CN108317918A - Full-automatic electronic detonator bayonet, detection, endowed, laser code production line - Google Patents
Full-automatic electronic detonator bayonet, detection, endowed, laser code production line Download PDFInfo
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- CN108317918A CN108317918A CN201810274119.6A CN201810274119A CN108317918A CN 108317918 A CN108317918 A CN 108317918A CN 201810274119 A CN201810274119 A CN 201810274119A CN 108317918 A CN108317918 A CN 108317918A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 49
- 238000001514 detection method Methods 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 114
- 238000001179 sorption measurement Methods 0.000 claims abstract description 27
- 230000002950 deficient Effects 0.000 claims abstract description 11
- 239000003814 drug Substances 0.000 claims description 13
- 238000003032 molecular docking Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 3
- 238000000429 assembly Methods 0.000 claims description 3
- 235000020004 porter Nutrition 0.000 claims description 3
- 238000002955 isolation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000002360 explosive Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C19/00—Details of fuzes
- F42C19/08—Primers; Detonators
- F42C19/12—Primers; Detonators electric
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42C—AMMUNITION FUZES; ARMING OR SAFETY MEANS THEREFOR
- F42C21/00—Checking fuzes; Testing fuzes
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a kind of full-automatic electronic detonator bayonets, detection, it is endowed, laser code production line, including mold conveying mechanism and more than one electric detonator clipping machine mold moved on mold conveying mechanism, it is equipped in the side of mold conveying mechanism independent, the tollgate devices room of sealed set, laser code room and defective products film adsorption mechanism, the corresponding position in the other side is equipped with multiple film adsorption mechanisms, and the work of the coordinated between each equipment is controlled by PLC intelligence control systems, the entire production line registration, production line speed of production Auto-matching, operation flexibility is strong, stability is good.The present invention is isolated, full-automatic production, and production efficiency is high, and man-machine isolation may be implemented, and saves cost of labor, and high safety and reliability.
Description
Technical field
The present invention relates to a kind of full-automatic electronic detonator bayonet, detection, endowed, laser code production lines, belong to electronics thunder
Pipe production equipment field.
Background technology
In the production of civil explosive industry electric detonator, need first to manufacture processing drug head assembly respectively（Detonator）, basis
Then medicine head assembly, basal detonator and rubber plug are assembled together by detonator and rubber plug again, assembling process is that rubber plug is first inserted into base
Then medicine head assembly is inserted into rubber plug hole by plinth detonator oral area, or medicine head assembly is first inserted into rubber plug hole, is then inserted into together
Basal detonator oral area is finally tightened by special mould clamp in basic spout part, by basal detonator, rubber plug and medicine head assembly three
Together, this operation of commercial explosive materials industry is referred to as bayonet to person's firm connection, its fastness is also detected after the completion of bayonet
And water proofing property, and carry out endowed, laser code operation.
Due to electric detonator it is inflammable, explosive the features such as, safety accident easily occurs in production, storage and transport, according to system
Counting its safety accident incidence is respectively：Assembling Production accounts for 42%, and pharmacy accounts for 34%, and packaging accounts for 6%, and storage accounts for 3%, and transport accounts for 2.5%
Deng, it can be seen that the frequency highest of accident occurs during Assembling Production, is great the asking for perplexing electric detonator safety in production
Topic, and existing electric detonator production equipment is commonly handwork and semi-mechanization operation, single machine the degree of automation and
The mechanization degree of production line is low, for example, being commonly manual operation completion when bayonet, and often operates and can only once assemble one
Detonator is sent out, time-consuming, working efficiency is low, and labor intensity is big.On the production line of conditional electronic detonator, the work between each process
Dress is transmitted mainly by personnel, therefore not only operating personnel are more, labor intensity is big, but also operating personnel are in direct contact detonator, do not have
Have and realize man-machine isolation, personnel hazard's property is big, and there are larger security risks.
Invention content
The technical problem to be solved in the present invention is to provide a kind of this full-automatic electronic detonator bayonet, detection, endowed, laser to compile
Code production line, can be with overcome the deficiencies in the prior art.
