WO2020098285A1 - Structure employing dry ice for online cleaning of air duct - Google Patents

Structure employing dry ice for online cleaning of air duct Download PDF

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Publication number
WO2020098285A1
WO2020098285A1 PCT/CN2019/093300 CN2019093300W WO2020098285A1 WO 2020098285 A1 WO2020098285 A1 WO 2020098285A1 CN 2019093300 W CN2019093300 W CN 2019093300W WO 2020098285 A1 WO2020098285 A1 WO 2020098285A1
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WO
WIPO (PCT)
Prior art keywords
dry ice
fixed
nozzle
support arm
air duct
Prior art date
Application number
PCT/CN2019/093300
Other languages
French (fr)
Chinese (zh)
Inventor
吴俊斌
张辉城
谢定宇
Original Assignee
厦门佰欧环境智能科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 厦门佰欧环境智能科技有限公司 filed Critical 厦门佰欧环境智能科技有限公司
Publication of WO2020098285A1 publication Critical patent/WO2020098285A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/02Cleaning pipes or tubes or systems of pipes or tubes
    • B08B9/027Cleaning the internal surfaces; Removal of blockages
    • B08B9/04Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
    • B08B9/049Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled
    • B08B9/051Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes having self-contained propelling means for moving the cleaning devices along the pipes, i.e. self-propelled the cleaning devices having internal motors, e.g. turbines for powering cleaning tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0064Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
    • B08B7/0092Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by cooling

Definitions

  • the invention relates to a pipeline cleaning structure, in particular to a structure that uses dry ice to clean an air pipe online.
  • the traditional treatment method is to periodically stop working to remove the air pipe and replace it with a new one or to remove and use physical methods to polish and clean. Every time the work is stopped, removed and replaced, the pipeline causes a huge waste of manpower and material resources, and manual physical cleaning causes damage to the air pipe. Therefore, a method that does not affect production and does not require regular replacement of new air pipes will produce huge economic benefits.
  • the object of the present invention is to provide a structure for online cleaning of air ducts using dry ice, which can facilitate the clearing of the smoke tar in the air ducts and avoid the trouble and waste of regularly replacing the air ducts.
  • a structure for using dry ice to clean an air duct on-line includes a crawling mechanism, a nozzle mechanism, an electrical appliance control box, and a dry ice storage tank.
  • the dry ice storage tank is connected to the nozzle mechanism through a dry ice delivery pipe.
  • the electrical appliance control box and the crawling mechanism The nozzle mechanism is electrically connected;
  • the crawling mechanism includes a mounting frame, a supporting component, a driving component, and a tension adjusting component, the nozzle mechanism is disposed at one end of the mounting frame, the supporting component is disposed on the mounting frame, and the driving component It is set on the support assembly, the tension adjustment assembly is set on the mounting bracket, and connected to the support assembly;
  • the tension adjustment assembly includes a transmission structure and at least one movable ring, the transmission structure is connected to the movable ring, and the movable ring is sleeved outside the mounting bracket;
  • the support assembly includes at least one set of support arms, and each set of support arms includes two tilted support arms, namely a first support arm and a second support arm, the first support arm, the second support arm, and the center of the mounting bracket
  • the axes are on the same plane, and the inclination direction of the first support arm is opposite to the inclination direction of the second support arm; one end of the first support arm is fixed on the movable ring or cylindrical housing, and the other end is connected to the drive assembly.
  • the body between the two ends of a support arm is fixed to the cylindrical housing or the movable ring through a telescopic member; one end of the second support arm is fixed to the movable ring or the cylindrical housing, and the other end is connected to a drive assembly, the second support arm The body between the two ends is fixed on the cylindrical shell or movable ring through the telescopic member;
  • the nozzle mechanism includes a nozzle motor, a first gear, a second gear, a rotary joint, an elbow, and a nozzle.
  • the nozzle motor is provided in the mounting frame, and the first gear is provided outside the mounting frame and connected to the nozzle motor through the transmission shaft;
  • the dry ice conveying pipe runs through the installation frame, one end of which extends out of the installation frame to connect with the dry ice storage tank, and the other end extends out of the installation frame and connects to the rotary joint, and the rotary joint is connected to the elbow and the elbow is connected to the nozzle;
  • the second gear is sleeved outside the elbow and meshes with the first gear.
  • the transmission mechanism includes a screw motor, a screw, and a screw nut.
  • the screw motor is fixed in a mounting frame and is connected to the screw; the screw nut is cooperatively connected to the outer periphery of the screw, and the screw nut is connected and movable ring.
  • the transmission mechanism includes a cylinder and a push rod.
  • the cylinder is fixed in the mounting frame and connected to one end of the push rod, while the other end of the push rod is connected to the movable ring.
  • the transmission mechanism includes a turbine motor and a turbine worm.
  • the turbine motor is fixed in the mounting frame and connected to one end of the turbine worm, while the other end of the turbine worm is connected to the movable ring.
  • the tension adjusting assembly further includes an optical axis guide rail, the optical axis guide rail is fixed in the mounting frame and is threaded in the movable ring.
  • the telescopic member is a hydraulic shock absorber;
  • the mounting frame includes a cylindrical housing and fixed end covers connected to both ends of the cylindrical housing.
  • the driving assembly includes a driving wheel and a driving motor, the driving motor is fixed on the support arm, and the driving wheel is connected to the driving motor through a speed reducer.
  • the rotary joint of the nozzle mechanism includes an outer tube and an inner tube connected to the outer tube and rotatable relative to the outer tube, the outer tube is connected to a dry ice conveying tube, and the inner tube is connected to a curved tube.
  • a first flange is fixed at one end of the dry ice conveying pipe connected to the rotary joint, and a fixing plate extends on the side wall of the first flange, and the fixed plate is fixed on the mounting frame; the outer pipe of the rotary joint is close to the bend
  • a second flange is fixed at the pipe, and a fixing plate extends on the side wall of the second flange, and the fixing plate is fixed on the mounting frame through a connecting plate.
  • a fixing bracket is installed on the nozzle motor, the transmission shaft and the first gear, and the fixing bracket is fixed on the mounting bracket.
  • the present invention utilizes the structure of dry ice online cleaning duct to support the crawling mechanism on the inner wall of the pipeline through the support assembly, drive the crawling mechanism to crawl in the pipeline through the driving assembly, and adjust the contraction or support of the support assembly through the tension adjustment assembly Open, so that crawling can be applied to air ducts with different pipe diameters, and at the same time ensure that the drive assembly connected to one end of the support assembly can be in a compressed state with the pipe wall, so that the crawling mechanism has sufficient friction to carry the nozzle mechanism for horizontal crawling and vertical crawling Creeping, slanting crawling or curved pipe crawling.
  • the support arms of the support assembly into a double umbrella-shaped structure with opposite directions, when the crawling mechanism crawls in a horizontal pipe, a vertical pipe, an inclined pipe or even a curved pipe, at least one support arm and pipe in each group of support arms
  • the wall is in a compressed state, which ensures the stable crawling of the crawling mechanism in different types of pipelines such as horizontal pipes, vertical pipes, inclined pipes and curved pipes.
  • the present invention utilizes the structure of the dry ice online cleaning duct to transport the dry ice in the dry ice storage tank to the nozzle mechanism through the dry ice delivery pipe.
  • the nozzle motor of the nozzle mechanism drives the first gear to rotate, and the first gear drives The second gear rotates, and the second gear drives the elbow and the rotary joint to rotate, and finally drives the nozzle to rotate 360 °.
  • the dry ice in the dry ice conveying pipe enters the rotary joint and the elbow, and is finally ejected by the nozzle at a 360 ° rotation.
  • FIG. 1 is a schematic structural diagram of an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of a crawling mechanism according to an embodiment of the invention.
  • FIG. 3 is a schematic structural diagram of a nozzle mechanism according to an embodiment of the invention.
  • the present invention discloses a structure that uses dry ice to clean the air duct on-line, which includes a crawling mechanism, a nozzle mechanism, an electrical control box 80, and a dry ice storage tank 90, wherein the dry ice storage tank 90 passes through the dry ice
  • the conveying pipe 91 is connected to the nozzle mechanism;
  • the electrical control box 80 is electrically connected to the crawling mechanism and the nozzle mechanism, used to control the forward and backward of the crawling mechanism, and to control the start and stop of the nozzle mechanism;
  • the crawling mechanism is used to carry the nozzle mechanism and crawl in the air pipe, In order to clean the air duct of the nozzle mechanism.
