CN208597659U - Dumpling production line - Google Patents
Dumpling production line Download PDFInfo
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- CN208597659U CN208597659U CN201721803142.7U CN201721803142U CN208597659U CN 208597659 U CN208597659 U CN 208597659U CN 201721803142 U CN201721803142 U CN 201721803142U CN 208597659 U CN208597659 U CN 208597659U
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Abstract
The utility model discloses dumpling production lines, including sequentially connected dumpling machine, tray filling machine, quick-frozen storehouse, first material arranging apparatus, laminating machine, second material arranging apparatus, recrater and cartoning sealing machine, it is connected on the dumpling machine and puts leather jacket and set and Filling stuffing device, the entrance of the outlet connection tray filling machine of the dumpling machine, the outlet of the tray filling machine connects the entrance of laminating machine by the first material arranging apparatus, quick-frozen storehouse is installed on first material arranging apparatus, the outlet of the laminating machine connects the entrance of recrater by the second material arranging apparatus, the outlet of the recrater passes through transmission band connection cartoning sealing machine.By dumpling after molding successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, dumpling fully achieves automation from manufacture, freezing, packaging, the entire production line is had a style of one's own, without manually going to operate, the producing efficiency of dumpling is substantially increased.
Description
Technical field
The utility model relates to dumpling production lines, belong to technical field of food machinery.
Background technique
Dumpling is representative one of the food of Chinese food culture, with the continuous quickening of people's rhythm of life, is passed
The demand of system fast food dumpling is gradually increased, and until late 1950s, the production of dumpling is all using traditional-handwork
The mode packed, it is time-consuming and laborious, it can not meet the demand that a large amount of personnel have dinner.Therefore, a kind of manual packet dumpling of substitution can be produced
Son not only can be reduced labor intensity, and improve packet dumpling speed but also can guarantee the mouthfeel of dumpling chewy, and met the machine that large quantities of personnel eat
Device is just at the hope of people.There are many kinds of automatic dumpling-making machines on existing market, is roughly divided into benzvalene form dumpling machine, sausage filling type
Dumpling machine and inclusion Rolling cutting type dumpling machine.
Existing dumpling production line usually needs manually to participate in, cannot efficient, high-quality continuous production dumpling, packaging
Dumpling.
Utility model content
The purpose of the utility model is to overcome the above-mentioned problems in the prior art, provide a kind of intelligent, efficient, high
The dumpling production line of quality, the entire production line are had a style of one's own, and automation is fully achieved in dumpling manufacturing process, are grasped without manually going
Make, substantially increase the producing efficiency of dumpling, while freezing processing has been carried out to dumpling, the scale batch suitable for dumpling is raw
It produces, and dumpling is in the same size.
To achieve the above object, the technical solution adopted in the utility model is as follows.
Dumpling production line, including sequentially connected dumpling machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine,
Two material arranging apparatus, recrater and cartoning sealing machine, the entrance of the outlet connection tray filling machine of the dumpling machine, the outlet of the tray filling machine connects
Quick-frozen storehouse is connect, the quick-frozen storehouse is connected by the first material arranging apparatus with the laminating machine, and the laminating machine passes through the second reason material dress
It sets and is connected with the recrater, the outlet of the recrater passes through transmission band connection cartoning sealing machine；
The dumpling machine is used to be transported to the tray filling machine by forming dumplings, and by molding dumpling；The tray filling machine is used
In the dumpling is packed into pallet, and the pallet for containing dumpling is transported to quick-frozen storehouse；The quick-frozen storehouse is for being loaded into pallet
Dumpling afterwards is freezed, and is transported to the first material arranging apparatus；Dumpling after first material arranging apparatus is used to freeze transports
To laminating machine；Dumpling coated with film is transported to the second reason material for the dumpling surface coating after freezing by the laminating machine
Device；Second material arranging apparatus is used to dumpling coated with film carrying out pallet arrangement, and is transported to recrater；The recrater
For the pallet after arranging to be cased, and it is transported to cartoning sealing machine；The carton that the cartoning sealing machine is used to case carries out encapsulating
Joint sealing.
It is provided with and is rectified to righting seizing device in the tray filling machine；The righting seizing device includes two openable and closable limits
Item, the positive stop strip are arranged in parallel；Two opposite insides of positive stop strip are provided with molding block identical with mold for molding dumpling.
