CN108684366A - Hand-held high-clearance cotton field topping machine - Google Patents
Hand-held high-clearance cotton field topping machine Download PDFInfo
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- CN108684366A CN108684366A CN201810828146.3A CN201810828146A CN108684366A CN 108684366 A CN108684366 A CN 108684366A CN 201810828146 A CN201810828146 A CN 201810828146A CN 108684366 A CN108684366 A CN 108684366A
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 50
- 241000219146 Gossypium Species 0.000 claims abstract description 48
- 239000004677 Nylon Substances 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 33
- 229920001778 nylon Polymers 0.000 claims abstract description 33
- 240000002024 Gossypium herbaceum Species 0.000 claims abstract description 15
- 235000004341 Gossypium herbaceum Nutrition 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 47
- 239000010720 hydraulic oil Substances 0.000 claims description 19
- 239000003921 oil Substances 0.000 claims description 16
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
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- 238000009434 installation Methods 0.000 claims description 5
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- 238000004904 shortening Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 4
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G3/00—Cutting implements specially adapted for horticultural purposes; Delimbing standing trees
- A01G3/08—Other tools for pruning, branching or delimbing standing trees
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G7/00—Botany in general
- A01G7/06—Treatment of growing trees or plants, e.g. for preventing decay of wood, for tingeing flowers or wood, for prolonging the life of plants
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Abstract
本发明涉及一种手扶式高地隙棉田打顶机,包括机架、可调节高地隙底盘、绳式打顶装置、液压系统和传动系统;本发明采用绳式打顶方式,采用尼龙绳代替传统的刀片,防止刀片甩出伤人,降低了安全隐患;尼龙绳的材质轻盈,降低了打顶时功率的消耗;同时尼龙绳韧性强、防腐蚀性和耐磨性好,便于日常的维护与维修。本发明能根据棉花种植的行距、棉株高度不同进行轮距和底盘高度的调节,能满足不同的棉花种植的行距、棉株高度,提高机器在田间通过性。
The invention relates to a hand-held high-gap cotton field topping machine, which includes a frame, an adjustable high-gap chassis, a rope-type topping device, a hydraulic system and a transmission system; the invention adopts a rope-type topping method and uses a nylon rope instead The traditional blade prevents the blade from being thrown out and hurts people, reducing potential safety hazards; the light nylon rope material reduces power consumption during topping; at the same time, the nylon rope has strong toughness, good corrosion resistance and wear resistance, and is convenient for daily maintenance and maintenance. The invention can adjust the wheel base and the height of the chassis according to the different row spacing and cotton plant height of cotton planting, can satisfy different cotton planting row spacing and cotton plant height, and improves the passability of the machine in the field.
Description
技术领域technical field
本发明涉及一种手扶式高地隙棉田打顶机,特别涉及一种用于棉花打顶作业的绳式打顶装置和可调节的高地隙底盘,属于棉花田间管理机械。The invention relates to a hand-held high-gap cotton field topping machine, in particular to a rope-type topping device and an adjustable high-gap chassis for cotton topping operations, belonging to cotton field management machinery.
背景技术Background technique
棉花是我国重要的经济作物,种植面积大,范围广,主要分为长江中下游棉区、黄河中下游棉区和新疆棉区。在棉花的生产过程中,打顶作业至关重要,通过打顶作业可去除棉花顶芯,消除顶端优势,促进棉铃的生长,提高棉花质量,达到增产增收的目的。长期以来,我国棉花的打顶作业主要依靠人工完成,时间紧、任务重、成本高、劳动强度大,降低了棉农的生产积极性。Cotton is an important economic crop in my country, with a large planting area and a wide range. It is mainly divided into the cotton area in the middle and lower reaches of the Yangtze River, the cotton area in the middle and lower reaches of the Yellow River, and Xinjiang cotton area. In the cotton production process, the topping operation is very important. Through the topping operation, the cotton top core can be removed, the top advantage can be eliminated, the growth of cotton bolls can be promoted, the quality of cotton can be improved, and the purpose of increasing production and income can be achieved. For a long time, the topping operation of cotton in my country has mainly been done manually. The time is tight, the task is heavy, the cost is high, and the labor intensity is high, which reduces the production enthusiasm of cotton farmers.