  • the invention controls the crawling mechanism to crawl in the wind pipe through the electric appliance control box 80. While crawling, the nozzle mechanism is activated, and the dry ice in the dry ice storage tank 90 is transported to the nozzle mechanism through the dry ice delivery pipe 91, and the nozzle mechanism sprays the dry ice to the inner wall of the wind pipe , Using dry ice to contact with the smoke tar on the inner wall of the air duct under normal pressure and then sublimate to produce rapid freezing and rapid expansion, which forms a detonation effect, instantaneously freezes the smoke tar until it is brittle, and is compressed under the detonation and then compressed When the air is blown away, the tobacco tar can be quickly peeled off from the inner wall of the air pipe, and a clean and bright inner wall of the air pipe can be obtained in a short time, avoiding the trouble and waste of regularly replacing the air pipe in the flue-cured tobacco factory.
  • the above crawling mechanism includes a mounting frame, a supporting component, a driving component and a tension adjusting component, wherein the nozzle mechanism is provided at one end of the mounting frame for cleaning the inner wall of the pipeline; the supporting component is provided on the mounting frame to support the crawling mechanism at In the pipeline; the driving component is set on the support component to drive the crawling mechanism to crawl in the pipeline; the tension adjustment component is set on the mounting bracket and connected to the support component, the tension adjustment component is used to maintain the support component and the inner wall of the pipeline Tension.
  • the mounting bracket includes a cylindrical housing 11 and fixed end 12 covers connected to both ends of the cylindrical housing 11. A receiving space is formed in the cylindrical housing 11.
  • the above tension adjustment assembly includes a screw motor 21, a screw 23, a screw nut 24, an optical axis guide 26 and a movable ring 25, wherein the screw motor 21 is fixed in the cylindrical housing 11 and its motor shaft passes through a coupling 22 is connected to the screw rod 23; the screw nut 24 is cooperatively connected to the outer periphery of the screw rod 23, and the screw nut 24 is connected to the movable ring 25, and the movable ring 25 is sleeved outside the cylindrical housing 11;
  • the optical axis guide 26 is axially fixed in the cylindrical housing 11 and penetrates the movable ring 25.
  • the screw motor 21 drives the screw 23 to rotate
  • the screw nut 24 can drive the movable ring 25 to move along the optical axis guide 26.
  • the number of optical axis guides 26 may be set at more than two.
  • the screw motor 21, the screw 23 and the screw nut 24 cooperate to form a transmission structure for driving the movable ring 25.
  • the transmission structure may also be formed by using a cylinder in combination with a push rod, wherein the cylinder is fixed in the cylindrical housing 11 and is connected by The shaft is connected to the push rod, and the push rod is connected to the movable ring 25.
  • the transmission mechanism can also be realized by using a turbine motor and a turbine worm. The turbine motor is fixed in the cylindrical housing 11 and connected to one end of the turbine worm, and the other end of the turbine worm is connected to the movable ring 25.
  • the above support assembly includes at least one set of support arms, and each set of support arms includes two tilted support arms, namely a first support arm 311 and a second support arm 312, a first support arm 311, a second support arm 312, and a cylindrical housing
  • the center axis of 11 is on the same plane, and the tilt direction of the first support arm 311 is opposite to the tilt direction of the second support arm 312.
  • One end of the first support arm 311 is fixed to the movable ring 25 or the cylindrical housing 11, and the other end is connected to a driving assembly.
  • the body between the two ends of the first support arm 311 is fixed to the cylindrical housing 11 or the movable ring 25 through a telescopic member
  • the second support arm 312 is fixed at one end to the movable ring 25 or the cylindrical housing 11, and the other end is connected to the drive assembly.
  • the body between the two ends of the second support arm 312 is fixed to the cylindrical housing 11 or the movable ring through a telescopic member 25 on.
  • the above drive assembly includes a drive wheel 42 and a drive motor 41.
  • the drive motor 41 is fixed to the support arms 311 and 312, and the drive wheel 42 is connected to the drive motor 41 through a reduction gear.
  • the driving wheel 42 may adopt a wheel structure or a track structure.
  • the driving motor 41 drives the driving wheel 42 to rotate through deceleration, the driving motor 41 rotates forward, the driving wheel 42 moves forward, the driving motor 41 rotates backward, and the driving wheel 42 moves backward.
  • the crawling speed of the driving wheel 42 can be controlled by adjusting the rotational speed of the driving motor 41.
  • the above nozzle mechanism includes a nozzle motor 51, a transmission shaft 52, a first gear 53, a second gear 54, a rotary joint 61, an elbow 62, and a nozzle 63, wherein the nozzle motor 51 is disposed in the accommodating space of the cylindrical housing 11,
  • the first gear 53 is connected to the nozzle motor 51 through the transmission shaft 52;
  • the dry ice conveying pipe 91 penetrates into the cylindrical housing 11, one end of the dry ice conveying pipe 91 is provided with a fixed end cover 12 and connected to the dry ice storage tank 90, and the other end is passed through
  • the other fixed end cover 12 is provided and connected to the rotary joint 61; one end of the rotary joint 61 is connected to the dry ice conveying pipe 91, the other end is connected to the elbow pipe 62, and the elbow pipe 62 is connected to the nozzle 63;
  • the second gear 54 is sleeved outside the elbow pipe 62 And mesh with the first gear 53.
  • the nozzle motor 51 drives the first gear 53 to rotate through the transmission shaft 52, the first gear 53 drives the second gear 54 to rotate, and the second gear 54 drives the elbow 62 and the rotary joint 61 to rotate, and finally drives the nozzle 63 to rotate at 360 °.
  • the support assembly is composed of three sets of support arms, and the telescopic member in the support assembly uses a hydraulic shock absorber 32, which in addition to the telescopic effect, also has the effect of shock absorption for stability
  • the crawling mechanism crawls in the pipeline, and the three sets of support arms are fixed to the cylindrical housing 11 through a fixing ring 33.
  • the telescopic tension adjustment component is composed of a screw motor 21, a screw 23, a screw nut 24, three optical axis guides 26, and a movable ring 25, and the three optical axis guides 26 are all penetrated in the movable ring 25.
  • first support arm 311 of the three sets of support arms is fixed to the movable ring, and the other end is connected to the drive assembly.
  • the bodies at both ends of the first support arm 311 are fixed to the fixed ring 33 through the hydraulic shock absorber 32;
  • One end of the two support arms 312 is fixed to the fixed ring 33, and the other end is connected to the driving assembly.
  • the body between the two ends of the second support arm 312 is fixed to the movable ring 25 through the hydraulic shock absorber 32.
  • the first support arm 311 of the three sets of support arms forms an umbrella-shaped structure
  • the second support arm 312 forms another umbrella-shaped structure, and the directions of the two umbrella-shaped structures are opposite.
  • the invention utilizes the structure of dry ice online cleaning duct to support the crawling mechanism on the inner wall of the pipeline through the support assembly, drive the crawling mechanism to crawl in the pipeline through the driving assembly, and adjust the contraction or expansion of the support assembly by the tension adjustment assembly, so that the crawling can Suitable for air ducts with different pipe diameters, and at the same time ensure that the drive assembly connected to one end of the support assembly can be pressed against the pipe wall, so that the crawling mechanism has sufficient friction to carry the nozzle mechanism for horizontal crawling, vertical crawling, inclined crawling or Bent pipe crawling.
  • the support arms of the support assembly into a double umbrella type structure with opposite directions, when the crawling mechanism crawls in a horizontal pipe, a vertical pipe, an inclined pipe or even a curved pipe, at least one support arm 311 in each group of support arms 312 is in a compact state with the pipe wall, which ensures the stable crawling of the crawling mechanism in different types of air ducts such as horizontal pipes, vertical pipes, inclined pipes and curved pipes.
