CN102645135A - Flexible automatic production system for combined firework - Google Patents
Flexible automatic production system for combined firework Download PDFInfo
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- CN102645135A CN102645135A CN2012101126154A CN201210112615A CN102645135A CN 102645135 A CN102645135 A CN 102645135A CN 2012101126154 A CN2012101126154 A CN 2012101126154A CN 201210112615 A CN201210112615 A CN 201210112615A CN 102645135 A CN102645135 A CN 102645135A
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Abstract
The invention relates to a flexible automatic production system for combined fireworks, which comprises an automatic tube rolling machine, a conveyer, a mud filling machine, a cake assembling and fuse inserting machine, a wrapping machine and a manipulator. The system is characterized in that firstly tubes are rolled through the automatic tube rolling machine and are stored in a tube storage basket, the tubes are fed to the mud filing machine for mud filling, cake assembling and fuse inserting after the tubes are dried, then the tubes are wrapped and reinforced by the wrapping machine, the tubes are righted and fed to the inlet port of the manipulator, propelling charges, effect part tubes, a first paper layer and a second paper layer are sequentially filled into the tubes after cake assembling, face paper and labels are stuck, products are boxed and sealed by a boxing and sealing machine and then the finished products are conveyed by the conveyer to a finished product warehouse; and materials among equipment of the entire system are conveyed by adopting the conveyer, and the loading position and the unloading position of each equipment are provided with photoelectrical conversion switches which are used for controlling the startup and the shutdown of the conveyer. Since the materials in the system are conveyed by the conveyer and the startup and shutdown of the conveyer are controlled by the photoelectric conversion switches, the materials are accurately conveyed in time, the product quality and the production efficiency are guaranteed, and the defects that manual handling in the past is time-consuming and labor-consuming and safety accidents are apt to occur are avoided.
Description
Technical field
The present invention relates to a kind of production system of fireworks, is a kind of combined firework flexible automation production system specifically.
Background technology
As everyone knows, China is the maximum fireworks producing country in the whole world, and according to incompletely statistics, China has more than 7000 families of fireworks manufacturing enterprise at present; Sale enterprise has more than 140,000 house approximately, surplus the practitioner 150 ten thousand, and surplus the output value 200 hundred million yuan; Wherein export value is 400,000,000 dollars, and output accounts for 75% of world's total amount, and fireworks cigarette bamboo is China people's conventional industries; It can not only satisfy the traditional folk custom demand of the people, is again China's foreign exchange earning to promote the national economic development of China to make a great contribution.Yet fireworks are inflammable and explosive products, and some unexpected explosions often take place in process of production, cause the heavy losses of people's lives and properties, cause harmful effect to society.Tracing it to its cause, mainly is handling affairs by relevant act of technique for security that manufacturing enterprise can not be strict, and production technology falls behind, and automaticity is low.Vast fireworks manufacturing enterprise and broad masses, urgent hope has a kind of speed of production fast, and automated procedures are high, and output is many, the fireworks flexible automation production system that operating personnel are few.
Summary of the invention
For overcoming the above-mentioned defective that present fireworks production technology backwardness is brought; The present invention provides a kind of combined firework flexible automation production system; In order to satisfy the vast fireworks manufacturing enterprise and the people's eager desire, thoroughly solve the hidden danger in the fireworks production process.
For solving its technical problem, the technical scheme that the present invention adopts is: the combined firework flexible automation production system of designing comprises following equipment: the automatic reel machine; Oven, conveying mechanism is beaten clay bottom apparatus automatically; Group basin insertion-igniting machine, hothouse, baling press; Emission cartridge bag quantitative loading machine, effect part inner core quantitative loading machine is with the manipulator that can accomplish filling emission cartridge bag, paper crust and effect part inner core automatically and paste the outer laminating face paper ﹑ trade mark of entire combination fireworks, paste the base stock machine, the vanning sealing machine; It is characterized in that: 1. this system at first rolls into the single cylindrical shell of diameter 20-75mm with the firework external cylinder paper material through automatic automatic reel machine and leaves in the urceolus storing basket, and the urceolus storing basket that will fill single urceolus again is through conveyer, sends into that dry on natural threshing ground or the oven oven dry; Connect tube band basket then and be delivered to the clay bottom apparatus of beating that to stamp automatically at the bottom of the mud; The outlet of this dozen clay bottom apparatus links to each other with group basin insertion-igniting machine through conveyer, in this group basin insertion-igniting machine, is provided with the device of automatic glue-spraying or brushing adhesive and the empty urceolus of the fireworks at the bottom of beating mud is passed through the bonding one-tenth basin of extruding, plugs the lead-in wire of the usefulness of igniting again; Arrive hothouse through conveyor delivery then; Making the urceolus water content is 0.2%-6%, and dried urceolus basin is transported to the baling press packing and reinforces, and will make up the urceolus basin through the cooperation of conveyer again and be turned into nozzle up; Be beneficial to make things convenient for powder charge, deliver to the porch of manipulator then through conveyer; This manipulator adopts electronic or pneumatic mode action under the programme-control of establishment in advance, puts filling emission cartridge bag, effect part inner core and first, second layer paper crust from feed bin to inhaling in the urceolus successively; Combined firework basin after the filling links to each other with the facing machine or the vanning sealing machine of veneer paper base stock, code through the output of conveyer, delivers to warehouse for finished product through conveyer respectively at last; Material between each equipment of whole system all adopts many conveyers of computer program control to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with photoelectric sensor switch and the camera that is used to control the conveyer start and stop.