目前,新疆棉区部分高校和研究院所研制了悬挂式棉田打顶机械,需要挂载在传统的大马力拖拉机上,其离地间隙小,轮胎的宽度大,在棉田中的通过性较差。由于我国东、西部棉区棉花种植模式不同,新疆棉区的这种打顶机不适合东部地区。近年来,东部地区也研发了适合于东部棉区的打顶机械,适用于平原地区的规模化种植棉区,但在东部丘陵山区无法正常使用。因此设计一种适用于东部丘陵地区的棉田打顶机,对提高我国棉花生产机械化水平,促进农业经济的发展具有重要意义。At present, some universities and research institutes in the cotton area of Xinjiang have developed a suspended cotton field topping machine, which needs to be mounted on a traditional high-horsepower tractor. It has a small ground clearance and a large tire width, so it has poor passability in the cotton field. . Due to the different cotton planting patterns in the eastern and western cotton regions of my country, this kind of topping machine in Xinjiang cotton region is not suitable for the eastern region. In recent years, the eastern region has also developed a topping machine suitable for the eastern cotton region, which is suitable for large-scale cotton planting in the plains, but it cannot be used normally in the eastern hilly areas. Therefore, it is of great significance to design a cotton field topping machine suitable for the eastern hilly area to improve the mechanization level of cotton production in my country and promote the development of agricultural economy.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种手扶式高地隙棉田打顶机,由于棉花品种和长势的不同,打顶时期棉株的高度不同,该打顶机可根据不同棉株高度和种植行距进行调整,提高打顶机在棉田中的通过性。本发明中打顶装置采用液压驱动,并将打顶装置中的切割器设计为绳式切割器,相较于现有的刀片式切割器,具有驱动力小、安全性高、稳定性强、便于维护修理。整机体积小,灵活方便,适合东部丘陵地区的小地块棉田使用。The technical problem to be solved by this invention is to provide a hand-held high-gap cotton field topping machine. Due to the difference in cotton varieties and growth, the height of the cotton plants during the topping period is different. The topping machine can be used according to different cotton plant heights and planting The line spacing is adjusted to improve the passability of the topping machine in the cotton field. In the present invention, the topping device adopts hydraulic drive, and the cutter in the topping device is designed as a rope-type cutter. Compared with the existing blade-type cutter, it has small driving force, high safety, strong stability, Easy to maintain and repair. The whole machine is small in size, flexible and convenient, and is suitable for use in small cotton fields in eastern hilly areas.
一种手扶式高地隙棉田打顶机,包括机架、可调节高地隙底盘、绳式打顶装置、液压系统和传动系统;A hand-held high clearance cotton field topping machine, including a frame, an adjustable high clearance chassis, a rope topping device, a hydraulic system and a transmission system;
所述可调节高地隙底盘包括前轮轮距调节装置、驱动轮轮距调节装置、底盘高度调节装置。The adjustable high ground clearance chassis includes a front wheel track adjusting device, a driving wheel track adjusting device, and a chassis height adjusting device.
所述机架前方通过前轮安装架对称安装有两个前轮;前轮安装架前轮安装架上设有高度调节机构;所述前轮高度调节机构包括丝杠一和手柄;所述前轮安装架为两根不同长度的钢管可活动内外嵌套组成,内部的短细钢管顶部设有螺纹;所述丝杠一竖立嵌套在前轮安装架长粗钢管内部;丝杠一顶部与手柄相连,丝杠底部与螺纹连接;转动手柄,丝杠旋转,带动较细钢管上下移动。细钢管底部连接前轮;通过转动手柄,调整丝杠正反转,可调节高地隙前部的离地间隙;与所述底盘高度调节装置配合,完成整机底盘高度的调节。The front of the frame is equipped with two front wheels symmetrically through the front wheel mounting frame; the front wheel mounting frame is provided with a height adjustment mechanism; the front wheel height adjustment mechanism includes a leading screw and a handle; The wheel mounting frame is composed of two steel pipes of different lengths that can be nested inside and outside. The top of the short thin steel pipe inside is provided with threads; The handles are connected, and the bottom of the lead screw is connected with the thread; when the handle is turned, the lead screw rotates, driving the thinner steel pipe to move up and down. The bottom of the thin steel pipe is connected to the front wheel; by turning the handle, the forward and reverse rotation of the lead screw can be adjusted to adjust the ground clearance of the front part of the high ground clearance; it cooperates with the chassis height adjustment device to complete the adjustment of the chassis height of the whole machine.
所述前轮轮距调节装置包括固定轴和前轮支撑轴;固定轴两端分别连接两个前轮支撑轴;所述固定轴为嵌套安装的两根六角轴,两根六角轴能相对滑动调整嵌入的深度,以调整两个前轮支撑轴之间的间距,从而调整两个前轮的间距;所述前轮支撑轴安装在前轮安装架上。The front wheel track adjustment device includes a fixed shaft and a front wheel support shaft; two ends of the fixed shaft are respectively connected to two front wheel support shafts; the fixed shaft is two hexagonal shafts nested and installed, and the two hexagonal shafts can Slide to adjust the depth of embedding to adjust the distance between the two front wheel support shafts, thereby adjusting the distance between the two front wheels; the front wheel support shafts are installed on the front wheel mounting frame.