  • the present invention utilizes the structure of online cleaning of the air duct with dry ice to transport the dry ice in the dry ice storage tank 90 to the nozzle mechanism through the dry ice delivery pipe 91, and the nozzle motor 51 of the nozzle mechanism drives the first gear 52 rotates, the first gear 52 drives the second gear 52 to rotate, and the second gear 52 drives the elbow 62 and the rotary joint 61 to rotate, and finally drives the nozzle 63 to rotate at 360 °.
  • the dry ice in the dry ice conveying pipe 91 enters the rotary joint 61 and the elbow 62, and is finally ejected by the nozzle 63 in a 360 ° rotation.
  • the ejected dry ice violently contacts the smoke tar on the inner wall of the air duct under normal pressure and is sublimated to produce Rapid freezing and rapid expansion, instantaneously freezing the smoke tar until it becomes brittle, and it is torn apart under detonation and then blown away by compressed air, so as to achieve the purpose of removing the smoke tar on the inner wall of the air duct.
  • the movable ring 25 of the tension adjustment assembly of the crawling mechanism may be set to two, and when the movable ring 25 is set to two, a screw motor 21 may be used to control simultaneously
  • two screw motors 25 can also be used to control the movement of the two movable rings 25, respectively.
  • one screw motor 21 controls one movable ring 25
  • the other screw motor 21 controls the other movable ring 25, and one of the two movable rings 25 It is used to stretch or contract the first support arm 311, and another movable ring 25 is used to stretch or contract the second support arm 312.
  • the crawling mechanism of this structure can still maintain stability in the curved pipe or the pipe whose diameter is changed. crawl.
  • the rotary joint 61 of the nozzle mechanism includes an outer tube 611 and an inner tube 612 disposed in the outer tube 611, the inner tube 612 can rotate relative to the outer tube 611, wherein the outer tube 611 is connected to the dry ice delivery tube 91, and the inner tube 612 is connected to the elbow 62 connections.
  • a first flange 71 is fixed to the end of the dry ice conveying pipe 91 connected to the rotary joint 61, and a fixing plate 711 extends on the side wall of the first flange 71 The fixing plate 711 is fixed on the fixed end cover 12 of the mounting frame.
  • a second flange 72 is fixed to the outer tube 611 of the rotary joint 61 near the elbow 62.
  • a fixing plate 721 extends on the side wall of the second flange 72, and the fixing plate 721 is fixed to the mounting frame through a connecting plate 73 ⁇ 12 ⁇ On the end cover 12.
  • the dry ice conveying pipe 91 and the rotary joint 61 can be stably fixed on the fixed end cover 12 of the crawling mechanism to avoid being affected by the high pressure in the dry ice conveying pipe 91 .
  • the high pressure in the dry ice delivery pipe 91 may also affect the nozzle motor 51, the transmission shaft 52, and the first The connection stability of the gear 53.
  • the present invention is equipped with a fixing frame 74 on the nozzle motor 51, the transmission shaft 52 and the first gear 53, and the fixing frame 74 is fixed on the fixed end cover 12 of the mounting frame.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

A structure employing dry ice for online cleaning of an air duct, comprising a crawling mechanism, a nozzle mechanism, an electrical control box (80), and a dry ice storage tank (90). The dry ice storage tank (90) is connected to the nozzle mechanism via a dry ice delivery pipe (91). The electrical control box (80) is used to control forward and backward movement of the crawling mechanism, and starting and stopping of the nozzle mechanism. The crawling mechanism is used to carry the nozzle mechanism and to crawl in the air duct, such that the air duct is cleaned by the nozzle mechanism. The structure employing dry ice for online cleaning of an air duct crawls in the air duct by means of the crawling mechanism, and while crawling, sprays dry ice onto the inner wall of the air duct by means of the nozzle mechanism. The dry ice makes strong contact with smoke and tar on the inner wall of the air duct under normal pressure; and accordingly, sublimates so as to cause rapid freezing and expansion, such that the smoke and tar instantaneously freezes until the smoke and tar becomes brittle, shatters after busting, and is then blown away by compressed air. The invention facilitates rapid stripping of the smoke and tar from the inner wall of the air duct, and avoids inconvenience and waste resulting from regularly replacing the air ducts in a tobacco plant.

Description

一种利用干冰在线清洗风管的结构Structure for online cleaning of air pipe by using dry ice 技术领域Technical field
本发明涉及一种管道清洗结构,具体涉及一种利用干冰在线清洗风管的结构。The invention relates to a pipeline cleaning structure, in particular to a structure that uses dry ice to clean an air pipe online.
背景技术Background technique
烤烟行业在烤制烟叶的过程中需要将有害气体排出车间,在此过程中排风管道中会粘附大量的烟焦油及其碳化物,该种物质粘性极大,极难清除,运行不久管道就会因烟焦油及灰尘混合物的附着而造成风阻增加,进而导致能耗增加、直至堵塞风管,是烤烟行业亟需解决的一个顽疾。In the process of flue-cured tobacco leaves, the flue-cured tobacco industry needs to discharge harmful gases out of the workshop. During this process, a large amount of smoke tar and its carbide will adhere to the exhaust duct. It will cause an increase in wind resistance due to the adhesion of smoke tar and dust mixture, which will lead to an increase in energy consumption until the air duct is blocked. This is a stubborn problem that the flue-cured tobacco industry urgently needs to solve.
传统处理办法就是定期停工拆除风管更换新的或者拆掉后用物理方法打磨清扫,每次因停工、拆除、更换管道造成巨大的人力物力浪费,人工物理清扫造成风管的破坏。因此一种不影响生产,无需定期更换新风管的方法将产生巨大的经济效益。The traditional treatment method is to periodically stop working to remove the air pipe and replace it with a new one or to remove and use physical methods to polish and clean. Every time the work is stopped, removed and replaced, the pipeline causes a huge waste of manpower and material resources, and manual physical cleaning causes damage to the air pipe. Therefore, a method that does not affect production and does not require regular replacement of new air pipes will produce huge economic benefits.
技术问题technical problem
有鉴于此,本发明的目的在于提供一种利用干冰在线清洗风管的结构,其可方便清楚风管内的烟焦油,避免定期更换风管的麻烦和浪费。In view of this, the object of the present invention is to provide a structure for online cleaning of air ducts using dry ice, which can facilitate the clearing of the smoke tar in the air ducts and avoid the trouble and waste of regularly replacing the air ducts.