2. the material between each equipment of whole system all adopts the conveyer of computer program control to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with the photoelectric sensor switch that is used to control the conveyer start and stop.
3. the conveyer that said conveyer is many different structures is formed; Every conveyer is made up of metal tape, hanger bracket or belt between driving wheel, follower and connection master, follower respectively; Wherein the empty cylindrical shell of the diffusing shape firework external cylinder before the group basin is to transmit on conveyer through urceolus storing basket, and the monolithic firework external cylinder basin body behind the group basin is to transmit through conveyer.
4. said group of basin machine is on conveyer belt, the urceolus in moving to be sprayed glue or brushing adhesive, and be bonding in a row through pushing, and the lead-in wire to urceolus in a row adopts series connection to insert fuse then, and the fuse between row also adopts the slotting connection of drawing of connecting.
5. said emission cartridge bag is earlier by emission cartridge bag quantitative loading machine, with polypropylene or vinyon cloth, film or paper black powder quantitatively is packaged into all-in-one-piece emission cartridge bag through pressurization or bonding, is loaded into automatically in the urceolus of combined firework by manipulator again.
Compared with prior art, the present invention has following characteristics and progress:
1, owing to the material handling in the native system is undertaken by conveyer; And by photoelectric sensor switch control start and stop; The material transmission is accurately and timely put in place; Guarantee product quality and production efficiency, the more important thing is wasting time and energy of having avoided that a dead lift in the past causes, the defective of security incident also takes place easily.
2, because native system adopts spray glue or brushing adhesive in the motion to each urceolus, can make the adhesive spraying evenly, each urceolus is bonding firmly; Again can the speed production flow process; Help improving output, adopt the layering series connection method to insert fuse to the urceolus of group basin after bonding simultaneously, organized basin after having avoided inserting fuse earlier in the past; Bring for bonding group of basin to be prone to take off and draw or fall to draw, cause fireworks not ring or the accident of fried tube.
3, native system is to the emission of the filling in urceolus cartridge bag; Effect part inner core and layering paper crust adopt the negative pressure suction mode of putting to accomplish by the manipulator of computer program control; It can not only load accurately and rapidly; Help improving the quality and the firework display effect of the product of product, can avoid artificial in the past filling to bring poor accuracy again, speed slow with the drawback that hidden danger is arranged.
4. because said emission cartridge bag is earlier by emission cartridge bag quantitative loading machine; With polypropylene or vinyon cloth, film or paper black powder quantitatively is packaged into all-in-one-piece emission cartridge bag through pressurization or with bonding; Automatically be loaded in the urceolus of combined firework by manipulator again; It is inaccurate to have overcome the dosage that people in the past uses propellant powder filling in bulk to bring by hand, influences launching effect, and also meet accident blast casualty accident easily.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified:
Fig. 1 is a production procedure block diagram of the present invention; Fig. 2 is the structural front view of manipulator;
Fig. 3 is the lateral plan of manipulator; Fig. 4 is the firework external cylinder cutaway view;
Fig. 5 is the front view of emission cartridge bag, and Fig. 6 is the vertical view of emission cartridge bag.
Among Fig. 1: 1, firework external cylinder raw material paper, 2, the automatic reel machine, 3, urceolus storing basket, 4, overhead chain conveyor or wire netting conveyer, 5, natural threshing ground; 6, oven, 7, belt conveyor, 8, beat clay bottom apparatus, 9, belt conveyor, 10, group basin insertion-igniting machine; 11, wire netting conveyer, 12, hothouse, 13 belt conveyors, 14, baling press, 15, belt conveyor; 16, manipulator, 17, veneer paper base stock, trademark machine, 18, basin vanning sealing machine, 19, warehouse for finished product; 20, overhead chain conveyor, 21, overhead chain conveyor, 22, belt conveyor, 23, belt conveyor.
