CN108684644A - Small-sized self-walking high-clearance sprayer - Google Patents
Small-sized self-walking high-clearance sprayer Download PDFInfo
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- CN108684644A CN108684644A CN201810827271.2A CN201810827271A CN108684644A CN 108684644 A CN108684644 A CN 108684644A CN 201810827271 A CN201810827271 A CN 201810827271A CN 108684644 A CN108684644 A CN 108684644A
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0025—Mechanical sprayers
- A01M7/0032—Pressure sprayers
- A01M7/0042—Field sprayers, e.g. self-propelled, drawn or tractor-mounted
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/005—Special arrangements or adaptations of the spraying or distributing parts, e.g. adaptations or mounting of the spray booms, mounting of the nozzles, protection shields
- A01M7/0071—Construction of the spray booms
- A01M7/0075—Construction of the spray booms including folding means
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0082—Undercarriages, frames, mountings, couplings, tanks
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Abstract
Description
技术领域technical field
本发明涉及一种小型自走式高地隙喷雾机,特别涉及一种用于高秆作物的门型喷雾系统和可调节底盘,属于农作物田间管理机械。The invention relates to a small self-propelled high-ground-gap sprayer, in particular to a door-type spray system and an adjustable chassis for high-stalk crops, belonging to crop field management machinery.
背景技术Background technique
农作物生产过程中,病虫害是造成作物产量损失的重要原因,目前我国针对作物病虫害的主要防治措施是农药喷施,因此,发展植保机械化,研究植保新技术,已成为当务之急。In the process of crop production, pests and diseases are an important cause of crop yield loss. At present, the main control measures for crop pests and diseases in my country are pesticide spraying. Therefore, the development of plant protection mechanization and the research of new plant protection technologies have become a top priority.
目前我国农作物喷药机械主要还是以传统的人工背负式为主,不仅效率低而且效果差。发达国家大中型施药机械已经发展成熟,有牵引式、悬挂式和自走式等多种样式。采用了大量的先进技术,不仅安全可靠、操作方便,也实现了低喷量、精喷洒、少污染、高功效、高防效,满足了环境保护的要求,但国外大中型机械不仅使用维护费用高,而且很难适应我国作物种植模式。在农作物生长的中后期,枝叶繁茂,层层叠扣,如棉花、烟草、玉米等作物,普通的喷雾机械很难取得良好的防治效果。另外,基于我国国情,农作物种植比较分散,地块小,作物种植行距不统一,现有机械难以进地作业。因此,研制作业效果好,经济适用,适合我国国情的喷雾机具有十分重要的意义。At present, my country's crop spraying machinery is mainly traditional manual backpack type, which is not only low in efficiency but also poor in effect. Large and medium-sized spraying machines in developed countries have matured, and there are various styles such as traction, suspension and self-propelled. A large number of advanced technologies are adopted, which are not only safe, reliable, and easy to operate, but also realize low spray volume, fine spray, less pollution, high efficacy, and high prevention efficiency, which meets the requirements of environmental protection. High, and it is difficult to adapt to my country's crop planting mode. In the middle and late stages of crop growth, the branches and leaves are luxuriant and layered, such as cotton, tobacco, corn and other crops, it is difficult for ordinary spraying machines to achieve good control effects. In addition, based on my country's national conditions, crops are planted relatively scattered, the land is small, and the row spacing of crops is not uniform, and it is difficult for existing machinery to work in the field. Therefore, it is of great significance to develop a sprayer that is effective, economical and suitable for my country's national conditions.
发明内容Contents of the invention
为了解决上述问题,本发明提供了一种小型自走式高地隙喷雾机,可根据作物的行距、不同生长时期进行轮距和底盘高度的调节,提高机组在田间的通过性。本发明中,门型喷雾系统的设计可将药液雾滴覆盖到整株作物,尤其是高秆作物(如棉花、烟草、玉米等作物)中下层,实现全方位立体喷雾,达到更好的防治效果。整机体积小,灵活方便,适合我国小地块的植保作业。In order to solve the above problems, the present invention provides a small self-propelled high-gap sprayer, which can adjust the wheelbase and chassis height according to the row spacing of crops and different growth periods, so as to improve the passability of the unit in the field. In the present invention, the design of the door-type spray system can cover the liquid spray droplets to the whole crops, especially the middle and lower layers of high-stalk crops (such as cotton, tobacco, corn, etc.), so as to realize all-round three-dimensional spraying and achieve better Control effect. The whole machine is small in size, flexible and convenient, and is suitable for plant protection operations on small plots in my country.