技术解决方案Technical solution
为实现上述目的,本发明采用的技术方案是:To achieve the above objectives, the technical solutions adopted by the present invention are:
一种利用干冰在线清洗风管的结构,所述结构包括爬行机构、喷嘴机构、电器控制箱和干冰储存罐,所述干冰存储罐通过干冰输送管连接喷嘴机构,所述电器控制箱与爬行机构、喷嘴机构电连接;所述爬行机构包括安装架、支撑组件、驱动组件以及张紧调节组件,所述喷嘴机构设置在安装架的一端,所述支撑组件设置在安装架上,所述驱动组件则设置在支撑组件上,所述张紧调节组件设置在安装支架上,并连接支撑组件;A structure for using dry ice to clean an air duct on-line. The structure includes a crawling mechanism, a nozzle mechanism, an electrical appliance control box, and a dry ice storage tank. The dry ice storage tank is connected to the nozzle mechanism through a dry ice delivery pipe. The electrical appliance control box and the crawling mechanism , The nozzle mechanism is electrically connected; the crawling mechanism includes a mounting frame, a supporting component, a driving component, and a tension adjusting component, the nozzle mechanism is disposed at one end of the mounting frame, the supporting component is disposed on the mounting frame, and the driving component It is set on the support assembly, the tension adjustment assembly is set on the mounting bracket, and connected to the support assembly;
所述张紧调节组件包括传动结构和至少一活动环,所述传动结构连接活动环,所述活动环活动套设在安装支架外;The tension adjustment assembly includes a transmission structure and at least one movable ring, the transmission structure is connected to the movable ring, and the movable ring is sleeved outside the mounting bracket;
所述支撑组件包括至少一组支撑臂,每组支撑臂包括两倾斜设置的支撑臂,即第一支撑臂和第二支撑臂,所述第一支撑臂、第二支撑臂以及安装架的中心轴线在同一面上,且第一支撑臂的倾斜方向与第二支撑臂的倾斜方向相反;所述第一支撑臂一端固定在活动环或柱状壳体上,另一端则连接有驱动组件,第一支撑臂两端之间的本体通过伸缩件固定在柱状壳体或活动环上;所述第二支撑臂一端固定在活动环或柱状壳体上,另一端连接有驱动组件,第二支撑臂两端之间的本体通过伸缩件固定在柱状壳体或活动环上;The support assembly includes at least one set of support arms, and each set of support arms includes two tilted support arms, namely a first support arm and a second support arm, the first support arm, the second support arm, and the center of the mounting bracket The axes are on the same plane, and the inclination direction of the first support arm is opposite to the inclination direction of the second support arm; one end of the first support arm is fixed on the movable ring or cylindrical housing, and the other end is connected to the drive assembly. The body between the two ends of a support arm is fixed to the cylindrical housing or the movable ring through a telescopic member; one end of the second support arm is fixed to the movable ring or the cylindrical housing, and the other end is connected to a drive assembly, the second support arm The body between the two ends is fixed on the cylindrical shell or movable ring through the telescopic member;
所述喷嘴机构包括喷嘴电机、第一齿轮、第二齿轮、旋转接头、弯头和喷嘴,所述喷嘴电机设置在安装架内,第一齿轮设置在安装架外并通过传动轴连接喷嘴电机;所述干冰输送管穿设在安装架内,其一端伸至安装架外与干冰存储罐连接,另一端则伸至安装架外并连接旋转接头,而旋转接头连接弯管,弯管连接喷嘴;所述第二齿轮套设在弯管外,并与第一齿轮啮合。The nozzle mechanism includes a nozzle motor, a first gear, a second gear, a rotary joint, an elbow, and a nozzle. The nozzle motor is provided in the mounting frame, and the first gear is provided outside the mounting frame and connected to the nozzle motor through the transmission shaft; The dry ice conveying pipe runs through the installation frame, one end of which extends out of the installation frame to connect with the dry ice storage tank, and the other end extends out of the installation frame and connects to the rotary joint, and the rotary joint is connected to the elbow and the elbow is connected to the nozzle; The second gear is sleeved outside the elbow and meshes with the first gear.
所述传动机构包括丝杆电机、丝杆和丝杆螺母,所述丝杆电机固定在安装架内,其连接丝杆;所述丝杆螺母配合连接在丝杆外周,且丝杆螺母连接活动环。The transmission mechanism includes a screw motor, a screw, and a screw nut. The screw motor is fixed in a mounting frame and is connected to the screw; the screw nut is cooperatively connected to the outer periphery of the screw, and the screw nut is connected and movable ring.
所述传动机构包括气缸和推杆,所述气缸固定在安装架内,且连接推杆的一端,而所述推杆的另一端连接活动环。The transmission mechanism includes a cylinder and a push rod. The cylinder is fixed in the mounting frame and connected to one end of the push rod, while the other end of the push rod is connected to the movable ring.
所述传动机构包括涡轮电机和涡轮蜗杆,所述涡轮电机固定在安装架内,且连接涡轮蜗杆的一端,而所述涡轮蜗杆的另一端连接活动环。The transmission mechanism includes a turbine motor and a turbine worm. The turbine motor is fixed in the mounting frame and connected to one end of the turbine worm, while the other end of the turbine worm is connected to the movable ring.
所述张紧调节组件还包括光轴导轨,所述光轴导轨固定在安装架内,并穿设在活动环中。The tension adjusting assembly further includes an optical axis guide rail, the optical axis guide rail is fixed in the mounting frame and is threaded in the movable ring.
所述伸缩件为液压减震器;所述安装架包括一柱状壳体以及连接于柱状壳体两端的固定端盖。The telescopic member is a hydraulic shock absorber; the mounting frame includes a cylindrical housing and fixed end covers connected to both ends of the cylindrical housing.
所述驱动组件包括驱动轮和驱动电机,所述驱动电机固定于支撑臂上,所述驱动轮则通过减速机连接在驱动电机上。The driving assembly includes a driving wheel and a driving motor, the driving motor is fixed on the support arm, and the driving wheel is connected to the driving motor through a speed reducer.
所述喷嘴机构的旋转接头包括外管以及连接于外管内并可相对外管旋转的内管,所述外管与干冰输送管连接,所述内管与弯管连接。The rotary joint of the nozzle mechanism includes an outer tube and an inner tube connected to the outer tube and rotatable relative to the outer tube, the outer tube is connected to a dry ice conveying tube, and the inner tube is connected to a curved tube.
所述干冰输送管连接旋转接头的一端固定有第一法兰,该第一法兰的侧壁上延伸有一固定板,所述固定板固定在安装架上;所述旋转接头的外管靠近弯管处固定有第二法兰,该第二法兰的侧壁上延伸有一固定板,所述固定板通过一连接板固定在安装架上。A first flange is fixed at one end of the dry ice conveying pipe connected to the rotary joint, and a fixing plate extends on the side wall of the first flange, and the fixed plate is fixed on the mounting frame; the outer pipe of the rotary joint is close to the bend A second flange is fixed at the pipe, and a fixing plate extends on the side wall of the second flange, and the fixing plate is fixed on the mounting frame through a connecting plate.
所述喷嘴电机、传动轴以及第一齿轮上安装有一固定架,该固定架固定在安装架上。A fixing bracket is installed on the nozzle motor, the transmission shaft and the first gear, and the fixing bracket is fixed on the mounting bracket.
有益效果Beneficial effect
采用上述方案后,本发明利用干冰在线清洗风管的结构通过支撑组件将爬行机构支撑于管道内壁上,通过驱动组件驱动爬行机构在管道内爬行,通过张紧调节组件调节支撑组件的收缩或撑开,使得爬行能够适用于不同管径的风管,同时保证连接于支撑组件一端的驱动组件能够与管壁呈压紧状态,使得爬行机构有足够的摩擦力能够承载喷嘴机构进行水平爬行、垂直爬行、倾斜爬行或弯曲管道爬行。同时,本发明通过将支撑组件的支撑臂组成方向相反的双伞型结构,使得爬行机构在水平管道、垂直管道、倾斜管道甚至弯曲管道内爬行时,每组支撑臂中至少有一支撑臂与管壁呈压紧状态,保证了爬行机构在水平管道、垂直管道、倾斜管道以及弯曲管道等不同类型管道内的稳定爬行。After adopting the above solution, the present invention utilizes the structure of dry ice online cleaning duct to support the crawling mechanism on the inner wall of the pipeline through the support assembly, drive the crawling mechanism to crawl in the pipeline through the driving assembly, and adjust the contraction or support of the support assembly through the tension adjustment assembly Open, so that crawling can be applied to air ducts with different pipe diameters, and at the same time ensure that the drive assembly connected to one end of the support assembly can be in a compressed state with the pipe wall, so that the crawling mechanism has sufficient friction to carry the nozzle mechanism for horizontal crawling and vertical crawling Creeping, slanting crawling or curved pipe crawling. At the same time, in the present invention, by forming the support arms of the support assembly into a double umbrella-shaped structure with opposite directions, when the crawling mechanism crawls in a horizontal pipe, a vertical pipe, an inclined pipe or even a curved pipe, at least one support arm and pipe in each group of support arms The wall is in a compressed state, which ensures the stable crawling of the crawling mechanism in different types of pipelines such as horizontal pipes, vertical pipes, inclined pipes and curved pipes.
