WO2018090492A1 - Self-steering intelligent sprayer with multiple ground clearances and control method therefor - Google Patents
Self-steering intelligent sprayer with multiple ground clearances and control method therefor Download PDFInfo
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- WO2018090492A1 WO2018090492A1 PCT/CN2017/072922 CN2017072922W WO2018090492A1 WO 2018090492 A1 WO2018090492 A1 WO 2018090492A1 CN 2017072922 W CN2017072922 W CN 2017072922W WO 2018090492 A1 WO2018090492 A1 WO 2018090492A1
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- steering
- self
- gear
- spray
- fixed
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0025—Mechanical sprayers
- A01M7/0032—Pressure sprayers
- A01M7/0042—Field sprayers, e.g. self-propelled, drawn or tractor-mounted
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/005—Special arrangements or adaptations of the spraying or distributing parts, e.g. adaptations or mounting of the spray booms, mounting of the nozzles, protection shields
- A01M7/0053—Mounting of the spraybooms
- A01M7/0057—Mounting of the spraybooms with active regulation of the boom position
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/005—Special arrangements or adaptations of the spraying or distributing parts, e.g. adaptations or mounting of the spray booms, mounting of the nozzles, protection shields
- A01M7/0071—Construction of the spray booms
- A01M7/0075—Construction of the spray booms including folding means
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0082—Undercarriages, frames, mountings, couplings, tanks
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01M—CATCHING, TRAPPING OR SCARING OF ANIMALS; APPARATUS FOR THE DESTRUCTION OF NOXIOUS ANIMALS OR NOXIOUS PLANTS
- A01M7/00—Special adaptations or arrangements of liquid-spraying apparatus for purposes covered by this subclass
- A01M7/0089—Regulating or controlling systems
Definitions
- the invention relates to a spray machine, in particular to a multi-slot self-steering intelligent sprayer and a control method thereof.
- Chinese patent CN103964253A discloses a screw jack which is supported by a plurality of nested lifting cylinders for lifting and lowering. As the working height increases, the number of lifting cylinders required increases, and the size of the lowermost lifting cylinder increases accordingly. Therefore, although this structure can achieve vertical space reduction, the horizontal space is still large, and the overall storage space is limited.
- the invention adopts four-wheel hydraulic drive, and hydraulic steering device is arranged in the middle of the front and rear axles. This hydraulic steering device can only realize two-wheel steering and steering radius.
- a four-wheel independent driving multi-slot self-steering intelligent sprayer and control method are designed.
- the device is controlled by the control device to four wheel hub motors to realize the self-steering of the wheel differential.
- the control precision is high, the turning radius is small, and the spray bar adopts five-stage folding, which saves space and meets the spray application requirements of different growth periods of the field crops.
- the object of the present invention is to design an unmanned walking device that can independently walk and realize self-steering, can meet the needs of various complex terrains and spray objects to a large extent, and can improve the spray application efficiency of the sprayer. And control methods.
- a multi-slot self-steering intelligent sprayer comprising a vehicle platform, a self-steering running mechanism, a controllable lifting spray device, a power supply device and a control device;
- the vehicle platform is a frame formed by connecting a plurality of profiles
- the lower part of the vehicle platform is sequentially provided with two self-steering running mechanisms in the traveling direction, and the self-steering running mechanism is composed of a chassis with a swing mechanism and a tire with a hub motor;
- the controllable lifting spray device comprises a sprayer lifting mechanism, a mixing device and a spray bar device; the sprayer lifting mechanism is installed at a tail of the vehicle platform; and the mixing device sends the liquid to the spray bar device;
- the sprayer lifting mechanism realizes lifting of the spray bar device by screw drive;
- the power supply device provides a stable voltage source for the device
- the control device is used for controlling the steering walk of the self-steering running mechanism, the lifting and lowering of the controllable lifting spray device, the mixing amount adjustment of the mixing device, the attitude adjustment of the boom device, and the spray adjustment.
- the plurality of profiles of the vehicle platform are square metal pipes, welded into a frame with a plurality of square spaces, and two square metal plates are respectively fixed on two spaces disposed at the middle positions of the two ends of the platform for the placement Two self-steering walking mechanisms.
- a spray bar seating groove is welded to the front side and the left and right sides of the platform.
- a plurality of stoppers are welded to the bottom of the platform, and a through hole for the fixed central shaft to pass through is reserved at the tail of the platform.
- the self-steering running mechanism includes a swing mechanism and a tire with a hub motor
- the slewing mechanism comprises a double row tapered roller bearing, a support column and a damper device from top to bottom in sequence;
- the damper device is formed by stacking a plurality of shrapnels of the same width and increasing in length from top to bottom, and the last piece of shrapnel Other shrapnels with a thickness greater than the upper portion, the other shrapnels have the same thickness and a rectangular through hole in the center of the shrapnel, and the outer or inner ring of the double row tapered roller bearing is integral, and the two inner or outer rings are concentrically fixed On the top surface of the metal plate and support column of the platform;
- the upper end of the support column is a cylinder, and the lower end is a rectangular metal rod.
- the metal rod portion passes through the rectangular through hole of the damper device and is fixedly welded to the last piece of the elastic piece, and the two sides of the last piece of the elastic piece are welded and fixed to the body of the hub motor.
- the self-steering running mechanism includes a swing mechanism and a tire with a hub motor
- the slewing mechanism comprises a single row tapered roller bearing, a support column, a shock absorber and a shock absorbing bracket.
- the outer ring or the inner ring of the single row tapered roller bearing and the vehicle platform are connected by welding, and the inner ring of the single row tapered roller bearing or The top surface of the outer ring and the support column are concentrically fixed, and the shock absorber has three groups, wherein one end of the three sets of shock absorbers are respectively fixed on the symmetric sides and the bottom side of the support column, and the other ends are respectively fixed on both sides of the shock absorption bracket.
- the shock absorbing bracket is a high-strength square metal frame similar to the width of the vehicle, and the two ends of the damper bracket are fixed to the body of the hub motor.
- the self-steering running mechanism includes a swing mechanism and a tire with a hub motor
- the slewing structure comprises a planar cylindrical bearing, a chassis platform and an axle;
- the planar cylindrical bearing is composed of a planar cage assembly with a cylindrical roller and a planar washer, and the inner ring of the planar cylindrical bearing passes through the through hole of the metal plate on the platform and makes the plane
- the cylindrical roller of the cylindrical bearing is in contact with the bottom of the platform, and a circular groove is formed in the middle of the chassis platform.
- the left and right sides of the chassis platform have gradually contracting extensions, and the planar cage assembly of the planar cylindrical bearing and the circular groove of the chassis platform Adopt Concentrically fixed, the top of the axle is fixedly connected with the extension of the platform of the chassis, and is obtuse with the platform of the chassis.
- the bottom of the axle and the body of the hub motor are fixed.
- the height of the self-steering running mechanism can select different height axles according to the operation requirements. .
- the rotating structure replaces the planar cylindrical bearing by a ball bearing
- the spherical bearing is installed in the middle of the inner steel ring and the outer steel ring, and the outer ring or the inner ring of the ball bearing is concentrically fixed with the chassis platform, and the ball bearing is fixed.
- the inner or outer ring and the metal plate of the platform are concentrically fixed.
- a damping cooperative device is further included, the damping cooperative device includes a damping motor, a worm gear box and a cooperating gear; the inside of the worm gear box is a worm wheel and a worm, the rotating shaft of the damping motor and the worm are concentrically fixed, and the worm and the worm wheel are assembled.
- the worm wheel and the cooperating gear are concentrically fixed; the cooperating gear meshes with the inner gear of the inner ring of the ball bearing.
- the sprayer lifting mechanism comprises two parallel " ⁇ " type fixing brackets arranged in parallel, the vertices of the two " ⁇ ” type fixing brackets are connected by the fixed horizontal plate A, and the fixing horizontal plate A is fixed under the two sides.
- the central shaft; the upper ends of the two " ⁇ ” type fixing brackets are connected by a fixed horizontal plate B, and the fixed horizontal plate B is provided with a lifting control motor and a transmission tooth chain, and the lifting control motor is fixed to the fixed horizontal plate B through the flange structure.
- a screw rod and a wire pair are arranged between the upper end and the lower end of the two " ⁇ " type fixing brackets;
- the spray bar device comprises an inner spray bar, a main spray bar, an end spray bar and a rotation control component group. All the spray bars are rigid hollow anti-rust materials, and each spray bar is connected by a hose to form a spray liquid. a water passage; the inner spray bar of the spray bar device is connected with the wire pair, and the two ends of the inner spray bar are respectively a main spray bar, and the outer ends of the main spray bar are respectively end spray bars, and the spray nozzles on each spray bar are evenly distributed.
- the two ends of the inner spray bar are provided with a rotating control component group, and the inner spray bar and the main spray bar are connected by a first-stage rotating shaft with a gear, and the main spray bar and the end spray bar are connected through a secondary rotating shaft with a gear, and the rotation control The main spray bar and the end spray bar are horizontally rotated by the component group;
- the mixing platform can be placed on the vehicle platform according to requirements, including a water tank, a medicine box and a liquid medicine tank of the spraying device.
- the water tank and the medicine box are separated, the output medicine liquid is mixed in proportion, and the mixed medicine liquid is pre-existing in the medicine liquid tank.
- the water in the tank can be released and reduced.
- lead screw and the wire pair may be replaced by a ball screw.
- the rotation control component group includes a rotation control motor, a gear box, and a transmission tooth chain A.
- the rotation shaft of the rotation control motor is fixed with a driving gear concentric with the rotating shaft, and extends vertically downward into the gear box, and the gear box
- the internal reduction gear is assembled.
- the rotation centers of the reduction gear, the first reduction gear and the secondary reduction gear are respectively fixed on the upper and lower walls of the gear box housing, the rotation control motor drives the driving gear to rotate, the driving gear and the first reduction gear mesh, the first reduction gear and the second
- the stage reduction gear is meshed, the secondary reduction gear and the driven gear mesh, and the driven gear drives the shaft gear A to rotate;
- the gears rotate around the center line of each gear.
- the center lines of rotation of the four gears are perpendicular to the center line of the inner boom and the foot is located on the center line of the inner boom.
- the two ends of the gear chain A are respectively The shaft gear A and the shaft gear B are fitted above the main boom, and the gear box is connected by welding to a position below the end of the inner boom.
- the upper end of the two " ⁇ " type fixing brackets of the sprayer lifting mechanism and the two ends of the fixed horizontal plate B have two through holes of the same size, and the screw rod passes through and is fixed by the gear shaft A, lifting
- the output shaft of the control motor is fixed vertically in the middle of the fixed transverse plate B through the flange structure.
- the flange structure has a rotating shaft B concentrically fixed with the output shaft of the lifting control motor, and the outer ring of the rotating shaft B has gears and gears thereof. It is assembled with the transmission toothed chain B, and both ends of the transmission toothed link B and the rotating shaft A at the top of the screw shaft are assembled, so that the rotation of the lifting control motor can control the rotation of the screw to achieve the purpose of lifting the wire.
- the main boom and the end boom can be vertically folded through the rotating shaft and placed horizontally on the sides of the vehicle platform and in the front of the spray bar seating groove.
- the power supply device is a gasoline power generation power supply device, and the device is fixed on a vehicle platform, including a gasoline engine, a gasoline engine protection frame, a generator, a three-phase rectifier bridge, a filter capacitor, a battery pack, and a rectifier inverter;
- the rotating shaft of the gasoline engine is connected with the rotating shaft of the generator. After the generator generates electricity, it is converted into single-phase direct current after three-phase rectifier bridge and filter capacitor rectification and filtering, and part of it is stored in the battery pack; the other part provides stable voltage power supply for the vehicle control unit.
- the vehicle control unit controls the hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive; Phase AC provides three-phase AC for hub motors, lift control motors, rotary control motors, pump motors, liquid pump motors, and mixed pump motors.
- control device is respectively fixed on the self-steering running mechanism and the controllable lifting spray device, and comprises an embedded vehicle control unit, a gyroscope, a GPS, a height sensor disposed on the inner spray bar, and a speed sensor disposed on the tire.
- the gyroscope, the GPS, the angle sensor, the height sensor, the speed sensor, the liquid level sensor, the pumping flow meter, and the nozzle flow meter are all connected to the embedded vehicle control unit;
- Hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive are all connected to the embedded vehicle control unit via CAN bus;
- the hub motor in the tire is connected to the hub motor drive, the lift control motor is connected to the lift control motor drive, and the rotary control motor is connected to the rotary control motor drive, and the pump installed in the water tank is connected to the pump motor drive.
- the liquid medicine pump disposed in the medicine box is driven to be connected to the liquid medicine pump motor, and the mixed liquid pump disposed in the liquid medicine tank is connected to the mixed liquid motor pump drive, and the spray rod electromagnetic valve disposed on the spray rod is connected to the electromagnetic valve drive. .
- the technical solution of the method of the present invention is a multi-gap self-steering intelligent sprayer control method.
- the rotation control motor drives the transmission toothed chain to drive the main spray bar and the end spray bar from both sides of the vehicle platform.
- the front part is deployed to the rear and placed on the same line.
- the height of the target plant is obtained according to the height sensor.
- the lifter is adjusted by the lift control motor to the appropriate spray distance, and then the spray task is controlled by the built-in vehicle control unit to control the spray.
- the walking device effectively and reasonably controls the driving direction, speed and spray height of the hub motor drive and the lift control motor according to the information collected by the gyroscope, GPS, height sensor, speed sensor, and angle sensor, and the embedded vehicle control
- the unit controls the pump motor drive, the liquid pump motor drive, the mixed liquid pump motor drive and the spray rod solenoid valve drive according to the information returned by the liquid level sensor and the nozzle flow meter, and controls the mixing process and the spraying process of the device.
- the pumping flowmeter is used to detect the amount of water pumped by the pump in real time, and the embedded vehicle control unit controls the liquid medicine pump according to the amount of water pumped by the pump to extract a certain amount of liquid to carry out the mixing process, so that the water and the liquid are carried out according to a certain ratio. mixing;
- the spray bar is controlled by the rotary control motor to control the drive chain and the gear box so that the main spray bar and the end spray bar are placed on both sides of the vehicle platform and in the front spray bar seating groove.
- the invention has the beneficial effects of: a multi-slot self-steering intelligent sprayer and a control method, wherein the vehicle platform is mainly made of a rectangular metal frame and is welded by a plurality of square metal pipes, and the mixing device can be placed on the platform of the vehicle according to requirements.
- the gasoline power supply device not only can the weight of the platform be effectively reduced, but also the space utilization of the platform can be improved.
- the through holes can be installed at the tail of the platform, and the devices can be realized by assembling devices with different functions. multiple uses.
- the gasoline power generation and power supply device has simple power generation, stable power supply, low noise, small displacement, light weight, low pollution, light and convenient operation and high cost performance. The above features make it stand out among many power supply devices.
- the new self-steering walking mechanism can select different axle heights according to the actual situation, so that the sprayer can adapt to the operation of multiple ground gaps; the independent inner hub motor is used as the power source for the wheel travel, and the hub motor technology is also called The in-wheel motor technology, its biggest feature is to integrate the power unit, transmission and braking device into the hub, which can greatly simplify the mechanical part of the electric vehicle.
- the self-steering traveling mechanism with the slewing mechanism as the core is the first in China. It can use a variety of slewing bearings as the main body of the slewing structure to meet the requirements of the axial and radial forces of the slewing structure in different working environments.
- the transmission efficiency of the mechanical power can be greatly improved, and the four-wheel motor of the two sets of slewing mechanisms can be independently driven by the on-board control unit to make the differential control of the rotary structure.
- the wheel differential on the side enables the self-steering of the swivel structure.
- the walking device of this structure not only has a small turning radius, but also can be turned in situ, and the control precision is high, which ensures the flexibility of the walking of the device and can control the direction well, and is a great innovation of the agricultural automatic walking equipment. .
