CN104457435A - Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof - Google Patents
Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof Download PDFInfo
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- CN104457435A CN104457435A CN201410624435.3A CN201410624435A CN104457435A CN 104457435 A CN104457435 A CN 104457435A CN 201410624435 A CN201410624435 A CN 201410624435A CN 104457435 A CN104457435 A CN 104457435A
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Abstract
The invention discloses full-automatic firecracker integration production equipment. The full-automatic firecracker integration production equipment comprises a rotating disc and a plurality of strip-shaped clamps arranged in the radial direction of the rotating disc, and the rotating disc is arranged on a machine frame to be connected with a driving device so that the rotating disc can rotate around the center line of the rotating disc. The strip-shaped clamps are provided with hole positions penetrating through the rotating disc and are used for clamping and fixing a plurality of linearly-arranged firecracker barrels. A firecracker barrel installing station, a firecracker barrel bottoming station, a firecracker barrel insertion and leading station, a firecracker barrel charging station, a squeezing and leading sealing station and a firecracker gun discharging station are sequentially arranged above or below the rotating disc in the circumferential rotating direction and correspond to the strip-shaped clamps in position respectively, wherein the strip-shaped clamps rotate intermittently along with the rotating disc. According to the full-automatic firecracker integration production equipment, automatic firecracker production is achieved, the firecracker manufacturing production efficiency is improved, meanwhile, bottoming and sealing are carried out by means of paper of firecracker barrels instead of solid fixing and leading agent adopted in an existing method, the firecracker quality and firing safety are improved, and meanwhile the firecracker manufacturing cost is reduced.
Description
Technical field
The invention belongs to firecrackers production equipment, be specifically related to a kind of automatic firework Integral producing apparatus and a kind of novel firecrackers gun barrel sealed tube method.
Background technology
Through the develop rapidly of recent two decades, firecrackers manufacture has achieved the transformation manufactured from pure handwork to mechanization, and production efficiency and security have had large increase.But, current firecrackers manufacturing technology also rests in mechanization manufacture stage by stage or handwork level, security incident still can not be avoided completely, great, serious accident also happens occasionally, the explosion accident that missing 33 people of dead 1 people of 13 people as the generation on September 22nd, 2014 of Li-ling city Nanyang, Hunan Province outlet firework factory are injured, cause the whole province's firecrackers industry all to be suspended operations for consolidation, cause huge casualties and hundreds of millions of economic losses.
In order to adapt to the job requirements of mechanization production in prior art, a kind of solid solid flashing composition bottoming of usual use and sealing, when fireworks is seted off, if solid solid flashing composition is not scraped, the example just easily causing personal injury so often occurs setting off in process of firecrackers, adds the potential safety hazard of setting off, if solid solid flashing composition is scraped simultaneously, but be that the cloud of dust is all over the sky, increased the weight of environmental pollution.
Summary of the invention
The technical problem that the present invention solves is: the full-automation manufactured to realize firecrackers is produced, provide a kind of automatic firework and manufacture all-in-one, improve the production efficiency that firecrackers manufacture, and adopt a kind of novel gun barrel sealed tube method, utilize paper bottoming and the sealing of the paper web of gun barrel own, do not re-use solid solid flashing composition, improve the quality of firecrackers, more environmental protection is safer to make firecracker setting-off.
The present invention adopts following technical scheme to realize: automatic firework Integral producing apparatus, several strip clamp 8 comprising a rotating disk 7 and evenly arrange along the radial direction of rotating disk; Described rotating disk 7 is arranged in frame and is connected with drive unit, realizes the disk center's line rotation that rotates; Described strip clamp 8 is provided with the position, hole running through rotating disk and fixes some gun barrels 9 be arranged in a linear for clamping;
Above or below described rotating disk, circumferentially rotation direction is furnished with gun barrel fitted tube station 1 successively, gun barrel bottoming station 2, gun barrel insert and draw station 3, gun barrel dosing station 4, squeeze and draw sealed station 5 and gun barrel goes out a station 6, and corresponding with the strip clamp position of rotating with turntable intermittent respectively; Wherein, described gun barrel fitted tube station 1 is provided with rotating cylinder fixture 106, is received the blown-out shot cylinder of level by pushing cylinder device from gun barrel hopper 109, pushes in the strip clamp on rotating disk after upset;
Described gun barrel bottoming station 2 is provided with the device of the crowded end of gun barrel bottom seal;
Described gun barrel is inserted and is drawn station 3 and be provided with insertion-igniting machine 301 and depositing and draw cylinder 304 for transfer lead-in wire 305;
What described gun barrel dosing station 4 was provided with in gun barrel filling medicine adds drug bucket 401 and delivery device;
Described squeezing is drawn sealed station 5 and is provided with the crowded of space three-dimensional movement and draws patrix 502, which is provided with the crowded leading cone pin 506 gun barrel top squeeze sealed;
Described gun barrel go out a station 6 be provided with liftable go out a patrix 602 and firecrackers conveying device, described go out a patrix 602 be provided with and go out a push rod 601 by what squeeze that the gun barrel after drawing sealing ejects strip clamp, the firecrackers conveying device arranged by opposite side by eject firecrackers gun barrel deliver to finished product hopper 607.