所述驱动轮轮距调节装置对称设在前轮后方的机架左右两侧;所述的驱动轮轮距调节装置包括驱动轮安装架、驱动轮安装座、传动轴和双十字万向节;驱动轮安装架安装在机架上;驱动轮安装架底部可活动设有驱动轮安装座;同时所述传动轴的两端分别与两侧的驱动轮安装座嵌套连接;驱动轮安装座用于安装驱动轮;每个驱动轮内侧连接双十字万向节;两个双十字万向节安装在传动轴上;所述传动轴为嵌套安装的两根六角轴,能够相对滑动调整嵌入深度,以调整两个双十字万向节之间的间距;通过调节两个双十字万向节之间的间距调整驱动轮之间的轮距;根据棉花种植行距,驱动轮的轮距在1~1.6m内可调。The driving wheel track adjusting device is symmetrically arranged on the left and right sides of the frame behind the front wheels; the driving wheel track adjusting device includes a driving wheel mounting frame, a driving wheel mounting seat, a transmission shaft and double cross universal joints; The driving wheel mounting frame is installed on the frame; the bottom of the driving wheel mounting frame is movable with a driving wheel mounting seat; at the same time, the two ends of the transmission shaft are respectively nested and connected with the driving wheel mounting seats on both sides; the driving wheel mounting seat is used for It is used to install the driving wheel; the inner side of each driving wheel is connected with double cross universal joints; two double cross universal joints are installed on the drive shaft; the drive shaft is two hexagonal shafts nested and installed, and the embedded depth can be adjusted by relative sliding , to adjust the distance between the two double cross universal joints; by adjusting the distance between the two double cross universal joints, adjust the wheelbase between the driving wheels; according to the cotton planting row spacing, the wheelbase of the driving wheels is between 1~ Adjustable within 1.6m.
所述底盘高度调节装置包括高度调节座和丝杠;所述高度调节座安装在驱动轮安装架上;高度调节座与驱动轮安装座上下对称安装在驱动轮安装架上;高度调节座与驱动轮安装座在驱动轮安装架上同时移动;高度调节座和驱动轮安装座在驱动轮安装架上的左右位置可调;每个驱动轮连接有一个链传动机构;所述链传动机构包括链轮安装板、链轮I、链轮II和链条;链传动机构通过链轮安装板固定在驱动轮安装座上;所述链轮I安装在驱动轮轴上;所述传动轴两端分别连接链轮II;链轮I和链轮II通过链条连接;所述两侧各有一个链轮安装板,链轮安装板上端连接驱动轮安装座,链轮安装板下端连接驱动轮轴,两个链轮安装板之间连接固定弯板;高度调节座上设有丝杠二;丝杠二底端与固定弯板铰接;丝杠二正转或反转,能调整驱动轮链传动机构的倾斜角度;调整丝杠二正反转,丝杠二长度伸长或缩短,用于控制链传动机构绕驱动轮安装座旋转,以改变底盘后部的离地间隙,其间隙调节范围为0.6~1m;所述四连杆安装架对称设在机架尾部的左右两侧;两个四连杆安装架上对称设有调节孔;矩形挂载框架通过平行四连杆机构活动安装在四连杆安装架上;平行四连杆机构通过与不同调节孔配合连接,能调节绳式打顶装置距离地面的高度。The chassis height adjustment device includes a height adjustment seat and a lead screw; the height adjustment seat is installed on the driving wheel mounting frame; the height adjustment seat and the driving wheel mounting seat are vertically symmetrically installed on the driving wheel mounting frame; The wheel mounting seat moves simultaneously on the driving wheel mounting frame; the left and right positions of the height adjustment seat and the driving wheel mounting seat on the driving wheel mounting frame are adjustable; each driving wheel is connected with a chain transmission mechanism; the chain transmission mechanism includes a chain Wheel mounting plate, sprocket I, sprocket II and chain; the chain transmission mechanism is fixed on the driving wheel mounting seat through the sprocket mounting plate; the sprocket I is installed on the driving wheel shaft; the two ends of the transmission shaft are respectively connected to the chain Wheel II; sprocket I and sprocket II are connected by a chain; there is a sprocket mounting plate on each of the two sides, the upper end of the sprocket mounting plate is connected to the driving wheel mounting seat, the lower end of the sprocket mounting plate is connected to the driving wheel shaft, and the two sprockets The mounting plate is connected with a fixed bent plate; the height adjustment seat is provided with a lead screw 2; the bottom end of the lead screw 2 is hinged with the fixed bent plate; Adjust the positive and negative rotation of the lead screw 2, the length of the lead screw 2 is extended or shortened, and it is used to control the rotation of the chain transmission mechanism around the drive wheel mounting seat to change the ground clearance at the rear of the chassis, and the clearance adjustment range is 0.6 ~ 1m; The four-link mounting frame is symmetrically arranged on the left and right sides of the rear of the frame; the two four-link mounting frames are symmetrically provided with adjustment holes; the rectangular mounting frame is movably installed on the four-link mounting frame through a parallel four-bar linkage mechanism ; The parallel four-bar linkage mechanism can adjust the height of the rope-type topping device from the ground by coordinating and connecting with different adjustment holes.