- the lifting control mechanism drives the screw wire pair by rotating the control motor, so that the spray bar can be adjusted up and down according to the actual height of the crop, the control is simple, the height is adjusted accurately, and the spray requirement of different crops in different growth periods can be met; the controllable lifting spray device has five
- the segment type spray bar can control the horizontal rotation of the spray bar through the gear box, the first-stage rotating shaft, the transmission tooth chain and the secondary rotating shaft, so that the middle passability of the spray machine is good, and the vehicle control unit is used to control the automatic spraying of the liquid medicine, no longer
- the need for human driving not only reduces the weight of the sprayer, but also does not expose the operator to spraying pesticides, improves the operator's operating environment, greatly reduces the operational intensity, and reflects the core development concept of people-oriented.
- the spray bar placement groove is welded respectively.
- the two sides of the five-stage spray bar can be folded inward, and the edges of the two sides of the vehicle platform and the front edge are bonded to facilitate the edge.
- the walking of the sprayer; the sprayer adopts the water-medicine separation and real-time mixed waterway system.
- the sprayer is unable to drive out under the harsh terrain conditions, the water of the water tank can be released to reduce the burden, which is beneficial to the harsh terrain and does not cause environmental damage.
- Pollution through the invention of the multi-gap self-steering intelligent sprayer, the efficiency of spray application in the field is improved, the labor intensity is greatly reduced, the automation level is high, and the scale effect is good.
- Figure 1 is a schematic view of a high-gap self-steering intelligent sprayer
- Figure 2 is a top plan view of a high-gap self-steering intelligent sprayer
- FIG. 3 is a schematic structural view of a sprayer lifting mechanism of a self-steering intelligent sprayer
- FIG. 4 is a schematic structural view of a rotation control component group
- Figure 5 is a schematic view of Embodiment 1 of a multi-gap self-steering intelligent sprayer
- Figure 6 is a schematic view showing a support column of the swing mechanism in Embodiment 1;
- FIG. 7 is a schematic view of a multi-slot self-steering traveling mechanism with suspension according to Embodiment 2;
- Figure 8 is a schematic view of a third embodiment of a high-gap self-steering running mechanism
- FIG. 9 is a schematic structural view of a slewing mechanism of a high-gap self-steering traveling mechanism
- Figure 10 is a schematic view showing a modification of a high-gap self-steering running mechanism
- Figure 11 is a block diagram showing the assembly of the damping linkage
- Figure 12 is a schematic view of a low-gap self-steering traveling mechanism
- Figure 13 is a schematic diagram of a multi-gap self-steering intelligent sprayer power system
- Figure 14 is a flow chart of the multi-gap self-steering intelligent sprayer control device.
- a multi-gap self-steering intelligent sprayer includes a vehicle platform 3, a self-steering walking chassis, a controllable lifting spray device, a gasoline power generating device and a control device;
- the self-steering running mechanism is composed of two chassis with a swing mechanism and four tires with a hub motor 24; the swing mechanism is rotated by a bearing provided on the vehicle platform 3 together with a support column at the lower end of the bearing and a shock absorbing member.
- the action; or the slewing mechanism is effected by a bearing provided on the platform 3 together with the undercarriage platform 26 at the lower end of the bearing and the axle 2.
- the controllable lifting spray device comprises a sprayer lifting mechanism, a spray bar device and a mixing device, and a sprayer lifting mechanism of the controllable lifting spray device is installed at the tail of the vehicle platform 3;
- the spray bar device comprises an inner spray bar 28 and a main spray bar 6,
- the end spray bar 5 and the rotation control component group are all rigid hollow rustproof materials, and each spray bar is connected by a hose to form a water passage for spraying the liquid medicine;
- the mixing device and the power supply device are placed On the vehicle platform 3.
- the mixing device that can be placed on the platform 3 as needed includes a water tank 18, a medicine box 16, and a liquid medicine tank 15.
- the water tank 1 and the medicine box 16 are separated, the output medicine liquid is mixed in proportion, and the mixed medicine liquid pre-existing medicine In the liquid tank 15, a liquid medicine is provided for the lifting spray device;
- the gasoline power generation device includes a gasoline engine 21, a gasoline engine protection frame 22, a generator 20, a three-phase rectifier bridge 37, a filter capacitor 41, a battery pack 19, and a rectification inverter 48.
- the rotation shaft of the gasoline engine 21 is connected to the rotation shaft of the generator 20.
- the generator 20 is rectified and filtered by the three-phase rectifier bridge 37 and the filter capacitor 41 to become single-phase direct current, a part of which is stored in the battery pack 19, a part of which supplies a stable voltage power to the control device, and a part of which is converted into a three-phase rectifier inverter 48.
- the alternating current three-phase alternating current is supplied to the hub motor 24, the lift control motor 14, the rotary control motor 11, the pump motor 63, the chemical pump motor 64, and the mixed pump motor 65.
- the plurality of profiles of the platform 3 are square metal tubes, which are welded into 3 ⁇ 5 square spaces, and two square metal plates are respectively fixed in the spaces of the second row and the fourth column of the second row, directly in front of the platform.
- the boom positioning groove 4 is welded to the left and right sides, and eight stoppers 23 are welded to the bottom of the platform 3, and a through hole 25 through which the fixed central shaft 27 passes is reserved at the tail of the platform 3.
- the front and left and right sides of the vehicle platform 3 respectively have a spray bar seating groove 4, and eight mechanical stoppers 23 are fixed to the bottom of the vehicle platform 3, and are all connected with the vehicle platform 3 by welding.
- controllable lifting spray device comprises a sprayer lifting mechanism, a boom device, and a mixing device;
- the sprayer lifting mechanism is assembled in the through hole 25 of the vehicle platform 3 through the fixed central shaft 27, and includes two parallel " ⁇ " type fixed brackets 10, a fixed central shaft 27, a lifting control motor 14, a transmission tooth chain 7, and a method.
- the blue structure 13, the screw rod 8, the wire pair 12, the apexes of the two " ⁇ " type fixing brackets 10 are connected by a fixed horizontal plate A, and the fixed central axis 27 is provided below the two sides of the fixed horizontal plate A, two pieces " ⁇
- the type fixing bracket 10 has two through holes of the same size at the upper and lower ends of the upper and lower sides and the fixed transverse plate B, and the screw rod 8 passes through and is fixed by the gear shaft A, the screw rod 8 and the wire pair 12
- the lift control motor 14 is a DC brushless motor, and the output shaft of the lift control motor 14 is fixed vertically downward through the flange structure 13 in the middle of the fixed cross plate B, and the flange structure 13 has a sum inside.
- the output shaft of the lifting control motor 14 is concentrically fixed to the rotating shaft B.
- the outer ring of the rotating shaft B is provided with a gear, the gear and the gear chain B7 are assembled, and the two ends of the driving toothed chain B7 and the rotating shaft A at the top of the screw rod 8 are assembled to lift Controlling the rotation of the motor 14 can control the rotation of the screw 8 to achieve the lifting of the wire pair 12 the goal of;
- the spray bar device is a five-stage spray bar, including an inner spray bar 28, a main spray bar 6, an end spray bar 5, and a rotating control component group. All the spray bar devices are rigid hollow anti-rust materials, and each spray bar is The hose is connected to form a water passage for spraying the liquid medicine; the inner spray bar 28 of the spray bar device is connected with the wire pair 12, and the two ends of the inner spray bar 28 are respectively the main spray bar 6, and the outer ends of the main spray bar 6 are respectively end The spray bar 5; the end spray bar 5 and the main spray bar 6, the main spray bar 6 and the inner spray bar 28 are respectively connected by a geared primary shaft 29 and a geared secondary shaft 38; the rotary control motor 11 fuselage Fixed on the inner spray bar 28, only the motor shaft can be rotated, and assembled with the gear box 9 welded at the lower end of the inner spray bar to achieve a certain deceleration effect; in this embodiment, the fixed central shaft 27 and the fixed bracket 10 is connected by welding.
- the rotation control member group includes a rotation control motor 11, a gear box 9, and a transmission tooth chain A7.
- the rotation shaft of the rotation control motor 11 is fixed with a driving gear 30 concentric with the rotating shaft, and extends vertically downward into the gear.
- the rotary control motor 11 drives the driving gear 30 to rotate, the driving gear 30 and the primary reduction gear 31 mesh, and the primary reduction gear 31 and the secondary reduction gear 33 mesh with each other.
- the stage reduction gear 33 meshes with the driven gear 34, and the driven gear 34 drives the primary shaft 29 to rotate; the four gears rotate around the center line of each gear, and the rotation centerlines of the four gears are perpendicular to the inner spray rod 28
- the center line and the foot are located on the center line of the inner spray bar 28.
- the two ends of the drive chain A7 are respectively arranged above the main spray bar with the primary shaft A29 and the secondary shaft 38, and the gear box 9 is connected by welding. The position below the end of the inner spray bar 28.
- the self-steering walking chassis includes a swing mechanism and a tire 1;
- the car platform 3 is a metal frame welded by a plurality of square metal pipes and two square metal plates, which can effectively reduce the weight of the platform, and the plurality of square metal pipes are welded into 3 ⁇ 5 square spaces, in the second row.
- Two square metal plates are fixed in the spaces of the second row and the fourth column, and the spray bar seating groove 4 is respectively welded in front of the vehicle platform 3 and on the left and right sides, and eight stoppers 23 are welded on the bottom of the vehicle platform 3, a through hole 25 through which the fixed central shaft 27 passes is reserved at the tail of the vehicle platform 3;
- Wheel 1 adopts herringbone agricultural tires, and other tires such as ordinary patternless tires can be selected according to the demand of driving road surface, and hub motor 24 is installed in the hub;
- the slewing mechanism comprises a double row tapered roller bearing 43, a support column 44 and a damper device 45; the damper device 45 is formed by a plurality of slabs of the same width and length grading, except for the last piece of the slab And the center of the shrapnel has a suitable rectangular through hole, and the outer ring (or inner ring) of the double row tapered roller bearing 43 is a whole.
- the two inner rings are respectively concentrically fixed on the top surface of the metal plate and the support column 45 of the vehicle platform, and the support column 44 is a metal bar whose upper end is a rectangular parallelepiped at the lower end of the cylinder, and the metal bar portion is cut through
- the rectangular through hole of the shock device 45 is fixedly welded to the last piece of the elastic piece, and the two sides of the last piece of the elastic piece are welded and fixed to the body of the hub motor 24.
- the slewing mechanism includes a single row tapered roller bearing 39, a support column 44, a shock absorber 47 and a damper bracket 46.
- the outer or inner ring of the single row tapered roller bearing 39 and the platform 3 are connected by welding.
- the inner ring or the outer ring of the single row tapered roller bearing 39 and the top surface of the support column 44 are concentrically fixed, and the shock absorbers 47 have three groups, wherein one ends of the shock absorbers are respectively fixed on the symmetric sides and below of the support column 44, The other ends are respectively fixed on both sides of the shock absorbing bracket 46 And the center position, the shock absorbing bracket 46 is a high-strength square metal frame similar to the vehicle width, and both ends of the damper bracket 46 are fixed to the body of the hub motor 24.
- the self-steering running mechanism includes a swing mechanism and a tire 1 with a hub motor 24;
- the slewing structure comprises a planar cylindrical bearing 42, a chassis platform 26 and an axle 2;
- the planar cylindrical bearing 42 is composed of a planar cage assembly with a cylindrical roller 40 and a planar washer, the inner ring of the planar cylindrical bearing 42 passing through the platform 3
- the hole makes the cylindrical roller 40 of the planar cylindrical bearing 42 and the bottom of the platform 3 contact, the circular platform groove is opened in the middle of the chassis platform 26, and the left and right sides of the chassis platform 26 have gradually contracting extensions, and the plane of the planar cylindrical bearing 42 is maintained.
- the frame assembly and the circular groove of the chassis platform 26 are concentrically fixed.
- the axle 2 is made of metal.
- the top of the axle 2 is fixed to the extension of the chassis platform 26, at an obtuse angle to the chassis platform 26, the bottom of the axle 2 and the hub motor 24
- the fuselage is fixed; since the height of the axle 2 is higher than the ground, the embodiment is suitable for use in high ground clearance applications.
- the swivel structure is replaced by a ball bearing 36 in which a spherical alloy ball is mounted between the inner and outer rims, and the outer or inner ring of the ball bearing 36 and the undercarriage platform. 26 concentrically fixed, the inner or outer ring of the ball bearing 36 and the square steel plate of the platform 3 are concentrically fixed. In the embodiment, the inner platform of the vehicle platform 3 and the ball bearing 36 is connected by welding.
- the inner ring of the inner gear and the ball bearing 36 are welded, and the damping cooperative device and the inner gear are assembled directly above the inner gear; the damping cooperation
- the device includes a damper motor 69, a worm gear box 73 and a cooperating gear 72; the worm gear box 73 is internally provided with a worm gear 70 and a worm 71, the shaft of the damper motor and the worm 71 are concentrically fixed, the worm 71 and the worm wheel 70 are assembled, the worm wheel 70 and the yoke 70
- the gear 72 is concentrically fixed; the damping linkage has a self-locking function, and when the tire has a tire off the ground, the worm gear will lock the slewing structure, and the damper motor 69 can be driven by the motor.
- the vehicle control unit 49 is connected to control the steering of the damper motor to assist the swing structure.
- this structure is similar to the self-steering running mechanism of Embodiment 3, except that the height of the axle 2 is relatively low.
- the entire self-steering mechanism is suitable for low ground clearance applications.
- the gasoline power generation device is fixed on the vehicle platform 3, including a gasoline engine 21, a gasoline engine protection frame 22, a generator 20, a three-phase rectifier bridge 37, a filter capacitor 41, a battery pack 19, and a rectifier inverter 48;
- the rotating shaft of the gasoline engine (21) is connected with the rotating shaft of the generator (20), and the generator 20 generates electricity and is rectified and filtered by the three-phase rectifier bridge 37 and the filter capacitor 41 to become single-phase direct current, and a part is stored in the battery pack 19;
- the vehicle control unit 49 Providing a stable voltage power supply, the vehicle control unit 49 controls the hub motor drive 57, the lift control motor drive 58, the rotary control motor drive 59, the pump motor drive 60, the liquid pump motor drive 61, the mixed liquid pump motor drive 62, the solenoid valve
- the drive 66; a part of the rectifier inverter 48 becomes a three-phase alternating current, and provides three for the hub motor 24, the lift control motor 14, the rotary control motor 11, the pump motor
- the control device includes an embedded vehicle control unit 49, a gyroscope 50, a GPS 51, a height sensor 52 disposed on the inner spray bar 28, a speed sensor 53 disposed on the tire 1, and an in-wheel motor drive 57.
- the gyroscope 50, the GPS 51, the rotation angle sensor 17, the height sensor 52, the speed sensor 53, the liquid level sensor 54, the pumping flow meter 55, and the nozzle flow meter 56 are all connected to the embedded vehicle control unit 49;
- the hub motor 24 in the tire 1 is connected to the hub motor drive 57, the lift control motor 14 is connected to the lift control motor drive 58, the rotary control motor 11 is connected to the rotary control motor drive 59, and the pump 63 and the pump are disposed in the water tank 18.
- the motor drive 60 is connected, the liquid medicine pump 64 disposed in the medicine box 16 is connected to the liquid medicine pump motor drive 61, and the mixed liquid pump 65 disposed in the chemical tank 15 is connected to the mixed liquid motor pump drive 62, and is disposed on the spray bar.
- the upper boom solenoid valve 67 is connected to the solenoid valve drive 47.
- the above-mentioned vehicle control unit is disposed near the gasoline power generation device at the front of the vehicle platform, the gyroscope and the GPS are next to the vehicle control unit, and the pump flowmeters are respectively installed at the water outlets of the water tank, the medicine box and the liquid tank, and the height sensor is installed.
- the speed sensors are installed at the four hub motors respectively.
- the liquid level sensors are installed in the water tank, the medicine box and the liquid tank respectively.
- the nozzle flow meter is installed at each nozzle; the gyroscope, GPS, pumping flow meter, height
- the sensor, the speed sensor, the liquid level sensor, and the nozzle flow meter are all directly connected to the embedded vehicle control unit;
- Hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive are all connected to the embedded vehicle control unit via CAN bus;
- the hub motor in the tire is connected to the hub motor drive
- the lift control motor is connected to the lift control motor drive
- the rotary control motor is connected to the rotary control motor drive
- the pump is connected to the pump motor drive
- the liquid pump is connected to the liquid pump motor drive.