Weighing sensor is provided on first material arranging apparatus, a side of first material arranging apparatus, which is provided with, to be pushed away
Bar, another side are provided with slide plate diagonally downward, and the sensor connects push rod, the sensor, push rod by signal wire
It is corresponding with the position of slide plate.
Conveyer belt is provided in the quick-frozen storehouse, the conveyer belt is first from the quick-frozen upward spiral in orlop portion to quick-frozen silo roof
Portion, then from quick-frozen the top of the warehouse spiral to the bottom in quick-frozen storehouse.
Conveyer belt is passed through the opening that the inlet and outlet in quick-frozen storehouse is a height of 40cm*10cm of wide * in the quick-frozen storehouse.
It is provided with mechanical arm on the recrater, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus is equipped with sensor for countering.
The entrance of the laminating machine is equipped with getter device.
The dumpling machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine arrangement in alignment, second reason
Device one end is vertical with laminating machine connect for material, and the other end connects recrater, and the recrater is arranged in a linear with cartoning sealing machine, and with the
Two material arranging apparatus are in horizontally arranged.
Dumpling machine described in the utility model includes rack and the circular orbit that is arranged on the rack, on the circular orbit according to
Secondary be provided with connects skin station, note filling station, molding station, upper top station and takes out station, the note filling station and upper top station
Between the circular orbit in linear be molding station.
The molding station is one section or several sections on the circular orbit infused between filling station and upper top station.
It is also disposed with extrapolation station on the molding station and presses station.
The upper top station and taking-up station are overlapped.
Described connect is provided with musculus cutaneus conveying device at skin station, be provided with filling feeding device at the note filling station, described to take
Withdrawing device is provided at station out, mold closing mechanism is provided on the circular orbit, being provided on the circular orbit can ring
It is wound on the dermatotome that connects moved on circular orbit, described connect is provided with mold closing mechanism below dermatotome, the mold closing mechanism includes at least
A pair is in the molding block that is oppositely arranged, and the mold closing mechanism is with connecing dermatotome simultaneously by connecing skin station, note filling station, molding work
Position, upper top station and taking-up station, the molding block are laminated to molding station rises, supreme top station stops.
Rotation cam or rotating eccentricity wheel are provided at the extrapolation station.
It is described press to be provided at station press cylinder.
It is described connect dermatotome side and be provided with connect skin directive wheel.
Mold closing mechanism includes interior molding seat and outer molding seat, and molding block includes interior molding block and outer molding block, the interior conjunction
It is provided on die holder at least one and molds block, at least one outer molding block, the interior molding are provided on the outer molding seat
The side of seat is provided with directive wheel, and the directive wheel is flexibly connected with the guide rod on circular orbit, molds seat and outer molding inside
The lower section of seat, which is provided with, makes the two make opposite or relative motion linkage mechanism.
The linkage mechanism includes fixed plate, at least one guide rod is provided on the upper surface of described fixed plate plate, in institute
It states and is respectively arranged with the first strip through-hole and the second strip through-hole in the fixed plate by guide rod, in the lower surface of the top panel
It is provided with interlocking bar, one end of the interlocking bar is located at below the first strip through-hole, and the described end is provided with the along the vertical direction
One vertical driven rod, the first vertical driven rod pass through the first strip through-hole, the other end of the interlocking bar and horizontal drive
Bar one end is connected, and the other end of the horizontal driven rod is connected with the second vertical driven rod, and the second vertical driven rod passes through
Second strip through-hole, is provided with rotation axis in the middle part of the interlocking bar.
One end that the horizontal driven rod is connected with interlocking bar is provided with third strip through-hole, in the third strip through-hole
It is provided with the vertical driven rod of third, the vertical driven rod of third is also cross interlocking bar；One end of the rotation axis is mounted on
In fixed plate；One end of the second strip through-hole is connected to the side of fixed plate；At least one is provided in the fixed plate
Circular opening, the guide rod are two.
The interior molding seat is connected with the second vertical driven rod, and the outer molding seat is connected with the first vertical driven rod, institute
State molding seat inside and outer molding seat on be respectively arranged with guide slots, the guiding being arranged on interior molding seat and outer molding seat phase
Slot is oppositely arranged, and the guide slots being oppositely arranged are socketed in the guide rod both ends of fixed plate upper surface.
