CN209173637U - A kind of novel dust removing storehouse - Google Patents
A kind of novel dust removing storehouse Download PDFInfo
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- CN209173637U CN209173637U CN201821596794.2U CN201821596794U CN209173637U CN 209173637 U CN209173637 U CN 209173637U CN 201821596794 U CN201821596794 U CN 201821596794U CN 209173637 U CN209173637 U CN 209173637U
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Abstract
Description
技术领域technical field
本实用新型涉及除尘仓应用技术领域,具体为一种新型除尘仓。The utility model relates to the technical field of application of dust removal bins, in particular to a novel dust removal bin.
背景技术Background technique
除尘仓,是一种把粉尘颗粒从烟气中分离出来的设备,常常使用在水泥等粉料加工厂或者烟尘颗粒大的加工厂,除尘器主要由上箱体、中箱体、灰斗、进风均流管、支架滤袋及喷吹装置、卸灰装置等组成。含尘气体从除尘器的进风均流管进入各分室灰斗,并在灰斗导流装置的导流下,大颗粒的粉尘被分离,直接落入灰斗,而较细粉尘均匀地进入中部箱体而吸附在滤袋的外表面上,干净气体透过滤袋进入上箱体,并经各离线阀和排风管排入大气,但是在传统的除尘仓使用达到一定年限后,出现板结问题,造成板结的物质,是炼钢制程中以废钢为原料,在熔炼过程所产生的相关化合物,因废钢漆面含锌,因此熔炼后的化合物含氢氧化锌(Zn(OH)2)及氧化锌(ZnO),氧化锌依其物理形态不致产生板结问题,因此造成板结的物质为为氢氧化锌,粉尘颗粒以及灰尘堆积在灰斗和整体装置的内壁上,造成堆积,无法处理掉,造成装置的容积变小,粉尘颗粒的腐蚀性也会对装置造成无法挽回的损坏,降低设备使用寿命。The dust removal bin is a kind of equipment that separates dust particles from the flue gas. It is often used in cement and other powder processing plants or processing plants with large smoke particles. The dust collector is mainly composed of an upper box, a middle box, an ash hopper, It is composed of air inlet equalizing pipe, support filter bag, injection device, ash unloading device, etc. The dust-laden gas enters the ash hoppers of each compartment from the air inlet uniform flow pipe of the dust collector, and under the guidance of the ash hopper diversion device, the large particles of dust are separated and directly fall into the ash hopper, while the finer dust enters the ash hopper evenly. The middle box is adsorbed on the outer surface of the filter bag. The clean gas enters the upper box through the filter bag and is discharged into the atmosphere through the off-line valves and exhaust pipes. However, after a certain number of years in the traditional dust removal bin, hardening occurs. The problem is that the substances that cause hardening are related compounds produced during the smelting process using scrap steel as raw material in the steelmaking process. Because the paint surface of scrap steel contains zinc, the compound after smelting contains zinc hydroxide (Zn(OH) 2 ) and Zinc oxide (ZnO), according to its physical form, zinc oxide will not cause hardening problems, so the substance that causes hardening is zinc hydroxide, dust particles and dust accumulate on the inner wall of the ash hopper and the overall device, causing accumulation and cannot be disposed of. The volume of the device will become smaller, and the corrosiveness of dust particles will also cause irreparable damage to the device and reduce the service life of the device.