- the mixed liquid pump is connected to the mixed liquid motor pump drive
- the spray rod electromagnetic valve is connected to the electromagnetic valve drive.
- the above control motors are all DC brushless motors.
- the above tires are made of herringbone agricultural tires, and other tires such as ordinary patternless tires can be selected according to the demand of the road surface.
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Abstract
Disclosed is a self-steering intelligent sprayer with multiple ground clearances and a control method therefor. The sprayer comprises a vehicle platform (3), self-steering travelling mechanisms, a controllable-lift spraying device, a gasoline power generation and supply device, and a control device, the two self-steering travelling mechanisms being respectively connected to the vehicle platform (3) by a rotation structure. The controllable-lift spraying device is fixed to the tail of the vehicle platform (3), and comprises a sprayer lifting mechanism, a spray bar device and a mixing device, the spray bar device being arranged on the sprayer lifting mechanism and connected to the mixing device, and a spray bar being able to move up and down along with the traction of the sprayer lifting mechanism. The mixing device is fixed to the middle of the vehicle platform (3) to provide pesticide for the spraying by the spraying device. The gasoline power generation and supply device is fixed to the front of the vehicle platform (3), and serves as a stable voltage power supply for the apparatus. The control device is respectively connected to a driving device, a control motor and multiple groups of sensors. For the apparatus, four wheel hub motors (24) are controlled by the control device to realize wheel differential self-steering with high control precision and a small turning radius.
Description
本发明涉及一种喷雾机器,尤其是涉及其中一种多地隙自转向智能喷雾机及控制方法。The invention relates to a spray machine, in particular to a multi-slot self-steering intelligent sprayer and a control method thereof.
随着农业机械化快速发展,长期采用手扶拖拉机或轮拖式行走机械作业,使水田作业泥脚越来越深,一方面破坏了水田土壤环境,另一方面使手扶拖拉机对水田进行作业,因此对高地隙底盘需求越来越迫切。而研究高地隙喷雾行走设备能够从根本上改变水田以手动喷雾器和机动担架喷雾机为主的施药方法,实现行走和喷雾的自动控制,对提高农药利用率,节约用水,提高施药作业效率和安全性,减少农药残留,保障粮食生产具有重要意义。中国专利CN103964253A公开了一种螺旋升降机,其由若干节嵌套的升降筒支撑升降,随着作业高度的增加,需要的升降筒节数增大,,最底层的升降筒的尺寸随之增大,因此,这种结构虽然能够实现垂直空间的缩小,但是在水平空间仍然较大,整体存放空间减少有限。申请公开号为CN102146756A的中国专利《高地隙自走式喷杆喷雾机》,该发明采用四轮液压驱动,前后桥中间设有液压转向装置,此液压转向装置只能实现两轮转向,转向半径大,无法保证行走底盘的通过性,因而整机无法适用多种离地间隙的田间作业要求。针对以上多种喷雾行走设备的弊端,设计了一种四轮独立驱动的多地隙自转向智能喷雾机及控制方法,设备由控制装置对四台轮毂电机控制,实现车轮差速的自转向,且控制精度高,转弯半径小,另外,喷杆采用五段式折叠,节省了空间,满足大田作物不同生长时期的喷雾施药需求。With the rapid development of agricultural mechanization, long-term use of walking tractors or wheeled hauling machines has made the muddy work of the paddy fields deeper and deeper. On the one hand, the soil environment of the paddy field has been destroyed, and on the other hand, the walking tractor has been working on the paddy field. Therefore, the demand for high ground clearance chassis is becoming more and more urgent. The study of high-gap spray walking equipment can fundamentally change the application method of manual sprayer and mobile stretcher sprayer in paddy field to realize automatic control of walking and spraying, improve pesticide utilization, save water and improve the efficiency of application. And safety, reducing pesticide residues and ensuring food production are of great significance. Chinese patent CN103964253A discloses a screw jack which is supported by a plurality of nested lifting cylinders for lifting and lowering. As the working height increases, the number of lifting cylinders required increases, and the size of the lowermost lifting cylinder increases accordingly. Therefore, although this structure can achieve vertical space reduction, the horizontal space is still large, and the overall storage space is limited. Applying for the Chinese patent "High Ground Gap Self-propelled Blasting Sprayer" with the publication number CN102146756A, the invention adopts four-wheel hydraulic drive, and hydraulic steering device is arranged in the middle of the front and rear axles. This hydraulic steering device can only realize two-wheel steering and steering radius. Large, can not guarantee the passage of the walking chassis, so the whole machine can not be applied to a variety of ground clearance requirements. Aiming at the disadvantages of the above various spray walking devices, a four-wheel independent driving multi-slot self-steering intelligent sprayer and control method are designed. The device is controlled by the control device to four wheel hub motors to realize the self-steering of the wheel differential. The control precision is high, the turning radius is small, and the spray bar adopts five-stage folding, which saves space and meets the spray application requirements of different growth periods of the field crops.
发明内容Summary of the invention
本发明的目的在于设计一种多地隙独立行走的,实现自转向的无人驾驶行走设备,能很大程度的满足多种复杂地形和喷雾对象的需求,能提高喷雾施药效率的喷雾机及控制方法。The object of the present invention is to design an unmanned walking device that can independently walk and realize self-steering, can meet the needs of various complex terrains and spray objects to a large extent, and can improve the spray application efficiency of the sprayer. And control methods.
本发明的技术方案为:The technical solution of the present invention is:
一种多地隙自转向智能喷雾机,包括车平台、自转向行走机构、可控升降喷雾装置、供电装置以及控制装置;A multi-slot self-steering intelligent sprayer, comprising a vehicle platform, a self-steering running mechanism, a controllable lifting spray device, a power supply device and a control device;
所述车平台为多根型材连接而成的框架;The vehicle platform is a frame formed by connecting a plurality of profiles;
所述车平台的下部沿行走方向依次设有两个自转向行走机构,所述自转向行走机构由带回转机构的底盘和带有轮毂电机的轮胎构成;
The lower part of the vehicle platform is sequentially provided with two self-steering running mechanisms in the traveling direction, and the self-steering running mechanism is composed of a chassis with a swing mechanism and a tire with a hub motor;
所述可控升降喷雾装置包括喷雾机升降机构、混药装置、喷杆装置;所述喷雾机升降机构安装在所述车平台的尾部;所述混药装置将药液送往喷杆装置;所述喷雾机升降机构由丝杆传动实现喷杆装置的升降;The controllable lifting spray device comprises a sprayer lifting mechanism, a mixing device and a spray bar device; the sprayer lifting mechanism is installed at a tail of the vehicle platform; and the mixing device sends the liquid to the spray bar device; The sprayer lifting mechanism realizes lifting of the spray bar device by screw drive;
所述供电装置为设备提供稳定的电压电源;The power supply device provides a stable voltage source for the device;
所述控制装置用于控制自转向行走机构的转向行走,可控升降喷雾装置的升降、混药装置的混药量调节、喷杆装置的姿态调节以及喷雾调节。The control device is used for controlling the steering walk of the self-steering running mechanism, the lifting and lowering of the controllable lifting spray device, the mixing amount adjustment of the mixing device, the attitude adjustment of the boom device, and the spray adjustment.
进一步,所述车平台的多根型材为方形金属管,焊接成带有多个方形空格的框架,在车平台两端中间位置设置的两个空格上分别固定两块方形金属板,用于安置两个自转向行走机构。Further, the plurality of profiles of the vehicle platform are square metal pipes, welded into a frame with a plurality of square spaces, and two square metal plates are respectively fixed on two spaces disposed at the middle positions of the two ends of the platform for the placement Two self-steering walking mechanisms.
在车平台正前方及左右两侧分别焊有喷杆安置槽。A spray bar seating groove is welded to the front side and the left and right sides of the platform.
在车平台的底部焊有多个限位器,在车平台的尾部预留有供固定中心轴穿过的通孔。A plurality of stoppers are welded to the bottom of the platform, and a through hole for the fixed central shaft to pass through is reserved at the tail of the platform.
进一步,所述自转向行走机构包括回转机构和带轮毂电机的轮胎;Further, the self-steering running mechanism includes a swing mechanism and a tire with a hub motor;
所述回转机构自上而下依次包括双列圆锥滚子轴承、支撑柱和减震装置;减震装置由多个宽度一样、自上而下长度依次变大的弹片叠加而成,最后一块弹片厚度大于其上部的其他弹片,其他弹片厚度相同且弹片的中心有一个长方形通孔,双列圆锥滚子轴承的外圈或内圈是一个整体,两个内圈或外圈分别同轴心地固定在车平台的金属板和支撑柱的顶面上;The slewing mechanism comprises a double row tapered roller bearing, a support column and a damper device from top to bottom in sequence; the damper device is formed by stacking a plurality of shrapnels of the same width and increasing in length from top to bottom, and the last piece of shrapnel Other shrapnels with a thickness greater than the upper portion, the other shrapnels have the same thickness and a rectangular through hole in the center of the shrapnel, and the outer or inner ring of the double row tapered roller bearing is integral, and the two inner or outer rings are concentrically fixed On the top surface of the metal plate and support column of the platform;
支撑柱上端为圆柱体,下端为长方体的金属棒,金属棒部分穿过减震装置的长方形通孔并和最后一块弹片固定焊接,最后一块弹片的两边和轮毂电机的机身焊接固定。The upper end of the support column is a cylinder, and the lower end is a rectangular metal rod. The metal rod portion passes through the rectangular through hole of the damper device and is fixedly welded to the last piece of the elastic piece, and the two sides of the last piece of the elastic piece are welded and fixed to the body of the hub motor.
进一步,所述自转向行走机构包括回转机构和带轮毂电机的轮胎;Further, the self-steering running mechanism includes a swing mechanism and a tire with a hub motor;
所述回转机构包括单列圆锥滚子轴承、支撑柱、避震器和减震支架,单列圆锥滚子轴承的外圈或内圈和车平台通过焊接方式连接,单列圆锥滚子轴承的内圈或外圈和支撑柱的顶面同心固定,避震器共有三组,其中三组避震器的一端分别固定在支撑柱的对称两侧和底侧,另一端分别固定在减震支架的两侧和中心位置,减震支架为一根和车宽相近的高强度方形金属架,减震支架的两端与轮毂电机的机身固定。The slewing mechanism comprises a single row tapered roller bearing, a support column, a shock absorber and a shock absorbing bracket. The outer ring or the inner ring of the single row tapered roller bearing and the vehicle platform are connected by welding, and the inner ring of the single row tapered roller bearing or The top surface of the outer ring and the support column are concentrically fixed, and the shock absorber has three groups, wherein one end of the three sets of shock absorbers are respectively fixed on the symmetric sides and the bottom side of the support column, and the other ends are respectively fixed on both sides of the shock absorption bracket. And the center position, the shock absorbing bracket is a high-strength square metal frame similar to the width of the vehicle, and the two ends of the damper bracket are fixed to the body of the hub motor.
进一步,所述自转向行走机构包括回转机构和带轮毂电机的轮胎;Further, the self-steering running mechanism includes a swing mechanism and a tire with a hub motor;
回转结构包括平面圆柱轴承、底盘平台和车桥;平面圆柱轴承由带圆柱滚子的平面保持架组件和平面垫圈组成,平面圆柱轴承的内圈穿过车平台上金属板的通孔并使得平面圆柱轴承的圆柱滚子和车平台底部接触,底盘平台中间开有圆形凹槽,底盘平台左右两侧有逐渐收缩的延伸部,平面圆柱轴承的平面保持架组件与底盘平台的圆形凹槽采用
同心固定,车桥顶部与底盘平台的延伸部固连,与底盘平台呈钝角,车桥底部和轮毂电机的机身固定,所述自转向行走机构的高度能够根据作业需要选择不同的高度车桥。The slewing structure comprises a planar cylindrical bearing, a chassis platform and an axle; the planar cylindrical bearing is composed of a planar cage assembly with a cylindrical roller and a planar washer, and the inner ring of the planar cylindrical bearing passes through the through hole of the metal plate on the platform and makes the plane The cylindrical roller of the cylindrical bearing is in contact with the bottom of the platform, and a circular groove is formed in the middle of the chassis platform. The left and right sides of the chassis platform have gradually contracting extensions, and the planar cage assembly of the planar cylindrical bearing and the circular groove of the chassis platform Adopt
Concentrically fixed, the top of the axle is fixedly connected with the extension of the platform of the chassis, and is obtuse with the platform of the chassis. The bottom of the axle and the body of the hub motor are fixed. The height of the self-steering running mechanism can select different height axles according to the operation requirements. .
进一步,所述回转结构由滚珠轴承代替平面圆柱轴承,滚珠轴承是将球形合金钢珠安装在内钢圈和外钢圈的中间,滚珠轴承的外圈或内圈与底盘平台同心固定,滚珠轴承的内圈或外圈和车平台的金属板同心固定。Further, the rotating structure replaces the planar cylindrical bearing by a ball bearing, and the spherical bearing is installed in the middle of the inner steel ring and the outer steel ring, and the outer ring or the inner ring of the ball bearing is concentrically fixed with the chassis platform, and the ball bearing is fixed. The inner or outer ring and the metal plate of the platform are concentrically fixed.
进一步,还包括阻尼协动装置,所述阻尼协动装置包括阻尼电机、蜗轮蜗杆箱和协动齿轮;蜗轮蜗杆箱内部为蜗轮和蜗杆,阻尼电机的转轴和蜗杆同心固定,蜗杆和蜗轮装配,蜗轮和协动齿轮同心固定;协动齿轮和滚珠轴承的内圈焊接的内齿轮啮合。Further, a damping cooperative device is further included, the damping cooperative device includes a damping motor, a worm gear box and a cooperating gear; the inside of the worm gear box is a worm wheel and a worm, the rotating shaft of the damping motor and the worm are concentrically fixed, and the worm and the worm wheel are assembled. The worm wheel and the cooperating gear are concentrically fixed; the cooperating gear meshes with the inner gear of the inner ring of the ball bearing.
进一步,所述喷雾机升降机构包括两块平行竖直设置的“<”型固定支架,两块“<”型固定支架的顶点通过固定横板A连接,固定横板A两侧下方设有固定中心轴;两块“<”型固定支架的上末端通过固定横板B连接,固定横板B上设置升降控制电机和传动齿链,所述升降控制电机通过法兰结构固定于固定横板B;两块“<”型固定支架的上末端和下末端之间设有丝杆、丝副;Further, the sprayer lifting mechanism comprises two parallel "<" type fixing brackets arranged in parallel, the vertices of the two "<" type fixing brackets are connected by the fixed horizontal plate A, and the fixing horizontal plate A is fixed under the two sides. The central shaft; the upper ends of the two "<" type fixing brackets are connected by a fixed horizontal plate B, and the fixed horizontal plate B is provided with a lifting control motor and a transmission tooth chain, and the lifting control motor is fixed to the fixed horizontal plate B through the flange structure. a screw rod and a wire pair are arranged between the upper end and the lower end of the two "<" type fixing brackets;
所述喷杆装置包括内喷杆、主喷杆、末端喷杆、旋转控制部件组,所有喷杆均为刚性的空心防锈材质,各喷杆间均以软管连接,构成喷雾药液的水路通道;所述喷杆装置的内喷杆和丝副相连接,内喷杆两端分别为主喷杆,主喷杆的两端外侧分别为末端喷杆,各段喷杆上均布喷嘴;内喷杆的两端设有旋转控制部件组,且内喷杆和主喷杆通过带齿轮的一级转轴连接,主喷杆和末端喷杆通过带齿轮的二级转轴连接,在旋转控制部件组的带动下主喷杆和末端喷杆发生水平旋转;The spray bar device comprises an inner spray bar, a main spray bar, an end spray bar and a rotation control component group. All the spray bars are rigid hollow anti-rust materials, and each spray bar is connected by a hose to form a spray liquid. a water passage; the inner spray bar of the spray bar device is connected with the wire pair, and the two ends of the inner spray bar are respectively a main spray bar, and the outer ends of the main spray bar are respectively end spray bars, and the spray nozzles on each spray bar are evenly distributed. The two ends of the inner spray bar are provided with a rotating control component group, and the inner spray bar and the main spray bar are connected by a first-stage rotating shaft with a gear, and the main spray bar and the end spray bar are connected through a secondary rotating shaft with a gear, and the rotation control The main spray bar and the end spray bar are horizontally rotated by the component group;
所述车平台上可以根据需要放置混药装置,包括喷雾装置的水箱、药箱、药液箱,水箱与药箱是分离的,输出药液按比例混合,混合的药液预存在药液箱中,喷雾机车遇到恶劣地形条件无法驶出时,能将水箱的水放掉减负。The mixing platform can be placed on the vehicle platform according to requirements, including a water tank, a medicine box and a liquid medicine tank of the spraying device. The water tank and the medicine box are separated, the output medicine liquid is mixed in proportion, and the mixed medicine liquid is pre-existing in the medicine liquid tank. In the case of a spray locomotive that cannot be driven out in harsh terrain conditions, the water in the tank can be released and reduced.