一种小型自走式高地隙喷雾机,包括机架、可调节底盘、喷杆喷雾系统、流量控制系统和传动系统。A small self-propelled high-ground-clearance sprayer includes a frame, an adjustable chassis, a boom spray system, a flow control system and a transmission system.
所述可调节底盘包括前轮轮距调节装置、行走轮轮距调节装置、底盘高度调节装置。The adjustable chassis includes a front wheel track adjusting device, a traveling wheel track adjusting device, and a chassis height adjusting device.
所述机架前方通过前轮安装架对称安装有两个前轮;前轮安装架上设有高度调节机构。所述前轮安装架由上部的立柱和下部的前轮安装架组成;所述前轮高度调节机构包括丝杠一和手柄;所述立柱由两根不同长度的钢管可活动内外套接组成;内部的短细钢管顶部设有螺纹;丝杠一顶部与手柄相连,丝杠底部与螺纹连接;转动手柄,丝杠旋转,带动较细钢管上下移动;细钢管底部连接前轮安装架,前轮安装架用于安装前轮;通过转动手柄,调整丝杠正反转,能调节立柱的高度,从而调节底盘前部的离地间隙;所述高度调节机构与底盘高度调节装置配合,完成整机底盘高度的调节。Two front wheels are symmetrically installed in the front of the frame through the front wheel mounting frame; the front wheel mounting frame is provided with a height adjustment mechanism. The front wheel mounting frame is composed of an upper column and a lower front wheel mounting frame; the front wheel height adjustment mechanism includes a lead screw and a handle; the column is composed of two steel pipes of different lengths that can be connected inside and outside; The top of the short thin steel pipe inside is provided with threads; the top of the screw is connected to the handle, and the bottom of the screw is connected to the thread; turning the handle, the screw rotates, driving the thinner steel pipe to move up and down; the bottom of the thin steel pipe is connected to the front wheel mounting frame, and the front wheel The mounting frame is used to install the front wheel; by turning the handle, adjusting the forward and reverse of the screw, the height of the column can be adjusted, thereby adjusting the ground clearance at the front of the chassis; the height adjustment mechanism cooperates with the height adjustment device of the chassis to complete the whole machine Adjustment of chassis height.
所述前轮轮距调节装置包括固定轴和前轮支撑轴;固定轴两端分别连接两个前轮支撑轴;所述固定轴为嵌套安装的两根六角轴,两根六角轴能相对滑动调整嵌入的深度,以调整两个前轮支撑轴之间的间距,从而调整两个前轮的轮距;所述前轮支撑轴安装在前轮安装架上。The front wheel track adjustment device includes a fixed shaft and a front wheel support shaft; two ends of the fixed shaft are respectively connected to two front wheel support shafts; the fixed shaft is two hexagonal shafts nested and installed, and the two hexagonal shafts can The depth of embedding is adjusted by sliding to adjust the distance between the two front wheel support shafts, thereby adjusting the wheel base of the two front wheels; the front wheel support shafts are installed on the front wheel mounting frame.
所述行走轮轮距调节装置对称设在前轮后方的机架左右两侧;所述的行走轮轮距调节装置包括行走轮安装架、行走轮安装座、传动轴和双十字万向节;行走轮安装架安装在机架上;行走轮安装架底部可活动设有行走轮安装座;同时所述传动轴的两端分别与两侧的行走轮安装座嵌套连接;行走轮安装座用于安装行走轮;每个行走轮内侧连接双十字万向节;两个双十字万向节安装在传动轴上;所述传动轴为嵌套安装的两根六角轴,能够相对滑动调整嵌入深度,以调整两个双十字万向节之间的间距;通过调节两个双十字万向节之间的间距调整行走轮之间的轮距;根据作物种植行距,行走轮的轮距在1~1.6m内可调。The walking wheel track adjusting device is symmetrically arranged on the left and right sides of the frame behind the front wheels; the walking wheel track adjusting device includes a walking wheel mounting frame, a walking wheel mounting seat, a transmission shaft and a double cross universal joint; The traveling wheel mounting frame is installed on the frame; the bottom of the traveling wheel mounting frame is movable with a traveling wheel mounting seat; at the same time, the two ends of the transmission shaft are respectively nested and connected with the traveling wheel mounting seats on both sides; the traveling wheel mounting seat is used for It is used to install the traveling wheels; the inner side of each traveling wheel is connected with double cross universal joints; the two double cross universal joints are installed on the transmission shaft; the transmission shafts are two hexagonal shafts nested and installed, which can slide relative to adjust the embedding depth , to adjust the distance between two double cross universal joints; by adjusting the distance between two double cross universal joints, adjust the wheelbase between the road wheels; Adjustable within 1.6m.