所述绳式打顶装置包括平行四连杆机构、矩形挂载框架、液压升降油缸、打顶装置安装架、打顶机构安装座、液压马达、皮带、皮带轮、轴、张紧装置、尼龙绳、尼龙绳固定盘和保护罩;所述平行四连杆机构由四根等长的连杆组成,四根连杆分别对称安装在两侧的四连杆安装架上,每个四连杆安装架上安装两根连杆;连杆一端安装在相应位置的调节孔中;另一端连接矩形挂载框架;连杆与调节孔及矩形挂载框架的连接均为销轴连接;所述液压升降油缸两端分别通过销轴连接矩形挂载框架的上横杆和可调节底盘前端;随着液压升降油缸的伸长或缩短带动平行四连杆机构上下转动,从而带动矩形挂载框架上下调整;打顶装置安装架固定在矩形挂载框架下横杆上;打顶机构安装座固定在打顶装置安装架上;打顶机构安装座用于安装轴承座;轴安装在轴承座中,轴的上端安装小皮带轮,下端安装尼龙绳固定盘;尼龙绳固定盘沿其轴向均布有尼龙绳,用于切割棉株顶芯;小皮带轮、尼龙绳固定盘和轴的个数根据打顶的行数确定;液压马达通过液压马达安装座安装在打顶装置安装架上;液压马达的输出轴上安装大皮带轮;大皮带轮和小皮带轮之间及小皮带轮之间通过皮带连接;每个打顶机构安装座一侧设有一个张紧装置,张紧装置用于张紧皮带;所述皮带和大皮带轮及小皮带轮上部安装保护罩,防止皮带转动时缠绕棉株茎叶,同时防止皮带飞出伤人。The rope-type topping device includes a parallel four-bar linkage mechanism, a rectangular mounting frame, a hydraulic lifting cylinder, a topping device mounting frame, a topping mechanism mounting seat, a hydraulic motor, a belt, a pulley, a shaft, a tensioning device, and a nylon rope. , a nylon rope fixing plate and a protective cover; the parallel four-bar linkage mechanism is composed of four equal-length connecting rods, and the four connecting rods are symmetrically installed on the four-link mounting brackets on both sides respectively, and each four-link is installed Two connecting rods are installed on the frame; one end of the connecting rod is installed in the adjustment hole in the corresponding position; The two ends of the oil cylinder are respectively connected to the upper cross bar of the rectangular mounting frame and the front end of the adjustable chassis through pin shafts; as the hydraulic lifting cylinder is extended or shortened, the parallel four-bar linkage mechanism is driven to rotate up and down, thereby driving the rectangular mounting frame to adjust up and down; The topping device mounting frame is fixed on the lower cross bar of the rectangular mounting frame; the topping mechanism mounting seat is fixed on the topping device mounting frame; the topping mechanism mounting seat is used to install the bearing seat; the shaft is installed in the bearing seat, and the shaft The upper end is equipped with a small pulley, and the lower end is installed with a nylon rope fixed disk; the nylon rope fixed disk is evenly distributed with nylon ropes along its axial direction, which is used to cut the top core of cotton plants; the number of small pulleys, nylon rope fixed disks and shafts depends on the number of topping The number of rows is determined; the hydraulic motor is installed on the topping device installation frame through the hydraulic motor mounting seat; the large pulley is installed on the output shaft of the hydraulic motor; the large pulley and the small pulley and between the small pulleys are connected by a belt; each topping There is a tensioning device on one side of the mechanism mounting seat, and the tensioning device is used to tension the belt; a protective cover is installed on the upper part of the belt, the large pulley and the small pulley to prevent the belt from wrapping around the stems and leaves of the cotton plant when the belt rotates, and at the same time prevent the belt from flying out Hurt.
所述液压系统包括发动机(可采用汽油发动机)、液压泵、手动换向阀、液压油管和液压油箱;发动机通过带传动带动液压泵工作;液压泵低压进油口通过液压油管与液压油箱连接,高压出油口通过液压油管与手动换向阀进油口连接;手动换向阀的出油口通过液压油管分别与液压升降油缸和液压马达的进油口连接;手动换向阀通过改变液压油的流向,控制液压油泵和液压马达的工作;液压升降油缸和液压马达的出油口分别与液压油箱连接。The hydraulic system includes an engine (gasoline engine can be used), a hydraulic pump, a manual reversing valve, a hydraulic oil pipe and a hydraulic oil tank; the engine drives the hydraulic pump to work through a belt drive; The high-pressure oil outlet is connected to the oil inlet of the manual reversing valve through the hydraulic oil pipe; the oil outlet of the manual reversing valve is respectively connected to the oil inlet of the hydraulic lifting cylinder and the hydraulic motor through the hydraulic oil pipe; the manual reversing valve is connected by changing the hydraulic oil The flow direction of the hydraulic oil pump and the hydraulic motor are controlled; the oil outlets of the hydraulic lifting cylinder and the hydraulic motor are respectively connected with the hydraulic oil tank.