进一步,所述丝杆和丝副可用滚珠丝杠代替。Further, the lead screw and the wire pair may be replaced by a ball screw.
进一步,所述旋转控制部件组包括旋转控制电机、齿轮箱、传动齿链A,所述旋转控制电机的转轴末端固定有和转轴同心的主动齿轮,垂直向下伸入齿轮箱内,与齿轮箱内的减速齿轮装配,齿轮箱内共有四个齿轮,一个是旋转控制电机转轴末端的主动齿轮,一个是上端连接转轴齿轮A的从动齿轮,以及有一定减速比的一级减速齿轮和二级减速齿轮,一级减速齿轮和二级减速齿轮的旋转中心分别固定在齿轮箱外壳上下两壁上,旋转控制电机带动主动齿轮转动,主动齿轮和一级减速齿轮相啮合,一级减速齿轮和二级减速齿轮相啮合,二级减速齿轮和从动齿轮相啮合,从动齿轮带动转轴齿轮A转动;四
个齿轮均绕各齿轮的中心线旋转,四个齿轮的旋转中心线均垂直于内喷杆的中心线且垂足位于内喷杆的中心线上,所述传动齿链A的两端分别与转轴齿轮A和转轴齿轮B配合置于主喷杆上方,齿轮箱通过焊接连接在内喷杆的末端下方位置。Further, the rotation control component group includes a rotation control motor, a gear box, and a transmission tooth chain A. The rotation shaft of the rotation control motor is fixed with a driving gear concentric with the rotating shaft, and extends vertically downward into the gear box, and the gear box The internal reduction gear is assembled. There are four gears in the gearbox. One is the drive gear that rotates the end of the shaft of the motor, one is the driven gear with the upper end connected to the shaft gear A, and the first reduction gear with a certain reduction ratio and the second stage. The rotation centers of the reduction gear, the first reduction gear and the secondary reduction gear are respectively fixed on the upper and lower walls of the gear box housing, the rotation control motor drives the driving gear to rotate, the driving gear and the first reduction gear mesh, the first reduction gear and the second The stage reduction gear is meshed, the secondary reduction gear and the driven gear mesh, and the driven gear drives the shaft gear A to rotate;
The gears rotate around the center line of each gear. The center lines of rotation of the four gears are perpendicular to the center line of the inner boom and the foot is located on the center line of the inner boom. The two ends of the gear chain A are respectively The shaft gear A and the shaft gear B are fitted above the main boom, and the gear box is connected by welding to a position below the end of the inner boom.
进一步,所述喷雾机升降机构两块“<”型固定支架的上末端和固定横板B的两端有两相同大小的通孔,供丝杆穿过并由有齿轮的转轴A固定,升降控制电机的输出轴垂直朝下地通过法兰结构固定在固定横板B的正中间,法兰结构内部有和升降控制电机的输出轴同心固定的转轴B,转轴B外圈带有齿轮,其齿轮和传动齿链B装配,传动齿链B的两端和丝杆顶部的转轴A进行装配,使升降控制电机旋转能控制丝杆旋转,达到丝副升降的目的。Further, the upper end of the two "<" type fixing brackets of the sprayer lifting mechanism and the two ends of the fixed horizontal plate B have two through holes of the same size, and the screw rod passes through and is fixed by the gear shaft A, lifting The output shaft of the control motor is fixed vertically in the middle of the fixed transverse plate B through the flange structure. The flange structure has a rotating shaft B concentrically fixed with the output shaft of the lifting control motor, and the outer ring of the rotating shaft B has gears and gears thereof. It is assembled with the transmission toothed chain B, and both ends of the transmission toothed link B and the rotating shaft A at the top of the screw shaft are assembled, so that the rotation of the lifting control motor can control the rotation of the screw to achieve the purpose of lifting the wire.
进一步,当多地隙自转向智能喷雾机不需要进行喷雾作业时,主喷杆和末端喷杆通过转轴可垂直折叠并水平放置于车平台两侧及前方的喷杆安置槽内。Further, when the multi-gap self-steering smart sprayer does not require a spraying operation, the main boom and the end boom can be vertically folded through the rotating shaft and placed horizontally on the sides of the vehicle platform and in the front of the spray bar seating groove.
进一步,所述供电装置为汽油发电供电装置,该装置固定在车平台上,包括汽油机、汽油机保护架、发电机、三相整流桥、滤波电容、电池组、整流逆变器;Further, the power supply device is a gasoline power generation power supply device, and the device is fixed on a vehicle platform, including a gasoline engine, a gasoline engine protection frame, a generator, a three-phase rectifier bridge, a filter capacitor, a battery pack, and a rectifier inverter;
汽油机的转轴与发电机的转轴相连接,发电机发电后经过三相整流桥和滤波电容整流滤波后变成单相直流电,一部分存储入电池组;另一部分为车载控制单元提供稳定电压电源,使车载控制单元控制轮毂电机驱动、升降控制电机驱动、旋转控制电机驱动、抽水泵电机驱动、药液泵电机驱动、混合液泵电机驱动、电磁阀驱动;还有一部分经整流逆变器变成三相交流电,为轮毂电机、升降控制电机、旋转控制电机、抽水泵电机、药液泵电机和混液泵电机提供三相交流电。The rotating shaft of the gasoline engine is connected with the rotating shaft of the generator. After the generator generates electricity, it is converted into single-phase direct current after three-phase rectifier bridge and filter capacitor rectification and filtering, and part of it is stored in the battery pack; the other part provides stable voltage power supply for the vehicle control unit. The vehicle control unit controls the hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive; Phase AC provides three-phase AC for hub motors, lift control motors, rotary control motors, pump motors, liquid pump motors, and mixed pump motors.
进一步,所述控制装置分别固定在自转向行走机构以及可控升降喷雾装置上,包括嵌入式车载控制单元、陀螺仪、GPS,设置在内喷杆上的高度传感器,设置在轮胎上的速度传感器、轮毂电机驱动,设置在回转机构上的转角传感器,设置在混药装置中的液位传感器、抽水流量计,设置在喷杆上的喷嘴流量计、升降控制电机驱动、旋转控制电机驱动、抽水泵电机驱动、药液泵电机驱动、混合液泵电机驱动、电磁阀驱动;Further, the control device is respectively fixed on the self-steering running mechanism and the controllable lifting spray device, and comprises an embedded vehicle control unit, a gyroscope, a GPS, a height sensor disposed on the inner spray bar, and a speed sensor disposed on the tire. Wheel hub motor drive, corner sensor set on the swing mechanism, liquid level sensor set in the mixing device, pumping flow meter, nozzle flow meter set on the spray bar, lift control motor drive, rotary control motor drive, pumping Pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive;
所述的陀螺仪、GPS、转角传感器、高度传感器、速度传感器、液位传感器、抽水流量计、喷嘴流量计均与嵌入式车载控制单元相连;The gyroscope, the GPS, the angle sensor, the height sensor, the speed sensor, the liquid level sensor, the pumping flow meter, and the nozzle flow meter are all connected to the embedded vehicle control unit;
轮毂电机驱动、升降控制电机驱动、旋转控制电机驱动、抽水泵电机驱动、药液泵电机驱动、混合液泵电机驱动、电磁阀驱动均通过CAN总线与嵌入式车载控制单元相连;Hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive are all connected to the embedded vehicle control unit via CAN bus;
轮胎内的轮毂电机与轮毂电机驱动相连,升降控制电机与升降控制电机驱动相连,旋转控制电机与旋转控制电机驱动相连,设置在水箱内的抽水泵与抽水泵电机驱动相连,
设置在药箱中的药液泵与药液泵电机驱动相连,设置在药液箱中的混合液泵与混合液电机泵驱动相连,设置在喷杆上的喷杆电磁阀与电磁阀驱动相连。The hub motor in the tire is connected to the hub motor drive, the lift control motor is connected to the lift control motor drive, and the rotary control motor is connected to the rotary control motor drive, and the pump installed in the water tank is connected to the pump motor drive.
The liquid medicine pump disposed in the medicine box is driven to be connected to the liquid medicine pump motor, and the mixed liquid pump disposed in the liquid medicine tank is connected to the mixed liquid motor pump drive, and the spray rod electromagnetic valve disposed on the spray rod is connected to the electromagnetic valve drive. .
本发明的方法的技术方案为,一种多地隙自转向智能喷雾机控制方法,在开始喷雾前,通过旋转控制电机带动传动齿链将主喷杆和末端喷杆从车平台的两侧和前部向后部展开并放置于同一直线上,根据高度传感器获得目标植株的高度,通过升降控制电机调节喷杆到合适的喷雾距离,然后通过嵌入式车载控制单元内部获得的喷雾任务,控制喷雾机的前进和方向,同时执行喷雾动作;The technical solution of the method of the present invention is a multi-gap self-steering intelligent sprayer control method. Before starting the spraying, the rotation control motor drives the transmission toothed chain to drive the main spray bar and the end spray bar from both sides of the vehicle platform. The front part is deployed to the rear and placed on the same line. The height of the target plant is obtained according to the height sensor. The lifter is adjusted by the lift control motor to the appropriate spray distance, and then the spray task is controlled by the built-in vehicle control unit to control the spray. The advancement and direction of the machine while performing the spray action;
在喷雾过程中,行走设备根据陀螺仪、GPS、高度传感器、速度传感器、转角传感器采集的信息对轮毂电机驱动和升降控制电机驱动行进方向、速度和喷雾高度进行有效合理的控制,嵌入式车载控制单元根据液位传感器、喷嘴流量计回传的信息对抽水泵电机驱动、药液泵电机驱动、混合液泵电机驱动以及喷杆电磁阀驱动进行控制,对设备的混药过程以及喷雾过程进行控制;抽水流量计用于实时检测抽水泵抽取的水量,嵌入式车载控制单元根据抽水泵抽取的水量控制药液泵抽取一定的药液量进行混药过程,使得水和药液按照一定的比例进行混合;During the spraying process, the walking device effectively and reasonably controls the driving direction, speed and spray height of the hub motor drive and the lift control motor according to the information collected by the gyroscope, GPS, height sensor, speed sensor, and angle sensor, and the embedded vehicle control The unit controls the pump motor drive, the liquid pump motor drive, the mixed liquid pump motor drive and the spray rod solenoid valve drive according to the information returned by the liquid level sensor and the nozzle flow meter, and controls the mixing process and the spraying process of the device. The pumping flowmeter is used to detect the amount of water pumped by the pump in real time, and the embedded vehicle control unit controls the liquid medicine pump according to the amount of water pumped by the pump to extract a certain amount of liquid to carry out the mixing process, so that the water and the liquid are carried out according to a certain ratio. mixing;
在喷雾结束后,将喷杆通过旋转控制电机控制传动齿链和齿轮箱使主喷杆和末端喷杆放置于车平台的两侧和前部的喷杆安置槽内。After the end of the spray, the spray bar is controlled by the rotary control motor to control the drive chain and the gear box so that the main spray bar and the end spray bar are placed on both sides of the vehicle platform and in the front spray bar seating groove.
本发明的有益效果是:一种多地隙自转向智能喷雾机及控制方法,车平台以长方形金属框架为主体,采用多根方形金属管焊接而成,车平台上能根据需要放置混药装置以及汽油发电供电装置,不仅能有效的减轻车平台重量,还能提高车平台的空间利用率,在车平台的尾部留有可装配的通孔,能通过装配不同功能的装置来实现行走设备的多种用途。使用汽油发电供电装置,发电简单,供电平稳,噪音小、排量小、重量轻、污染小,操作轻巧方便且性价比高,以上特点,使其在众多供电装置中脱颖而出。新型的自转向行走机构,可根据实际情况选择不同的车桥高度,使喷雾机能适应多地隙的作业;采用独立式的内嵌轮毂电机作为车轮行进的动力来源,轮毂电机技术也被称为车轮内装电机技术,它的最大特点就是将动力装置、传动装置和制动装置都一起整合到轮毂内,能将电动车辆的机械部分大为简化。同时,以回转机构为核心的自转向行走机构在国内属首创,其可以采用多种回转轴承作为回转结构主体,满足不同作业环境对回转结构轴向力和径向力的要求,轴承以滚动方式来降低行走设备转向时动力传递过程中的摩擦力,能大大提高机械动力的传递效率,由车载控制单元对两组回转机构的四台轮毂电机进行独立驱动的差速控制,使得回转结构由于两侧的车轮差速进而能实现回转结构的自转向,
这种结构的行走设备不仅转弯半径极小,几乎可以做到原地转向,而且控制精度高,保证了设备行走的灵活性的同时能很好的控制方向,是农业自动化行走设备的一大创新。升降控制机构通过旋转控制电机带动丝杆丝副,使喷杆可根据作物实际高度上下调整,控制简单,调节高度精确,能满足多种作物不同生长时期的喷雾要求;可控升降喷雾装置有五段式的喷杆,通过齿轮箱、一级转轴、传动齿链和二级转轴可控制喷杆进行水平旋转,使得喷雾机中间通过性好,采用车载控制单元控制自动喷撒药液,不再需要人驾驶,不仅减轻了喷雾机的自身重量,而且不会使操作者暴露在喷洒农药之中,改善操作者的操作环境,大大降低其操作强度,体现以人为本的核心发展观。在车平台正前方及左右两侧分别焊有喷杆安置槽,在喷雾结束时,五段式喷杆的两边四段可以向内折叠,贴合车平台的两边和前部的边沿,有利于喷雾机的行走;喷雾机采用水药分离、实时混药水路系统,在喷雾机遇到恶劣地形条件不能驶出时,可以释放掉水箱的清水为自身减负,有利于应对恶劣地形条件且不对环境造成污染;通过所发明的多地隙自转向智能喷雾机,提高了在大田中喷雾施药的效率,大大减轻了劳动强度,自动化水平较高,规模效应较好。The invention has the beneficial effects of: a multi-slot self-steering intelligent sprayer and a control method, wherein the vehicle platform is mainly made of a rectangular metal frame and is welded by a plurality of square metal pipes, and the mixing device can be placed on the platform of the vehicle according to requirements. As well as the gasoline power supply device, not only can the weight of the platform be effectively reduced, but also the space utilization of the platform can be improved. The through holes can be installed at the tail of the platform, and the devices can be realized by assembling devices with different functions. multiple uses. The gasoline power generation and power supply device has simple power generation, stable power supply, low noise, small displacement, light weight, low pollution, light and convenient operation and high cost performance. The above features make it stand out among many power supply devices. The new self-steering walking mechanism can select different axle heights according to the actual situation, so that the sprayer can adapt to the operation of multiple ground gaps; the independent inner hub motor is used as the power source for the wheel travel, and the hub motor technology is also called The in-wheel motor technology, its biggest feature is to integrate the power unit, transmission and braking device into the hub, which can greatly simplify the mechanical part of the electric vehicle. At the same time, the self-steering traveling mechanism with the slewing mechanism as the core is the first in China. It can use a variety of slewing bearings as the main body of the slewing structure to meet the requirements of the axial and radial forces of the slewing structure in different working environments. To reduce the frictional force during the power transmission during the steering of the walking equipment, the transmission efficiency of the mechanical power can be greatly improved, and the four-wheel motor of the two sets of slewing mechanisms can be independently driven by the on-board control unit to make the differential control of the rotary structure. The wheel differential on the side enables the self-steering of the swivel structure.