所述底盘高度调节装置包括高度调节座和丝杠;所述高度调节座安装在行走轮安装架上;高度调节座与行走轮安装座上下对称安装在行走轮安装架上;高度调节座与行走轮安装座在行走轮安装架上同时移动;高度调节座和行走轮安装座在行走轮安装架上的左右位置可调。每个行走轮连接有一个链传动机构;所述链传动机构包括链轮安装板、链轮I、链轮II和链条;链传动机构通过链轮安装板固定在行走轮安装座上;所述链轮I安装在行走轮轴上;所述链轮II安装在传动轴上;链轮I和链轮II通过链条连接;所述行走轮两侧各有一个链轮安装板,链轮安装板上端连接行走轮安装座,链轮安装板下端连接行走轮轴,两个链轮安装板之间连接固定弯板;高度调节座上设有丝杠二;丝杠二底端与固定弯板铰接;丝杠二正转或反转,能调整行走轮链传动机构的倾斜角度;调整丝杠二正反转,丝杠二长度伸长或缩短,用于控制链传动机构绕行走轮安装座旋转,以改变底盘后部的离地间隙,其间隙调节范围为0.6~1m;The chassis height adjustment device includes a height adjustment seat and a lead screw; the height adjustment seat is installed on the road wheel mounting frame; the height adjustment seat and the road wheel mounting seat are vertically symmetrically installed on the road wheel mounting frame; The wheel mounting seat moves simultaneously on the traveling wheel mounting frame; the left and right positions of the height adjusting seat and the traveling wheel mounting seat on the traveling wheel mounting frame are adjustable. Each road wheel is connected with a chain transmission mechanism; the chain transmission mechanism includes a sprocket mounting plate, sprocket I, sprocket II and chain; the chain transmission mechanism is fixed on the road wheel mounting seat through the sprocket mounting plate; The sprocket I is installed on the walking wheel shaft; the sprocket II is installed on the transmission shaft; the sprocket I and the sprocket II are connected by a chain; there is a sprocket mounting plate on both sides of the walking wheel, and the top of the sprocket mounting plate Connect the walking wheel mounting seat, the lower end of the sprocket mounting plate is connected to the walking wheel shaft, and the fixed curved plate is connected between the two sprocket mounting plates; the height adjustment seat is provided with the second screw; the bottom end of the second screw is hinged with the fixed curved plate; The lever 2 rotates forward or reversely, which can adjust the inclination angle of the driving wheel chain transmission mechanism; adjust the screw 2 forward and reverse, the length of the screw 2 can be extended or shortened, which is used to control the rotation of the chain transmission mechanism around the driving wheel mounting seat, To change the ground clearance at the rear of the chassis, the clearance adjustment range is 0.6-1m;
所述的喷杆喷雾系统包括高度调节杆、喷雾系统和喷杆折叠机构。The spraying boom spraying system includes a height adjusting rod, a spraying system and a spraying boom folding mechanism.
所述高度调节杆对称设在机架尾部的左右两侧;高度调节杆上设有调节孔。The height adjusting rod is symmetrically arranged on the left and right sides of the tail of the frame; the height adjusting rod is provided with an adjusting hole.
所述喷杆折叠机构采用连杆形式的桁架,桁架之间能够相互带动展开或折叠;喷杆折叠机构的中间桁架与地面平行可活动安装在高度调节杆上;中间桁架通过与不同调节孔连接,能调节喷杆折叠机构距离地面的高度。The spray boom folding mechanism adopts trusses in the form of connecting rods, and the trusses can be mutually driven to expand or fold; the middle truss of the spray boom folding mechanism is parallel to the ground and can be movably installed on the height adjustment rod; the middle truss is connected to different adjustment holes , can adjust the height of the boom folding mechanism from the ground.