在爬行机构稳定爬行的基础上,本发明利用干冰在线清洗风管的结构通过干冰输送管将干冰储存罐中的干冰输送至喷嘴机构,喷嘴机构的喷嘴电机带动第一齿轮转动,第一齿轮带动第二齿轮转动,而第二齿轮带动弯管以及旋转接头转动,最终带动喷嘴以360°旋转。这样,干冰输送管内的干冰进入旋转接头、弯管中,最后由喷嘴呈360°旋转喷出,喷出的干冰在常压下与风管内壁的烟焦油猛烈接触进而升华产生急剧冷冻和急速膨胀,瞬间冷冻烟焦油直至发脆,在爆轰下四分五裂进而被压缩空气吹走,从而达到清除风管内壁的烟焦油的目的。On the basis of the stable crawling mechanism of the crawling mechanism, the present invention utilizes the structure of the dry ice online cleaning duct to transport the dry ice in the dry ice storage tank to the nozzle mechanism through the dry ice delivery pipe. The nozzle motor of the nozzle mechanism drives the first gear to rotate, and the first gear drives The second gear rotates, and the second gear drives the elbow and the rotary joint to rotate, and finally drives the nozzle to rotate 360 °. In this way, the dry ice in the dry ice conveying pipe enters the rotary joint and the elbow, and is finally ejected by the nozzle at a 360 ° rotation. The ejected dry ice violently contacts the smoke tar on the inner wall of the air pipe under normal pressure and sublimates to produce rapid freezing and rapid expansion. , Instantly freezes the smoke tar until it is brittle, and then splits under the detonation and is blown away by compressed air, so as to achieve the purpose of removing the smoke tar on the inner wall of the air duct.
附图说明BRIEF DESCRIPTION
图1为本发明之实施例的结构示意图;FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
图2为本发明之实施例的爬行机构的结构示意图;2 is a schematic structural diagram of a crawling mechanism according to an embodiment of the invention;
图3为本发明之实施例的喷嘴机构的结构示意图。3 is a schematic structural diagram of a nozzle mechanism according to an embodiment of the invention.
本发明的实施方式Embodiments of the invention
如图1至图3所示,本发明揭示了一种利用干冰在线清洗风管的结构,其包括爬行机构、喷嘴机构、电器控制箱80和干冰储存罐90,其中,干冰存储罐90通过干冰输送管91连接喷嘴机构;电器控制箱80电连接爬行机构和喷嘴机构,用于控制爬行机构的前进后退,以及控制喷嘴机构的启停;爬行机构用以承载喷嘴机构,并在风管内爬行,以便喷嘴机构进行风管的清洗工作。As shown in FIGS. 1 to 3, the present invention discloses a structure that uses dry ice to clean the air duct on-line, which includes a crawling mechanism, a nozzle mechanism, an electrical control box 80, and a dry ice storage tank 90, wherein the dry ice storage tank 90 passes through the dry ice The conveying pipe 91 is connected to the nozzle mechanism; the electrical control box 80 is electrically connected to the crawling mechanism and the nozzle mechanism, used to control the forward and backward of the crawling mechanism, and to control the start and stop of the nozzle mechanism; the crawling mechanism is used to carry the nozzle mechanism and crawl in the air pipe, In order to clean the air duct of the nozzle mechanism.
本发明通过电器控制箱80控制爬行机构在风管内爬行,在爬行的同时,启动喷嘴机构,干冰储存罐90内的干冰经由干冰输送管91输送至喷嘴机构,喷嘴机构将干冰喷射到风管内壁,利用干冰在常压下与风管内壁的烟焦油猛烈接触进而升华产生急剧冷冻和急速膨胀,这样就形成一种爆轰效应,瞬间冷冻烟焦油直至发脆,在爆轰下四分五裂进而被压缩空气吹走,可以很好的将烟焦油从风管内壁快速剥离,短时间内获得干净光亮的风管内壁,避免了烤烟厂定期更换风管的麻烦和浪费。The invention controls the crawling mechanism to crawl in the wind pipe through the electric appliance control box 80. While crawling, the nozzle mechanism is activated, and the dry ice in the dry ice storage tank 90 is transported to the nozzle mechanism through the dry ice delivery pipe 91, and the nozzle mechanism sprays the dry ice to the inner wall of the wind pipe , Using dry ice to contact with the smoke tar on the inner wall of the air duct under normal pressure and then sublimate to produce rapid freezing and rapid expansion, which forms a detonation effect, instantaneously freezes the smoke tar until it is brittle, and is compressed under the detonation and then compressed When the air is blown away, the tobacco tar can be quickly peeled off from the inner wall of the air pipe, and a clean and bright inner wall of the air pipe can be obtained in a short time, avoiding the trouble and waste of regularly replacing the air pipe in the flue-cured tobacco factory.
上述爬行机构包括安装架、支撑组件、驱动组件以及张紧调节组件,其中,喷嘴机构设置在安装架的一端,用于清洗管道内壁;支撑组件设置在安装架上,用以将爬行机构支撑于管道内;驱动组件则设置在支撑组件上,用以驱动爬行机构在管道内爬行;张紧调节组件设置在安装支架上,并连接支撑组件,该张紧调节组件用于保持支撑组件与管道内壁的张紧状态。The above crawling mechanism includes a mounting frame, a supporting component, a driving component and a tension adjusting component, wherein the nozzle mechanism is provided at one end of the mounting frame for cleaning the inner wall of the pipeline; the supporting component is provided on the mounting frame to support the crawling mechanism at In the pipeline; the driving component is set on the support component to drive the crawling mechanism to crawl in the pipeline; the tension adjustment component is set on the mounting bracket and connected to the support component, the tension adjustment component is used to maintain the support component and the inner wall of the pipeline Tension.
上述安装架包括一柱状壳体11以及连接于柱状壳体11两端的固定端12盖,柱状壳体11内形成有一容置空间。The mounting bracket includes a cylindrical housing 11 and fixed end 12 covers connected to both ends of the cylindrical housing 11. A receiving space is formed in the cylindrical housing 11.
上述张紧调节组件包括丝杆电机21、丝杆23、丝杆螺母24、光轴导轨26和活动环25,其中,丝杆电机21固定在柱状壳体11内,其电机轴通过联轴器22连接丝杆23;丝杆螺母24配合连接在丝杆23外周,且丝杆螺母24连接活动环25,而活动环25套设在柱状壳体11外;The above tension adjustment assembly includes a screw motor 21, a screw 23, a screw nut 24, an optical axis guide 26 and a movable ring 25, wherein the screw motor 21 is fixed in the cylindrical housing 11 and its motor shaft passes through a coupling 22 is connected to the screw rod 23; the screw nut 24 is cooperatively connected to the outer periphery of the screw rod 23, and the screw nut 24 is connected to the movable ring 25, and the movable ring 25 is sleeved outside the cylindrical housing 11;
光轴导轨26呈轴向固定在柱状壳体11内,且穿设在活动环25中。当丝杆电机21带动丝杆23旋转,丝杆螺母24可以带动活动环25沿着光轴导轨26移动。为了保证活动环25移动的稳定性,光轴导轨26的数量可以设置在两个以上。The optical axis guide 26 is axially fixed in the cylindrical housing 11 and penetrates the movable ring 25. When the screw motor 21 drives the screw 23 to rotate, the screw nut 24 can drive the movable ring 25 to move along the optical axis guide 26. In order to ensure the stability of the movement of the movable ring 25, the number of optical axis guides 26 may be set at more than two.
上述丝杆电机21、丝杆23和丝杆螺母24配合形成驱动活动环25的传动结构,该传动结构也可以采用气缸配合推杆形成,其中,气缸固定在柱状壳体11内,其通过联轴器连接推杆,而推杆连接活动环25。所述传动机构也可以采用涡轮电机配合涡轮蜗杆实现,所述涡轮电机固定在柱状壳体11内,且连接涡轮蜗杆的一端,而所述涡轮蜗杆的另一端连接活动环25。The screw motor 21, the screw 23 and the screw nut 24 cooperate to form a transmission structure for driving the movable ring 25. The transmission structure may also be formed by using a cylinder in combination with a push rod, wherein the cylinder is fixed in the cylindrical housing 11 and is connected by The shaft is connected to the push rod, and the push rod is connected to the movable ring 25. The transmission mechanism can also be realized by using a turbine motor and a turbine worm. The turbine motor is fixed in the cylindrical housing 11 and connected to one end of the turbine worm, and the other end of the turbine worm is connected to the movable ring 25.