The walking device of this structure not only has a small turning radius, but also can be turned in situ, and the control precision is high, which ensures the flexibility of the walking of the device and can control the direction well, and is a great innovation of the agricultural automatic walking equipment. . The lifting control mechanism drives the screw wire pair by rotating the control motor, so that the spray bar can be adjusted up and down according to the actual height of the crop, the control is simple, the height is adjusted accurately, and the spray requirement of different crops in different growth periods can be met; the controllable lifting spray device has five The segment type spray bar can control the horizontal rotation of the spray bar through the gear box, the first-stage rotating shaft, the transmission tooth chain and the secondary rotating shaft, so that the middle passability of the spray machine is good, and the vehicle control unit is used to control the automatic spraying of the liquid medicine, no longer The need for human driving not only reduces the weight of the sprayer, but also does not expose the operator to spraying pesticides, improves the operator's operating environment, greatly reduces the operational intensity, and reflects the core development concept of people-oriented. In the front and left and right sides of the platform, the spray bar placement groove is welded respectively. At the end of the spray, the two sides of the five-stage spray bar can be folded inward, and the edges of the two sides of the vehicle platform and the front edge are bonded to facilitate the edge. The walking of the sprayer; the sprayer adopts the water-medicine separation and real-time mixed waterway system. When the sprayer is unable to drive out under the harsh terrain conditions, the water of the water tank can be released to reduce the burden, which is beneficial to the harsh terrain and does not cause environmental damage. Pollution; through the invention of the multi-gap self-steering intelligent sprayer, the efficiency of spray application in the field is improved, the labor intensity is greatly reduced, the automation level is high, and the scale effect is good.
图1是一种高地隙的自转向智能喷雾机的整体示意图;Figure 1 is a schematic view of a high-gap self-steering intelligent sprayer;
图2是一种高地隙的自转向智能喷雾机的俯视图;Figure 2 is a top plan view of a high-gap self-steering intelligent sprayer;
图3是一种自转向智能喷雾机的喷雾机升降机构的结构示意图;3 is a schematic structural view of a sprayer lifting mechanism of a self-steering intelligent sprayer;
图4是旋转控制部件组的结构示意图;4 is a schematic structural view of a rotation control component group;
图5是一种多地隙的自转向智能喷雾机的实施例1的示意图;Figure 5 is a schematic view of Embodiment 1 of a multi-gap self-steering intelligent sprayer;
图6是实施例1中回转机构的支撑柱示意图;Figure 6 is a schematic view showing a support column of the swing mechanism in Embodiment 1;
图7是实施例2的一种带避震的多地隙自转向行走机构的示意图;7 is a schematic view of a multi-slot self-steering traveling mechanism with suspension according to Embodiment 2;
图8是一种高地隙的自转向行走机构的实施例3的示意图;Figure 8 is a schematic view of a third embodiment of a high-gap self-steering running mechanism;
图9是一种高地隙的自转向行走机构的回转机构的结构示意图;9 is a schematic structural view of a slewing mechanism of a high-gap self-steering traveling mechanism;
图10是一种高地隙的自转向行走机构的改进示意图;Figure 10 is a schematic view showing a modification of a high-gap self-steering running mechanism;
图11是阻尼协动装置的装配框图;Figure 11 is a block diagram showing the assembly of the damping linkage;
图12是一种低地隙的自转向行走机构的示意图;Figure 12 is a schematic view of a low-gap self-steering traveling mechanism;
图13是一种多地隙自转向智能喷雾机电力系统的原理图;Figure 13 is a schematic diagram of a multi-gap self-steering intelligent sprayer power system;
图14是多地隙自转向智能喷雾机控制装置的流程图。Figure 14 is a flow chart of the multi-gap self-steering intelligent sprayer control device.
其中:1-轮胎;2-车桥;3-车平台;4-喷杆安置槽;5-末端喷杆;6-主喷杆;7-传动
齿链;8-丝杆;9-齿轮箱;10-固定支架;11-旋转控制电机;12-丝副;13-法兰结构;14-升降控制电机;15-药液箱;16-药箱;17-转角传感器;18-水箱;19-电池组;20-发电机;21-汽油机;22-汽油机架;23-限位器;24-轮毂电机;25-通孔;26-底盘平台;27-固定中心轴;28-内喷杆;29-带齿轮的转轴A;30-主动齿轮;31-一级减速齿轮;32-齿轮箱外壳;33-二级减速齿轮;34-从动齿轮;35-喷嘴;36-滚珠轴承;37-三相桥;38-带齿轮的转轴B;39-单列圆锥滚子轴承;40-圆柱滚子;41-滤波电容;42-平面圆柱轴承;43-双列圆锥滚子轴承;44-支撑柱;45-减震装置;46-弹簧支架;47-避震器;48-整流逆变器;49-车载控制单元;50-陀螺仪;51-GPS;52-高度传感器;53-速度传感器;54-液位传感器;55-抽水流量计;56-喷嘴流量计;57-轮毂电机驱动;58-升降控制电机驱动;59-旋转控制电机驱动;60-抽水泵电机驱动;61-药液泵电机驱动;62-混合泵电机驱动;63-抽水泵;64-药液泵;65-混液泵;66-电磁阀驱动;67-电磁阀;68-内齿轮;69-阻尼电机;70-蜗轮;71-蜗杆;72-协动齿轮;73-蜗轮蜗杆箱。Among them: 1-tire; 2-axle; 3-car platform; 4-spray placement groove; 5-end boom; 6-main boom; 7-drive
Tooth chain; 8-wire rod; 9-gear box; 10--fixing bracket; 11-rotary control motor; 12-wire pair; 13-flange structure; 14-lift control motor; 15--tank tank; Box; 17-turn angle sensor; 18-water tank; 19-battery pack; 20-generator; 21-gasoline engine; 22-gasoline frame; 23-stopper; 24-wheel motor; 25-through hole; ;27-fixed central shaft; 28-inner boom; 29-spindle shaft A; 30-spindle gear; 31-stage reduction gear; 32-gear casing; 33-second reduction gear; 34-slave Gear; 35-nozzle; 36-ball bearing; 37-three-phase bridge; 38-turn shaft with gear B; 39-single row tapered roller bearing; 40-cylindrical roller; 41-filter capacitor; 42-plane cylindrical bearing; 43-double row tapered roller bearing; 44-support column; 45-damper device; 46-spring bracket; 47-shock absorber; 48-rectifier inverter; 49-vehicle control unit; 50-gyroscope; -GPS; 52-height sensor; 53-speed sensor; 54-level sensor; 55-pumping flowmeter; 56-nozzle flowmeter; 57-wheel motor drive; 58-lift control motor drive; 59-rotary control motor drive ;60- Pump motor drive; 61-medicine pump motor drive; 62-mixer pump motor drive; 63-pump pump; 64-medicine pump; 65-mixer pump; 66- solenoid valve drive; 67-solenoid valve; 68-internal gear ; 69 - damper motor; 70 - worm gear; 71 - worm; 72 - synergy gear; 73 - worm gear box.
下面结合示意图具体说明所发明的一种高地隙无人驾驶智能履带喷雾机的工作过程。The working process of the invented high-gap unmanned intelligent crawler sprayer will be specifically described below in conjunction with the schematic diagram.
如图1-2所示,一种多地隙自转向智能喷雾机,包括车平台3、自转向行走底盘、可控升降喷雾装置、汽油发电供电装置和控制装置;As shown in Figure 1-2, a multi-gap self-steering intelligent sprayer includes a vehicle platform 3, a self-steering walking chassis, a controllable lifting spray device, a gasoline power generating device and a control device;
自转向行走机构由两个带回转机构的底盘和四个带有轮毂电机24的轮胎构成;所述回转机构由设在车平台3上的轴承连同轴承下端的支撑柱以及减震部件实现回转动作;或者回转机构由设在车平台3上的轴承连同轴承下端的底盘平台26以及车桥2实现回转动作。The self-steering running mechanism is composed of two chassis with a swing mechanism and four tires with a hub motor 24; the swing mechanism is rotated by a bearing provided on the vehicle platform 3 together with a support column at the lower end of the bearing and a shock absorbing member. The action; or the slewing mechanism is effected by a bearing provided on the platform 3 together with the undercarriage platform 26 at the lower end of the bearing and the axle 2.
可控升降喷雾装置包括喷雾机升降机构、喷杆装置、混药装置,车平台3的尾部安装可控升降喷雾装置的喷雾机升降机构;喷杆装置包括内喷杆28、主喷杆6、末端喷杆5、旋转控制部件组,所有喷杆装置均为刚性的空心防锈材质,各喷杆间均以软管连接,构成喷雾药液的水路通道;所述混药装置以及供电装置放置在所述车平台3上。可以根据需要放置在车平台3上的混药装置包括水箱18、药箱16、药液箱15,水箱1与药箱16是分离的,输出药液按比例混合,混合的药液预存在药液箱15中,为升降喷雾装置提供药液;The controllable lifting spray device comprises a sprayer lifting mechanism, a spray bar device and a mixing device, and a sprayer lifting mechanism of the controllable lifting spray device is installed at the tail of the vehicle platform 3; the spray bar device comprises an inner spray bar 28 and a main spray bar 6, The end spray bar 5 and the rotation control component group are all rigid hollow rustproof materials, and each spray bar is connected by a hose to form a water passage for spraying the liquid medicine; the mixing device and the power supply device are placed On the vehicle platform 3. The mixing device that can be placed on the platform 3 as needed includes a water tank 18, a medicine box 16, and a liquid medicine tank 15. The water tank 1 and the medicine box 16 are separated, the output medicine liquid is mixed in proportion, and the mixed medicine liquid pre-existing medicine In the liquid tank 15, a liquid medicine is provided for the lifting spray device;
汽油发电供电装置包括汽油机21、汽油机保护架22、发电机20、三相整流桥37、滤波电容41、电池组19、整流逆变器48;汽油机21的转轴与发电机20的转轴相连接,
发电机20发电后经过三相整流桥37和滤波电容41整流滤波后变成单相直流电,一部分存储入电池组19,一部分为控制装置提供稳定电压电源,一部分经整流逆变器48变成三相交流电,为轮毂电机24、升降控制电机14、旋转控制电机11、抽水泵电机63、药液泵电机64和混液泵电机65提供三相交流电。The gasoline power generation device includes a gasoline engine 21, a gasoline engine protection frame 22, a generator 20, a three-phase rectifier bridge 37, a filter capacitor 41, a battery pack 19, and a rectification inverter 48. The rotation shaft of the gasoline engine 21 is connected to the rotation shaft of the generator 20.
After being generated, the generator 20 is rectified and filtered by the three-phase rectifier bridge 37 and the filter capacitor 41 to become single-phase direct current, a part of which is stored in the battery pack 19, a part of which supplies a stable voltage power to the control device, and a part of which is converted into a three-phase rectifier inverter 48. In the alternating current, three-phase alternating current is supplied to the hub motor 24, the lift control motor 14, the rotary control motor 11, the pump motor 63, the chemical pump motor 64, and the mixed pump motor 65.
所述车平台3的多根型材为方形金属管,焊接成3×5的方形空格,在第二行的第二列和第四列的空格分别固定两块方形金属板,在车平台正前方及左右两侧分别焊有喷杆安置槽4,在车平台3的底部焊有8个限位器23,在车平台3的尾部预留有供固定中心轴27穿过的通孔25。上述车平台3前方及左右两侧分别有喷杆安置槽4、8个机械限位器23固定于车平台3底部,且均与车平台3通过焊接方式连接。The plurality of profiles of the platform 3 are square metal tubes, which are welded into 3×5 square spaces, and two square metal plates are respectively fixed in the spaces of the second row and the fourth column of the second row, directly in front of the platform. The boom positioning groove 4 is welded to the left and right sides, and eight stoppers 23 are welded to the bottom of the platform 3, and a through hole 25 through which the fixed central shaft 27 passes is reserved at the tail of the platform 3. The front and left and right sides of the vehicle platform 3 respectively have a spray bar seating groove 4, and eight mechanical stoppers 23 are fixed to the bottom of the vehicle platform 3, and are all connected with the vehicle platform 3 by welding.
如图3所示,可控升降喷雾装置包括喷雾机升降机构、喷杆装置、混药装置;As shown in FIG. 3, the controllable lifting spray device comprises a sprayer lifting mechanism, a boom device, and a mixing device;
喷雾机升降机构通过固定中心轴27装配在车平台3的通孔25内,包括两块平行设置的“<”型固定支架10、固定中心轴27、升降控制电机14、传动齿链7、法兰结构13、丝杆8、丝副12,所述两块“<”型固定支架10的顶点通过固定横板A连接,固定横板A两侧下方设有固定中心轴27,两块“<”型固定支架10在上下的上末端和固定横板B的两端有两相同大小的通孔,供丝杆8穿过并由有齿轮的转轴A固定,所述丝杆8和丝副12可用滚珠丝杠代替;所述升降控制电机14是直流无刷电机,升降控制电机14的输出轴垂直朝下地通过法兰结构13固定在固定横板B的正中间,法兰结构13内部有和升降控制电机14的输出轴同心固定的转轴B,转轴B外圈带有齿轮,其齿轮和传动齿链B7装配,传动齿链B7的两端和丝杆8顶部的转轴A进行装配,使升降控制电机14旋转能控制丝杆8旋转,达到丝副12升降的目的;The sprayer lifting mechanism is assembled in the through hole 25 of the vehicle platform 3 through the fixed central shaft 27, and includes two parallel "<" type fixed brackets 10, a fixed central shaft 27, a lifting control motor 14, a transmission tooth chain 7, and a method. The blue structure 13, the screw rod 8, the wire pair 12, the apexes of the two "<" type fixing brackets 10 are connected by a fixed horizontal plate A, and the fixed central axis 27 is provided below the two sides of the fixed horizontal plate A, two pieces "< The type fixing bracket 10 has two through holes of the same size at the upper and lower ends of the upper and lower sides and the fixed transverse plate B, and the screw rod 8 passes through and is fixed by the gear shaft A, the screw rod 8 and the wire pair 12 The lift control motor 14 is a DC brushless motor, and the output shaft of the lift control motor 14 is fixed vertically downward through the flange structure 13 in the middle of the fixed cross plate B, and the flange structure 13 has a sum inside. The output shaft of the lifting control motor 14 is concentrically fixed to the rotating shaft B. The outer ring of the rotating shaft B is provided with a gear, the gear and the gear chain B7 are assembled, and the two ends of the driving toothed chain B7 and the rotating shaft A at the top of the screw rod 8 are assembled to lift Controlling the rotation of the motor 14 can control the rotation of the screw 8 to achieve the lifting of the wire pair 12 the goal of;
喷杆装置为五段式喷杆,包括内喷杆28、主喷杆6、末端喷杆5、旋转控制部件组,所有喷杆装置均为刚性的空心防锈材质,各喷杆间均以软管连接,构成喷雾药液的水路通道;喷杆装置的内喷杆28和丝副12相连,内喷杆28两端分别为主喷杆6,主喷杆6的两端外侧分别为末端喷杆5;末端喷杆5和主喷杆6、主喷杆6和内喷杆28分别通过带齿轮的一级转轴29和带齿轮的二级转轴38连接;所述旋转控制电机11机身固定在内喷杆28上,仅电机转轴可以旋转,与焊接在内喷杆两末端下方位置的齿轮箱9装配,达到一定的减速效果;本实施例中,所述固定中心轴27和固定支架10通过焊接连接。The spray bar device is a five-stage spray bar, including an inner spray bar 28, a main spray bar 6, an end spray bar 5, and a rotating control component group. All the spray bar devices are rigid hollow anti-rust materials, and each spray bar is The hose is connected to form a water passage for spraying the liquid medicine; the inner spray bar 28 of the spray bar device is connected with the wire pair 12, and the two ends of the inner spray bar 28 are respectively the main spray bar 6, and the outer ends of the main spray bar 6 are respectively end The spray bar 5; the end spray bar 5 and the main spray bar 6, the main spray bar 6 and the inner spray bar 28 are respectively connected by a geared primary shaft 29 and a geared secondary shaft 38; the rotary control motor 11 fuselage Fixed on the inner spray bar 28, only the motor shaft can be rotated, and assembled with the gear box 9 welded at the lower end of the inner spray bar to achieve a certain deceleration effect; in this embodiment, the fixed central shaft 27 and the fixed bracket 10 is connected by welding.