In order to solve the above technical problems, the present invention is achieved by the following technical solutions：A kind of full-automatic electronic detonator
Bayonet, detection, endowed, laser code production line, including mold conveying mechanism are moved with more than one on mold conveying mechanism
Electric detonator clipping machine mold, the mold conveying mechanism includes the No.1 conveying mechanism being mutually linked, No. two conveyers
Structure and No. three conveying mechanisms, are equipped with feeding mechanism normal thereto at the feed inlet of No.1 conveying mechanism, No. three conveying mechanisms
Discharge outlet is equipped with discharging mechanism normal thereto；, docking parallel with feeding mechanism is equipped at the feed inlet of No.1 conveying mechanism
No.1 film adsorption mechanism；The side of No. two conveying mechanisms is equipped with tollgate devices room normal thereto, and the other side is equipped with and is set with bayonet
The feeding mouth of standby room is parallel, docking No. two film adsorption mechanisms；The side of No. three conveying mechanisms is equipped with laser normal thereto successively
Code room and defective products film adsorption mechanism, the other side are equipped with No. three film adsorption mechanisms of docking parallel with the feeding mouth of laser code room；
Its co-operating PLC intelligence control system is connect above equipment with control.
Aforementioned electronic detonator clipping machine mold includes rectangle frame wire terminal box, is set in rectangle frame wire terminal box top side
There are the fixture of the multiple medicine head assemblies of clamping, the other side to correspond payment to a porter clamp fixture equipped with multiple.
Aforementioned tollgate devices room independence, sealed set.
It is equipped with automatic clip machine in aforementioned tollgate devices room, is equipped with before automatic clip machine for fixing electric detonator card
The automatic clamping device of mouth machine mold, side are equipped with gripper automatic tube-arranging mechanism.
Aforementioned automatic clip machine includes that the bayonet apparatus driven by hydraulic system and bayonet rotating device, the bayonet rotate
Device includes for fixing the Pneumatic clamping mechanism of bayonet apparatus and controlling the rotation driving cylinder of bayonet apparatus rotation 45o.
Aforementioned automatic clamping device is arranged at the feeding mouth of tollgate devices room, and is vertically arranged with No. two conveying mechanisms.
Aforementioned automatic clamping device includes automated exchanged cutter mechanism and automatic rotating device, and the automatic rotating device is in order to control
The rotation that electric detonator clipping machine mold rotates 45o drives cylinder.
Aforementioned mechanical pawl automatic tube-arranging mechanism includes moving module by three axis that sliding cylinder controls, and three axis move on module
Equipped with the gripper for controlling crawl basal detonator by gripper cylinder.
Aforementioned laser code room independence, sealed set.
Aforementioned defective products film adsorption mechanism is connect with mold lifting mechanism.
Compared with the prior art, the invention discloses a kind of full-automatic electronic detonator bayonet, detection, endowed, laser codes
Production line comprising mold conveying mechanism, the side of mold conveying mechanism be equipped with independent, sealed set tollgate devices room,
Laser code room and defective products film adsorption mechanism, the corresponding position in the other side is equipped with multiple film adsorption mechanisms, and is intelligently controlled by PLC
System processed controls the coordinated between each equipment and works, the entire production line registration, production line speed of production Auto-matching,
Operation flexibility is strong, and stability is good.Specifically, automatic feeding, discharge is realized by mold conveying mechanism, by film adsorption mechanism electricity
Sub- detonator clipping machine is shifted onto with mold on each station of needs, and the work such as bayonet, detection, endowed, laser code are then carried out,
Conveying is expected from above, the overall process to the processes such as automatic bayonet and automatic detection, coding realizes full-automatic production.
Automatic clip machine, the automatic dress for fixing electric detonator clipping machine mold are equipped in the tollgate devices room
Clamp device and gripper automatic tube-arranging mechanism, shown automatic clip machine automatically control multiple clamps simultaneously using hydraulic control system
Bayonet work is carried out, considerably improves production efficiency, and provide needed for bayonet using the constant hydraulic cylinder of hydraulic coupling
Power keeps clamping dynamics constant, enhances the stability of bayonet process, ensures that the card trace on electric detonator is consistent with screens, improves
The quality of production of electric detonator；The electric detonator clipping machine mold includes the rectangle frame being placed on mold conveying mechanism
Formula wire terminal box, the top of rectangle frame wire terminal box be equipped with clamping medicine head assembly fixture, the medicine head assembly quantity of clamping and
The clamp of position and automatic clip machine matches, and bayonet process and the inspection of disposably completing electric detonator may be implemented
Process is surveyed, the production efficiency of electric detonator is significantly improved, reduces manufacturing cost；Shown gripper automatic tube-arranging mechanism passes through
Sliding cylinder controls three axis movement mould and is moved in X, Y, Z axis direction, and the crawl of basal detonator is controlled by gripper cylinder
And installation action, crawl range is big, grasping force is adjustable, registration and pick-and-place speed are fast, comb is efficient, adaptability
By force.When bayonet, efficient, high quality, automation bayonet assembly can be achieved by the mutual cooperation of each device in tollgate devices room.