Further, described cylinder fixture 106 connects the top that rotary cylinder 105 is arranged on rotating disk, and corresponding with strip clamp 8 position on rotating disk; Described pushing cylinder device comprises horizontal pushing cylinder cylinder 101 and vertical pushing cylinder cylinder 107; Described horizontal pushing cylinder cylinder 101 connects the horizontal side that fitted tube push rod 102 is arranged on cylinder fixture 106; Described gun barrel hopper 109 arranges between fitted tube push rod 102 and cylinder fixture 106, heads in the position, clamping hole of cylinder fixture 106 by horizontal pushing cylinder cylinder 101 by the gun barrel of gun barrel hopper 109 bottom; Described vertical pushing cylinder cylinder 107 is vertically arranged on the top of cylinder fixture 106, is pushed by the gun barrel in the cylinder fixture 106 after upset in the strip clamp 8 on the rotating disk of below.
Further, the bottom discharge mouth of described gun barrel hopper 109 is provided with fitted tube frid 108, and described vibration frid 108 is connected with the vibrating mass 104 of vibrating air cylinder 103.
Further, device of the described crowded end comprises connecting with bottoming cylinder 206/206 ' and realizes the relative bottoming patrix 201/201 ' that moves up and down and bottoming counterdie 202/202 ', described bottoming patrix 201/201 ' and bottoming counterdie 202/202 ' are separately positioned on above and below rotating disk, and respectively corresponding with the strip clamp position on rotating disk (bottoming cylinder comprises the cylinder be vertically arranged on respectively above and below strip clamp, is connected respectively bottoming patrix and bottoming counterdie); Device of the described crowded end is three groups, corresponding three strip clamp 8 respectively, wherein the bottoming counterdie 202 of first two groups is provided with the counterdie corresponding with gun barrel bottom position in strip clamp 8 and squeezes shear bar 203, it is V-knife mouth that described counterdie squeezes shear bar 203 top, its width is between the external diameter and internal diameter of gun barrel, and two groups of counterdies squeeze between shear bar 203 and vertically arrange; The bottoming patrix 201 ' of last group crowded end device and bottoming counterdie 202 ' are respectively equipped with nozzle shaping pin 207 and push rod of the crowded end 208, gun barrel mouth is organized into circle by its nozzle shaping pin 207, squeezes end push rod 208 and first two groups is squeezed the gun barrel bottom jam-packed and sealing that shear bar 203 extruded.
Further, described depositing is drawn cylinder 304 and is arranged on according to the quantity of gun barrel in strip clamp and arrangement mode and deposits on corbel back slab 302, described corbel back slab 302 of depositing is connected with tape handler 308, and move along guide rail 303, be transported in the bottoming gun barrel rotating disk strip clamp 8 after described insertion-igniting machine 301 receive leg 305; The described bottom opening place of drawing cylinder 304 that deposits is provided with gear corbel back slab 306, accepting and transporting in the process of lead-in wire 305 lead-in wire to be kept at deposit to draw in cylinder 304, described gear corbel back slab 306 be arranged on the oscillating cylinder 307 deposited on corbel back slab 302 and be connected, remove depositing to draw after cylinder 304 docks with the gun barrel on strip clamp 8, complete sending of gun barrel and draw.
Further, adding drug bucket 401 arrangement described in is installed in above rotating disk 7, with the gun barrel one_to_one corresponding turned on the strip clamp of gun barrel dosing station 4; Described delivery device comprises and turns over medicine plate 403, drug delivery belt 404 and sweep medicine brush 406, drug bucket 401 side that adds that described drug delivery belt 404 is parallel to arrangement is arranged, its end face be provided with sweep medicine cylinder 407 connect sweep medicine brush 406, the described medicine plate 403 that turns over is arranged on described drug delivery belt 404 and adds between drug bucket 401, and be connected with rotating plate shaft 402, rotate by driving rotating plate shaft 402 and overturn to pour into add drug delivery belt 404 being swept lower medicine 405 in drug bucket 401.
Further, described squeeze draw patrix 502 connect a three-dimensional mobile system be arranged on rotating disk squeeze draw above sealed station 5, described three-dimensional mobile system comprises horizontal X spindle motor 503, horizontal y-axis motor 509 and vertical Z axle cylinder 505, wherein said horizontal X spindle motor 503 and horizontal y-axis motor 509 all move by being connected the crowded horizontal plane drawing patrix 502 of lead screw gear 504/504 ' realization, described crowded leading cone pin 506 is vertically arranged on to squeeze and draws on patrix 502, can gun barrel mouth inner ring in strip clamp and do 4 rectilinear motions along square track between outer ring; Sealed tube counterdie 501 is also provided with below the described crowded rotating disk drawing sealed station, four-bar mechanism is formed with the bed die cylinder 508 be connected by two parallel bed die connecting rods 507, realize moving up and down of sealed tube counterdie 501, squeeze on gun barrel top when drawing and upwards hold out against bottom gun barrel.
Further, described in go out a push rod 601 and be arranged on out on a patrix 602 according to the quantity of gun barrel in strip clamp and arrangement mode, described in go out a patrix 602 and connect a cylinder 604 and be arranged on gun barrel and go out above the rotating disk of a station 6; Described firecrackers conveying device is arranged on gun barrel and goes out below the rotating disk of a station 6, what comprise two parallel antiports goes out a belt 606, distance between two adjacent belts is corresponding with position, the hole size of strip clamp, described go out a push rod 601 from strip clamp 8, eject gun barrel fall into two and go out between a belt 606, be delivered to out successively in the finished product hopper 607 that a belt 606 end arranges.
Preferably, deposit when corbel back slab 302 moves on guide rail 303 and utilize position sensor precise positioning; The batch (-type) of rotating disk 7 rotates except dependence position sensor location, the mechanical line-up device precise positioning also by the outer side frame of rotating disk is arranged; Described gun barrel is inserted and is drawn station 3, gun barrel dosing station 4, squeezes to draw and sealed station 5 is equipped with color mark sensor is electrically connected with the driving arrangement of corresponding station, and color mark sensor comes whether have gun barrel in detector bar clamp, to prevent maloperation.