实用新型内容Utility model content
本实用新型的目的在于提供一种新型除尘仓,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a new type of dust removal bin to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种新型除尘仓,包括除尘外仓和集尘仓,所述集尘仓固定安装在除尘外仓的下端,所述除尘外仓的内侧设置有除尘内仓,所述除尘内仓的顶端固定连接有上盖板,所述除尘内仓顶端与除尘外仓的顶端之间滑动连接有清扫辊上承环板,所述上盖板的相对称两外侧端均安装有第一伺服电机,所述第一伺服电机通过传动齿轮与清扫辊上承环板的上端面啮合连接,所述清扫辊上承环板的下方均匀间隔设置有若干个滚轴,所述滚轴的外侧设置有清扫辊,所述相对称设置的两滚轴的上方均安装有第二伺服电机,所述清扫辊上承环板的上方在滚轴的外侧设置有传动链条,所述传动链条与滚轴啮合连接,所述除尘内仓的仓壁上均匀分布有通灰孔。In order to achieve the above purpose, the utility model provides the following technical solutions: a new dust removal bin, including a dust removal outer bin and a dust collection bin, the dust collection bin is fixedly installed at the lower end of the dust removal outer bin, and the inner side of the dust removal outer bin is set There is a dust-removing inner bin, the top of the dust-removing inner bin is fixedly connected with an upper cover plate, the top of the dust-removing inner bin and the top of the dust-removing outer bin are slidably connected with a cleaning roller upper bearing ring plate, and the upper cover plate is connected Both symmetrical outer ends are equipped with a first servo motor, and the first servo motor is meshed with the upper end surface of the upper ring plate of the cleaning roller through a transmission gear. Roller, the outer side of the roller is provided with a cleaning roller, the top of the two symmetrically arranged rollers is equipped with a second servo motor, and the top of the bearing ring plate on the cleaning roller is provided with a A transmission chain, the transmission chain is meshed with the rollers, and ash holes are evenly distributed on the wall of the dust-removing inner bin.
优选的,所述除尘外仓的外侧壁开设有进风口。Preferably, an air inlet is opened on the outer wall of the dust-removing outer bin.
优选的,所述上盖板的中心位置设置有出风口。Preferably, an air outlet is provided at the center of the upper cover.
优选的,所述上盖板上相对称两外侧端的两个第一伺服电机转动方向一致。Preferably, the rotation directions of the two first servo motors on the two symmetrical outer ends on the upper cover plate are consistent.
优选的,所述除尘内仓的上方贯穿上盖板设置有高压逆吹装置,所述高压逆吹装置由高温加热管、电磁阀、高温球阀、喷吹管、沉孔套管和高压风机构成,所述高压风机设置在上盖板的上方,所述高压风机的逆吹风口连接有喷吹管,所述喷吹管的下方连通有陶瓷纤维管,所述高压风机的下方设置有高温加热管,所述高温加热管的外侧固定安装有高温球阀,所述喷吹管的上端安装有电磁阀。Preferably, a high-pressure reverse blowing device is installed above the dust removal inner bin through the upper cover plate, and the high-pressure reverse blowing device is composed of a high-temperature heating pipe, a solenoid valve, a high-temperature ball valve, a blowing pipe, a counterbore casing and a high-pressure fan. The high-pressure blower is arranged above the upper cover plate, and the reverse air outlet of the high-pressure blower is connected with a blowing pipe, and the bottom of the blowing pipe is connected with a ceramic fiber pipe, and a high-temperature heating pipe is arranged under the high-pressure blower. A high-temperature ball valve is fixedly installed on the outside of the high-temperature heating pipe, and a solenoid valve is installed on the upper end of the blowing pipe.
优选的,所述喷吹管之间通过沉孔套管连接。Preferably, the blowing pipes are connected through counterbore sleeves.
与现有技术相比,本实用新型的有益效果是:本实用新型为一种新型除尘仓,通过清扫辊的自转和公转,不仅达到了清理除尘仓仓壁的效果,同时利用风力旋转的离心作用,利用高温促使氢氧化锌分解,解决了氢氧化锌在装置内部的板结问题,降低了粉尘在仓壁的附着,延长了设备的使用寿命。Compared with the prior art, the beneficial effect of the utility model is: the utility model is a new type of dust removal bin, through the rotation and revolution of the cleaning roller, not only the effect of cleaning the bin wall of the dust removal bin is achieved, but also the centrifugal force of wind rotation is used Function, use high temperature to promote the decomposition of zinc hydroxide, solve the problem of zinc hydroxide hardening inside the device, reduce the adhesion of dust on the warehouse wall, and prolong the service life of the equipment.