所述喷雾系统包括药液箱、隔膜泵、喷头、门型喷雾系统和药液管路;隔膜泵低压进液口通过药液管路与药液箱连接,隔膜泵的高压出液口连接高压管路;汽油发动机输出轴与隔膜泵输入轴通过皮带轮、皮带连接,通过带传动带动隔膜泵工作;The spray system includes a liquid medicine tank, a diaphragm pump, a nozzle, a door-type spray system and a liquid medicine pipeline; the low-pressure liquid inlet of the diaphragm pump is connected to the liquid medicine tank through the liquid medicine pipeline, and the high-pressure liquid outlet of the diaphragm pump is connected to the high-pressure The pipeline; the output shaft of the gasoline engine and the input shaft of the diaphragm pump are connected through a pulley and a belt, and the diaphragm pump is driven to work through a belt drive;
所述门型喷雾系统包括横向喷杆、吊杆喷管、喷头和高压管路;所述横向喷杆与每段桁架对应设置且分别安装在每段桁架上;横向喷杆上设置顶喷头;横向喷杆上每两个顶喷头之间向下垂直安装一个吊杆喷管;每个吊杆喷管上上下设置有吊杆喷头;每个吊杆喷管上吊杆喷头之间的间距和吊杆喷管之间的间距均根据作物行距进行调节;所述横向喷杆和吊杆喷管呈门字型设置。The door-type spray system includes a horizontal spray bar, a boom nozzle, a spray head and a high-pressure pipeline; the horizontal spray bar is arranged corresponding to each section of truss and is respectively installed on each section of truss; the top spray head is arranged on the horizontal spray bar; A boom nozzle is installed vertically downward between every two top nozzles on the horizontal spray boom; each boom nozzle is provided with boom nozzles up and down; the distance between the boom nozzles on each boom nozzle and the suspension The distance between the rod nozzles is adjusted according to the row spacing of the crops; the horizontal spray rod and the boom nozzle are arranged in the shape of a gate.
所述流量控制系统包括流量控制阀和药液分配器;高压管路上前后依次安装流量控制阀和药液分配器;隔膜泵将药液通过高压管路输送到流量控制阀,根据不同作物植保作业的农艺要求,通过流量控制阀调节药液流量和压力;药液分配器将从流量控制阀中流出的药液分配为多路,分别连接顶喷头和吊杆喷头,进行植保作业;The flow control system includes a flow control valve and a liquid medicine distributor; the flow control valve and the liquid medicine distributor are installed in sequence on the high-pressure pipeline; the diaphragm pump transports the liquid medicine to the flow control valve through the high-pressure pipeline, and the According to the agronomic requirements, the flow and pressure of the liquid medicine are adjusted through the flow control valve; the liquid medicine distributor distributes the liquid medicine flowing out of the flow control valve into multiple channels, which are respectively connected to the top nozzle and the boom nozzle for plant protection operations;
所述传动系统包括变速箱、皮带轮和皮带;变速箱与发动机通过带传动连接;发动机输出轴与变速箱输入轴通过皮带轮、皮带连接;变速箱变速变矩后经内部齿轮传动将动力传递到变速箱输出轴,变速箱输出轴与传动轴连接,再经链条传动机构带动行走轮转动,控制整机的前进和后退;同时发动机通过带传动带动隔膜泵工作,对药液进行加压。The transmission system includes a gearbox, a pulley and a belt; the gearbox is connected to the engine through a belt drive; the output shaft of the engine is connected to the input shaft of the gearbox through a pulley and a belt; The output shaft of the box, the output shaft of the gearbox is connected with the transmission shaft, and then the driving wheel is driven to rotate through the chain transmission mechanism to control the forward and backward of the whole machine; at the same time, the engine drives the diaphragm pump through the belt drive to pressurize the liquid medicine.
在进入田间作业之前,根据作物种植的行距、不同生长时期进行轮距和底盘高度的调节,本发明设计了底盘轮距调节装置和底盘高度调节装置,调节方式为手动调节;能满足不同的作物行距和不同时期作物高度,提高机器在田间通过性。Before entering the field work, adjust the wheelbase and chassis height according to the row spacing of crop planting and different growth periods. The present invention designs a chassis wheelbase adjustment device and a chassis height adjustment device. The adjustment method is manual adjustment; it can meet the needs of different crops. Row spacing and crop height in different periods improve the machine's passability in the field.