The invention also discloses a kind of gun barrel sealed tube method of firecrackers, comprise following bottoming and sealed tube mouth two steps; In described bottoming step, first squeeze shear bar 203 with counterdie and from the bottom to top the paper bottom gun barrel is extruded to the inside, then continue jam-packed with the paper squeezing crimp to the inside bottom end push rod 208 pairs of gun barrels and realize gun barrel back cover; Complete insert draw with dosing operation after, carrying out described sealed tube mouth step, is adopt the crowded leading cone pin 506 of three-dimensional movement inwardly to be extruded by the paper at gun barrel top, realizes medicine and lead-in wire jam-packed simultaneously.
Further, in described bottoming step, adopt two groups of counterdies to squeeze shear bar 203 and extrude bottom gun barrel, wherein two groups of counterdies squeeze between shear bar 203 mutually vertical.
Further, in described sealed tube mouth step, described crowded leading cone pin 506 extrudes according to the paper of plane route to gun barrel top of quadrangle, and wherein four summits of quadrangle are all between the external diameter and internal diameter of gun barrel.
The present invention existing firecrackers manufacture is utilized unit and manual complete bottoming, insert and draw, dosing, squeeze and draw, go out cylinder etc. and concentrated through multiple station on this all-in-one.All processes are all by program centralized Control, eliminate the transit link between existing operation.Wherein the bottoming of gun barrel is the paper web jam-packed utilizing gun barrel itself with crowded drawing, and do not need to use solid solid flashing composition, more environmental protection is safer to make firecracker setting-off.Dosing operation sets the total dose of full machine and is less than 2kg, only has 1/4th of the total dose of current charging machine unit dosing, due to integrated setting of the present invention, can arrange supervisory and alarm system, drastically increase the security of production in same working environment.
The invention has the beneficial effects as follows: achieve the semi-automation that firecrackers are produced, improve the quality of firecrackers, the production efficiency that improve firecrackers manufacture and the security of setting off, and reduce the manufacturing cost of firecrackers, reduce the impact of firecracker setting-off on environment.
Below in conjunction with the drawings and specific embodiments, the present invention will be further described.
Accompanying drawing explanation
Fig. 1 is the rotating disk top view in the present invention.
Fig. 2 is the rotating disk side view in the present invention.
Fig. 3 is the strip clamp sectional view in the present invention.
Fig. 4 is the gun barrel fitted tube station schematic diagram in the present invention.
Fig. 5 be A in Fig. 4 to sectional view, be the schematic diagram of gun barrel hopper.
Fig. 6 is the gun barrel bottoming station schematic diagram a in the present invention.
Fig. 7 is the gun barrel bottoming station schematic diagram b in the present invention.
Fig. 8 is the counterdie bottoming blade schematic diagram of the gun barrel bottoming station in the present invention.
Fig. 9 is nozzle shaping pin and the push rod schematic diagram of the crowded end of gun barrel bottoming station in the present invention.
Figure 10 is that gun barrel in the present invention is inserted and drawn station schematic diagram.
Figure 11 is the gun barrel dosing station schematic diagram in the present invention.
Figure 12 is the crowded front view drawing sealed station in the present invention.
Figure 13 is the crowded side view drawing sealed station in the present invention.
Figure 14 is the crowded route schematic diagram drawing the crowded leading cone pin of sealed station in the present invention.
Figure 15 is that the gun barrel in the present invention goes out a station schematic diagram.
Figure 16 is the firecrackers conveying device schematic diagram that the gun barrel in the present invention goes out a station.
Number in the figure:
1-gun barrel fitted tube station, the horizontal pushing cylinder cylinder of 101-, 102-fitted tube push rod, 103-vibrating air cylinder, 104-vibrating mass, 105-rotary cylinder, 106-cylinder fixture, the vertical pushing cylinder cylinder of 107-, 108-fitted tube frid, 109-gun barrel hopper,
2-gun barrel bottoming station, 201/201 '-bottoming patrix, 202/202 '-bottoming counterdie, 203-counterdie squeezes shear bar, 204/204 '-bottoming holder, 205/205 '-squeezing end guide rod, 206/206 '-bottoming cylinder, 207-nozzle shaping pin, 208-squeezes end push rod,
3-gun barrel is inserted and is drawn station, 301-insertion-igniting machine, and 302-deposits corbel back slab, 303-guide rail, and 304-deposits and draws cylinder, and 305-goes between, and 306-keeps off corbel back slab, 307-oscillating cylinder, 308-tape handler, 309-driving motor,
4-gun barrel dosing station, 401-adds drug bucket, 402-rotating plate shaft, and 403-turns over medicine plate, 404-drug delivery belt, 405-medicine, and 406-sweeps medicine brush, and 407-sweeps medicine cylinder,
5-squeezes and draws sealed station, 501-sealed tube counterdie, and 502-squeezes and draws patrix, 503-horizontal X spindle motor, 504/504 '-spindle gear, 505-vertical Z axle cylinder, and 506-squeezes leading cone pin, 507-bed die connecting rod, 508-bed die cylinder, the horizontal y-axis motor of 509-,
6-gun barrel goes out a station, and 601-goes out a push rod, and 602-goes out a patrix, and 603-goes out a holder, and 604-goes out a cylinder, and 605-goes out a guide rod, and 606-goes out a belt, 607-finished product hopper,
7-rotating disk, 71-rotating shaft, 72-adpting flange,
8-strip clamp,
9-gun barrel.