所述传动系统包括变速箱、发动机皮带轮和皮带;变速箱与发动机通过带传动连接;发动机输出轴与变速箱输入轴通过发动机皮带轮、皮带连接;变速箱变速变矩后经内部齿轮传动将动力传递到变速箱输出轴,变速箱输出轴与传动轴连接,再经链条传动机构带动行走轮转动,控制整机的前进和后退。The transmission system includes a gearbox, an engine pulley and a belt; the gearbox and the engine are connected through a belt drive; the engine output shaft and the gearbox input shaft are connected through the engine pulley and a belt; after the gearbox changes speed and torque, the power is transmitted through the internal gear transmission To the output shaft of the gearbox, the output shaft of the gearbox is connected to the transmission shaft, and then the driving wheel is driven to rotate through the chain transmission mechanism, and the forward and backward of the whole machine is controlled.
现有的打顶机均为刀片式打顶,存在较大安全隐患;为防止刀片甩出伤人,本发明采用一段尼龙绳代替刀片,在轴旋转时,尼龙绳甩出,切割顶芯;棉花打顶时期,顶芯为嫩芽,提高尼龙绳固定盘的转速,能够顺利切割顶芯。Existing topping machines are all blade-type topping, which has great potential safety hazards; in order to prevent the blade from being thrown out and hurting people, the present invention uses a section of nylon rope instead of the blade. When the shaft rotates, the nylon rope is thrown out to cut the top core; During the cotton topping period, the top core is a tender bud, and the rotation speed of the nylon rope fixed disc can be increased to smoothly cut the top core.
在进入田间作业之前,根据棉花种植的行距、棉株高度不同进行轮距和底盘高度的调节,本发明设计了底盘轮距调节装置和底盘高度调节装置,调节方式为手动调节;能满足不同的棉花种植的行距、棉株高度,提高机器在田间通过性。Before entering the field work, adjust the wheel base and chassis height according to the row spacing of cotton planting and the height of cotton plants. The present invention designs a chassis wheel base adjustment device and a chassis height adjustment device. The adjustment method is manual adjustment; it can meet different requirements. The row spacing of cotton planting and the height of cotton plants can improve the passability of the machine in the field.
本发明的优点Advantages of the invention
(1)本发明采用绳式打顶方式,采用尼龙绳代替传统的刀片,防止刀片甩出伤人,降低了安全隐患;尼龙绳的材质轻盈,降低了打顶时功率的消耗;同时尼龙绳韧性强、防腐蚀性和耐磨性好,便于日常的维护与维修。(1) The present invention adopts the rope-type topping method, and uses nylon rope instead of the traditional blade to prevent the blade from being thrown out and hurt people, which reduces potential safety hazards; the material of the nylon rope is light and light, which reduces the power consumption during topping; at the same time, the nylon rope Strong toughness, good corrosion resistance and wear resistance, convenient for daily maintenance and repair.
(2)可调节高地隙底盘前方安装有扶手,可采取手扶式作业;同时高地隙底盘轮距和底盘高度均可调节。轮距可以根据棉花行距的不同进行调节,提高打顶机在棉田的通过性;底盘高度可根据不同品种棉株高度的不同进行调节,防止机具对棉株的损害。(2) Handrails are installed in front of the adjustable high-ground clearance chassis, which can be used for hand-held work; at the same time, the wheel base and chassis height of the high-ground clearance chassis can be adjusted. The wheelbase can be adjusted according to the row spacing of cotton to improve the passability of the topping machine in the cotton field; the height of the chassis can be adjusted according to the height of different cotton plants to prevent damage to the cotton plants by the machine.
(3)本发明体积小、质量轻(驱动轮的轮距仅有1~1.6m,底盘高度仅为0.6~1m),适合我国东部棉区丘陵等小地块田地使用,同时节约了能源,减少了对土地的压实,方便灵活。(3) The present invention is small in size and light in weight (the track of the driving wheel is only 1-1.6m, and the height of the chassis is only 0.6-1m). It reduces the compaction of the land and is convenient and flexible.
(4)本发明可根据实际需要,调节绳式打顶装置的高度,适用于不同高度的棉株。(4) The present invention can adjust the height of the rope type topping device according to actual needs, and is suitable for cotton plants of different heights.