上述支撑组件包括至少一组支撑臂,每组支撑臂包括两倾斜设置的支撑臂,即第一支撑臂311和第二支撑臂312,第一支撑臂311、第二支撑臂312以及柱状壳体11的中心轴线在同一面上,且第一支撑臂311的倾斜方向与第二支撑臂312的倾斜方向相反。第一支撑臂311一端固定在活动环25或柱状壳体11上,另一端则连接有驱动组件,第一支撑臂311两端之间的本体通过伸缩件固定在柱状壳体11或活动环25上;第二支撑臂312一端固定在活动环25或柱状壳体11上,另一端连接有驱动组件,第二支撑臂312两端之间的本体通过伸缩件固定在柱状壳体11或活动环25上。The above support assembly includes at least one set of support arms, and each set of support arms includes two tilted support arms, namely a first support arm 311 and a second support arm 312, a first support arm 311, a second support arm 312, and a cylindrical housing The center axis of 11 is on the same plane, and the tilt direction of the first support arm 311 is opposite to the tilt direction of the second support arm 312. One end of the first support arm 311 is fixed to the movable ring 25 or the cylindrical housing 11, and the other end is connected to a driving assembly. The body between the two ends of the first support arm 311 is fixed to the cylindrical housing 11 or the movable ring 25 through a telescopic member The second support arm 312 is fixed at one end to the movable ring 25 or the cylindrical housing 11, and the other end is connected to the drive assembly. The body between the two ends of the second support arm 312 is fixed to the cylindrical housing 11 or the movable ring through a telescopic member 25 on.
上述驱动组件包括驱动轮42和驱动电机41,驱动电机41固定于支撑臂311、312上,驱动轮42则通过减速机连接在驱动电机41上。其中,驱动轮42可以采用轮式结构,也可以采用履带式结构。驱动电机41通过减速带动驱动轮42旋转,驱动电机41正转,驱动轮42前进,驱动电机41反转,驱动轮42后退,驱动轮42的爬行速度可以通过调节驱动电机41的转速进行控制。The above drive assembly includes a drive wheel 42 and a drive motor 41. The drive motor 41 is fixed to the support arms 311 and 312, and the drive wheel 42 is connected to the drive motor 41 through a reduction gear. Among them, the driving wheel 42 may adopt a wheel structure or a track structure. The driving motor 41 drives the driving wheel 42 to rotate through deceleration, the driving motor 41 rotates forward, the driving wheel 42 moves forward, the driving motor 41 rotates backward, and the driving wheel 42 moves backward. The crawling speed of the driving wheel 42 can be controlled by adjusting the rotational speed of the driving motor 41.
上述喷嘴机构包括喷嘴电机51、传动轴52、第一齿轮53、第二齿轮54、旋转接头61、弯头62和喷嘴63,其中,喷嘴电机51设置在柱状壳体11的容置空间内,第一齿轮53通过传动轴52连接喷嘴电机51;干冰输送管91贯穿于柱状壳体11中,该干冰输送管91的一端穿设出一固定端盖12并连接干冰储存罐90,另一端穿设出另一固定端盖12并连接旋转接头61;旋转接头61一端连接干冰输送管91,另一端连接弯管62,而弯管62连接喷嘴63;第二齿轮54套设在弯管62外,并与第一齿轮53啮合。喷嘴电机51通过传动轴52带动第一齿轮53转动,第一齿轮53带动第二齿轮54转动,而第二齿轮54带动弯管62以及旋转接头61转动,最终带动喷嘴63以360°旋转。The above nozzle mechanism includes a nozzle motor 51, a transmission shaft 52, a first gear 53, a second gear 54, a rotary joint 61, an elbow 62, and a nozzle 63, wherein the nozzle motor 51 is disposed in the accommodating space of the cylindrical housing 11, The first gear 53 is connected to the nozzle motor 51 through the transmission shaft 52; the dry ice conveying pipe 91 penetrates into the cylindrical housing 11, one end of the dry ice conveying pipe 91 is provided with a fixed end cover 12 and connected to the dry ice storage tank 90, and the other end is passed through The other fixed end cover 12 is provided and connected to the rotary joint 61; one end of the rotary joint 61 is connected to the dry ice conveying pipe 91, the other end is connected to the elbow pipe 62, and the elbow pipe 62 is connected to the nozzle 63; the second gear 54 is sleeved outside the elbow pipe 62 And mesh with the first gear 53. The nozzle motor 51 drives the first gear 53 to rotate through the transmission shaft 52, the first gear 53 drives the second gear 54 to rotate, and the second gear 54 drives the elbow 62 and the rotary joint 61 to rotate, and finally drives the nozzle 63 to rotate at 360 °.
本发明所公开的实施例中,支撑组件由三组支撑臂构成,且支撑组件中的伸缩件采用液压式减震器32,其除了具有伸缩作用之外,还具有减震的作用,以便稳定爬行机构在管道内的爬行运动,且三组支撑臂通过一固定环33固定在柱状壳体11上。伸缩张紧调节组件则由一丝杆电机21、一丝杆23、一丝杆螺母24、三光轴导轨26和一活动环25构成,三个光轴导轨26均穿设在活动环25中。In the disclosed embodiment of the present invention, the support assembly is composed of three sets of support arms, and the telescopic member in the support assembly uses a hydraulic shock absorber 32, which in addition to the telescopic effect, also has the effect of shock absorption for stability The crawling mechanism crawls in the pipeline, and the three sets of support arms are fixed to the cylindrical housing 11 through a fixing ring 33. The telescopic tension adjustment component is composed of a screw motor 21, a screw 23, a screw nut 24, three optical axis guides 26, and a movable ring 25, and the three optical axis guides 26 are all penetrated in the movable ring 25.
具体地,三组支撑臂中的第一支撑臂311一端固定在活动环上,另一端连接驱动组件,第一支撑臂311两端的本体则通过液压减震器32固定于固定环33上;第二支撑臂312的一端固定于固定环33上,另一端连接有驱动组件,第二支撑臂312两端之间的本体通过液压减震器32固定于活动环25上。三组支撑臂的第一支撑臂311组成一伞型结构,第二支撑臂312则组成另一伞型结构,两个伞型结构的方向相反。Specifically, one end of the first support arm 311 of the three sets of support arms is fixed to the movable ring, and the other end is connected to the drive assembly. The bodies at both ends of the first support arm 311 are fixed to the fixed ring 33 through the hydraulic shock absorber 32; One end of the two support arms 312 is fixed to the fixed ring 33, and the other end is connected to the driving assembly. The body between the two ends of the second support arm 312 is fixed to the movable ring 25 through the hydraulic shock absorber 32. The first support arm 311 of the three sets of support arms forms an umbrella-shaped structure, and the second support arm 312 forms another umbrella-shaped structure, and the directions of the two umbrella-shaped structures are opposite.
本发明利用干冰在线清洗风管的结构通过支撑组件将爬行机构支撑于管道内壁上,通过驱动组件驱动爬行机构在管道内爬行,通过张紧调节组件调节支撑组件的收缩或撑开,使得爬行能够适用于不同管径的风管,同时保证连接于支撑组件一端的驱动组件能够与管壁呈压紧状态,使得爬行机构有足够的摩擦力能够承载喷嘴机构进行水平爬行、垂直爬行、倾斜爬行或弯曲管道爬行。同时,本发明通过将支撑组件的支撑臂组成方向相反的双伞型结构,使得爬行机构在水平管道、垂直管道、倾斜管道甚至弯曲管道内爬行时,每组支撑臂中至少有一支撑臂311、312与管壁呈压紧状态,保证了爬行机构在水平管道、垂直管道、倾斜管道以及弯曲管道等不同类型风管内的稳定爬行。The invention utilizes the structure of dry ice online cleaning duct to support the crawling mechanism on the inner wall of the pipeline through the support assembly, drive the crawling mechanism to crawl in the pipeline through the driving assembly, and adjust the contraction or expansion of the support assembly by the tension adjustment assembly, so that the crawling can Suitable for air ducts with different pipe diameters, and at the same time ensure that the drive assembly connected to one end of the support assembly can be pressed against the pipe wall, so that the crawling mechanism has sufficient friction to carry the nozzle mechanism for horizontal crawling, vertical crawling, inclined crawling or Bent pipe crawling. At the same time, in the present invention, by forming the support arms of the support assembly into a double umbrella type structure with opposite directions, when the crawling mechanism crawls in a horizontal pipe, a vertical pipe, an inclined pipe or even a curved pipe, at least one support arm 311 in each group of support arms 312 is in a compact state with the pipe wall, which ensures the stable crawling of the crawling mechanism in different types of air ducts such as horizontal pipes, vertical pipes, inclined pipes and curved pipes.