如图4所示,旋转控制部件组包括旋转控制电机11、齿轮箱9、传动齿链A7,所述旋转控制电机11的转轴末端固定有和转轴同心的主动齿轮30,垂直向下伸入齿轮箱9内,与齿轮箱9内的减速齿轮装配,齿轮箱9内共有四个齿轮,一个是旋转控制电机11
转轴末端的主动齿轮30,一个是上端连接一级转轴29的从动齿轮34,以及有一定减速比的一级减速齿轮31和二级减速齿轮33,一级减速齿轮31和二级减速齿轮33的旋转中心固定在齿轮箱9上下两壁上,旋转控制电机11带动主动齿轮30转动,主动齿轮30和一级减速齿轮31相啮合,一级减速齿轮31和二级减速齿轮33相啮合,二级减速齿轮33和从动齿轮34相啮合,从动齿轮34带动一级转轴29转动;四个齿轮均绕各齿轮的中心线旋转,四个齿轮的旋转中心线均垂直于内喷杆28的中心线且垂足位于内喷杆28的中心线上,所述传动齿链A7的两端分别与一级转轴A29和二级转轴38配合置于主喷杆上方,齿轮箱9通过焊接连接在内喷杆28的末端下方位置。As shown in FIG. 4, the rotation control member group includes a rotation control motor 11, a gear box 9, and a transmission tooth chain A7. The rotation shaft of the rotation control motor 11 is fixed with a driving gear 30 concentric with the rotating shaft, and extends vertically downward into the gear. In the box 9, assembled with the reduction gear in the gear box 9, there are four gears in the gear box 9, one is the rotary control motor 11
The driving gear 30 at the end of the rotating shaft, one is a driven gear 34 whose upper end is connected to the primary rotating shaft 29, and a primary reduction gear 31 and a secondary reduction gear 33 having a certain reduction ratio, the primary reduction gear 31 and the secondary reduction gear 33 The rotation center is fixed on the upper and lower walls of the gear box 9, the rotation control motor 11 drives the driving gear 30 to rotate, the driving gear 30 and the primary reduction gear 31 mesh, and the primary reduction gear 31 and the secondary reduction gear 33 mesh with each other. The stage reduction gear 33 meshes with the driven gear 34, and the driven gear 34 drives the primary shaft 29 to rotate; the four gears rotate around the center line of each gear, and the rotation centerlines of the four gears are perpendicular to the inner spray rod 28 The center line and the foot are located on the center line of the inner spray bar 28. The two ends of the drive chain A7 are respectively arranged above the main spray bar with the primary shaft A29 and the secondary shaft 38, and the gear box 9 is connected by welding. The position below the end of the inner spray bar 28.
实施例1Example 1
如图5-6所示,自转向行走底盘包括回转机构和轮胎1;As shown in Figure 5-6, the self-steering walking chassis includes a swing mechanism and a tire 1;
车平台3为多根方形金属管和两块方形金属板焊接而成的金属框架,能有效的减轻车平台重量,多根方形金属管焊接成3×5的方形空格,在第二行的第二列和第四列的空格固定两块方形金属板,在车平台3正前方及左右两侧分别焊有喷杆安置槽4,在车平台3的底部焊有8个限位器23,在车平台3的尾部预留有供固定中心轴27穿过的通孔25;The car platform 3 is a metal frame welded by a plurality of square metal pipes and two square metal plates, which can effectively reduce the weight of the platform, and the plurality of square metal pipes are welded into 3×5 square spaces, in the second row. Two square metal plates are fixed in the spaces of the second row and the fourth column, and the spray bar seating groove 4 is respectively welded in front of the vehicle platform 3 and on the left and right sides, and eight stoppers 23 are welded on the bottom of the vehicle platform 3, a through hole 25 through which the fixed central shaft 27 passes is reserved at the tail of the vehicle platform 3;
车轮1选用人字花纹农用轮胎,也可根据行驶路面的需求选择普通无花纹轮胎等其他轮胎,在轮毂内装有轮毂电机24; Wheel 1 adopts herringbone agricultural tires, and other tires such as ordinary patternless tires can be selected according to the demand of driving road surface, and hub motor 24 is installed in the hub;
回转机构包括双列圆锥滚子轴承43、支撑柱44和减震装置45;减震装置45由多个宽度一样、长度渐变的弹片排列而成,除了最后一块弹片较厚以外,其他弹片厚度一样且弹片的中心有一个适当的长方形通孔,双列圆锥滚子轴承43的外圈(或内圈)是一个整体。两个内圈(或外圈)分别同轴心地固定在车平台的金属板和支撑柱45的顶面上,支撑柱44是上端为圆柱体下端为长方体的金属棒,金属棒部分穿过减震装置45的长方形通孔并和最后一块弹片固定焊接,最后一块弹片的两边和轮毂电机24的机身焊接固定。The slewing mechanism comprises a double row tapered roller bearing 43, a support column 44 and a damper device 45; the damper device 45 is formed by a plurality of slabs of the same width and length grading, except for the last piece of the slab And the center of the shrapnel has a suitable rectangular through hole, and the outer ring (or inner ring) of the double row tapered roller bearing 43 is a whole. The two inner rings (or the outer rings) are respectively concentrically fixed on the top surface of the metal plate and the support column 45 of the vehicle platform, and the support column 44 is a metal bar whose upper end is a rectangular parallelepiped at the lower end of the cylinder, and the metal bar portion is cut through The rectangular through hole of the shock device 45 is fixedly welded to the last piece of the elastic piece, and the two sides of the last piece of the elastic piece are welded and fixed to the body of the hub motor 24.
实施例2Example 2
如图7所示,回转机构包括单列圆锥滚子轴承39、支撑柱44、避震器47和减震支架46,单列圆锥滚子轴承39的外圈或内圈和车平台3通过焊接方式连接,单列圆锥滚子轴承39的内圈或外圈和支撑柱44的顶面同心固定,避震器47共有三组,其中避震器的一端分别固定在支撑柱44的对称两侧和下方,另一端分别固定在减震支架46的两侧
和中心位置,减震支架46为一根和车宽相近的高强度方形金属架,减震支架46的两端与轮毂电机24的机身固定。As shown in FIG. 7, the slewing mechanism includes a single row tapered roller bearing 39, a support column 44, a shock absorber 47 and a damper bracket 46. The outer or inner ring of the single row tapered roller bearing 39 and the platform 3 are connected by welding. The inner ring or the outer ring of the single row tapered roller bearing 39 and the top surface of the support column 44 are concentrically fixed, and the shock absorbers 47 have three groups, wherein one ends of the shock absorbers are respectively fixed on the symmetric sides and below of the support column 44, The other ends are respectively fixed on both sides of the shock absorbing bracket 46
And the center position, the shock absorbing bracket 46 is a high-strength square metal frame similar to the vehicle width, and both ends of the damper bracket 46 are fixed to the body of the hub motor 24.
实施案例3 Implementation case 3
如图8所示,自转向行走机构包括回转机构和带轮毂电机24的轮胎1;As shown in Figure 8, the self-steering running mechanism includes a swing mechanism and a tire 1 with a hub motor 24;
回转结构包括平面圆柱轴承42、底盘平台26和车桥2;平面圆柱轴承42由带圆柱滚子40的平面保持架组件和平面垫圈组成,平面圆柱轴承42的内圈穿过车平台3的通孔并使得平面圆柱轴承42的圆柱滚子40和车平台3底部接触,底盘平台26中间开有圆形凹槽,底盘平台26左右两侧有逐渐收缩的延伸部,平面圆柱轴承42的平面保持架组件与底盘平台26的圆形凹槽采用同心固定,车桥2为金属材质,车桥2顶部与底盘平台26的延伸部固定,与底盘平台26呈钝角,车桥2底部和轮毂电机24的机身固定;由于车桥2的高度离地面较高,所以本实施例适用于在高地隙的作业场合。The slewing structure comprises a planar cylindrical bearing 42, a chassis platform 26 and an axle 2; the planar cylindrical bearing 42 is composed of a planar cage assembly with a cylindrical roller 40 and a planar washer, the inner ring of the planar cylindrical bearing 42 passing through the platform 3 The hole makes the cylindrical roller 40 of the planar cylindrical bearing 42 and the bottom of the platform 3 contact, the circular platform groove is opened in the middle of the chassis platform 26, and the left and right sides of the chassis platform 26 have gradually contracting extensions, and the plane of the planar cylindrical bearing 42 is maintained. The frame assembly and the circular groove of the chassis platform 26 are concentrically fixed. The axle 2 is made of metal. The top of the axle 2 is fixed to the extension of the chassis platform 26, at an obtuse angle to the chassis platform 26, the bottom of the axle 2 and the hub motor 24 The fuselage is fixed; since the height of the axle 2 is higher than the ground, the embodiment is suitable for use in high ground clearance applications.
实施例4Example 4
如图9所示,回转结构由滚珠轴承36代替平面圆柱轴承42,滚珠轴承36是将球形合金钢珠安装在内钢圈和外钢圈的中间,滚珠轴承36的外圈或内圈与底盘平台26同心固定,滚珠轴承36的内圈或外圈和车平台3的方形钢板同心固定。本实施例中所述车平台3和滚珠轴承36的内钢圈通过焊接方式连接。As shown in FIG. 9, the swivel structure is replaced by a ball bearing 36 in which a spherical alloy ball is mounted between the inner and outer rims, and the outer or inner ring of the ball bearing 36 and the undercarriage platform. 26 concentrically fixed, the inner or outer ring of the ball bearing 36 and the square steel plate of the platform 3 are concentrically fixed. In the embodiment, the inner platform of the vehicle platform 3 and the ball bearing 36 is connected by welding.
作为本实施例的进一步改进,如图10-11所示,回转结构中,将内齿轮和滚珠轴承36的内圈焊接,阻尼协动装置和内齿轮装配在内齿轮的正上方;阻尼协动装置包括阻尼电机69、蜗轮蜗杆箱73和协动齿轮72;蜗轮蜗杆箱73内部为蜗轮70和蜗杆71,阻尼电机的转轴和蜗杆71同心固定,蜗杆71和蜗轮70装配,蜗轮70和协动齿轮72同心固定;阻尼协动装置有自锁功能,在协动的回转结构有一个轮胎离地时,蜗轮蜗杆就会将回转结构锁死,同时,上述阻尼电机69可通过电机驱动同嵌入式车载控制单元49相连,可控制阻尼电机辅助回转结构转向。As a further improvement of the embodiment, as shown in FIGS. 10-11, in the swing structure, the inner ring of the inner gear and the ball bearing 36 are welded, and the damping cooperative device and the inner gear are assembled directly above the inner gear; the damping cooperation The device includes a damper motor 69, a worm gear box 73 and a cooperating gear 72; the worm gear box 73 is internally provided with a worm gear 70 and a worm 71, the shaft of the damper motor and the worm 71 are concentrically fixed, the worm 71 and the worm wheel 70 are assembled, the worm wheel 70 and the yoke 70 The gear 72 is concentrically fixed; the damping linkage has a self-locking function, and when the tire has a tire off the ground, the worm gear will lock the slewing structure, and the damper motor 69 can be driven by the motor. The vehicle control unit 49 is connected to control the steering of the damper motor to assist the swing structure.
实施例5Example 5
如图12所示,该结构同实施例3的自转向行走机构相似,其不同之处在于,车桥2的高度比较低。使得整个自转向行走机构适用于低地隙的作业场合。As shown in FIG. 12, this structure is similar to the self-steering running mechanism of Embodiment 3, except that the height of the axle 2 is relatively low. The entire self-steering mechanism is suitable for low ground clearance applications.
如图13所示,汽油发电供电装置固定在车平台3上,包括汽油机21、汽油机保护架22、发电机20、三相整流桥37、滤波电容41、电池组19、整流逆变器48;汽油机(21)的转轴与发电机(20)的转轴相连接,发电机20发电后经过三相整流桥37和滤波电容41整流滤波后变成单相直流电,一部分存储入电池组19;另一部分为车载控制单元49
提供稳定电压电源,使车载控制单元49控制轮毂电机驱动57、升降控制电机驱动58、旋转控制电机驱动59、抽水泵电机驱动60、药液泵电机驱动61、混合液泵电机驱动62、电磁阀驱动66;还有一部分经整流逆变器48变成三相交流电,为轮毂电机24、升降控制电机14、旋转控制电机11、抽水泵电机63、药液泵电机64和混液泵电机65提供三相交流电。As shown in Figure 13, the gasoline power generation device is fixed on the vehicle platform 3, including a gasoline engine 21, a gasoline engine protection frame 22, a generator 20, a three-phase rectifier bridge 37, a filter capacitor 41, a battery pack 19, and a rectifier inverter 48; The rotating shaft of the gasoline engine (21) is connected with the rotating shaft of the generator (20), and the generator 20 generates electricity and is rectified and filtered by the three-phase rectifier bridge 37 and the filter capacitor 41 to become single-phase direct current, and a part is stored in the battery pack 19; For the vehicle control unit 49
Providing a stable voltage power supply, the vehicle control unit 49 controls the hub motor drive 57, the lift control motor drive 58, the rotary control motor drive 59, the pump motor drive 60, the liquid pump motor drive 61, the mixed liquid pump motor drive 62, the solenoid valve The drive 66; a part of the rectifier inverter 48 becomes a three-phase alternating current, and provides three for the hub motor 24, the lift control motor 14, the rotary control motor 11, the pump motor 63, the liquid pump motor 64, and the mixed pump motor 65. Alternating current.
如图14所示,控制装置包括嵌入式车载控制单元49、陀螺仪50、GPS51,设置在内喷杆28上的高度传感器52,设置在轮胎1上的速度传感器53、轮毂电机驱动57,设置在回转机构上的转角传感器17,设置在混药装置中的液位传感器54、抽水流量计55,设置在喷杆上的喷嘴流量计56、升降控制电机驱动58、旋转控制电机驱动59、抽水泵电机驱动60、药液泵电机驱动61、混合液泵电机驱动62、电磁阀驱动66;As shown in FIG. 14, the control device includes an embedded vehicle control unit 49, a gyroscope 50, a GPS 51, a height sensor 52 disposed on the inner spray bar 28, a speed sensor 53 disposed on the tire 1, and an in-wheel motor drive 57. The angle sensor 17 on the swing mechanism, the liquid level sensor 54 disposed in the mixing device, the pumping flow meter 55, the nozzle flow meter 56 disposed on the spray bar, the lift control motor drive 58, the rotary control motor drive 59, pumping Pump motor drive 60, liquid pump motor drive 61, mixed liquid pump motor drive 62, solenoid valve drive 66;
陀螺仪50、GPS51、转角传感器17、高度传感器52、速度传感器53、液位传感器54、抽水流量计55、喷嘴流量计56均与嵌入式车载控制单元49相连;The gyroscope 50, the GPS 51, the rotation angle sensor 17, the height sensor 52, the speed sensor 53, the liquid level sensor 54, the pumping flow meter 55, and the nozzle flow meter 56 are all connected to the embedded vehicle control unit 49;
轮毂电机驱动57、升降控制电机驱动58、旋转控制电机驱动59、抽水泵电机驱动60、药液泵电机驱动61、混合液泵电机驱动62、电磁阀驱动66均通过CAN总线与嵌入式车载控制单元49相连; Hub motor drive 57, lift control motor drive 58, rotary control motor drive 59, pump motor drive 60, liquid pump motor drive 61, hybrid pump motor drive 62, solenoid valve drive 66 through CAN bus and embedded vehicle control Unit 49 is connected;
轮胎1内的轮毂电机24与轮毂电机驱动57相连,升降控制电机14与升降控制电机驱动58相连,旋转控制电机11与旋转控制电机驱动59相连,设置在水箱18内的抽水泵63与抽水泵电机驱动60相连,设置在药箱16中的药液泵64与药液泵电机驱动61相连,设置在药液箱15中的混合液泵65与混合液电机泵驱动62相连,设置在喷杆上的喷杆电磁阀67与电磁阀驱动47相连。The hub motor 24 in the tire 1 is connected to the hub motor drive 57, the lift control motor 14 is connected to the lift control motor drive 58, the rotary control motor 11 is connected to the rotary control motor drive 59, and the pump 63 and the pump are disposed in the water tank 18. The motor drive 60 is connected, the liquid medicine pump 64 disposed in the medicine box 16 is connected to the liquid medicine pump motor drive 61, and the mixed liquid pump 65 disposed in the chemical tank 15 is connected to the mixed liquid motor pump drive 62, and is disposed on the spray bar. The upper boom solenoid valve 67 is connected to the solenoid valve drive 47.