Detailed description of the invention
Embodiment
See Fig. 1 to Fig. 3, rotating disk 7 is arranged in frame and is connected with drive unit, and realize the disk center's line rotation that rotates, rotating disk 7 is connected with rotating shaft 71 by adpting flange 72, and the rotation of rotating disk can adopt stepper motor binding site sensor to realize intermittent rotary.Several strip clamp 8 are arranged along the radial direction of rotating disk, and uniformly centered by the center line of rotating disk be arranged on rotating disk 7,18 strip clamp are provided with in the present embodiment, 20 °, interval between every two strip clamp, strip clamp by screw fastening, is provided with the position, hole running through rotating disk and fixes some gun barrels 9 be arranged in a linear for clamping on rotating disk at strip clamp 8.
As shown in Figure 1, above or below rotating disk, circumferentially rotation direction is furnished with gun barrel fitted tube station 1 successively, gun barrel bottoming station 2, gun barrel insert and draw station 3, gun barrel dosing station 4, squeeze and draw sealed station 5 and gun barrel goes out a station 6, and corresponding with the strip clamp position of rotating with turntable intermittent respectively;
In conjunction with see Fig. 4 and Fig. 5, gun barrel fitted tube station 1 is provided with rotating cylinder fixture 106, is received the blown-out shot cylinder of level, push in the strip clamp on rotating disk after upset by pushing cylinder device from gun barrel hopper 109.Concrete, cylinder fixture 106 connects the top that rotary cylinder 105 is arranged on rotating disk, and corresponding with strip clamp 8 position on the rotating disk of below; Pushing cylinder device comprises horizontal pushing cylinder cylinder 101 and vertical pushing cylinder cylinder 107, horizontal pushing cylinder cylinder 101 connects the horizontal side that fitted tube push rod 102 is arranged on cylinder fixture 106, gun barrel hopper 109 is arranged on (i.e. the A-A slice location of Fig. 4) between fitted tube push rod 102 and cylinder fixture 106, heads in the position, clamping hole of cylinder fixture 106 by horizontal pushing cylinder cylinder 101 by the gun barrel of gun barrel hopper 109 bottom; Vertical pushing cylinder cylinder 107 vertically arranges above cylinder fixture 106, is pushed by the gun barrel in the cylinder fixture 106 after upset in the strip clamp 8 on the rotating disk of below.Be provided with fitted tube frid 108 at the bottom discharge mouth of gun barrel hopper 109, the end of fitted tube frid 108 is provided with the vibrating mass 104 connecting vibrating air cylinder 103, for evenly by the gun barrel in gun barrel hopper from horizontal direction blanking.
In conjunction with see Fig. 6 and Fig. 7, gun barrel bottoming station 2 is provided with the device of the crowded end of gun barrel bottom seal.Concrete, squeeze end device to comprise connecting with bottoming cylinder 206 and realize the relative bottoming patrix 201/201 ' that moves up and down and bottoming counterdie 202/202 ', bottoming patrix 201/201 ' and bottoming counterdie 202/202 ' are separately positioned on above and below rotating disk, and corresponding with the strip clamp position on rotating disk respectively.The rectilinear motion of bottoming patrix 201/201 ' and bottoming counterdie 202/202 ' coordinates realization by squeezing end guide rod 205/205 ', the shown end guide rod 205/205 ' that squeezes sets firmly on bottoming patrix 201/201 ' and bottoming counterdie 202/202 ', through the guide hole on the bottoming holder 204/204 ' of fixing bottoming cylinder 206, realize the rectilinear movement guiding of bottoming patrix 201/201 ' or bottoming counterdie 202/202 '.Squeezing end device is three groups, corresponding three strip clamp 8 respectively, see Fig. 8, wherein the bottoming counterdie 202 of first two groups is provided with the counterdie corresponding with gun barrel bottom position in strip clamp 8 and squeezes shear bar 203. counterdie to squeeze shear bar 203 top be V-knife mouth, its width is between the external diameter and internal diameter of gun barrel, and two groups of counterdies squeeze between shear bar 203 and vertically arrange; See Fig. 9, the bottoming patrix 201 ' of last group crowded end device and bottoming counterdie 202 ' are respectively equipped with nozzle shaping pin 207 and push rod of the crowded end 208, respectively by paper jam-packed and the sealing being again organized into circle and front two groups of counterdies being squeezed the gun barrel bottom that shear bar 203 extrudes suitable for reading for gun barrel.
In conjunction with see Figure 10, gun barrel is inserted and is drawn station 3 and be provided with insertion-igniting machine 301 and draw cylinder 304 for depositing of transfer lead-in wire 305.Concrete, deposit and draw cylinder 304 and be arranged on according to the quantity of gun barrel in strip clamp and arrangement mode and deposit on corbel back slab 302.Deposit corbel back slab 302 to be connected with tape handler 308, utilizing driving motor 309 to drive can reciprocate along guide rail 303, is transported in the bottoming gun barrel rotating disk strip clamp 8 from insertion-igniting machine 301 receive leg 305; Deposit the bottom opening place of drawing cylinder 304 and be provided with gear corbel back slab 306, accepting and transporting in the process of lead-in wire 305 lead-in wire to be kept at deposit to draw in cylinder 304, gear corbel back slab 306 be arranged on the oscillating cylinder 307 deposited on corbel back slab 302 and be connected, remove depositing to draw after cylinder 304 docks with the gun barrel on strip clamp 8, complete sending of gun barrel and draw.