工作时,汽油发动机输出轴通过皮带、皮带轮带动变速箱工作,经过变速箱变速增扭将动力由变速箱输出轴输出,带动行走轮传动轴转动,传动轴两端分别带动链轮II,经传动链条、链轮I将动力传递到行走轮,控制行走轮的前进与后退。同时,汽油发动机输出轴通过皮带、皮带轮带动隔膜泵工作,药液箱内的药液通过低压管路进入隔膜泵,药液经隔膜泵加压后由高压管路进入流量控制阀,流量控制阀调整压力后,药液由高压药管到达顶喷头和吊杆喷头;通过顶喷头和吊杆喷头同时喷施药液,药液可覆盖整棵作物,实现作物的全方位喷雾。When working, the output shaft of the gasoline engine drives the gearbox to work through the belt and the pulley, and the power is output from the output shaft of the gearbox through the speed change of the gearbox to increase the torque, and drives the drive shaft of the walking wheel to rotate. Chain, sprocket wheel 1 transmit power to road wheel, control the advance and retreat of road wheel. At the same time, the output shaft of the gasoline engine drives the diaphragm pump to work through the belt and pulley. The liquid medicine in the liquid medicine tank enters the diaphragm pump through the low-pressure pipeline, and the medicine liquid enters the flow control valve through the high-pressure pipeline after being pressurized by the diaphragm pump. After the pressure is adjusted, the liquid medicine reaches the top nozzle and the boom nozzle from the high-pressure pipe; the liquid medicine is sprayed through the top nozzle and the boom nozzle at the same time, and the liquid medicine can cover the whole crop to realize the all-round spraying of the crop.
本发明的优点Advantages of the invention
(1)本发明设计的门型喷雾系统,可对高秆作物进行病虫害的有效防治,药液雾滴能够覆盖整棵植株,克服了普通喷雾机雾滴只能覆盖植株顶部,不能对植株的中下部进行有效喷雾的缺点。(1) The door-type spraying system designed by the present invention can effectively prevent and control plant diseases and insect pests on tall stalk crops. The downside of effective spraying in the lower middle.
(2)设计的自走式高地隙底盘轮距和底盘高度均可调节。轮距可以根据作物行距的不同进行调节,提高机器在田间的通过性;底盘高度可根据作物不同生长时期高度不同进行调节,防止机具对作物植株的损害。(2) The designed self-propelled high-ground-clearance chassis can be adjusted in wheelbase and chassis height. The wheelbase can be adjusted according to the row spacing of the crops to improve the passability of the machine in the field; the height of the chassis can be adjusted according to the different heights of the crops in different growth periods to prevent damage to the crop plants by the machine.
(3)本发明体积小、质量轻,轮距最大为1.6m,为人工手扶作业,相较于配有驾驶室的自走式喷雾机体积小,没有复杂的传动和液压系统,发动机功率较小,质量轻,适合我国小地块田地使用,同时节约了能源,减少了对土地的压实,方便灵活。(3) The present invention is small in size, light in weight, and has a maximum wheelbase of 1.6m. It is a manual hand-held operation. Compared with a self-propelled sprayer equipped with a cab, the volume is small, there is no complicated transmission and hydraulic system, and the engine power Small and light in weight, it is suitable for the use of small plots in my country. At the same time, it saves energy, reduces the compaction of the land, and is convenient and flexible.
本发明可根据实际需要,调节药液的喷雾高度,适用作物不同生长时期。The invention can adjust the spraying height of the liquid medicine according to actual needs, and is suitable for different growth periods of crops.
本发明喷杆采用连杆形式的桁架,桁架之间能够相互带动展开或折叠,方便运输,简化了结构,降低作业成本。The spray boom of the present invention adopts trusses in the form of connecting rods, and the trusses can be driven to unfold or fold together, which is convenient for transportation, simplifies the structure, and reduces operating costs.