在爬行机构于风管内稳定爬行的基础上,本发明利用干冰在线清洗风管的结构通过干冰输送管91将干冰储存罐90中的干冰输送至喷嘴机构,喷嘴机构的喷嘴电机51带动第一齿轮52转动,第一齿轮52带动第二齿轮52转动,而第二齿轮52带动弯管62以及旋转接头61转动,最终带动喷嘴63以360°旋转。这样,干冰输送管91内的干冰进入旋转接头61、弯管62中,最后由喷嘴63呈360°旋转喷出,喷出的干冰在常压下与风管内壁的烟焦油猛烈接触进而升华产生急剧冷冻和急速膨胀,瞬间冷冻烟焦油直至发脆,在爆轰下四分五裂进而被压缩空气吹走,从而达到清除风管内壁的烟焦油的目的。On the basis of the crawling mechanism crawling stably in the air duct, the present invention utilizes the structure of online cleaning of the air duct with dry ice to transport the dry ice in the dry ice storage tank 90 to the nozzle mechanism through the dry ice delivery pipe 91, and the nozzle motor 51 of the nozzle mechanism drives the first gear 52 rotates, the first gear 52 drives the second gear 52 to rotate, and the second gear 52 drives the elbow 62 and the rotary joint 61 to rotate, and finally drives the nozzle 63 to rotate at 360 °. In this way, the dry ice in the dry ice conveying pipe 91 enters the rotary joint 61 and the elbow 62, and is finally ejected by the nozzle 63 in a 360 ° rotation. The ejected dry ice violently contacts the smoke tar on the inner wall of the air duct under normal pressure and is sublimated to produce Rapid freezing and rapid expansion, instantaneously freezing the smoke tar until it becomes brittle, and it is torn apart under detonation and then blown away by compressed air, so as to achieve the purpose of removing the smoke tar on the inner wall of the air duct.
除上述实施方式之外,在实际使用时,爬行机构的张紧调节组件的活动环25可以设置为两个,当活动环25设置为两个时,既可以采用一个丝杆电机21来同时控制两个活动环25的移动,也可以采用两个丝杆电机25来分别控制两个活动环25的移动。当采用两个丝杆电机21来控制两个活动环25时,一个丝杆电机21控制一活动环25,另一丝杆电机21控制另一活动环25,而两个活动环25中一个活动环用来撑开或收缩第一支撑臂311,另一活动环25用来撑开或收缩第二支撑臂312,该结构的爬行机构在弯曲管道或者管径呈变化状态的管道中仍能够保持稳定爬行。In addition to the above embodiments, in actual use, the movable ring 25 of the tension adjustment assembly of the crawling mechanism may be set to two, and when the movable ring 25 is set to two, a screw motor 21 may be used to control simultaneously For the movement of the two movable rings 25, two screw motors 25 can also be used to control the movement of the two movable rings 25, respectively. When two screw motors 21 are used to control two movable rings 25, one screw motor 21 controls one movable ring 25, the other screw motor 21 controls the other movable ring 25, and one of the two movable rings 25 It is used to stretch or contract the first support arm 311, and another movable ring 25 is used to stretch or contract the second support arm 312. The crawling mechanism of this structure can still maintain stability in the curved pipe or the pipe whose diameter is changed. crawl.
喷嘴机构的旋转接头61包括外管611以及设置在外管611内的内管612,内管612可相对于外管611旋转,其中,外管611与干冰输送管91连接,内管612与弯管62连接。The rotary joint 61 of the nozzle mechanism includes an outer tube 611 and an inner tube 612 disposed in the outer tube 611, the inner tube 612 can rotate relative to the outer tube 611, wherein the outer tube 611 is connected to the dry ice delivery tube 91, and the inner tube 612 is connected to the elbow 62 connections.
为保证风管的内的清洁效果,干冰从干冰存储罐90至喷嘴机构的旋转接头61一般为高压运输,这样,喷嘴机构的稳定性会受到影响。为提高喷嘴机构的稳定性,进一步保证风管的清洗效果,干冰输送管91连接旋转接头61的一端固定有第一法兰71,而且该第一法兰71的侧壁上延伸有一固定板711,该固定板711固定在安装架的固定端盖12上。旋转接头61的外管611靠近弯管62处固定有第二法兰72,第二法兰72的侧壁上延伸有一固定板721,该固定板721通过一连接板73固定在安装架的固定端盖12上。通过第一法兰71、第二法兰72和连接板73可以将干冰输送管91和旋转接头61稳定地固定在爬行机构的固定端盖12上,避免其受干冰输送管91内的高压影响。In order to ensure the cleaning effect in the air duct, the dry ice from the dry ice storage tank 90 to the rotary joint 61 of the nozzle mechanism is generally transported under high pressure, so that the stability of the nozzle mechanism will be affected. In order to improve the stability of the nozzle mechanism and further ensure the cleaning effect of the air pipe, a first flange 71 is fixed to the end of the dry ice conveying pipe 91 connected to the rotary joint 61, and a fixing plate 711 extends on the side wall of the first flange 71 The fixing plate 711 is fixed on the fixed end cover 12 of the mounting frame. A second flange 72 is fixed to the outer tube 611 of the rotary joint 61 near the elbow 62. A fixing plate 721 extends on the side wall of the second flange 72, and the fixing plate 721 is fixed to the mounting frame through a connecting plate 73端盖 12 上。 On the end cover 12. Through the first flange 71, the second flange 72 and the connecting plate 73, the dry ice conveying pipe 91 and the rotary joint 61 can be stably fixed on the fixed end cover 12 of the crawling mechanism to avoid being affected by the high pressure in the dry ice conveying pipe 91 .
因为第二齿轮54套设在弯管62上,而第一齿轮53又与第二齿轮54啮合,所以,干冰输送管91内的高压有可能也会影响喷嘴电机51、传动轴52以及第一齿轮53的连接稳定性。Because the second gear 54 is sleeved on the elbow 62, and the first gear 53 is meshed with the second gear 54, the high pressure in the dry ice delivery pipe 91 may also affect the nozzle motor 51, the transmission shaft 52, and the first The connection stability of the gear 53.
为此,本发明在喷嘴电机51、传动轴52以及第一齿轮53上安装有一固定架74,该固定架74固定在安装架的固定端盖12上。To this end, the present invention is equipped with a fixing frame 74 on the nozzle motor 51, the transmission shaft 52 and the first gear 53, and the fixing frame 74 is fixed on the fixed end cover 12 of the mounting frame.
以上所述,仅是本发明实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above is only the embodiments of the present invention, and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes, and modifications to the above embodiments based on the technical essence of the present invention still belong to the present invention. Within the scope of technical solutions.