附图说明Description of drawings
图1是手扶式高地隙棉田打顶机整机示意图;Figure 1 is a schematic diagram of a walk-behind high-gap cotton field topping machine;
图2是绳式打顶装置示意图;Fig. 2 is a schematic diagram of a rope type topping device;
图3是手扶式高地隙棉田打顶机底盘示意图I;Fig. 3 is the chassis schematic diagram I of the hand-held high clearance cotton field topping machine;
图4是手扶式高地隙棉田打顶机底盘示意图II;Fig. 4 is a schematic diagram II of the chassis of a hand-held high-gap cotton field topping machine;
图5是手扶式高地隙棉田打顶机整机传动系统示意图;Fig. 5 is a schematic diagram of the transmission system of the walk-behind high-gap cotton field topping machine;
图中:1.发动机,2.液压泵,3.手动换向阀,4.液压油管,5.驱动轮轮距调节机构,6.驱动轮高度调节机构,7.驱动轮,8.前轮,9.前轮高度调节机构,10.平行四连杆机构,11.绳式打顶装置,12.矩形挂载框架,13.液压升降油缸,14.前轮轮距调节机构,15.液压油箱,16.变速箱,17.扶手总成,18.打顶装置安装架,19.尼龙绳,20.尼龙绳固定盘,21.液压马达,22.轴承座,23.打顶机构安装座,24.小皮带轮,25.皮带,26.轴,27.大皮带轮,28.液压马达安装座,29.前轮高度调节机构,30.前轮支撑轴,31.驱动轮安装架,32.丝杠,33.驱动轮高度调节座,34.驱动轮安装座,35.链传动机构,36.驱动轮轴,37.双十字万向节,38.传动轴,39.前轮轴,40.前轮安装架,41.前轮轮距调节机构,42.四连杆安装架,43.固定弯板,44.变速箱皮带轮,45.变速箱输入轴,46.变速箱皮带,47.发动机输出轴,48.发动机皮带轮,49.液压泵皮带,50.液压泵皮带轮,51.液压泵输入轴,52.链轮I,53.传动链条,54.链轮II,55.变速箱输出轴。In the figure: 1. Engine, 2. Hydraulic pump, 3. Manual reversing valve, 4. Hydraulic oil pipe, 5. Drive wheel track adjustment mechanism, 6. Drive wheel height adjustment mechanism, 7. Drive wheel, 8. Front wheel , 9. Front wheel height adjustment mechanism, 10. Parallel four-bar linkage mechanism, 11. Rope topping device, 12. Rectangular mounting frame, 13. Hydraulic lifting cylinder, 14. Front wheel track adjustment mechanism, 15. Hydraulic pressure Fuel tank, 16. Gearbox, 17. Handrail assembly, 18. Mounting frame for topping device, 19. Nylon rope, 20. Nylon rope fixed disk, 21. Hydraulic motor, 22. Bearing seat, 23. Topping mechanism mounting seat , 24. Small pulley, 25. Belt, 26. Shaft, 27. Large pulley, 28. Hydraulic motor mount, 29. Front wheel height adjustment mechanism, 30. Front wheel support shaft, 31. Drive wheel mounting frame, 32. Lead screw, 33. Driving wheel height adjustment seat, 34. Driving wheel mounting seat, 35. Chain transmission mechanism, 36. Driving wheel shaft, 37. Double cross universal joint, 38. Transmission shaft, 39. Front wheel shaft, 40. Front Wheel mounting frame, 41. Front wheel track adjustment mechanism, 42. Four-link mounting frame, 43. Fixed bent plate, 44. Gearbox pulley, 45. Gearbox input shaft, 46. Gearbox belt, 47. Engine output Shaft, 48. engine pulley, 49. hydraulic pump belt, 50. hydraulic pump pulley, 51. hydraulic pump input shaft, 52. sprocket I, 53. transmission chain, 54. sprocket II, 55. transmission output shaft.
具体的实施方式specific implementation
进入棉田作业之前,根据棉花种植的行距调整打顶机的轮距,其轮距调节范围为1~1.6m,首先将安装在驱动轮安装架31上的驱动轮高度调节座33和驱动轮安装座34的固定螺栓松开,使驱动轮高度调节座33和驱动轮安装座34可在驱动轮安装架31上同时左右滑动调节,再将驱动轮传动轴38上的固定销打开,驱动轮传动轴38与双十字万向节37的安装轴为嵌套连接,嵌入的深度可以调节,该安装轴一端设有多个通孔与传动轴38的通孔相配合,以固定销将两者固定连接。根据棉花种植行距,通过轮距调节装置将两侧驱动轮7向内或向外调整,调整完成再将螺栓和固定销紧固,完成驱动轮7轮距调整。将前轮轮距调节机构41处的固定螺栓松开,前轮支撑轴30为六角轴,与轮距调节机构41处的固定轴为嵌套连接,嵌入的深度可以调节,由螺栓固定。根据轮距要求,将两前轮8向内或向外调整,调整完成再将螺栓紧固,完成前轮8之间的轮距调整。Before entering the cotton field operation, adjust the wheelbase of the topping machine according to the row spacing of cotton planting. The wheelbase adjustment range is 1-1.6m. The fixing bolts of the seat 34 are loosened, so that the driving wheel height adjustment seat 33 and the driving wheel mounting seat 34 can be slid left and right on the driving wheel mounting frame 31 for adjustment, and then the fixed pin on the driving wheel transmission shaft 38 is opened, and the driving wheel transmission The shaft 38 and the mounting shaft of the double cross universal joint 37 are nested and connected, and the depth of embedding can be adjusted. One end of the mounting shaft is provided with a plurality of through holes to match the through holes of the drive shaft 38, and the two are fixed with a fixed pin. connect. According to the row spacing of cotton planting, the drive wheels 7 on both sides are adjusted inwardly or outwardly by the wheel base adjusting device, and after the adjustment is completed, the bolts and fixing pins are fastened to complete the 7 wheel base adjustments of the drive wheels. Loosen the fixing bolts at the front wheel track adjustment mechanism 41 places, the front wheel support shaft 30 is a hexagonal shaft, and is nestedly connected with the fixed shaft at the wheel track adjustment mechanism 41 places, and the depth of embedding can be adjusted and fixed by bolts. According to the wheelbase requirements, the two front wheels 8 are adjusted inwardly or outwardly, and the bolts are tightened after the adjustment is completed, and the wheelbase adjustment between the front wheels 8 is completed.