Among Fig. 2 and Fig. 3: 16-1 slide rail, 16-2 connecting rod, 16-3 filling propellant powder bag manipulator, 16-4 filling ground floor grit crust manipulator; 16-5 inhales the manipulator of putting effect part inner core, and 16-6 inhales the manipulator of putting second layer paper crust, 16-7 combined firework tube, 16-8 crossbeam; The 16-9 conveyer, 16-9-1 transport tape base plate, 16-9-2 detection and location device, roll-over material among the 16-10; The 16-11 chain, 16-12 stepper motor, 16-13 frame.
Among Fig. 4, Fig. 5 and Fig. 6: the 16-7-1 firework external cylinder, at the bottom of the 16-7-2 mud, 16-7-3 launches cartridge bag, 16-7-4 ground floor grit crust, 16-7-5 effect part inner core, 16-7-6 second layer paper crust, 16-7-7 lead-in wire.
The specific embodiment
Embodiment: with reference to accompanying drawing, the combined firework flexible automation production system that the present invention designs comprises following equipment: automatic urceolus machine 2, urceolus storing basket 3, overhead chain conveyor or wire netting conveyer 4; Natural threshing ground 5, oven 6, conveyer 7 is beaten clay bottom apparatus 8; Belt conveyor 9, group basin insertion-igniting machine 10, wire netting conveyer 11, hothouse 12; Belt conveyor 13, baling press 14, belt conveyor 15, manipulator 16; Veneer paper base stock, trademark machine 17, vanning sealing machine 18, warehouse for finished product 19.
Workflow of the present invention is: native system at first rolls into the single cylindrical shell of diameter 20-75mm with firework external cylinder raw material paper 1 through automatic urceolus machine 2 and leaves in the urceolus storing basket 3 in; To fill the urceolus storing basket of single urceolus again; Through overhead chain conveyor or wire netting conveyer 4; Send into that natural threshing ground 5 is dried or oven 6 oven dry; Connect tube band basket then and be delivered to through belt conveyor 7 and beat clay bottom apparatus 8 at the bottom of stamping mud automatically, the outlet of this dozen clay bottom apparatus links to each other with group basin insertion-igniting machine 10 through belt conveyor 9, in this group basin insertion-igniting machine, is provided with the device of automatic glue-spraying or brushing adhesive and the fireworks sky urceolus 16-7-1 of the first-class glue of 16-7-2 at the bottom of beating mud is passed through to push bonding one-tenth basin; Plug the lead-in wire 16-7-7 of the usefulness of igniting again; Be transported to hothouse 12 through conveyer 11 then, dried urceolus basin belt conveyor 13 is delivered to baling press 14 packings and is reinforced, and will make up the urceolus basin through the cooperation of belt conveyor 15 again and be turned into nozzle up; Be beneficial to make things convenient for powder charge, deliver to the porch of manipulator 16 then.This manipulator adopt electronic or pneumatic mode under the programme-control of establishment in advance, put filling emission cartridge bag 16-7-3, effect part inner core 16-7--5 and ground floor grit crust 16-7-4, second layer paper crust 16-7-6 to inhaling in the urceolus successively.Combined firework basin after the filling links to each other with the facing machine 17 or the vanning sealing machine 18 of veneer paper base stock, code through the output of conveyer, delivers to warehouse for finished product 19 through belt conveyer 22,23 respectively at last.Wherein manipulator 16 is provided with four inputs; First input is connected with emission cartridge bag quantitative loading machine 16-1 through overhead chain conveyor 20; Put filling emission cartridge bag 16-7-3 in order to suction, wherein launching cartridge bag is earlier by emission cartridge bag quantitative loading machine, with polypropylene or vinyon cloth, film or paper; Black powder quantitatively through pressurization or bondingly be packaged into all-in-one-piece emission cartridge bag, is loaded in the urceolus of combined firework by manipulator more automatically; Second input 16-2 inhales puts filling ground floor grit crust; The 3rd input is connected with effect part inner core quantitative loading machine 16-3 through overhead chain conveyor 21; Put filling effect part inner core in order to suction, the 4th input 16-4 put filling second layer paper crust in order to suction.Material between each equipment of whole system all adopts the conveyer of computer program control to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with the photoelectric sensor switch that is used to control the conveyer start and stop.Wherein conveyer is the transport tape composition of many different structures; Every transport tape is made up of metal mesh belt, hanger bracket or belt between driving wheel, follower and connection master, follower respectively; Specifically: the empty cylindrical shell of the diffusing shape firework external cylinder before the group basin is to transmit on conveyer through urceolus storing basket, and the monolithic firework external cylinder basin body behind the group basin is to transmit through conveyer.Material between each equipment of whole system all adopts conveyer to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with the photoelectric sensor switch that is used to control the conveyer start and stop; Oven 5 is the tunnel type oven, and furnace temperature is 50 ~ 200 ℃ during work, and every basin firework external cylinder stoving time in stove is 2 ~ 1200 minutes; The group basin mode of native system adopts sprays glue or brushing adhesive to the urceolus appearance in the motion on the transport tape, bonding in a row through pushing, and the lead-in wire to urceolus in a row adopts slotting the drawing of connecting then, and the lead-in wire employing is connected in series between row; Said manipulator 16 is under programme-control, and manipulator loads propellant powder in each urceolus after to the group basin successively; Effect part and ground floor paper crust, second layer paper crust are delivered to through conveyer then and are pasted on the tissue machine or deliver on the vanning sealing machine, to the superficial layer of every dish fireworks; Stick facial tissue base stock and trade mark; Accomplish vanning and seal, deliver to warehouse for finished product through conveyer at last, accomplish pipelining.