上述车载控制单元安置于车平台前部的汽油发电供电装置附近,陀螺仪和GPS在车载控制单元旁边,抽水流量计分别安装在水箱、药箱和药液箱的出水口,高度传感器安装在内喷杆底部,速度传感器分别安装在四个轮毂电机处,液位传感器分别安装在水箱、药箱和药液箱内,喷嘴流量计安装在各喷嘴处;陀螺仪、GPS、抽水流量计、高度传感器、速度传感器、液位传感器、喷嘴流量计均与嵌入式车载控制单元直接相连;The above-mentioned vehicle control unit is disposed near the gasoline power generation device at the front of the vehicle platform, the gyroscope and the GPS are next to the vehicle control unit, and the pump flowmeters are respectively installed at the water outlets of the water tank, the medicine box and the liquid tank, and the height sensor is installed. At the bottom of the spray bar, the speed sensors are installed at the four hub motors respectively. The liquid level sensors are installed in the water tank, the medicine box and the liquid tank respectively. The nozzle flow meter is installed at each nozzle; the gyroscope, GPS, pumping flow meter, height The sensor, the speed sensor, the liquid level sensor, and the nozzle flow meter are all directly connected to the embedded vehicle control unit;
轮毂电机驱动、升降控制电机驱动、旋转控制电机驱动、抽水泵电机驱动、药液泵电机驱动、混合液泵电机驱动、电磁阀驱动均通过CAN总线与嵌入式车载控制单元相连;Hub motor drive, lift control motor drive, rotary control motor drive, pump motor drive, liquid pump motor drive, hybrid pump motor drive, solenoid valve drive are all connected to the embedded vehicle control unit via CAN bus;
轮胎内的轮毂电机与轮毂电机驱动相连,升降控制电机与升降控制电机驱动相连,旋转控制电机与旋转控制电机驱动相连,抽水泵与抽水泵电机驱动相连,药液泵与药液泵电机驱动相连,混合液泵与混合液电机泵驱动相连,喷杆电磁阀与电磁阀驱动相连。
The hub motor in the tire is connected to the hub motor drive, the lift control motor is connected to the lift control motor drive, the rotary control motor is connected to the rotary control motor drive, the pump is connected to the pump motor drive, and the liquid pump is connected to the liquid pump motor drive. The mixed liquid pump is connected to the mixed liquid motor pump drive, and the spray rod electromagnetic valve is connected to the electromagnetic valve drive.
上述控制电机均为直流无刷电机,上述轮胎选用人字花纹农用轮胎,也可根据行驶路面的需求选择普通无花纹轮胎等其他轮胎。The above control motors are all DC brushless motors. The above tires are made of herringbone agricultural tires, and other tires such as ordinary patternless tires can be selected according to the demand of the road surface.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例,本领域的普通技术人员可以理解:在不脱离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由权利要求及其等同物限定。
While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.
Claims (17)
- 一种多地隙自转向智能喷雾机,其特征在于,包括车平台(3)、自转向行走机构、可控升降喷雾装置、供电装置以及控制装置;A multi-slot self-steering intelligent sprayer, comprising: a vehicle platform (3), a self-steering running mechanism, a controllable lifting spray device, a power supply device and a control device;所述车平台(3)为多根型材连接而成的框架;The vehicle platform (3) is a frame formed by connecting a plurality of profiles;所述车平台(3)的下部沿行走方向依次设有两个自转向行走机构,所述自转向行走机构由带回转机构的底盘和带有轮毂电机(24)的轮胎(1)构成;The lower part of the vehicle platform (3) is sequentially provided with two self-steering running mechanisms in the traveling direction, and the self-steering running mechanism is composed of a chassis with a swing mechanism and a tire (1) with a hub motor (24);所述可控升降喷雾装置包括喷雾机升降机构、混药装置、喷杆装置;所述喷雾机升降机构安装在所述车平台(3)的尾部,实现喷杆装置的升降;所述混药装置将药液送往喷杆装置;The controllable lifting spray device comprises a sprayer lifting mechanism, a mixing device and a boom device; the sprayer lifting mechanism is installed at the tail of the vehicle platform (3) to realize lifting and lowering of the boom device; The device sends the liquid to the boom device;所述供电装置为设备提供稳定的电压电源;The power supply device provides a stable voltage source for the device;所述控制装置分别用于控制自转向行走机构的转向行走,可控升降喷雾装置的升降、混药装置的混药量调节、喷杆装置的姿态调节以及喷雾调节。The control device is respectively used for controlling the steering walking of the self-steering traveling mechanism, the lifting and lowering of the controllable lifting and lowering device, the mixing amount adjustment of the mixing device, the posture adjustment of the boom device, and the spray adjustment.
- 根据权利要求1所述的多地隙自转向智能喷雾机,其特征在于,所述车平台(3)的多根型材为方形金属管,焊接成带有多个方形空格的框架,在车平台两端中间位置设置的两个空格上分别固定两块方形金属板,用于安置两个自转向行走机构。The multi-slot self-steering intelligent sprayer according to claim 1, wherein the plurality of profiles of the vehicle platform (3) are square metal pipes, welded into a frame with a plurality of square spaces, on the platform Two square metal plates are respectively fixed on the two spaces set at the middle positions of the two ends for arranging two self-steering running mechanisms.
- 根据权利要求2所述的多地隙自转向智能喷雾机,其特征在于,在车平台(3)正前方及左右两侧分别焊有喷杆安置槽(4)。The multi-slot self-steering intelligent sprayer according to claim 2, characterized in that the spray bar seating groove (4) is welded to the front side and the left and right sides of the vehicle platform (3), respectively.
- 根据权利要求2所述的多地隙自转向智能喷雾机,其特征在于,在车平台(3)的底部焊有多个限位器(23),在车平台(3)的尾部预留有供固定中心轴(27)穿过的通孔(25)。The multi-slot self-steering intelligent sprayer according to claim 2, wherein a plurality of stoppers (23) are welded to the bottom of the platform (3), and a tail portion is reserved at the tail of the platform (3). A through hole (25) through which the fixed central shaft (27) passes.
- 根据权利要求1或2所述的多地隙自转向智能喷雾机,其特征在于,所述自转向行走机构包括回转机构和带轮毂电机(24)的轮胎(1);The multi-gap self-steering intelligent sprayer according to claim 1 or 2, wherein the self-steering running mechanism comprises a swinging mechanism and a tire (1) with a hub motor (24);所述回转机构自上而下依次包括双列圆锥滚子轴承(43)、支撑柱(44)和减震装置(45);减震装置(45)由多个宽度一样、自上而下长度依次变大的弹片叠加而成,最后一块弹片厚度大于其上部的其他弹片,其他弹片厚度相同且弹片的中心有一个长方形通孔,双列圆锥滚子轴承(43)的外圈或内圈是一个整体,两个内圈或外圈分别同轴心地固定在车平台(3)的金属板和支撑柱(44)的顶面上;The slewing mechanism includes a double row tapered roller bearing (43), a support column (44) and a damper device (45) from top to bottom in sequence; the damper device (45) has a plurality of widths from top to bottom. The shrapnels which are successively enlarged are superimposed. The last shrapnel is thicker than the other shrapnel in the upper part. The other shrapnels have the same thickness and a rectangular through hole in the center of the shrapnel. The outer or inner ring of the double row tapered roller bearing (43) is One whole, two inner rings or outer rings are respectively concentrically fixed on the top surface of the metal plate and the support column (44) of the vehicle platform (3);支撑柱(44)上端为圆柱体,下端为长方体的金属棒,金属棒部分穿过减震装置(45)的长方形通孔并和最后一块弹片固定焊接,最后一块弹片的两边和轮毂电机(24)的机身焊接固定。 The upper end of the support column (44) is a cylindrical body, and the lower end is a rectangular metal rod. The metal rod portion passes through the rectangular through hole of the damper device (45) and is fixedly welded to the last piece of the elastic piece, and the two sides of the last piece of the elastic piece and the hub motor (24) ) The fuselage is welded and fixed.
- 根据权利要求1或2所述的多地隙自转向智能喷雾机,其特征在于,所述自转向行走机构包括回转机构和带轮毂电机(24)的轮胎(1);The multi-gap self-steering intelligent sprayer according to claim 1 or 2, wherein the self-steering running mechanism comprises a swinging mechanism and a tire (1) with a hub motor (24);所述回转机构包括单列圆锥滚子轴承(39)、支撑柱(44)、避震器(47)和减震支架(46),单列圆锥滚子轴承(39)的外圈或内圈和车平台(3)通过焊接方式连接,单列圆锥滚子轴承(39)的内圈或外圈和支撑柱(44)的顶面同心固定,避震器(47)共有三组,其中三组避震器的一端分别固定在支撑柱(44)的对称两侧和底侧,另一端分别固定在减震支架(46)的两侧和中心位置,减震支架(46)为一根和车宽相近的高强度方形金属架,减震支架(46)的两端与轮毂电机(24)的机身固定。The slewing mechanism comprises a single row tapered roller bearing (39), a support column (44), a shock absorber (47) and a damper bracket (46), an outer ring or inner ring of a single row tapered roller bearing (39) and a vehicle The platform (3) is connected by welding. The inner or outer ring of the single row tapered roller bearing (39) and the top surface of the support column (44) are concentrically fixed. The shock absorber (47) has three groups, three of which are shock absorbers. One end of the device is respectively fixed on the symmetric side and the bottom side of the support column (44), and the other end is fixed on both sides and the center position of the shock absorbing bracket (46) respectively, and the shock absorbing bracket (46) is one and the vehicle width is similar The high-strength square metal frame has two ends of the shock absorbing bracket (46) fixed to the body of the hub motor (24).
- 根据权利要求1或2所述的多地隙自转向智能喷雾机,其特征在于,所述自转向行走机构包括回转机构和带轮毂电机(24)的轮胎(1);The multi-gap self-steering intelligent sprayer according to claim 1 or 2, wherein the self-steering running mechanism comprises a swinging mechanism and a tire (1) with a hub motor (24);回转结构包括平面圆柱轴承(42)、底盘平台(26)和车桥(2);平面圆柱轴承(42)由带圆柱滚子(40)的平面保持架组件和平面垫圈组成,平面圆柱轴承(42)的内圈穿过车平台(3)上金属板的通孔并使得平面圆柱轴承(42)的圆柱滚子(40)和车平台(3)底部接触,底盘平台(26)中间开有圆形凹槽,底盘平台(26)左右两侧有逐渐收缩的延伸部,平面圆柱轴承(42)的平面保持架组件与底盘平台(26)的圆形凹槽采用同心固定,车桥(2)顶部与底盘平台(26)的延伸部固连,与底盘平台(26)呈钝角,车桥(2)底部和轮毂电机(24)的机身固定,所述自转向行走机构的高度能够根据作业需要选择不同的高度车桥(2)。The slewing structure comprises a planar cylindrical bearing (42), a chassis platform (26) and an axle (2); the planar cylindrical bearing (42) consists of a planar cage assembly with a cylindrical roller (40) and a planar washer, a planar cylindrical bearing ( The inner ring of 42) passes through the through hole of the metal plate on the platform (3) and makes the cylindrical roller (40) of the planar cylindrical bearing (42) contact the bottom of the platform (3), and the chassis platform (26) is opened in the middle. The circular groove has a gradually contracting extension on the left and right sides of the chassis platform (26), and the planar cage assembly of the planar cylindrical bearing (42) and the circular groove of the chassis platform (26) are concentrically fixed, the axle (2) The top is fixed to the extension of the chassis platform (26), at an obtuse angle to the chassis platform (26), the bottom of the axle (2) and the body of the hub motor (24) are fixed, the height of the self-steering running mechanism can be The job requires the selection of different height axles (2).
- 根据权利要求7所述的多地隙自转向智能喷雾机,其特征在于,所述回转结构由滚珠轴承(36)代替平面圆柱轴承(42),滚珠轴承(36)是将球形合金钢珠安装在内钢圈和外钢圈的中间,滚珠轴承(36)的外圈或内圈与底盘平台(26)同心固定,滚珠轴承(36)的内圈或外圈和车平台(3)的金属板同心固定。The multi-slot self-steering intelligent sprayer according to claim 7, wherein the rotating structure is replaced by a ball bearing (36) instead of a planar cylindrical bearing (42), and the ball bearing (36) is a spherical alloy steel ball mounted on In the middle of the inner and outer steel rings, the outer or inner ring of the ball bearing (36) is concentrically fixed with the chassis platform (26), the inner or outer ring of the ball bearing (36) and the metal plate of the platform (3) Concentric fixation.
- 根据权利要求8所述的多地隙自转向智能喷雾机,其特征在于,还包括阻尼协动装置,所述阻尼协动装置包括阻尼电机(69)、蜗轮蜗杆箱(73)和协动齿轮(72);蜗轮蜗杆箱(73)内部为蜗轮(70)和蜗杆(71),阻尼电机(69)的转轴和蜗杆(71)同心固定,蜗杆(71)和蜗轮(70)装配,蜗轮(71)和协动齿轮(72)同心固定;协动齿轮(72)和滚珠轴承(36)的内圈焊接的内齿轮(68)啮合。The multi-slot self-steering intelligent sprayer according to claim 8, further comprising a damping cooperative device comprising a damping motor (69), a worm gear box (73) and a cooperating gear (72); the inside of the worm gear box (73) is a worm wheel (70) and a worm (71), the shaft of the damper motor (69) and the worm (71) are concentrically fixed, the worm (71) and the worm wheel (70) are assembled, and the worm wheel ( 71) Concentrically fixed with the cooperating gear (72); the cooperating gear (72) meshes with the inner ring welded inner gear (68) of the ball bearing (36).
- 根据权利要求1所述的多地隙自转向智能喷雾机,其特征在于,The multi-slot self-steering intelligent sprayer according to claim 1, wherein所述喷雾机升降机构包括两块平行竖直设置的“<”型固定支架(10),两块“<”型固定支架(10)的顶点通过固定横板A连接,固定横板A两侧下方设有固定中心轴(27);两块“<”型固定支架(10)的上末端通过固定横板B连接,固定横板B上设置 升降控制电机(14)和传动齿链(7),所述升降控制电机(14)通过法兰结构(13)固定于固定横板B;两块“<”型固定支架(10)的上末端和下末端之间设有丝杆(8)、丝副(12);The sprayer lifting mechanism comprises two parallel “<” type fixing brackets (10), and the vertices of the two “<” type fixing brackets (10) are connected by a fixed horizontal plate A, and the two sides of the horizontal plate A are fixed. A fixed central shaft (27) is arranged below; the upper ends of the two "<" type fixing brackets (10) are connected by a fixed horizontal plate B, and the fixed horizontal plate B is arranged a lifting control motor (14) and a transmission toothed chain (7), the lifting control motor (14) being fixed to the fixed transverse plate B by a flange structure (13); upper ends of two "<" type fixing brackets (10) a screw rod (8) and a wire pair (12) are arranged between the lower end and the lower end;所述喷杆装置包括内喷杆(28)、主喷杆(6)、末端喷杆(5)、旋转控制部件组,所有喷杆均为刚性的空心防锈材质,各喷杆间均以软管连接,构成喷雾药液的水路通道;所述喷杆装置的内喷杆(28)和丝副(12)相连接,内喷杆(28)两端分别为主喷杆(6),主喷杆(6)的两端外侧分别为末端喷杆(5),各段喷杆上均布喷嘴(35);内喷杆(28)的两端设有旋转控制部件组,且内喷杆(28)和主喷杆(6)通过带齿轮的一级转轴(29)连接,主喷杆(6)和末端喷杆(5)通过带齿轮的二级转轴(38)连接,在旋转控制部件组的带动下主喷杆(6)和末端喷杆(5)发生水平旋转;The spray bar device comprises an inner spray bar (28), a main spray bar (6), an end spray bar (5), and a rotating control component group, all of which are rigid hollow anti-rust materials, each of which is The hose is connected to form a water passage for spraying the liquid medicine; the inner spray bar (28) of the spray bar device is connected with the wire pair (12), and the two ends of the inner spray bar (28) are respectively the main spray bar (6). The outer ends of the main spray bar (6) are respectively end spray bars (5), and the spray nozzles are evenly distributed on each spray bar (35); the two ends of the inner spray bar (28) are provided with a rotating control component group, and the inner spray The rod (28) and the main spray rod (6) are connected by a geared primary shaft (29), and the main spray rod (6) and the end spray rod (5) are connected by a geared secondary shaft (38), rotating The control unit group drives the lower main spray bar (6) and the end spray bar (5) to rotate horizontally;所述车平台(3)上可以根据需要放置混药装置,包括喷雾装置的水箱(18)、药箱(16)、药液箱(15),水箱(18)与药箱(16)是分离的,输出药液按比例混合,混合的药液预存在药液箱(15)中,喷雾机车遇到恶劣地形条件无法驶出时,能将水箱的水放掉减负。The vehicle platform (3) can be placed with a mixing device as needed, including a water tank (18), a medicine box (16), a liquid medicine tank (15) of the spray device, and the water tank (18) is separated from the medicine box (16). The output liquid is mixed in proportion, and the mixed liquid is pre-existing in the liquid tank (15). When the spray locomotive is unable to drive out in the harsh terrain, the water in the water tank can be released and reduced.