不同品种的棉株打顶时期高度不同,根据棉株高度,对底盘进行高度的调节,提高机具在棉田的通过性。所述底盘高度调节装置包括驱动轮高度调节座33和丝杠32;所述驱动轮高度调节座33安装在驱动轮安装架31上;驱动轮高度调节座33与驱动轮安装座34上下对称安装在驱动轮安装架31上;驱动轮高度调节座33与驱动轮安装座34在驱动轮安装架31上同时移动;驱动轮高度调节座33和驱动轮安装座34在驱动轮安装架31上的左右位置能同时可调;每个驱动轮7连接有一个链传动机构35;所述链传动机构35包括链轮安装板、链轮I52、链轮II54和链条53;链传动机构35通过链轮安装板固定在驱动轮安装座34上;所述链轮I52安装在驱动轮轴上;所述链轮II54安装在传动轴38上;链轮I52和链轮II54通过链条53连接;所述驱动轮7两侧各有一个链轮安装板,链轮安装板上端连接驱动轮安装座34,链轮安装板下端连接驱动轮轴,两个链轮安装板之间连接固定弯板43;固定弯板43固定在链轮安装板上;驱动轮高度调节座33上设有丝杠二32;丝杠二32底端与固定弯板43铰接;丝杠二32正转或反转,能调整驱动轮链传动机构35的倾斜角度;调整丝杠二32正反转,丝杠二32长度伸长或缩短,用于控制链传动机构35绕驱动轮7安装座旋转,以改变底盘后部的离地间隙,其间隙调节范围为0.6~1m;通过调节前轮8前轮高度调节机构29上的手柄,可调节高地隙前部的离地间隙,使底盘前后离地间隙相同,完成整机底盘高度的调节。Different varieties of cotton plants have different heights during the topping period. According to the height of cotton plants, the height of the chassis is adjusted to improve the passability of the machine in the cotton field. The chassis height adjustment device includes a drive wheel height adjustment seat 33 and a lead screw 32; the drive wheel height adjustment seat 33 is installed on the drive wheel mounting frame 31; the drive wheel height adjustment seat 33 and the drive wheel mounting seat 34 are installed symmetrically up and down On the drive wheel mount 31; the drive wheel height adjustment seat 33 and the drive wheel mount 34 move simultaneously on the drive wheel mount 31; the drive wheel height adjustment seat 33 and the drive wheel mount 34 on the drive wheel mount 31 The left and right positions can be adjusted simultaneously; each driving wheel 7 is connected with a chain drive mechanism 35; the chain drive mechanism 35 includes a sprocket mounting plate, sprocket wheel I52, sprocket wheel II54 and chain 53; The mounting plate is fixed on the drive wheel mount 34; the sprocket wheel I52 is mounted on the drive wheel shaft; the sprocket wheel II54 is mounted on the drive shaft 38; the sprocket wheel I52 and the sprocket wheel II54 are connected by a chain 53; the drive wheel 7 There is a sprocket mounting plate on both sides, the upper end of the sprocket mounting plate is connected to the driving wheel mounting seat 34, the lower end of the sprocket mounting plate is connected to the driving wheel shaft, and the fixed curved plate 43 is connected between the two sprocket mounting plates; the fixed curved plate 43 Fixed on the sprocket mounting plate; the driving wheel height adjustment seat 33 is provided with a lead screw 2 32; the bottom of the lead screw 32 is hinged with the fixed curved plate 43; The inclination angle of the transmission mechanism 35; adjust the forward and reverse rotation of the lead screw 2 32, the length of the lead screw 2 32 is extended or shortened, and is used to control the rotation of the chain drive mechanism 35 around the mounting seat of the drive wheel 7 to change the ground clearance at the rear of the chassis , the clearance adjustment range is 0.6 ~ 1m; by adjusting the handle on the front wheel 8 front wheel height adjustment mechanism 29, the ground clearance of the front part of the high ground clearance can be adjusted, so that the front and rear ground clearances of the chassis are the same, and the height of the chassis of the whole machine is completed. adjust.
