharging frame (2c), the elastic force of two springs (2f1) can press a contact plate (2d) to translate, the contact plate (2d) drives all the three-way valves to press a pushing piece (2g) in a pressing mode, then a driving motor (2a) drives the pushing piece (2g) to intermittently reciprocate and translate in a second sliding groove (2b1), in the moving process, when the pushing piece (2g) does not block the discharging groove (2c1), the discharging groove (2c1) is communicated with the second sliding groove (2b1), one three-way valve is just driven by the elastic force of two springs (2f1) to move to the second sliding groove (2b1), the pushing piece (2g) pushes the three-way valve away, the pushing piece (2g) automatically blocks the rest three-way valves of the discharging groove (2c1), and a manipulator (5) automatically clamps a three-way valve 1 in the second sliding groove (2b 358624), thereby completing the feeding;
thirdly, primary cleaning operation: after a three-way valve clamped by a manipulator (5) rotates to a first cleaning table (6) along with a rotating disc (1a), the manipulator (5) places the three-way valve into a placing groove (6a), then the second clamping jaw (7b3) is driven to move in a three-axis direction through the matching of a lifting cylinder (7a1), a carrying electric cylinder (7a3) and a second electric push rod (7b1), in the moving process, the three-way valve can be inserted into a positioning insertion tube (6e) in a vertical state by the second clamping jaw (7b3), then two pushing cylinders (8b1) respectively drive corresponding moving pieces (8b2) to move, the moving pieces (8b2) pull the linkage pieces (8b3) to rotate around the axis of a rotating column (8a1), then the sliding columns and an arc-shaped sliding chute (8a2) are in sliding fit to drive a cleaning cylinder (8b4) to synchronously rotate, and a cleaning cylinder (8b4) drives a cleaning head (5) to move, the cleaning head (8b5) can clean up the cuttings in the three-way valve when moving, the cleaned cuttings can fall into the blanking groove 6c from one end in a vertical state, then the cuttings roll along with the inclined surface 6d to fall into the collecting box 9, so that primary cleaning is completed, and after cleaning, the three-way valve is placed in the placing groove (6a) through the mutual matching of the lifting cylinder (7a1), the carrying electric cylinder (7a3), the second electric push rod (7b1) and the second clamping jaw (7b 3);
fourthly, secondary cleaning operation: after the three-way valve clamped by the manipulator (5) rotates to the second cleaning table (3a) along with the rotating disc (1a), the first electric push rod (5a) pushes the first clamping jaw (5b) and the three-way valve to move until the three-way valve is positioned under the air nozzle (3f), the air nozzle (3f) blows the three-way valve, and pressurized air is used for secondarily cleaning cuttings of the three-way valve, so that the quality of cuttings cleaning is ensured;
fifthly, blanking operation: the three-way valve clamped by the manipulator (5) rotates to the blanking auxiliary table (4) along with the rotating disc (1a), the second clamping jaw (7b3) stops working, and the three-way valve can fall onto the blanking auxiliary table (4) and moves downwards along the blanking auxiliary table (4) to equipment for collecting the three-way valve.
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| CN111805266B (en) * | 2020-07-20 | 2021-12-28 | 东台市海通金属制品有限公司 | Pipe fitting centre gripping frock of changeable three-way pipe and four-way pipe center centre gripping |
| CN111922364B (en) * | 2020-07-31 | 2022-02-01 | 深圳市华正源数控机电设备有限公司 | Discharging device for production of numerical control machine and electric equipment and using method thereof |
| CN115922616A (en) * | 2022-02-18 | 2023-04-07 | 郑州轻工业大学 | Assembling method of multifunctional assembling equipment based on intelligent manufacturing center |
| CN115194435B (en) * | 2022-07-21 | 2023-06-27 | 王鹏 | Steel ball roller assembly forming device |
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Inventor after: Jin Hua Inventor after: Lin Rongxin Inventor before: Zheng Xiangli |
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Address after: 510000 room 1006, 66 Huayu street, Baiyun District, Guangzhou City, Guangdong Province Applicant after: Zheng Xiangli Address before: Room 1907, block B, Zhongzhou Center South Tower, 1068 Xingang East Road, Haizhu District, Guangzhou, Guangdong 510000 Applicant before: Zheng Xiangli |
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Effective date of registration: 20221221 Address after: 448000 No. 1, Lianchang Road, Duodao District, Jingmen high tech Zone, Jingmen City, Hubei Province Patentee after: JINGMEN REFINERY MACHINERY CO.,LTD. Address before: 510000 room 1006, 66 Huayu street, Baiyun District, Guangzhou City, Guangdong Province Patentee before: Zheng Xiangli |