In conjunction with see Figure 11, what gun barrel dosing station 4 was provided with in gun barrel filling medicine adds drug bucket 401 and delivery device.Concrete, add drug bucket 401 arrangement and be installed in above rotating disk 7, with the gun barrel one_to_one corresponding turned on the strip clamp of gun barrel dosing station 4; Delivery device comprises and turns over medicine plate 403, drug delivery belt 404 and sweep medicine brush 406, drug bucket 401 side that adds that drug delivery belt 404 is parallel to arrangement is arranged, its end face be provided with sweep medicine cylinder 407 connect sweep medicine brush 406, turn over medicine plate 403 to be arranged on drug delivery belt 404 and to add between drug bucket 401, and be connected with rotating plate shaft 402, rotate by driving rotating plate shaft 402 and overturn to pour into add drug delivery belt 404 being swept lower medicine 405 in drug bucket 401.
In conjunction with see Figure 12 and Figure 13, squeeze and draw sealed station 5 and be provided with the crowded of space three-dimensional movement and draw patrix 502, which is provided with the crowded leading cone pin 506 gun barrel top squeeze sealed.Concrete, squeeze draw patrix 502 connect a three-dimensional mobile system be arranged on rotating disk squeeze draw above sealed station, three-dimensional mobile system comprises horizontal X spindle motor 503, horizontal y-axis motor 509 and vertical Z axle cylinder 505, wherein horizontal X spindle motor 503 and horizontal y-axis motor 509 all realize squeezing and draw patrix 502 by being connected lead screw gear 504/504 ' and move at horizontal plane, described crowded leading cone pin 506 is vertically arranged on to squeeze and draws on patrix 502, can gun barrel mouth inner ring in strip clamp and do the linear reciprocating motion of A, B, C, D 4 between outer ring along square track; As shown in figure 14.Sealed tube counterdie 501 is also provided with below the crowded rotating disk drawing sealed station, four-bar mechanism is formed with the bed die cylinder 508 be connected by two parallel bed die connecting rods 507, realize moving up and down of sealed tube counterdie 501, squeeze on gun barrel top when drawing and upwards hold out against bottom gun barrel.
In conjunction with see Figure 15 and Figure 16, gun barrel go out a station 6 be provided with liftable go out a patrix 602 and firecrackers conveying device, go out a patrix 602 to be provided with and to go out a push rod 601 by what squeeze that the gun barrel after drawing sealing ejects strip clamp, the firecrackers conveying device arranged by opposite side by eject firecrackers gun barrel deliver to finished product hopper 607.Concrete, go out a push rod 601 and be arranged on out on a patrix 602 according to the quantity of gun barrel in strip clamp and arrangement mode, go out a patrix 602 and connect a cylinder 604 and be arranged on gun barrel and go out above the rotating disk of a station 6; Firecrackers conveying device is arranged on gun barrel and goes out below the rotating disk of a station 6, what comprise two parallel antiports goes out a belt 606, distance between two adjacent belts is corresponding with position, the hole size of strip clamp, go out gun barrel that a push rod 601 ejects from strip clamp 8 to fall into two and go out between a belt 606, be delivered to out successively in the finished product hopper 607 that a belt 606 end arranges.Go out on a patrix 602 and be installed with out a guide rod 605, go out a guide rail 605 slip and be inserted into out in the guide hole of a holder 603, for assisting out the vertical mobile guide of a patrix, shown cylinder holder 603 is for fixedly going out a cylinder 604.
The automatic firework Integral producing apparatus of the present embodiment is provided with the rotating disk that the diameter that rotates with the axis is 1100mm, rotating disk fixes a strip clamp by every 20 ° of interval radial directions and namely on rotating disk, has been fixed with altogether 18 strip clamp.Each strip clamp is arranged with 30 positions, hole being used for breeching cylinder.
Rotating disk often rotates a circle, first gun barrel loads strip clamp from 0 of rotating disk ° of position, then enter gun barrel bottoming station successively, gun barrel insert draw station, gun barrel dosing station, squeeze draw sealed tube station, gun barrel goes out a station, each station completes fitted tube, bottoming successively, inserts and draw, dosing, squeeze and draw and go out cylinder.
The specific works step of automatic firework Integral producing apparatus is as follows:
1, gun barrel fitted tube (combining see Fig. 4 and Fig. 5)
The function of fitted tube is that gun barrel is loaded strip clamp, for follow-up bottoming, inserts and draws, dosing, squeezes and the operation such as to draw and prepare.The position at its place is initial 0 ° of position at rotating disk (strip clamp) place.
Its work divides four steps to complete successively:
(1), vibrating air cylinder continuous shaking, fill up in 30 grooves falling gun barrel fitted tube frid that the blown-out shot cylinder in charging hopper is shaken;
(2), the pushing cylinder cylinder operation of horizontal direction, utilize fitted tube push rod to be pushed in the bore of cylinder fixture by the gun barrel in fitted tube frid;
(3) strip clamp that, rotary cylinder drives cylinder fixture to rotate on upright position and rotating disk aligns;
(4), when the gun barrel in cylinder fixture aligns the bore of strip clamp, the pushing cylinder cylinder operation of vertical direction, gun barrel heads in strip clamp by the vertical push rod utilizing it to connect.
All cylinders all have a process resetted in the course of the work, for convenience, omit at this, lower same.
2, gun barrel bottoming and shaping (combining see Fig. 6, Fig. 7 and Fig. 8)
The function of bottoming is by gun barrel bottom seal, and shaping gun barrel mouth is organized into more regular circle, and their effect is for follow-up slotting drawing prepares with dosing operation.The machine is the paper sealing utilizing gun barrel bottom itself, instead of solid sealing medicine (solid flashing composition) used in the market.