绳式打顶装置通过U型卡槽和螺栓固定在打顶机前部的矩形挂载框架12上。工作时,汽油发动机1输出轴47通过皮带46、发动机皮带轮48、变速箱皮带轮44带动变速箱16工作,经过变速箱16变速增扭将动力由变速箱输出轴45输出,带动传动轴38转动,传动轴两端分别带动链轮II54,经链条53、链轮I52将动力传递到驱动轮7,控制驱动轮的前进与后退。同时,汽油发动机1输出轴47通过皮带49、发动机皮带轮48、液压泵皮带轮50带动液压泵2工作,液压泵2从液压油箱15吸取液压油,加压后将液压油通过液压油管4输送到手动换向阀3,换向阀3将液压油经液压油管4输送到液压升降油缸13或液压马达21,控制液压升降油缸13的伸缩或液压马达21的转动。液压升降油缸13伸长或缩短,带动平行四连杆机构方管改变倾斜的角度,控制矩形挂载框架12向上或向下运动,调整绳式打顶装置11的离地高度,满足不同高度棉株的打顶;液压马达21转动带动大皮带轮27旋转,经皮带25传动带动小皮带轮26旋转,小皮带轮24与绳式打顶装置的轴26配合安装,绳式打顶装置的轴26与尼龙绳固定盘20为螺栓连接,尼龙绳19固定在尼龙绳固定盘20上,(尼龙固定盘20上沿其轴向可设置三段或四段尼龙绳19作为打顶刀片),小皮带轮26带动轴26旋转,进而带动尼龙绳19绕轴26旋转,尼龙绳19切割棉株顶芯,进行打顶作业。The rope type topping device is fixed on the rectangular mounting frame 12 at the front of the topping machine through a U-shaped draw-in slot and bolts. During work, gasoline engine 1 output shaft 47 drives gearbox 16 work by belt 46, engine pulley 48, gearbox pulley 44, through gearbox 16 variable speed increases torsion power is output by gearbox output shaft 45, drives transmission shaft 38 to rotate, Transmission shaft two ends drive sprocket wheel II54 respectively, through chain 53, sprocket wheel I52 power is transmitted to drive wheel 7, the advance of control drive wheel and retreat. Simultaneously, the gasoline engine 1 output shaft 47 drives the hydraulic pump 2 to work through the belt 49, the engine pulley 48, and the hydraulic pump pulley 50. The hydraulic pump 2 absorbs hydraulic oil from the hydraulic oil tank 15. The reversing valve 3, the reversing valve 3 sends the hydraulic oil to the hydraulic lifting cylinder 13 or the hydraulic motor 21 through the hydraulic oil pipe 4, and controls the expansion and contraction of the hydraulic lifting cylinder 13 or the rotation of the hydraulic motor 21. The hydraulic lifting cylinder 13 is extended or shortened, driving the square tube of the parallel four-bar linkage mechanism to change the angle of inclination, controlling the upward or downward movement of the rectangular mounting frame 12, and adjusting the height of the rope type topping device 11 from the ground to meet the needs of different heights. The topping of the plant; the hydraulic motor 21 rotates to drive the large pulley 27 to rotate, and the belt 25 drives the small pulley 26 to rotate. The small pulley 24 is installed with the shaft 26 of the rope type topping device, and the shaft 26 of the rope type topping device is connected with the nylon The rope fixing plate 20 is bolted, and the nylon rope 19 is fixed on the nylon rope fixing plate 20, (the nylon fixing plate 20 can be provided with three sections or four sections of nylon rope 19 along its axial direction as the topping blade), and the small pulley 26 drives Axle 26 rotates, and then drives nylon rope 19 to rotate around axle 26, and nylon rope 19 cuts the top core of cotton plant, carries out topping operation.
本发明中张紧装置可采用现有张紧技术实现:本实施例中张紧装置为焊接在打顶装置安装架上的螺母和与螺母配合的螺栓;将螺母固定在打顶装置安装架上,拧进螺栓,螺栓的细端顶住打顶机构安装座,安装完皮带后再拧这个螺栓,将打顶机构安装座抵住。每个打顶机构安装座一侧安装一个张紧装置,以张紧皮带,防止皮带太松而脱离皮带轮。Tensioning device among the present invention can adopt existing tensioning technology to realize: in the present embodiment, tensioning device is the nut that is welded on the topping device mounting frame and the bolt that cooperates with nut; Nut is fixed on the topping device mounting frame , screw in the bolt, and the thin end of the bolt bears against the mounting seat of the topping mechanism. After installing the belt, screw this bolt again to hold the mounting seat of the topping mechanism against it. A tensioning device is installed on one side of each topping mechanism mounting seat to tension the belt and prevent the belt from being too loose and detached from the pulley.
根据不同品种的棉花打顶时期高度的不同,绳式打顶装置可上下调节,四连杆安装架42通过螺栓连接的方式固定,根据实际需要改变四连杆安装架42的调节孔与平行四连杆机构的连接位置,实现绳式打顶装置的上下调节。According to the different heights of different varieties of cotton during topping, the rope topping device can be adjusted up and down, and the four-link mounting frame 42 is fixed by bolt connection. The connecting position of the link mechanism realizes the up and down adjustment of the rope topping device.
本实施例中以三行棉花打顶作业为例,设置三个尼龙绳固定盘,但本发明同时打顶作业行数不局限于三行,可根据实际打顶行数的需要增加或减少尼龙绳固定盘的个数。In this embodiment, three rows of cotton topping operations are taken as an example, and three nylon rope fixing plates are set, but the number of simultaneous topping operations in the present invention is not limited to three rows, and the number of nylon ropes can be increased or decreased according to the actual number of topping rows. The number of rope fixed discs.
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