Claims (10)

  1. 一种利用干冰在线清洗风管的结构,其特征在于:所述结构包括爬行机构、喷嘴机构、电器控制箱和干冰储存罐,所述干冰存储罐通过干冰输送管连接喷嘴机构,所述电器控制箱与爬行机构、喷嘴机构电连接;所述爬行机构包括安装架、支撑组件、驱动组件以及张紧调节组件,所述喷嘴机构设置在安装架的一端,所述支撑组件设置在安装架上,所述驱动组件则设置在支撑组件上,所述张紧调节组件设置在安装支架上,并连接支撑组件;A structure for using dry ice to clean the air duct on line, characterized in that the structure includes a crawling mechanism, a nozzle mechanism, an electrical appliance control box and a dry ice storage tank, the dry ice storage tank is connected to the nozzle mechanism through a dry ice delivery pipe, and the electrical appliance controls The box is electrically connected with a crawling mechanism and a nozzle mechanism; the crawling mechanism includes a mounting frame, a supporting component, a driving component and a tension adjusting component, the nozzle mechanism is provided at one end of the mounting frame, and the supporting component is provided on the mounting frame, The drive assembly is provided on the support assembly, and the tension adjustment assembly is provided on the mounting bracket and connected to the support assembly;
    所述张紧调节组件包括传动结构和至少一活动环,所述传动结构连接活动环,所述活动环活动套设在安装支架外;The tension adjustment assembly includes a transmission structure and at least one movable ring, the transmission structure is connected to the movable ring, and the movable ring is sleeved outside the mounting bracket;
    所述支撑组件包括至少一组支撑臂,每组支撑臂包括两倾斜设置的支撑臂,即第一支撑臂和第二支撑臂,所述第一支撑臂、第二支撑臂以及安装架的中心轴线在同一面上,且第一支撑臂的倾斜方向与第二支撑臂的倾斜方向相反;所述第一支撑臂一端固定在活动环或柱状壳体上,另一端则连接有驱动组件,第一支撑臂两端之间的本体通过伸缩件固定在柱状壳体或活动环上;所述第二支撑臂一端固定在活动环或柱状壳体上,另一端连接有驱动组件,第二支撑臂两端之间的本体通过伸缩件固定在柱状壳体或活动环上;The support assembly includes at least one set of support arms, and each set of support arms includes two tilted support arms, namely a first support arm and a second support arm, the first support arm, the second support arm, and the center of the mounting bracket The axes are on the same plane, and the inclination direction of the first support arm is opposite to the inclination direction of the second support arm; one end of the first support arm is fixed on the movable ring or cylindrical housing, and the other end is connected to the drive assembly. The body between the two ends of a support arm is fixed to the cylindrical housing or the movable ring through a telescopic member; one end of the second support arm is fixed to the movable ring or the cylindrical housing, and the other end is connected to a drive assembly, the second support arm The body between the two ends is fixed on the cylindrical shell or movable ring through the telescopic member;
    所述喷嘴机构包括喷嘴电机、第一齿轮、第二齿轮、旋转接头、弯头和喷嘴,所述喷嘴电机设置在安装架内,第一齿轮设置在安装架外并通过传动轴连接喷嘴电机;所述干冰输送管穿设在安装架内,其一端伸至安装架外与干冰存储罐连接,另一端则伸至安装架外并连接旋转接头,而旋转接头连接弯管,弯管连接喷嘴;所述第二齿轮套设在弯管外,并与第一齿轮啮合。The nozzle mechanism includes a nozzle motor, a first gear, a second gear, a rotary joint, an elbow, and a nozzle. The nozzle motor is provided in the mounting frame, and the first gear is provided outside the mounting frame and connected to the nozzle motor through the transmission shaft; The dry ice conveying pipe runs through the installation frame, one end of which extends out of the installation frame to connect with the dry ice storage tank, and the other end extends out of the installation frame and connects to the rotary joint, and the rotary joint is connected to the elbow and the elbow is connected to the nozzle; The second gear is sleeved outside the elbow and meshes with the first gear.
  2. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述传动机构包括丝杆电机、丝杆和丝杆螺母,所述丝杆电机固定在安装架内,其连接丝杆;所述丝杆螺母配合连接在丝杆外周,且丝杆螺母连接活动环。A structure for online cleaning of air ducts using dry ice according to claim 1, characterized in that the transmission mechanism includes a screw motor, a screw and a screw nut, and the screw motor is fixed in a mounting frame, which The screw is connected; the screw nut is cooperatively connected on the outer periphery of the screw, and the screw nut is connected with the movable ring.
  3. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述传动机构包括气缸和推杆,所述气缸固定在安装架内,且连接推杆的一端,而所述推杆的另一端连接活动环。The structure of using dry ice to clean the air pipe according to claim 1, characterized in that the transmission mechanism includes a cylinder and a push rod, the cylinder is fixed in the mounting frame, and is connected to one end of the push rod, and the The other end of the push rod is connected to the movable ring.
  4. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述传动机构包括涡轮电机和涡轮蜗杆,所述涡轮电机固定在安装架内,且连接涡轮蜗杆的一端,而所述涡轮蜗杆的另一端连接活动环。The structure for online cleaning of air ducts using dry ice according to claim 1, characterized in that the transmission mechanism includes a turbine motor and a turbine worm, the turbine motor is fixed in the mounting frame, and is connected to one end of the turbine worm, The other end of the turbine worm is connected to the movable ring.
  5. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述张紧调节组件还包括光轴导轨,所述光轴导轨固定在安装架内,并穿设在活动环中。The structure for online cleaning of air ducts using dry ice according to claim 1, characterized in that: the tension adjustment assembly further comprises an optical axis guide rail, the optical axis guide rail is fixed in the mounting frame, and is worn on the mobile In the ring.
  6. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述伸缩件为液压减震器;所述安装架包括一柱状壳体以及连接于柱状壳体两端的固定端盖。A structure for online cleaning of air ducts using dry ice according to claim 1, characterized in that: the telescopic member is a hydraulic shock absorber; the mounting bracket includes a cylindrical shell and fixed ends connected to both ends of the cylindrical shell End cap.
  7. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述驱动组件包括驱动轮和驱动电机,所述驱动电机固定于支撑臂上,所述驱动轮则通过减速机连接在驱动电机上。The structure of using dry ice to clean the air duct according to claim 1, characterized in that the drive assembly includes a drive wheel and a drive motor, the drive motor is fixed on the support arm, and the drive wheel is decelerated by The machine is connected to the drive motor.
  8. 根据权利要求1所述的一种利用干冰在线清洗风管的结构,其特征在于:所述喷嘴机构的旋转接头包括外管以及连接于外管内并可相对外管旋转的内管,所述外管与干冰输送管连接,所述内管与弯管连接。The structure for online cleaning of air ducts using dry ice according to claim 1, characterized in that the rotary joint of the nozzle mechanism includes an outer tube and an inner tube connected to the outer tube and rotatable relative to the outer tube, the outer The tube is connected to the dry ice delivery tube, and the inner tube is connected to the bent tube.
  9. 根据权利要求8所述的一种利用干冰在线清洗风管的结构,其特征在于:所述干冰输送管连接旋转接头的一端固定有第一法兰,该第一法兰的侧壁上延伸有一固定板,所述固定板固定在安装架上;所述旋转接头的外管靠近弯管处固定有第二法兰,该第二法兰的侧壁上延伸有一固定板,所述固定板通过一连接板固定在安装架上。A structure for using dry ice to clean an air pipe according to claim 8, wherein a first flange is fixed at one end of the dry ice conveying pipe connected to the rotary joint, and a side wall of the first flange extends A fixing plate, the fixing plate is fixed on the mounting frame; the outer tube of the rotary joint is fixed with a second flange near the elbow, and a fixing plate extends on the side wall of the second flange, and the fixing plate passes A connecting plate is fixed on the mounting frame.
  10. 根据权利要求9所述的一种利用干冰在线清洗风管的结构,其特征在于:所述喷嘴电机、传动轴以及第一齿轮上安装有一固定架,该固定架固定在安装架上。The structure of using dry ice to clean the air pipe according to claim 9, characterized in that a fixing bracket is installed on the nozzle motor, the transmission shaft and the first gear, and the fixing bracket is fixed on the mounting bracket.
PCT/CN2019/093300 2018-11-12 2019-06-27 Structure employing dry ice for online cleaning of air duct WO2020098285A1 (en)

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JP2000167854A (en) * 1998-12-10 2000-06-20 Nippon Sanso Corp Cleaning device for tire mold
JP2002224633A (en) * 2001-02-05 2002-08-13 Showa Tansan Co Ltd Apparatus for cleaning metallic mold, etc., and apparatus for jetting dry ice
CN102233346A (en) * 2010-05-07 2011-11-09 程静 Dry ice cleaning machine for pipelines
CN108636902A (en) * 2018-05-08 2018-10-12 洛阳圣瑞智能机器人有限公司 A kind of recyclable rust-removing cleaning device of environment protection type high pressure water jet
CN108684644A (en) * 2018-07-25 2018-10-23 山东农业大学 Small-sized self-walking high-clearance sprayer
CN109365439A (en) * 2018-11-12 2019-02-22 厦门佰欧环境智能科技有限公司 A kind of structure using dry ice on-line cleaning air hose

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112482549A (en) * 2020-11-26 2021-03-12 张静 Self-adaptation municipal sewage sludge mixing machine
CN114042697A (en) * 2021-11-10 2022-02-15 千思跃智能科技(苏州)有限公司 A wiper mechanism for UV three proofings lacquer carrier

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