Bottoming and shaping be when driven by rotary disc strip clamp rotate to 80 °, 100 °, 120 ° of radial positions time, utilize cylinder promote upper and lower prime mold substep complete.Be described below:
(1), gun barrel bottom transverse precompressed.When strip clamp with turntable rotation to 80 ° of positions time, namely the first step of bottoming is entered, first group of patrix squeezing end device is descending under the promotion of the bottoming cylinder on top, gun barrel in strip clamp is compressed downwards, simultaneously, it is up that bottoming cylinder bottom another promotes counterdie, and 30 crowded shear bars (consistent with 80 ° of radial direction of rotating disk) to insert bottom gun barrel (about 8mm is dark) by the paper of gun barrel inside edge upwards and press to centre and disturb.
(2), longitudinal precompressed bottom gun barrel.When strip clamp rotates to 100 °, namely the second step of bottoming is entered, the same step of principle (1), second group of installation direction squeezing 30 crowded shear bars of end device is vertical with the radial direction of rotating disk, again the paper bottom gun barrel is changed a direction and upwards and to centre pressure disturbs.
(3), when strip clamp rotates to 120 °, namely the 3rd step of bottoming is entered, upwards will poly-paper jam-packed of disturbing bottom gun barrel for the push rod of 30 band taperings at the crowded end on the 3rd group of counterdie squeezing end device, meanwhile, patrix is used for 30 shaping pins of nozzle shaping downwards by crowded for nozzle circle.
Because all filled gun barrel, so the action reality of above-mentioned (1), (2), (3) step is all synchronously being carried out in 16 strip clamp of 0 °-300 ° on running hours rotating disk.
3, gun barrel is inserted and is drawn (combining see Figure 10)
When driven by rotary disc strip clamp rotates to 140 ° of positions, insertion-igniting machine and insertion-igniting device are inserted and are drawn.Insert and draw function and realize in two steps.To be insertion-igniting machine draw cylinder and insert to depositing and draw the first step, and second step deposits to draw cylinder movement and deposit existing in the gun barrel drawing and send into strip clamp.Specific descriptions are:
(1), in 140 ° of radial positions of rotating disk, the outward extending frame of radius vector is installed.Frame is fixed with insertion-igniting machine and guide rail.Deposit and draw on cylinder suspension upper rail, utilize driving motor, synchronizing wheel and toothed belt transmission can move back and forth on guide rail.
(2), when deposit draw cylinder outwards move to below insertion-igniting machine time, deposit the gear corbel back slab drawn bottom cylinder and keep closed always, insertion-igniting machine to deposit draw in cylinder insert draw.
(3), after above-mentioned action completes, deposit and draw cylinder and be returned to the top of strip clamp gun barrel now, gear corbel back slab controls to move radially 5mm by cylinder and is opened in the hole of drawing be blocked, and the gun barrel of alignment bar clamp is inserted and drawn (actual draw for filling).
Insertion-igniting machine is prior art, does not do too much repeating at this.
4, dosing (combining see Figure 11)
When driven by rotary disc strip clamp rotates to the radial position of 240 °, utilize the mixing machine be connected with peripheral hardware, by Timing Belt, the nitre medicine mixed is sent to above the gun barrel of strip clamp, then to gun barrel perfusion.Its operation principle is:
(1), nitre medicine is sent to above the gun barrel of strip clamp by Timing Belt;
(2), 30 dosing cone mouths close to the gun barrel mouth in strip clamp, then sweep medicine cylinder operation and sweep medicine brush and nitre medicine is swept to turn on medicine plate, turn over medicine plate and rotate and pour medicinal powder into dosing cone mouth and gun barrel.
5, squeeze draw and sealed tube mouth (combining see Figure 12-14)
When strip clamp rotates to 280 ° of positions, crowded leading cone pin is made successively to do A point, B point, C point, the extruding of D point along gun barrel mouth inward flange (see Figure 14), the paper of nozzle inward flange is inwardly extruded, lead-in wire jam-packed, thus substitutes current sealing with solid solid flashing composition.Its principle of work and power is:
(1) squeeze and draw mould can do X-direction motion under the promotion of horizontal X-axis motor and screw mandrel, Y-axis motion can be done under the promotion of longitudinal y-axis motor and screw mandrel.Squeeze draw mould X-axis, the integrated motion of Y direction just completes the planar movement of crowded leading cone pin along gun barrel inward flange A, B, C, D 4;
(2) when crowded leading cone pin moves to gun barrel mouth inward flange desired location (A, B, C, D 4 any point), the crowded bleed cylinder of mould Z-direction promotes mould vertically downward and crowded leading cone pin declines, the paper of gun barrel inward flange is disturbed downwards and to centre pressure, completes gun barrel sealing and will jam-packed be drawn;
6, cylinder (combining see Figure 15 and Figure 16) is gone out
When strip clamp rotates to 300 ° of positions, gun barrel is extruded downwards by the material cylinder that ejects of Z-direction, and then, the belt on gun barrel both sides is gathered gun barrel clamping and synchronous driving simultaneously, gun barrel is pushed out clamp-ons finished product hopper, until proceed to last procedure---and knot is compiled and encapsulation.
The present embodiment utilizes position sensor to send signal, and the stepper motor controlling rotating disk is shut down, and brake gear brakes, and by mechanical line-up device locking rotating disk during brake, guarantees the accuracy of equipment work.Whole system is all utilize programmable logic controller (PLC) (PLC) technology to electrical control and pneumatic control creation facilities program (CFP), by control centre's centralized Control.