Structure of the invention is compact, and electric detonator production worker-house and floor space can be greatly reduced, reduce capital expenditure and
Manufacturing cost, and multiple electric detonator bayonet assembly, detection, coding can be disposably completed, reduce the production time, significantly
The production efficiency of electric detonator is improved, is isolated, full-automatic production, behaviour especially in electric detonator manufacturing process
Make personnel and do not have to contact detonator, realize man-machine isolation, not only reduce cost of labor, but also greatly reduces electric detonator production
Security risk, it is safe and reliable high.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the structural schematic diagram of electric detonator clipping machine mold.
Fig. 3 is the structural schematic diagram of the bayonet apparatus driven by hydraulic system.
Fig. 4 is the structural schematic diagram of gripper automatic tube-arranging mechanism.
Fig. 5 is the structural schematic diagram of each device bayonet operation in bayonet room.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes：
As shown in Fig. 1 ~ Fig. 5, a kind of full-automatic electronic detonator bayonet, detection, endowed, laser code production line, including mold are defeated
The electric detonator clipping machine mold 13 for sending mechanism and more than one to be moved on mold conveying mechanism, the electric detonator bayonet
Machine mold 13 includes the rectangle frame wire terminal box 131 being placed on mold conveying mechanism, in 131 top surface of rectangle frame wire terminal box
Side is equipped with the fixture 132 of the energy multiple medicine head assemblies of clamping, and the other side is equipped with multiple corresponding payment to a porter clamp fixtures
133.It is equipped with tollgate devices room 5 normal thereto, laser code room 3 and defective products successively in the side of mold conveying mechanism and inhales film
Mechanism 2, the other side are equipped with 8, No. two film adsorption mechanisms 10 of No.1 film adsorption mechanism and No. three film adsorption mechanisms 12, and three suction films successively
Telescopic electric sucker is equipped in mechanism, its co-operating PLC intelligence control system is connect above equipment with control.
The mold conveying mechanism includes 7, No. two conveying mechanisms 9 of No.1 conveying mechanism being mutually linked and No. three conveyers
Structure 11 is equipped with feeding mechanism 6 normal thereto, the discharge outlet of No. three conveying mechanisms 11 at the feed inlet of No.1 conveying mechanism 7
Equipped with discharging mechanism 1 normal thereto.
The No.1 film adsorption mechanism 8 of docking parallel with feeding mechanism 6 is equipped at the feed inlet of the No.1 conveying mechanism 7,
When electric detonator clipping machine mold 13 is transported to the feed inlet of No.1 conveying mechanism 7 by feeding mechanism 6, No.1 film adsorption mechanism
The suction of electric detonator clipping machine mold 13 is put into No.1 conveying mechanism 7 by 8 telescopic electric sucker, is transported by No.1 conveying mechanism 7
It send to No. two conveying mechanisms 9.
It is equipped with tollgate devices room 5 in the side of No. two conveying mechanisms 9,5 independence of the tollgate devices room, sealed set are protected
Electric detonator safety higher when bayonet assembles is demonstrate,proved, automatic clip machine 51 is equipped in tollgate devices room 5, for fixing electronics
The automatic clamping device 52 and gripper automatic tube-arranging mechanism 53 of detonator clipping machine mold 13.
The automatic clip machine 51 includes the bayonet apparatus 511 driven by hydraulic system and bayonet rotating device 512, described
Bayonet apparatus 511 includes hydraulic cylinder and hydraulic control system 5111 and more than one clamp 5112 on bayonet apparatus,
The piston rod that hydraulic cylinder is controlled by hydraulic control system 5111 when bayonet stretches, and then bayonet constriction plate 5113 is driven to move, card
Mouthful constriction plate 5113, which moves up, makes the clamping section of clamp 5112 into the through-hole of card inlet constriction plate 5113, and clamp 5112 is made to receive
Tightly, you can so that basal detonator and medicine head assembly is compressed firm, be carried out at the same time bayonet work by multiple clamps when bayonet, significantly
Improve production efficiency；The bayonet rotating device 512 includes the Pneumatic clamping mechanism and control for fixing bayonet apparatus 511
The rotation that bayonet apparatus 511 rotates 45o drives cylinder, the Pneumatic clamping mechanism to keep bayonet apparatus 511 solid by clamping cylinder
Fixed firm, after filling basal detonator in clamp 5112, rotation driving cylinder control hydraulic system driving bayonet apparatus 511 revolves
Turn 45o.