Setting is there are two guide slots on the interior molding seat, guide slots, phase there are two settings on the outer molding seat
The guide slots on interior molding seat and outer molding seat to setting correspond to each other.
The mold cup moved up and down relative to fixed plate, the mold cup are provided with below each circular opening of the fixed plate
Inside it is provided with the hoistable platform moved up and down relative to mold cup.
The mold cup is cylindrical in shape, and the mold cup upper end is open structure；The upper end arranged on left and right sides side of the mold cup is provided with
V-shaped groove mouth；The mold cup bottom is provided with grip block, and the grip block side is provided with clamping directive wheel.
The hoistable platform includes lifting piston and the elevating lever that is connected with lifting piston, the elevating lever and lifter plate
It is connected, spring is connected on the lifter plate, one end of the spring is connected with grip block；The lifter plate and lifting driving knot
Structure is connected；The lifting driving structure includes cylinder or cam.
Had using the utility model bring beneficial effect:
(1) by dumpling after molding successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the
Two material arranging apparatus, recrater and cartoning sealing machine, dumpling fully achieve automation, the entire production line self-contained one from manufacture, freezing, packaging
Body is operated without manually going, and substantially increases the producing efficiency of dumpling, suitable for the large-scale production of dumpling, and scale
The dumpling of chemical industry production is in the same size.The utility model first freezes dumpling simultaneously, then overlay film again.Prevent dumpling with
Stick to each other between film, the case where causing dumpling to damage appearance.
(2) it is provided with and is rectified to righting seizing device in the tray filling machine of the utility model, molding dumpling takes from taking out station
After out, may after collapse and cause position different, be not easy to neat sabot in this way.The positive stop strip of the utility model is to intermediate closed
When, dumpling is further formed and rectified to so that dumpling is towards unanimously.Keep the dumpling direction for loading on call pallet consistent, it is whole
It is neat beautiful.
(3) the utility model measures the weight of dumpling in pallet by weighing sensor, obtains dumpling in pallet with regard to counting
Quantity, if dumpling is not filled up with pallet, weighing sensor issues signal, starts push rod, and push rod will be not filled up with the support of dumpling
Disk is released, and pallet is displaced outwardly from slide plate is detached from the first material arranging apparatus, is underfilled with dumpling to realize to detect and pick up automatically
Pallet, avoided empty pallet carry out the next step, improve the qualification rate of vanning.
(4) the utility model is by spiral conveyer belt in quick-frozen storehouse, and the conveyer belt is first from the bottom in quick-frozen storehouse
Top is reached, then reaches bottom from top.Extend molding dumpling in the cooling time in quick-frozen storehouse, has molding dumpling enough
Time freezing, while the volume in quick-frozen storehouse can also be reduced, reduce the occupied space of equipment.
(5) inlet and outlet that quick-frozen storehouse is passed through conveyer belt in the utility model is opening for a height of 40cm*10cm of wide *
Mouthful, this opening can allow the dumpling in pallet to pass through, while the size being open is limited to this size, it is possible to reduce speed
The loss for freezing cold air inside storehouse, guarantees the stability of quick-frozen storehouse internal temperature.
(6) the utility model can realize that negative pressure sucks to pallet, avoid grabbing by the negative pressure device on mechanical arm
Taking keeps pallet impaired, guarantees the integrality of pallet.
(7) the utility model calculates the quantity that pallet is packed into carton by sensor for countering automatically, consequently facilitating automatic raw
At the specific yield of dumpling.
(8) the utility model makes pallet before overlay film by getter device, getter device can pallet inner face is miscellaneous or
Other impurity are sucked out, so that dumpling in pallet be made to guarantee clean environment.
(9) the utility model is by being in straight line between each device, be suitable for large-scale workshop using a plurality of production line into
Row generates, queueing discipline.
(10) the utility model is connect by the way that the second material arranging apparatus is vertical with laminating machine, shortens the length of production line, is applicable in
In the workshop that length is inadequate, and some inevitable barriers can also be got around, it is practical.
Detailed description of the invention
Fig. 1 is the utility model production line general construction schematic diagram.
Fig. 2 be in Fig. 1 A to structural schematic diagram.
Fig. 3 is that the utility model rectifys the schematic diagram to righting seizing device.
Fig. 4 is the structural schematic diagram of stuffing food forming machine.