In addition insert draw, powder charge and squeeze and to draw in operation because be all band " medicine " work, in order to ensure production safety, when gun barrel in strip clamp be sky, these stations all can not work.For this reason, these stations are provided with color mark sensor respectively and come whether have gun barrel in detector bar clamp, do not have gun barrel if detected, the driving arrangement controlled immediately on this station is shut down, to prevent maloperation.
Firecrackers gun barrel sealed tube method in the present invention that namely gun barrel bottoming in above-mentioned steps 2 and step 5 and shaping and sealed tube mouth adopt realizes.
Embodiment above describes general principle of the present invention and principal character and advantage of the present invention; the technical staff of the industry should understand; the present invention is not restricted to the described embodiments; what describe in above-described embodiment and description just illustrates specific works principle of the present invention; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications; these changes and improvements all fall in the claimed scope of the invention, and application claims protection domain is defined by appending claims and equivalent thereof.
Claims (12)
1. automatic firework Integral producing apparatus, is characterized in that: several strip clamp (8) comprising a rotating disk (7) and evenly arrange along the radial direction of rotating disk;
Described rotating disk (7) is arranged in frame and is connected with drive unit, realizes the disk center's line rotation that rotates;
Described strip clamp (8) is provided with the position, hole running through rotating disk and fixes some gun barrels (9) be arranged in a linear for clamping;
Above or below described rotating disk, circumferentially rotation direction is furnished with gun barrel fitted tube station (1) successively, gun barrel bottoming station (2), gun barrel insert and draw station (3), gun barrel dosing station (4), squeeze and draw sealed station (5) and gun barrel goes out a station (6), and corresponding with the strip clamp position of rotating with turntable intermittent respectively;
Described gun barrel fitted tube station (1) is provided with rotating cylinder fixture (106), is received the blown-out shot cylinder of level, push in the strip clamp on rotating disk after upset by pushing cylinder device from gun barrel hopper (109);
Described gun barrel bottoming station (2) is provided with the device of the crowded end of gun barrel bottom seal;
The slotting station (3) that draws of described gun barrel is provided with insertion-igniting machine (301) and draws cylinder (304) for depositing of (305) of transfer lead-in wire;
What described gun barrel dosing station (4) was provided with in gun barrel filling medicine adds drug bucket (401) and delivery device;
Described squeezing is drawn sealed station (5) and is provided with the crowded of space three-dimensional movement and draws patrix (502), which is provided with the crowded leading cone pin (506) gun barrel top squeeze sealed;
Described gun barrel go out a station (6) be provided with liftable go out a patrix (602) and firecrackers conveying device, described go out a patrix (602) be provided with and go out a push rod (601) by what squeeze that the gun barrel after drawing sealing ejects strip clamp, the firecrackers conveying device arranged by opposite side by eject firecrackers gun barrel deliver to finished product hopper (607).
2. automatic firework Integral producing apparatus according to claim 1, described cylinder fixture (106) connects the top that rotary cylinder (105) is arranged on rotating disk, and corresponding with strip clamp (8) position on the rotating disk of below;
Described pushing cylinder device comprises horizontal pushing cylinder cylinder (101) and vertical pushing cylinder cylinder (107), described horizontal pushing cylinder cylinder (101) connects the horizontal side that fitted tube push rod (102) is arranged on cylinder fixture (106), described gun barrel hopper (109) arranges between fitted tube push rod (102) and cylinder fixture (106), heads in the position, clamping hole of cylinder fixture (106) by horizontal pushing cylinder cylinder (101) by the gun barrel of gun barrel hopper (109) bottom;
Described vertical pushing cylinder cylinder (107) vertically arranges cylinder fixture (106) top, is pushed by the gun barrel in the cylinder fixture (106) after upset in the strip clamp (8) on the rotating disk of below.
3. automatic firework Integral producing apparatus according to claim 2, the bottom discharge mouth of described gun barrel hopper (109) is provided with fitted tube frid (108), and the end of described fitted tube frid (108) is provided with the vibrating mass (104) connecting vibrating air cylinder (103).
4. automatic firework Integral producing apparatus according to claim 1, device of the described crowded end comprises connecting with bottoming cylinder (206/206 ') and realizes the relative bottoming patrix (201/201 ') that moves up and down and bottoming counterdie (202/202 '), described bottoming patrix (201/201 ') and bottoming counterdie (202/202 ') are separately positioned on above and below rotating disk, and corresponding with the strip clamp position on rotating disk respectively;
Device of the described crowded end is three groups, corresponding three strip clamp (8) respectively, wherein the bottoming counterdie (202) of first two groups is provided with the counterdie corresponding with strip clamp (8) interior gun barrel bottom position and squeezes shear bar (203), it is V-knife mouth that described counterdie squeezes shear bar (203) top, its width is between the external diameter and internal diameter of gun barrel, and two groups of counterdies squeeze between shear bar (203) and vertically arrange;
The bottoming patrix (201 ') of last group crowded end device and bottoming counterdie (202 ') are respectively equipped with nozzle shaping pin (207) and push rod of the crowded end (208), front two groups of counterdies are squeezed the gun barrel bottom sealing finishing that shear bar (203) extrudes.
5. automatic firework Integral producing apparatus according to claim 1, described depositing is drawn cylinder (304) and is arranged on according to the quantity of gun barrel in strip clamp and arrangement mode and deposits on corbel back slab (302), described corbel back slab (302) of depositing is connected with tape handler (308), and along guide rail (303) mobile, be transported in the bottoming gun barrel rotating disk strip clamp (8) from described insertion-igniting machine (301) receive leg (305);
The described bottom opening place of drawing cylinder (304) that deposits is provided with gear corbel back slab (306), accepting and transporting in the process of lead-in wire (305) lead-in wire to be kept at deposit to draw in cylinder (304), described gear corbel back slab (306) be arranged on the oscillating cylinder (307) deposited on corbel back slab (302) and be connected, remove depositing to draw after cylinder (304) docks with the gun barrel on strip clamp (8), complete sending of gun barrel and draw.