The automatic clamping device 52 includes automated exchanged cutter mechanism 521 and automatic rotating device 522, the automated exchanged cutter machine
Structure 521 can be such that electric detonator clipping machine is fixed with 13 clamping of mold, and the automatic rotating device 522 in order to control fix by clamping
The rotation that good electric detonator clipping machine mold 13 rotates 45o drives cylinder.
Gripper automatic tube-arranging mechanism 53 includes that three axis move module 531, and three axis movement module 531, which is equipped with, to be used for
The gripper 532 of basal detonator is captured, three axis move module 531 and moved on a large scale by sliding cylinder control X, Y, Z axis direction
Crawl and the installation action of basal detonator are controlled by gripper cylinder with gripper 532.
Gripper automatic tube-arranging mechanism 53 is mounted on the side of automatic clip machine 51, and automatic clamping device 52 is mounted on
It at the clamp leading portion of automatic clip machine 51, the feeding mouth of tollgate devices room 5, and is disposed vertically with No. two conveying mechanisms 9, two
The other side, the position corresponding with automatic clamping device 52 of number conveying mechanism 9 are equipped with No. two film adsorption mechanisms 10, electric detonator card
Mouthful machine mold 13 is transported to the feeding mouth of tollgate devices room 5 by No. two conveying mechanisms 9, No. two film adsorption mechanisms 10 it is telescopic
Electric detonator clipping machine mold 13 is pushed away and is put on the track of automatic clamping device 52 and is allowed to slide into along track by electric sucker
The end of track, starts automated exchanged cutter mechanism 521 by its clamping fixed, and gripper automatic tube-arranging mechanism 53 is by basal detonator
On clamp 5112, and start bayonet rotating device 512, rotation driving cylinder makes the clamp of bayonet apparatus 511
5112 are arranged horizontal by 45o angles, and the basal detonator in clamp is facilitated to be docked with medicine head assembly, restart automated exchanged cutter dress
Setting 52 automatic rotating device 522 makes electric detonator clipping machine mold 13 overturn 45o angles, and electric detonator clipping machine is made to use
Mold 13 slides, and ensures that medicine head assembly is inserted into corresponding basal detonator, and bayonet apparatus 511 compresses the two, completes bayonet behaviour
Make, then electric detonator clipping machine mold 13 is sucked out by No. two film adsorption mechanisms 10, is transported to No. three conveying mechanisms 11.
It is equipped with laser code room 3 normal thereto and defective products film adsorption mechanism 2 successively in the side of No. three conveying mechanisms 11,
No. three film adsorption mechanisms 12 are equipped at the other sides of No. three conveying mechanisms 11, the corresponding position of 3 feeding mouth of laser code room, it is described to swash
Pumped FIR laser room 3 is also independent, sealed set, and laser code integration apparatus is equipped in laser code room 3, is completed when bayonet
Electric detonator clipping machine mold 13 reaches at 3 feeding mouth of laser code room, and No. three film adsorption mechanisms 12 push it into laser code
Room 3, laser code integration apparatus is detected it, is endowed, laser code operates, and defective products is marked, and completes
It is sucked out by No. three film adsorption mechanisms 12, is transported by No. three conveying mechanisms 11 again afterwards, the defective products to have made marks reaches defective products and inhales film
Mold lifting mechanism 4 is siphoned away and run to when mechanism 2 by it, re-starts bayonet, detection, encoding operation；Detect qualified electricity
Sub- detonator is transported to discharging mechanism 1 by No. three conveying mechanisms 11, reaches finished product storage location.
Claims (10)
1. a kind of full-automatic electronic detonator bayonet, detection, endowed, laser code production line, including mold conveying mechanism and one
The electric detonator clipping machine mold moved on mold conveying mechanism above（13）, it is characterised in that：The mold conveyer
Structure includes the No.1 conveying mechanism being mutually linked（7）, No. two conveying mechanisms（9）With No. three conveying mechanisms（11）, No.1 conveyer
Structure（7）Feed inlet at be equipped with feeding mechanism normal thereto（6）, No. three conveying mechanisms（11）Discharge outlet be equipped with hang down therewith
Straight discharging mechanism（1）；
No.1 conveying mechanism（7）Feed inlet at be equipped with and feeding mechanism（6）Parallel, docking No.1 film adsorption mechanism（8）；
No. two conveying mechanisms（9）Side be equipped with tollgate devices room normal thereto（5）, the other side is equipped with and tollgate devices room
（5）Feeding mouth it is parallel, docking No. two film adsorption mechanisms（10）；
No. three conveying mechanisms（11）Side successively be equipped with laser code room normal thereto（3）With defective products film adsorption mechanism（2）,
The other side is equipped with and laser code room（3）Feeding mouth it is parallel, docking No. three film adsorption mechanisms（12）；
Its co-operating PLC intelligence control system is connect above equipment with control.