- 根据权利要求10所述的多地隙自转向智能喷雾机,其特征在于,所述丝杆(8)和丝副(12)可用滚珠丝杠代替。A multiple-gap self-steering smart sprayer according to claim 10, characterized in that the screw (8) and the wire pair (12) can be replaced by a ball screw.
- 根据权利要求10所述的多地隙自转向智能喷雾机,其特征在于,所述旋转控制部件组包括旋转控制电机(11)、齿轮箱(9)、传动齿链A(7),所述旋转控制电机(11)的转轴末端固定有和转轴同心的主动齿轮(30),垂直向下伸入齿轮箱(9)内,与齿轮箱(9)内的减速齿轮装配,齿轮箱(9)内共有四个齿轮,一个是旋转控制电机(11)转轴末端的主动齿轮(30),一个是上端连接转轴齿轮A(29)的从动齿轮(34),以及有一定减速比的一级减速齿轮(31)和二级减速齿轮(33),一级减速齿轮(31)和二级减速齿轮(33)的旋转中心分别固定在齿轮箱外壳(32)上下两壁上,旋转控制电机(11)带动主动齿轮(30)转动,主动齿轮(30)和一级减速齿轮(31)相啮合,一级减速齿轮(31)和二级减速齿轮(33)相啮合,二级减速齿轮(33)和从动齿轮(34)相啮合,从动齿轮(34)带动转轴齿轮A(29)转动;四个齿轮均绕各齿轮的中心线旋转,四个齿轮的旋转中心线均垂直于内喷杆(28)的中心线且垂足位于内喷杆(28)的中心线上,所述传动齿链A(7)的两端分别与转轴齿轮A(29)和转轴齿轮B(38)配合置于主喷杆上方,齿轮箱(9)通过焊接连接在内喷杆(28)的末端下方位置。The multi-slot self-steering smart sprayer according to claim 10, wherein the rotation control member group comprises a rotation control motor (11), a gear box (9), and a transmission tooth chain A (7), The rotating shaft of the rotary control motor (11) is fixed with a driving gear (30) concentric with the rotating shaft, and extends vertically downward into the gear box (9), and is assembled with a reduction gear in the gear box (9), and the gear box (9) There are four gears in total, one is the drive gear (30) at the end of the rotary control motor (11), one is the driven gear (34) with the upper end connected to the shaft gear A (29), and the first stage deceleration with a certain reduction ratio. The rotation centers of the gear (31) and the secondary reduction gear (33), the primary reduction gear (31) and the secondary reduction gear (33) are respectively fixed on the upper and lower walls of the gearbox casing (32), and the rotary control motor (11) The driving gear (30) is driven to rotate, the driving gear (30) and the primary reduction gear (31) are meshed, the primary reduction gear (31) and the secondary reduction gear (33) are meshed, and the secondary reduction gear (33) Engaged with the driven gear (34), the driven gear (34) drives the rotating shaft gear A (29) to rotate; the four gears are wound around the center line of each gear Turn, the center line of rotation of the four gears is perpendicular to the center line of the inner spray bar (28) and the foot is located on the center line of the inner spray bar (28), and the two ends of the drive tooth chain A (7) are respectively The revolving gear A (29) and the revolving gear B (38) are fitted over the main boom, and the gearbox (9) is connected by welding to a position below the end of the inner boom (28).
- 根据权利要求10所述的多地隙自转向智能喷雾机,其特征在于,所述喷雾机升降机构两块“<”型固定支架(10)的上末端和固定横板B的两端有两相同大小的通孔, 供丝杆(8)穿过并由有齿轮的转轴A固定,升降控制电机(14)的输出轴垂直朝下地通过法兰结构(13)固定在固定横板B的正中间,法兰结构(13)内部有和升降控制电机(14)的输出轴同心固定的转轴B,转轴B外圈带有齿轮,其齿轮和传动齿链B(7)装配,传动齿链B(7)的两端和丝杆(8)顶部的转轴A进行装配,使升降控制电机(14)旋转能控制丝杆(8)旋转,达到丝副(12)升降的目的。The multi-slot self-steering intelligent sprayer according to claim 10, wherein the sprayer lifting mechanism has two upper ends of the "<" type fixing bracket (10) and two ends of the fixed horizontal plate B. Through holes of the same size, The feed screw (8) passes through and is fixed by the geared shaft A. The output shaft of the lift control motor (14) is fixed vertically downward through the flange structure (13) in the middle of the fixed cross plate B, and the flange structure ( 13) There is a rotating shaft B concentrically fixed with the output shaft of the lifting control motor (14). The outer ring of the rotating shaft B has a gear, and the gear and the transmission tooth chain B (7) are assembled, and both ends of the transmission toothed chain B (7) are assembled. It is assembled with the rotating shaft A at the top of the screw (8), so that the rotation of the lifting control motor (14) can control the rotation of the screw (8) to achieve the purpose of lifting the wire pair (12).
- 根据权利要求1所述的多地隙自转向智能喷雾机,其特征在于,当多地隙自转向智能喷雾机不需要进行喷雾作业时,主喷杆(6)和末端喷杆(5)通过转轴可垂直折叠并水平放置于车平台(3)两侧及前方的喷杆安置槽(4)内。The multi-slot self-steering smart sprayer according to claim 1, wherein when the multi-gap self-steering smart sprayer does not require a spraying operation, the main boom (6) and the end boom (5) pass The rotating shaft can be vertically folded and placed horizontally on both sides of the vehicle platform (3) and in the front of the spray bar seating groove (4).
- 根据权利要求1所述的多地隙自转向智能喷雾机,其特征在于,所述供电装置为汽油发电供电装置,该装置固定在车平台(3)上,包括汽油机(21)、汽油机保护架(22)、发电机(20)、三相整流桥(37)、滤波电容(41)、电池组(19)、整流逆变器(48);The multi-slot self-steering intelligent sprayer according to claim 1, wherein the power supply device is a gasoline power generation device, and the device is fixed on the vehicle platform (3), including a gasoline engine (21), a gasoline engine protection frame. (22), generator (20), three-phase rectifier bridge (37), filter capacitor (41), battery pack (19), rectifier inverter (48);汽油机(21)的转轴与发电机(20)的转轴相连接,发电机(20)发电后经过三相整流桥(37)和滤波电容(41)整流滤波后变成单相直流电,一部分存储入电池组(19);另一部分为车载控制单元(49)提供稳定电压电源,使车载控制单元(49)控制轮毂电机驱动(57)、升降控制电机驱动(58)、旋转控制电机驱动(59)、抽水泵电机驱动(60)、药液泵电机驱动(61)、混合液泵电机驱动(62)、电磁阀驱动(66);还有一部分经整流逆变器(48)变成三相交流电,为轮毂电机(24)、升降控制电机(14)、旋转控制电机(11)、抽水泵电机(63)、药液泵电机(64)和混液泵电机(65)提供三相交流电。The rotating shaft of the gasoline engine (21) is connected with the rotating shaft of the generator (20), and the generator (20) generates electricity and is rectified and filtered by the three-phase rectifier bridge (37) and the filter capacitor (41) to become single-phase direct current, and a part of the storage is The battery pack (19); the other part provides a stable voltage power supply for the vehicle control unit (49), so that the vehicle control unit (49) controls the hub motor drive (57), the lift control motor drive (58), and the rotary control motor drive (59) Pump motor drive (60), liquid pump motor drive (61), hybrid pump motor drive (62), solenoid valve drive (66); and some of the rectified inverter (48) become three-phase AC A three-phase alternating current is provided for the hub motor (24), the lift control motor (14), the rotary control motor (11), the pump motor (63), the liquid pump motor (64), and the mixed pump motor (65).
- 根据权利要求1所述的多地隙自转向智能喷雾机,其特征在于,所述控制装置分别固定在自转向行走机构以及可控升降喷雾装置上,包括嵌入式车载控制单元(49)、陀螺仪(50)、GPS(51),设置在内喷杆(28)上的高度传感器(52),设置在轮胎(1)上的速度传感器(53)轮毂电机驱动(57),设置在回转机构上的转角传感器(17),设置在混药装置中的液位传感器(54)、抽水流量计(55),设置在喷杆上的喷嘴流量计(56)、升降控制电机驱动(58)、旋转控制电机驱动(59)、抽水泵电机驱动(60)、药液泵电机驱动(61)、混合液泵电机驱动(62)、电磁阀驱动(66);The multi-slot self-steering intelligent sprayer according to claim 1, wherein the control device is respectively fixed on the self-steering running mechanism and the controllable lifting spray device, and comprises an embedded vehicle control unit (49) and a top. Instrument (50), GPS (51), height sensor (52) set on the inner spray bar (28), speed sensor (53) on the tire (1), hub motor drive (57), set in the swing mechanism The upper corner sensor (17), the liquid level sensor (54) disposed in the mixing device, the pumping flow meter (55), the nozzle flow meter (56) disposed on the spray bar, the lift control motor drive (58), Rotary control motor drive (59), pump motor drive (60), liquid pump motor drive (61), mixed liquid pump motor drive (62), solenoid valve drive (66);所述的陀螺仪(50)、GPS(51)、转角传感器(17)、高度传感器(52)、速度传感器(53)、液位传感器(54)、抽水流量计(55)、喷嘴流量计(56)均与嵌入式车载控制单元(49)相连;The gyroscope (50), the GPS (51), the angle sensor (17), the height sensor (52), the speed sensor (53), the liquid level sensor (54), the pumping flow meter (55), and the nozzle flow meter ( 56) both connected to the embedded vehicle control unit (49);轮毂电机驱动(57)、升降控制电机驱动(58)、旋转控制电机驱动(59)、抽水泵电机驱动(60)、药液泵电机驱动(61)、混合液泵电机驱动(62)、电磁阀驱动(66)均通 过CAN总线与嵌入式车载控制单元(49)相连;Hub motor drive (57), lift control motor drive (58), rotary control motor drive (59), pump motor drive (60), liquid pump motor drive (61), mixed liquid pump motor drive (62), electromagnetic Valve drive (66) both pass Connected to the embedded vehicle control unit (49) via the CAN bus;轮胎(1)内的轮毂电机(24)与轮毂电机驱动(57)相连,升降控制电机(14)与升降控制电机驱动(58)相连,旋转控制电机(11)与旋转控制电机驱动(59)相连,设置在水箱(18)内的抽水泵(63)与抽水泵电机驱动(60)相连,设置在药箱(16)中的药液泵(64)与药液泵电机驱动(61)相连,设置在药液箱(15)中的混合液泵(65)与混合液电机泵驱动(62)相连,设置在喷杆上的喷杆电磁阀(67)与电磁阀驱动(47)相连。The hub motor (24) in the tire (1) is connected to the hub motor drive (57), the lift control motor (14) is connected to the lift control motor drive (58), and the rotary control motor (11) and the rotary control motor drive (59) Connected, the water pump (63) disposed in the water tank (18) is connected to the pump motor drive (60), and the liquid medicine pump (64) disposed in the medicine box (16) is connected to the liquid medicine pump motor drive (61). The mixed liquid pump (65) disposed in the chemical tank (15) is connected to the mixed liquid motor pump drive (62), and the spray rod electromagnetic valve (67) disposed on the spray bar is connected to the solenoid valve drive (47).
- 根据权利要求1所述的多地隙自转向智能喷雾机控制方法,其特征在于,在开始喷雾前,通过旋转控制电机(11)带动传动齿链(7)将主喷杆(6)和末端喷杆(5)从车平台(3)的两侧和前部向后部展开并放置于同一直线上,根据高度传感器(52)获得目标植株的高度,通过升降控制电机(14)调节喷杆到合适的喷雾距离,然后通过嵌入式车载控制单元(49)内部获得的喷雾任务,控制喷雾机的前进和方向,同时执行喷雾动作;The multi-slot self-steering intelligent sprayer control method according to claim 1, characterized in that before the start of spraying, the main operating bar (6) and the end are driven by a rotation control motor (11) to drive the toothed chain (7). The spray bar (5) is unfolded from the both sides and the front part of the vehicle platform (3) to the rear and placed on the same straight line, the height of the target plant is obtained according to the height sensor (52), and the spray bar is adjusted by the lift control motor (14) To the appropriate spray distance, then control the sprayer's advancement and direction through the spray task obtained inside the embedded vehicle control unit (49) while performing the spray action;在喷雾过程中,行走设备根据陀螺仪(50)、GPS(51)、高度传感器(52)、速度传感器(53)、转角传感器(17)采集的信息对轮毂电机驱动(57)和升降控制电机驱动(58)行进方向、速度和喷雾高度进行有效合理的控制,嵌入式车载控制单元(49)根据液位传感器(54)、喷嘴流量计(56)回传的信息对抽水泵电机驱动(60)、药液泵电机驱动(61)、混合液泵电机驱动(62)以及喷杆电磁阀驱动(66)进行控制,对设备的混药过程以及喷雾过程进行控制;抽水流量计(55)用于实时检测抽水泵抽取的水量,嵌入式车载控制单元(49)根据抽水泵(63)抽取的水量控制药液泵抽取一定的药液量进行混药过程,使得水和药液按照一定的比例进行混合;During the spraying process, the walking device drives the hub motor (57) and the lift control motor according to the information collected by the gyroscope (50), GPS (51), height sensor (52), speed sensor (53), and angle sensor (17). The driving (58) direction, speed and spray height are effectively and reasonably controlled, and the embedded vehicle control unit (49) drives the pump motor according to the information returned by the liquid level sensor (54) and the nozzle flow meter (56) (60) ), the liquid medicine pump motor drive (61), the mixed liquid pump motor drive (62), and the spray rod solenoid valve drive (66) are controlled to control the mixing process and the spraying process of the device; the pumping flow meter (55) In real time, the amount of water pumped by the pump is detected, and the embedded vehicle control unit (49) controls the liquid medicine pump according to the amount of water pumped by the pump (63) to extract a certain amount of liquid to carry out the mixing process, so that the water and the liquid are in a certain proportion. Mixing;在喷雾结束后,将喷杆通过旋转控制电机(11)控制传动齿链(7)和齿轮箱(9)使主喷杆(6)和末端喷杆(5)放置于车平台(3)的两侧和前部的喷杆安置槽(4)内。 After the spraying is finished, the boom is controlled by the rotation control motor (11) to control the transmission chain (7) and the gear box (9) so that the main boom (6) and the end boom (5) are placed on the platform (3). The spray bars on both sides and front are placed in the groove (4).
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