6. automatic firework Integral producing apparatus according to claim 1, described add drug bucket (401) arrangement be installed in rotating disk (7) top, with the gun barrel one_to_one corresponding turned on the strip clamp of gun barrel dosing station (4);
Described delivery device comprises and turns over medicine plate (403), drug delivery belt (404) and sweep medicine brush (406), drug bucket (401) side that adds that described drug delivery belt (404) is parallel to arrangement is arranged, its end face be provided with sweep that medicine cylinder (407) connects sweep medicine brush (406), the described medicine plate (403) that turns over is arranged on described drug delivery belt (404) and adds between drug bucket (401), and be connected with rotating plate shaft (402), rotate by driving rotating plate shaft (402) and overturn to pour into add drug delivery belt (404) being swept lower medicine (405) in drug bucket (401).
7. automatic firework Integral producing apparatus according to claim 1, described squeezing is drawn patrix (502) and is connected three-dimensional mobile system and be arranged on rotating disk and squeeze and draw above sealed station, described three-dimensional mobile system comprises horizontal X spindle motor (503), horizontal y-axis motor (509) and vertical Z axle cylinder (505), wherein said horizontal X spindle motor (503) and horizontal y-axis motor (509) all realize squeezing and draw patrix (502) by being connected lead screw gear (504/504 ') and move at horizontal plane, described crowded leading cone pin (506) is vertically arranged on to squeeze draws on patrix (502), 4 rectilinear motions are done along square track between gun barrel top inner ring and outer ring from strip clamp,
Sealed tube counterdie (501) is also provided with below the described crowded rotating disk drawing sealed station, form four-bar mechanism by two parallel bed die connecting rods (507), described bed die connecting rod (507) is connected with bed die cylinder (508) and realizes sealed tube counterdie (501) and move up and down.
8. automatic firework Integral producing apparatus according to claim 1, described go out a push rod (601) be arranged on out on a patrix (602) according to the quantity of gun barrel in strip clamp and arrangement mode, described in go out a patrix (602) and connect a cylinder (604) and be arranged on gun barrel and go out above the rotating disk of a station (6);
Described firecrackers conveying device is arranged on gun barrel and goes out below the rotating disk of a station (6), what comprise two parallel antiports goes out a belt (606), distance between two adjacent belts is corresponding with position, the hole size of strip clamp, described go out the gun barrel that ejects from strip clamp (8) of a push rod (601) fall into two and go out between a belt (606), be delivered to out successively in the finished product hopper (607) that a belt (606) end arranges.
9. automatic firework Integral producing apparatus according to claim 1, described gun barrel is inserted and is drawn station (3), gun barrel dosing station (4), squeezes to draw sealed station (5) is equipped with and detect the color mark sensor of gun barrel position and be electrically connected with the driving arrangement of corresponding station.
10. a sealed tube method for firecrackers gun barrel, is characterized in that: comprise following bottoming and sealed tube mouth two steps;
In described bottoming step, first squeeze shear bar (203) with counterdie from the bottom to top the paper bottom gun barrel to be extruded to the inside, then with squeeze end push rod (208) to the paper of crimp to the inside bottom gun barrel again jam-packed realize gun barrel back cover;
Complete insert draw with dosing operation after, carry out described sealed tube mouth step, adopt the crowded leading cone pin (506) of three-dimensional movement inwardly to be extruded by the paper at gun barrel top, realize medicine and lead-in wire jam-packed simultaneously.
11. a kind of firecrackers gun barrel sealed tube methods according to claim 10, in described bottoming step, adopt two groups of counterdies to squeeze bottom shear bar (203) extruding gun barrel, wherein two groups of counterdies squeeze between shear bar (203) mutually vertical.
12. a kind of firecrackers gun barrel sealed tube methods according to claim 11, in described sealed tube mouth step, described crowded leading cone pin (506) extrudes according to the paper of plane route to gun barrel top of quadrangle, and wherein four summits of quadrangle are all between the external diameter and internal diameter of gun barrel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410624435.3A CN104457435A (en) | 2014-11-07 | 2014-11-07 | Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410624435.3A CN104457435A (en) | 2014-11-07 | 2014-11-07 | Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof |
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| CN104457435A true CN104457435A (en) | 2015-03-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410624435.3A Pending CN104457435A (en) | 2014-11-07 | 2014-11-07 | Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof |
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| CN105501947A (en) * | 2016-01-08 | 2016-04-20 | 苏州本之电子系统有限公司 | Feeding mechanism for part three-dimensional size measurement machine |
| CN106931841A (en) * | 2017-05-03 | 2017-07-07 | 合肥包状元机械有限责任公司 | A kind of indexing ratary disk type multistation shaking table for powder type explosive small medicine coil charging machine |
| CN110307757A (en) * | 2019-05-07 | 2019-10-08 | 湖南新鹏环保科技有限公司 | Self-styled bottom Paper tube machine with lead |
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| CN102645135A (en) * | 2012-04-18 | 2012-08-22 | 柳真 | Flexible automatic production system for combined firework |
| CN202709895U (en) * | 2012-06-21 | 2013-01-30 | 吴伟 | Firework automatic charging machine |
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| CN110307757A (en) * | 2019-05-07 | 2019-10-08 | 湖南新鹏环保科技有限公司 | Self-styled bottom Paper tube machine with lead |
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