附图说明Description of drawings
图1为本实用新型主体结构剖面示意图;Fig. 1 is a schematic sectional view of the main body structure of the present utility model;
图2为本实用新型清扫辊上承环板结构示意图;Fig. 2 is a structural schematic diagram of the ring bearing plate on the cleaning roller of the utility model;
图3为本实用新型图1中A处的结构示意图;Fig. 3 is the structural schematic diagram of place A in Fig. 1 of the utility model;
图4为本实用新型俯视图;Fig. 4 is a top view of the utility model;
图5为本实用新型除尘外仓与除尘内仓的位置示意图;Figure 5 is a schematic diagram of the position of the dust removal outer bin and the dust removal inner bin of the utility model;
图6为本实用新型传动链条与清扫辊的组合示意图;Fig. 6 is a combined schematic diagram of the utility model transmission chain and cleaning roller;
图7为本实用新型清扫辊与第二伺服电机的组合示意图;Fig. 7 is a schematic diagram of the combination of the cleaning roller and the second servo motor of the present invention;
图8为本实用新型高压逆吹装置的安装示意图示意图;Fig. 8 is a schematic diagram of the installation of the high-pressure reverse blowing device of the present invention;
图9为本实用新型高压逆吹装置的结构示意图;Fig. 9 is a structural schematic diagram of a high-pressure reverse blowing device of the present invention;
图10为本实用新型沉孔套管的结构示意图。Fig. 10 is a schematic structural view of the counterbore casing of the present invention.
图中:1除尘外仓、2除尘内仓、21第一伺服电机、211传动齿轮、22上盖板、23通灰孔、3清扫辊上承环板、31清扫辊、311滚轴、312第二伺服电机、32传动链条、4进风口、5出风口、6集尘仓、7高压逆吹装置、71陶瓷纤维滤管、72高温加热管、73电磁阀、74高温球阀、75喷吹管、76沉孔套管、77高压风机。In the figure: 1 dust removal outer bin, 2 dust removal inner bin, 21 first servo motor, 211 transmission gear, 22 upper cover plate, 23 through ash hole, 3 cleaning roller upper ring plate, 31 cleaning roller, 311 roller, 312 Second servo motor, 32 transmission chain, 4 air inlet, 5 air outlet, 6 dust collection bin, 7 high pressure reverse blowing device, 71 ceramic fiber filter tube, 72 high temperature heating tube, 73 solenoid valve, 74 high temperature ball valve, 75 blowing tube , 76 counterbore casing, 77 high pressure fan.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本实用和简化描述,而不是指示或者暗示所指的装置或者元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用的限制。此外,“第一”、“第二”、“第三”、“第四”仅用于描述目的,而不能理解为指示或者暗示相对重要性。In the practical description, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower" and "horizontal" are based on the orientation or positional relationship shown in the drawings, and are only for the purpose of It is convenient to describe the utility and simplify the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the utility. In addition, "first", "second", "third", and "fourth" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
本实用的描述中,还需要说明的是,除非另有明确的规定和限制,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接,可以是机械连接,也可以是电连接,可以是直接连接,也可以是通过中间媒介相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用中的具体含义。In this practical description, it should also be noted that, unless otherwise specified and limited, the terms "installation", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, or It may be detachably connected, or integrally connected, may be mechanically connected, may also be electrically connected, may be directly connected, may also be connected through an intermediary, and may be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