附图说明Description of drawings
图1是小型自走式高地隙喷雾机整机示意图;Figure 1 is a schematic diagram of a small self-propelled high-ground-gap sprayer;
图2是门型喷雾系统示意图;Fig. 2 is a schematic diagram of the door type spray system;
图3是小型自走式高地隙喷雾机底盘示意图I;Fig. 3 is a small self-propelled high ground clearance sprayer chassis schematic diagram I;
图4是小型自走式高地隙喷雾机底盘示意图II;Fig. 4 is a schematic diagram II of the chassis of a small self-propelled high-ground-clearance sprayer;
图5是小型自走式高地隙喷雾机整机传动系统示意图;Fig. 5 is a schematic diagram of the transmission system of a small self-propelled high-ground-clearance sprayer;
图中:1.隔膜泵,2.流量控制阀,3.汽油发动机,4.扶手总成,5.扶手调节装置,6.吊杆喷管,7.左侧横向喷杆,8.喷杆左桁架,9.喷杆中间桁架,10.中间横向喷杆,11.高度调节杆,12.喷杆折叠机构,13.喷杆右桁架,14.高压药管,15.右侧横向喷杆,16.顶喷头,17.吊杆喷头,18.前轮高度调节机构,19.前轮轮距调节机构,20.药液箱,21.驱动轮高度调节机构,22.驱动轮轮距调节机构,23.变速箱,24.高度调节机构,25.前轮支撑轴,26.行走轮安装架,27.丝杠二,28.高度调节座,29.行走轮安装座,30.链传动机构,31.行走轮,32.双十字万向节,33.传动轴,34.前轮,35.前轮安装架,36.轮距调节机构,37.固定弯板,38.变速箱皮带轮,39.变速箱输入轴,40.变速箱皮带,41.发动机输出轴,42.发动机皮带轮,43.隔膜泵皮带,44.隔膜泵皮带轮,45.隔膜泵输入轴,46.链轮I,47.链条,48.链轮II,49.变速箱输出轴。In the figure: 1. Diaphragm pump, 2. Flow control valve, 3. Gasoline engine, 4. Armrest assembly, 5. Armrest adjustment device, 6. Boom nozzle, 7. Left horizontal spray boom, 8. Spray boom Left truss, 9. Spray boom middle truss, 10. Middle horizontal spray boom, 11. Height adjustment rod, 12. Spray boom folding mechanism, 13. Spray boom right truss, 14. High-pressure drug pipe, 15. Right horizontal spray boom , 16. Top nozzle, 17. Boom nozzle, 18. Front wheel height adjustment mechanism, 19. Front wheel track adjustment mechanism, 20. Chemical tank, 21. Drive wheel height adjustment mechanism, 22. Drive wheel track adjustment Mechanism, 23. Gearbox, 24. Height adjustment mechanism, 25. Front wheel support shaft, 26. Road wheel installation frame, 27. Lead screw two, 28. Height adjustment seat, 29. Road wheel installation seat, 30. Chain drive Mechanism, 31. Traveling wheel, 32. Double cross universal joint, 33. Transmission shaft, 34. Front wheel, 35. Front wheel mounting frame, 36. Wheelbase adjustment mechanism, 37. Fixed bent plate, 38. Gearbox pulley , 39. Transmission input shaft, 40. Transmission belt, 41. Engine output shaft, 42. Engine pulley, 43. Diaphragm pump belt, 44. Diaphragm pump pulley, 45. Diaphragm pump input shaft, 46. Sprocket I, 47. Chain, 48. Sprocket II, 49. Transmission output shaft.
具体的实施方式specific implementation
如图1所示,本实施例以十行作物植保作业为例,能同时对十行作物进行喷雾。As shown in Figure 1, this embodiment takes the plant protection operation of ten rows of crops as an example, and can spray ten rows of crops at the same time.