2. full-automatic electronic detonator bayonet according to claim 1, detection, endowed, laser code production line, feature exist
In：The electric detonator clipping machine mold（13）Including rectangle frame wire terminal box（131）, in rectangle frame wire terminal box（131）
Top side is equipped with the fixture of the multiple medicine head assemblies of clamping（132）, the other side corresponds payment to a porter clamp fixture equipped with multiple
（133）.
3. full-automatic electronic detonator bayonet according to claim 1, detection, endowed, laser code production line, feature exist
In：The tollgate devices room（5）Independent, sealed set.
4. full-automatic electronic detonator bayonet according to claim 3, detection, endowed, laser code production line, feature exist
In：In the tollgate devices room（5）It is interior to be equipped with automatic clip machine（51）, automatic clip machine（51）Front is equipped with for fixing electronics
Detonator clipping machine mold（13）Automatic clamping device（52）, side is equipped with gripper automatic tube-arranging mechanism（53）.
5. full-automatic electronic detonator bayonet according to claim 4, detection, endowed, laser code production line, feature exist
In：The automatic clip machine（51）It include the bayonet apparatus driven by hydraulic system（511）With bayonet rotating device（512）, institute
State bayonet rotating device（511）Including being used to fix bayonet apparatus（511）Pneumatic clamping mechanism and control bayonet apparatus（511）
The rotation for rotating 45o drives cylinder.
6. full-automatic electronic detonator bayonet according to claim 1 or 4, detection, endowed, laser code production line, special
Sign is：The automatic clamping device（52）It is arranged in tollgate devices room（5）Feeding mouth at, and with No. two conveying mechanisms（9）
It is vertically arranged.
7. full-automatic electronic detonator bayonet according to claim 6, detection, endowed, laser code production line, feature exist
In：The automatic clamping device（52）Including automated exchanged cutter mechanism（511）And automatic rotating device（512）, the automatic rotation
Device（512）Electric detonator clipping machine mold in order to control（13）The rotation for rotating 45o drives cylinder.
8. full-automatic electronic detonator bayonet according to claim 4, detection, endowed, laser code production line, feature exist
In：Gripper automatic tube-arranging mechanism（53）Include moving module by three axis that sliding cylinder controls（531）, three axis movement mould
Group（531）It is equipped with the gripper that crawl basal detonator is controlled by gripper cylinder（532）.
9. full-automatic electronic detonator bayonet according to claim 1, detection, endowed, laser code production line, feature exist
In：The laser code room（3）Independent, sealed set.
10. full-automatic electronic detonator bayonet according to claim 1, detection, endowed, laser code production line, feature
It is：The defective products film adsorption mechanism（2）With mold lifting mechanism（4）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810274119.6A CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810274119.6A CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108317918A true CN108317918A (en) | 2018-07-24 |
| CN108317918B CN108317918B (en) | 2024-03-22 |
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ID=62899934
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| CN201810274119.6A Active CN108317918B (en) | 2018-03-29 | 2018-03-29 | Full-automatic electronic detonator bayonet, detection, coding and laser coding production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108827092A (en) * | 2018-09-05 | 2018-11-16 | 贵州盘江民爆有限公司 | A kind of automatic continuous production line of electric detonator |
| CN110966900A (en) * | 2020-01-13 | 2020-04-07 | 贵州盘江民爆有限公司 | Welding test production line for electronic detonator ignition element |
| WO2020107707A1 (en) * | 2018-11-27 | 2020-06-04 | 东莞市创者自动化科技有限公司 | Electronic detonator production line |
| CN111765819A (en) * | 2020-06-12 | 2020-10-13 | 贵州久联民爆器材发展股份有限公司九八四四生产分公司 | Automatic detection method and device for electronic detonator |
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| CN110966900A (en) * | 2020-01-13 | 2020-04-07 | 贵州盘江民爆有限公司 | Welding test production line for electronic detonator ignition element |
| CN111765819A (en) * | 2020-06-12 | 2020-10-13 | 贵州久联民爆器材发展股份有限公司九八四四生产分公司 | Automatic detection method and device for electronic detonator |
| CN111765819B (en) * | 2020-06-12 | 2022-12-30 | 贵州久联民爆器材发展股份有限公司九八四四生产分公司 | Automatic detection method and device for electronic detonator |
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