Claims (5)
1. a combined firework flexible automation production system comprises following equipment: automatic reel machine, oven; Conveying mechanism is beaten clay bottom apparatus automatically, group basin insertion-igniting machine; Hothouse, baling press, emission cartridge bag quantitative loading machine; Effect part inner core quantitative loading machine is with the manipulator that can accomplish filling emission cartridge bag, paper crust and effect part inner core automatically and paste the outer laminating face paper ﹑ trade mark of entire combination fireworks, paste the base stock machine, the vanning sealing machine, and it is characterized in that: this system at first rolls into the single cylindrical shell of diameter 20-75mm with the firework external cylinder paper material through automatic automatic reel machine and leaves in the urceolus storing basket; The urceolus storing basket that to fill single urceolus again is through conveyer, sends into that dry on natural threshing ground or the oven oven dry, connects tube band basket then and is delivered to the clay bottom apparatus of beating that can stamp automatically at the bottom of the mud; The outlet of this dozen clay bottom apparatus links to each other with group basin insertion-igniting machine through conveyer, in this group basin insertion-igniting machine, is provided with the device of automatic glue-spraying or brushing adhesive and the empty urceolus of the fireworks at the bottom of beating mud is passed through the bonding one-tenth basin of extruding, plugs the lead-in wire of the usefulness of igniting again; Arrive hothouse through conveyor delivery then; Making the urceolus water content is 0.2%-6%, and dried urceolus basin is transported to the baling press packing and reinforces, and will make up the urceolus basin through the cooperation of conveyer again and be turned into nozzle up; Be beneficial to make things convenient for powder charge, deliver to the porch of manipulator then through conveyer; This manipulator adopts electronic or pneumatic mode action under the programme-control of establishment in advance, puts filling emission cartridge bag, effect part inner core and first, second layer paper crust from feed bin to inhaling in the urceolus successively; Combined firework basin after the filling links to each other with the facing machine or the vanning sealing machine of veneer paper base stock, code through the output of conveyer, delivers to warehouse for finished product through conveyer respectively at last; Material between each equipment of whole system all adopts many conveyers of computer program control to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with photoelectric sensor switch and the camera that is used to control the conveyer start and stop.
2. a kind of combined firework flexible automation production system according to claim 1; It is characterized in that: the material between each equipment of whole system all adopts the conveyer of computer program control to transmit, and the material loading of each equipment, blanking place are that charging aperture, discharging opening place are equipped with the photoelectric sensor switch that is used to control the conveyer start and stop.
3. a kind of combined firework flexible automation production system according to claim 1; It is characterized in that: said conveyer is that the conveyer of many different structures is formed; Every conveyer is made up of metal mesh belt, hanger bracket or belt between driving wheel, follower and connection master, follower respectively; Wherein the empty cylindrical shell of the diffusing shape firework external cylinder before the group basin is to transmit on conveyer through urceolus storing basket, and the monolithic firework external cylinder basin body behind the group basin is to transmit through conveyer.
4. a kind of combined firework flexible automation production system according to claim 1; It is characterized in that: said group of basin machine is on conveyer belt, the urceolus in the motion to be sprayed glue or brushing adhesive; Bonding in a row through pushing; Lead-in wire to urceolus in a row adopts series connection to insert fuse then, and the fuse between row also adopts to connect to insert and draws connection.