进入田间作业之前,根据作物种植的行距调整喷雾机的轮距,其轮距调节范围为1~1.6m,首先将安装在行走轮安装架26上的高度调节座28和行走轮安装座29的固定螺栓松开,使其高度调节座28和行走轮安装座可在行走轮安装架26上同时左右滑动调节,再将行走轮传动轴33上的固定销打开,行走轮传动轴33与双十字万向节32的安装轴为嵌套连接,嵌入的深度可以调节,该安装轴一端设有多个通孔与传动轴33的通孔相配合,以固定销将两者固定连接。根据作物种植行距,通过轮距调节装置将两侧行走轮31向内或向外调整,调整完成再将螺栓和固定销紧固,完成行走轮31轮距调整。将前轮轮距调节机构36处的固定螺栓松开,前轮支撑轴25为六角轴,与轮距调节机构36处的固定轴为嵌套连接,嵌入的深度可以调节,由螺栓固定。根据轮距要求,将两前轮34向内或向外调整,调整完成再将螺栓紧固,完成前轮34之间的轮距调整。Before entering the field work, adjust the wheelbase of the sprayer according to the row spacing of crop planting. The wheelbase adjustment range is 1-1.6m. The fixing bolts are loosened so that the height adjustment seat 28 and the traveling wheel mounting seat can be slid left and right on the traveling wheel mounting frame 26 for adjustment, and then the fixed pin on the traveling wheel transmission shaft 33 is opened, and the traveling wheel transmission shaft 33 and the double cross The mounting shaft of the universal joint 32 is nested and connected, and the depth of embedding can be adjusted. One end of the mounting shaft is provided with a plurality of through holes to cooperate with the through holes of the transmission shaft 33, and the two are fixedly connected with a fixed pin. According to the planting row spacing of crops, the walking wheels 31 on both sides are adjusted inwardly or outwardly by the wheelbase adjusting device, and after the adjustment is completed, the bolts and fixing pins are fastened to complete the adjustment of the wheelbase of the walking wheels 31. The fixing bolt at the front wheel track adjusting mechanism 36 places is loosened, and the front wheel support shaft 25 is a hexagonal shaft, which is nestedly connected with the fixed axis at the wheel track adjusting mechanism 36 places, and the depth of embedding can be adjusted and fixed by bolts. According to the wheelbase requirements, the two front wheels 34 are adjusted inwardly or outwardly, and the bolts are tightened after the adjustment is completed, and the wheelbase adjustment between the front wheels 34 is completed.
作物不同的生长时期高度不同,根据作物高度,对底盘进行高度的调节,提高机组在田间的通过性。所述底盘高度调节装置包括高度调节座28和丝杠27;所述高度调节座28安装在行走轮安装架26上;高度调节座28与行走轮安装座29上下对称安装在行走轮安装架26上;高度调节座28与行走轮安装座29在行走轮安装架26上同时移动;高度调节座28和行走轮安装座29在行走轮安装架26上的左右位置能同时可调;每个行走轮31连接有一个链传动机构30;所述链传动机构30包括链轮安装板、链轮I46、链轮II48和链条47;链传动机构30通过链轮安装板固定在行走轮安装座29上;所述链轮I46安装在行走轮轴上;所述链轮II48安装在传动轴33上;链轮I46和链轮II48通过链条47连接;所述行走轮31两侧各有一个链轮安装板,链轮安装板上端连接行走轮安装座29,链轮安装板下端连接行走轮轴,两个链轮安装板之间连接固定弯板37;固定弯板37固定在链轮安装板上;高度调节座28上设有丝杠二27;丝杠二27底端与固定弯板37铰接;丝杠二27正转或反转,能调整行走轮链传动机构30的倾斜角度;调整丝杠二27正反转,丝杠二27长度伸长或缩短,用于控制链传动机构30绕行走轮31安装座旋转,以改变底盘后部的离地间隙,其间隙调节范围为0.6~1m;The height of the crops is different in different growth periods. According to the height of the crops, the height of the chassis is adjusted to improve the passability of the unit in the field. The chassis height adjustment device includes a height adjustment seat 28 and a lead screw 27; the height adjustment seat 28 is installed on the road wheel mounting frame 26; the height adjustment seat 28 and the road wheel mounting seat 29 are symmetrically installed on the road wheel mounting frame 26 On; the height adjustment seat 28 and the walking wheel mounting seat 29 move simultaneously on the walking wheel mounting frame 26; Wheel 31 is connected with a chain drive mechanism 30; said chain drive mechanism 30 comprises sprocket wheel mounting plate, sprocket wheel I46, sprocket wheel II48 and chain 47; chain drive mechanism 30 is fixed on the road wheel mounting seat 29 by the sprocket wheel mounting plate The sprocket I46 is installed on the walking wheel shaft; the sprocket II48 is installed on the transmission shaft 33; the sprocket I46 and the sprocket II48 are connected by a chain 47; the two sides of the walking wheel 31 have a sprocket mounting plate , the upper end of the sprocket mounting plate is connected to the walking wheel mounting seat 29, the lower end of the sprocket mounting plate is connected to the traveling wheel shaft, and the fixed curved plate 37 is connected between the two sprocket mounting plates; the fixed curved plate 37 is fixed on the sprocket mounting plate; height adjustment Seat 28 is provided with leading screw two 27; Leading screw two 27 bottoms are hinged with fixed bent plate 37; Leading screw two 27 forward or reverse rotation, can adjust the inclination angle of walking wheel chain transmission mechanism 30; Adjust leading screw two 27 Forward and reverse rotation, the length of the lead screw 227 is extended or shortened, and is used to control the rotation of the chain transmission mechanism 30 around the mounting seat of the traveling wheel 31 to change the ground clearance at the rear of the chassis, and the clearance adjustment range is 0.6-1m;
通过调节前轮34高度调节机构24上的手柄,可调节底盘前部的离地间隙,使底盘前后离地间隙相同,完成整机底盘高度的调节。By adjusting the handle on the front wheel 34 height adjustment mechanism 24, the ground clearance at the front part of the chassis can be adjusted, so that the front and rear ground clearances of the chassis are the same, and the adjustment of the chassis height of the complete machine is completed.