请参阅图1-7,本实用新型提供一种技术方案:一种新型除尘仓,包括除尘外仓1和集尘仓6,所述集尘仓6固定安装在除尘外仓1的下端,所述除尘外仓1的内侧设置有除尘内仓2,所述除尘外仓1的外侧壁开设有进风口4,所述除尘内仓2的顶端固定连接有上盖板22,所述除尘内仓2的上方贯穿上盖板22设置有高压逆吹装置7,所述高压逆吹装置7由高温加热管72、电磁阀73、高温球阀74、喷吹管75、沉孔套管76和高压风机77构成,所述高压风机77设置在上盖板22的上方,所述高压风机77的逆吹风口连接有喷吹管75,所述喷吹管75之间通过沉孔套管76连接,所述喷吹管75的下方连通有陶瓷纤维管71,所述高压风机77的下方设置有高温加热管72,所述高温加热管72的外侧固定安装有高温球阀74,所述喷吹管75的上端安装有电磁阀73,在喷吹引75管上增加电磁阀73,当吹入热风时,高温气体不会直接与膜片接触,进气电磁阀73,和各喷吹引管电磁阀与喷吹系统连锁控制,所述上盖板22的中心位置设置有出风口5,所述除尘内仓2顶端与除尘外仓1的顶端之间滑动连接有清扫辊上承环板3,所述上盖板22的相对称两外侧端均安装有第一伺服电机21,所述上盖板22上相对称两外侧端的两个第一伺服电机21转动方向一致,所述第一伺服电机21通过传动齿轮211与清扫辊上承环板3的上端面啮合连接,所述清扫辊上承环板3的下方均匀间隔设置有若干个滚轴311,所述滚轴311的外侧设置有清扫辊31,所述相对称设置的两滚轴311的上方均安装有第二伺服电机312,所述清扫辊上承环板3的上方在滚轴311的外侧设置有传动链条32,所述传动链条32与滚轴311啮合连接,所述除尘内仓2的仓壁上均匀分布有通灰孔23。Please refer to Figures 1-7, the utility model provides a technical solution: a new dust removal bin, including a dust removal outer bin 1 and a dust collection bin 6, the dust collection bin 6 is fixedly installed at the lower end of the dust removal outer bin 1, the The inner side of the dust removal outer bin 1 is provided with a dust removal inner bin 2, the outer wall of the dust removal outer bin 1 is provided with an air inlet 4, the top of the dust removal inner bin 2 is fixedly connected with an upper cover plate 22, and the dust removal inner bin 2, a high-pressure reverse blowing device 7 is installed through the upper cover plate 22. The high-pressure reverse blowing device 7 consists of a high-temperature heating pipe 72, a solenoid valve 73, a high-temperature ball valve 74, a blowing pipe 75, a counterbore casing 76 and a high-pressure fan 77. The high-pressure blower 77 is arranged above the upper cover plate 22, and the blowing pipe 75 is connected to the blowing outlet of the high-pressure blower 77, and the blowing pipes 75 are connected by counterbore sleeves 76, and the blowing pipe The bottom of 75 is connected with ceramic fiber pipe 71, and the bottom of the high-pressure fan 77 is provided with a high-temperature heating pipe 72, and the outer side of the high-temperature heating pipe 72 is fixedly installed with a high-temperature ball valve 74, and the upper end of the blowing pipe 75 is equipped with a solenoid valve. 73. Add a solenoid valve 73 to the blowing guide pipe 75. When hot air is blown in, the high-temperature gas will not directly contact the diaphragm. The intake solenoid valve 73 and the solenoid valves of each blowing guide pipe are interlocked with the blowing system. , the center position of the upper cover plate 22 is provided with an air outlet 5, and the top of the dust removal inner bin 2 and the top end of the dust removal outer bin 1 are slidably connected with a ring bearing plate 3 on the cleaning roller, and the upper cover plate 22 The first servo motors 21 are installed on the two symmetrical outer ends, and the two first servo motors 21 on the two symmetrical outer ends on the upper cover plate 22 rotate in the same direction. The upper end surface of the upper bearing ring plate 3 on the roller is meshed and connected, and several rollers 311 are evenly spaced below the upper bearing ring plate 3 of the cleaning roller, and a cleaning roller 31 is arranged on the outer side of the rollers 311. A second servo motor 312 is installed above the two rollers 311 provided, and a transmission chain 32 is arranged on the outer side of the roller 311 above the ring bearing plate 3 on the cleaning roller, and the transmission chain 32 meshes with the roller 311 Connected, the dust-removing inner bin 2 is evenly distributed with ash holes 23 on the bin wall.