5. a kind of combined firework flexible automation production system according to claim 1; It is characterized in that: said emission cartridge bag is earlier by emission cartridge bag quantitative loading machine; With polypropylene or vinyon cloth, film or paper; Black powder quantitatively through pressurization or bondingly be packaged into all-in-one-piece emission cartridge bag, is loaded in the urceolus of combined firework by manipulator more automatically.
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| CN102967187A (en) * | 2012-11-27 | 2013-03-13 | 深圳市木森科技有限公司 | Automatic production equipment and method for combined fireworks |
| CN103278049A (en) * | 2013-05-16 | 2013-09-04 | 深圳市木森科技有限公司 | Automatic processing machine of firework effect elements |
| CN103307932A (en) * | 2013-06-09 | 2013-09-18 | 深圳市木森科技有限公司 | Firework cylinder assembly method and system |
| CN103486913A (en) * | 2013-09-21 | 2014-01-01 | 安徽省无为县花炮总厂 | Preprocessing device of firework barrel processing platform |
| CN103542778A (en) * | 2013-11-07 | 2014-01-29 | 邱雨亭 | Integrated firework inner barrel wire inserting mud bottom pressing device |
| CN103557748A (en) * | 2013-09-22 | 2014-02-05 | 安徽省无为县花炮总厂 | Production process for a colorful flying firecracker |
| CN103604323A (en) * | 2013-09-11 | 2014-02-26 | 河南省林晓科技开发有限公司 | Automatic combined firework assembling line |
| CN103884242A (en) * | 2012-12-20 | 2014-06-25 | 衡阳市多通数码办公用品有限公司 | Production method of automatic combination-fireworks and production device thereof |
| CN104457435A (en) * | 2014-11-07 | 2015-03-25 | 湖南联博机械股份有限公司 | Full-automatic firecracker integration production equipment and firecracker barrel sealing method thereof |
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| CN106767195A (en) * | 2017-01-25 | 2017-05-31 | 北京惠众智通机器人科技股份有限公司 | Fireworks inner tank robot charge device and charge process |
| CN107421400A (en) * | 2017-10-02 | 2017-12-01 | 黄承亮 | A kind of crimping back cover streamline of combined firework outer barrel |
| CN107490325A (en) * | 2017-09-18 | 2017-12-19 | 浏阳市五科技机械有限公司 | A kind of cylinder conveying device for double-bang firecracker fireworks automatic moulding machine |
| CN107543461A (en) * | 2017-09-22 | 2018-01-05 | 瓮安县中坪镇相国烟花爆竹厂 | A kind of production technology of fireworks and firecrackers |
| CN108072297A (en) * | 2018-01-23 | 2018-05-25 | 江西工业工程职业技术学院 | A kind of firecrackers bobbin fills basket machine |
| CN109323628A (en) * | 2018-10-30 | 2019-02-12 | 周守虎 | Environmentally friendly firework production method |
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| CN111121558A (en) * | 2018-10-31 | 2020-05-08 | 沈阳新松机器人自动化股份有限公司 | Automatic production line for combined fireworks |
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| CN102967187A (en) * | 2012-11-27 | 2013-03-13 | 深圳市木森科技有限公司 | Automatic production equipment and method for combined fireworks |
| CN102967187B (en) * | 2012-11-27 | 2016-03-30 | 深圳市木森科技有限公司 | Combined firework automatic producing device and method |
| CN103884242A (en) * | 2012-12-20 | 2014-06-25 | 衡阳市多通数码办公用品有限公司 | Production method of automatic combination-fireworks and production device thereof |
| CN103884242B (en) * | 2012-12-20 | 2017-04-19 | 周芮韬 | Production method of automatic combination-fireworks and production device thereof |
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| CN103278049A (en) * | 2013-05-16 | 2013-09-04 | 深圳市木森科技有限公司 | Automatic processing machine of firework effect elements |
| CN103307932A (en) * | 2013-06-09 | 2013-09-18 | 深圳市木森科技有限公司 | Firework cylinder assembly method and system |
| CN103307932B (en) * | 2013-06-09 | 2015-06-17 | 深圳市木森科技有限公司 | Firework cylinder assembly method and system |
| CN103604323A (en) * | 2013-09-11 | 2014-02-26 | 河南省林晓科技开发有限公司 | Automatic combined firework assembling line |
| CN103486913A (en) * | 2013-09-21 | 2014-01-01 | 安徽省无为县花炮总厂 | Preprocessing device of firework barrel processing platform |
| CN103557748A (en) * | 2013-09-22 | 2014-02-05 | 安徽省无为县花炮总厂 | Production process for a colorful flying firecracker |
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Application publication date: 20120822 |