喷杆喷雾系统采用连杆形式的桁架,能够相互带动展开或折叠,喷杆折叠机构12采用手动机械式折叠,工作前将左右两侧桁架813展开,同时对应固定在桁架上的喷杆横架也随之展开。工作时,汽油发动机3输出轴41通过皮带40、发动机皮带轮42、变速箱皮带轮38带动变速箱23工作,经过变速箱23变速增扭将动力由变速箱输出轴49输出,带动传动轴33转动,传动轴两端分别带动链轮II48,经链条47、链轮I46将动力传递到行走轮31,控制行走轮的前进与后退。同时,汽油发动机3输出轴41通过皮带43、发动机皮带轮42、隔膜泵44带动隔膜泵1工作,隔膜泵从药液箱20吸取药液,药液经隔膜泵1加压后由高压管路进入流量控制阀2,流量控制阀调整压力后,药液由高压药管14和药液分配器到达顶喷头16、吊杆喷头17,顶喷头16与吊杆喷头17同时工作,药液可覆盖整棵作物,实现作物的全方位喷雾。吊杆材质为柔性软管,减少对植株叶片的损害。The boom spraying system adopts trusses in the form of connecting rods, which can be unfolded or folded with each other. The boom folding mechanism 12 adopts manual mechanical folding. It also unfolded accordingly. During work, gasoline engine 3 output shaft 41 drives gearbox 23 work by belt 40, engine pulley 42, gearbox pulley 38, and power is output by gearbox output shaft 49 through gearbox 23 variable speed increases to drive transmission shaft 33 to rotate, Power transmission shaft two ends drive sprocket wheel II48 respectively, through chain 47, sprocket wheel I46 power is transmitted to walking wheel 31, advances and retreats of control walking wheel. Simultaneously, gasoline engine 3 output shaft 41 drives diaphragm pump 1 to work through belt 43, engine pulley 42, diaphragm pump 44, and diaphragm pump absorbs liquid medicine from liquid medicine tank 20, and liquid medicine enters by high-pressure pipeline after being pressurized by diaphragm pump 1. Flow control valve 2, after the flow control valve adjusts the pressure, the liquid medicine reaches the top nozzle 16 and the boom nozzle 17 from the high-pressure medicine pipe 14 and the liquid medicine distributor. The top nozzle 16 and the boom nozzle 17 work at the same time, and the liquid medicine can cover the whole crops, to achieve all-round spraying of crops. The suspender is made of flexible hose to reduce damage to plant leaves.
根据作物生长时期的不同,喷杆喷雾系统可上下调节,高度调节杆11通过螺栓连接的方式固定,根据实际需要改变高度调节杆11的调节孔与中间桁架的连接位置,实现喷雾系统上下调节。According to different crop growth periods, the boom spray system can be adjusted up and down, and the height adjustment rod 11 is fixed by bolt connection. According to actual needs, the connection position between the adjustment hole of the height adjustment rod 11 and the middle truss can be changed to realize the up and down adjustment of the spray system.
本实施例以十行作物植保作业为例,本发明同时植保作业行数不局限于十行,可根据实际需要进行增加或减少,可应用于棉花、烟草、玉米等高秆作物的植保作业。This embodiment takes ten rows of crop protection operations as an example. The number of simultaneous plant protection operations in the present invention is not limited to ten rows, and can be increased or decreased according to actual needs. It can be applied to plant protection operations for high-stalk crops such as cotton, tobacco, and corn.
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