工作原理:在启动除尘仓装置进行除尘作业时,粉尘气体从进风口4进入除尘内仓2中,同时启动第一伺服电机21与第二伺服电机312,第一伺服电机21通过传动齿轮211带动清扫辊上承环板3转动,第二伺服电机312带动清扫辊31转动,通过清扫辊上承环板3的转动,清扫辊31在除尘外仓1与除尘内仓2的仓壁之间实行公转,在清扫辊31进行公转时,透过通灰孔23会在除尘内仓2中实现风向旋转的现象,将灰尘颗粒通过旋转风力集中在集尘内仓2的中心位置,同时也会将集尘仓内侧仓壁上积留的粉尘颗粒通过旋转风力的离心作用集中至集尘仓6的中心位置,当清扫辊31停止公转时,粉尘颗粒将会从集尘仓6下方的出料口排出;当对整体装置进行清理时,清扫辊31同时进行公转和自转,对装置进行清理,清理后的灰尘泥浆从集尘仓下方的出料口排出,快速达到工作要求状态;在清理陶瓷纤维滤管71时,先将高压逆吹装置7的逆吹空气加热至250℃-300℃,通过逆吹高压高热空气,将炼钢制程中以废钢为原料,于熔炼过程所产生板结的含氢氧化锌,通过250℃-300℃的高温逆吹空气,将氢氧化锌在高温环境下分解为氧化锌及水,有效解决板结问题。Working principle: when the dust removal bin device is started for dust removal operation, dust gas enters the dust removal inner bin 2 from the air inlet 4, and the first servo motor 21 and the second servo motor 312 are started at the same time, and the first servo motor 21 is driven by the transmission gear 211 The ring bearing plate 3 on the cleaning roller rotates, and the second servo motor 312 drives the cleaning roller 31 to rotate. Through the rotation of the ring bearing plate 3 on the cleaning roller, the cleaning roller 31 moves between the dust removal outer bin 1 and the dust removal inner bin 2. When the cleaning roller 31 is revolving, the phenomenon of wind direction rotation will be realized in the dust-removing inner bin 2 through the dust-through hole 23, and the dust particles will be concentrated in the center of the dust-collecting inner bin 2 through the rotating wind force, and at the same time The dust particles accumulated on the inner wall of the dust collection bin are concentrated to the center of the dust collection bin 6 by the centrifugal force of the rotating wind. discharge; when the overall device is cleaned, the cleaning roller 31 revolves and rotates at the same time to clean the device, and the cleaned dust and mud are discharged from the discharge port below the dust collection bin to quickly reach the working state; when cleaning ceramic fiber When the filter tube 71 is used, the reverse blowing air of the high-pressure reverse blowing device 7 is first heated to 250°C-300°C, and the high-pressure and high-heat air is blown against the high-pressure and high-heat air to remove the hardened hydrogen-containing steel produced during the smelting process using scrap steel as raw material in the steelmaking process. Zinc oxide, by blowing air at a high temperature of 250°C-300°C, decomposes zinc hydroxide into zinc oxide and water in a high temperature environment, effectively solving the hardening problem.
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN110840329A (en) * | 2019-11-28 | 2020-02-28 | 安徽富坤机械设备有限公司 | Dust collecting device of dust collector |
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| CN110840329A (en) * | 2019-11-28 | 2020-02-28 | 安徽富坤机械设备有限公司 | Dust collecting device of dust collector |
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Address after: 362100 Fujian Province Quanzhou City Hui'an County Dongqiao Town Liantang Village 888-1 No. 2C Patentee after: Fujian Xifu New Materials Co.,Ltd. Country or region after: China Address before: Room C2003, Building 2, No. 452, 6th Street, Xiasha Economic and Technological Development Zone, Hangzhou City, Zhejiang Province Patentee before: HANGZHOU XIFU ENVIRONMENTAL PROTECTION TECHNOLOGY Co.,Ltd. Country or region before: China |