Fig. 5 is stuffing food forming machine station structure schematic diagram.
Fig. 6 is ring track structure schematic diagram.
Fig. 7 is mold closing mechanism perspective view.
Fig. 8 is mold closing mechanism top view.
Fig. 9 is mold closing mechanism side view.
Figure 10 is mold closing mechanism cross-sectional view.
Figure 11 is inside and outside molding seat schematic diagram.
Figure 12 is inside and outside molding seat and linkage mechanism schematic diagram.
Figure 13 is fixed plate perspective view.
Figure 14 is linkage mechanism structural schematic diagram.
Wherein, 1 is dumpling machine, and 2 be tray filling machine, and 3 be quick-frozen storehouse, and 4 be the first material arranging apparatus, and 5 be laminating machine, and 6 be second
Material arranging apparatus, 7 be recrater, and 8 be cartoning sealing machine, and 9 be weighing sensor, and 10 be slide plate, and 11 be push rod, and 12 be pallet, and 13 be dumpling
Son, 14 be positive stop strip, and 15 be molding block；111 is connect dermatotome, and 201 be mold closing mechanism, and 301 be musculus cutaneus conveying device, and 401 are
Filling feeding device, 501 be withdrawing device, and 61 be circular orbit, and 71 is connect skin station, 81 are note filling station, and 91 be molding station,
110 be to take out station, and 102 be upper top station, and 100 be extrapolation station, and 101 be to press station；21 be interior molding seat, and 22 be outer conjunction
Die holder, 23 be interior molding block, and 24 be outer molding block, and 25 be directive wheel；30 be linkage mechanism, and 31 be fixed plate, and 32 be guide rod,
33 be the first strip through-hole, and 34 be the second strip through-hole, and 35 be interlocking bar, and 36 be the first vertical driven rod, and 37 drive to be horizontal
Bar, 38 be the second vertical driven rod, and 39 be rotation axis, and 310 be third strip through-hole, and 311 be the vertical driven rod of third, and 312 are
Circular opening, 313 be guide slots；314 be mold cup, and 315 be grip block, and 316 be clamping directive wheel, and 317 be lifting piston,
318 be elevating lever, and 319 be lifter plate, and 320 be spring.
Specific embodiment
The utility model is described in further detail below with reference to embodiment, but the embodiments of the present invention is not
It is limited to this.
Embodiment 1
As shown in Figure 1, dumpling production line, including sequentially connected dumpling machine 1, tray filling machine 2, the reason material dress of quick-frozen storehouse 3, first
4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8 are set, the outlet connection tray filling machine 2 of the dumpling machine 1 enters
Mouthful, the outlet of the tray filling machine 2 connects quick-frozen storehouse 3, and the quick-frozen storehouse 3 passes through the first material arranging apparatus 4 and 5 phase of laminating machine
Even, the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 passes through transmission belt
Connect cartoning sealing machine 8；
Molding dumpling 13 is transported to the tray filling machine 2 for forming dumpling 13 by the dumpling machine；The sabot
Machine 2 is used to for the dumpling 13 being packed into pallet 12, and the pallet 12 for containing dumpling 13 is transported to quick-frozen storehouse 3；The quick-frozen storehouse 3
It is freezed for being loaded into the dumpling 13 after pallet 12, and is transported to the first material arranging apparatus 4；First material arranging apparatus 4 is used
In by freezing after dumpling 13 be transported to laminating machine 5；The laminating machine 5 is incited somebody to action for 13 surface coating of dumpling after freezing
Dumpling 13 coated with film is transported to the second material arranging apparatus 6；Second material arranging apparatus 6 is for holding in the palm dumpling 13 coated with film
Disk 12 arranges, and is transported to recrater 7；The recrater 7 is used to case on the pallet 12 after arranging, and is transported to joint sealing
Machine 8；The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The tray filling machine 2 can select the relay automatic disc filling and disk changer of " Dongguan City Yan Ding Machinery Co., Ltd. ",
Model are as follows: YD- automatic disc filling and disk changer.
The boiled dumpling instant freezer that the quick-frozen storehouse 3 can select " Zhucheng Food Machinery Co., Ltd., Jiamei " to produce, belongs to
Tunnel type quick freezing unit, model are as follows: JM900, the warm range of system: -32 °C, outer dimension 4000*2740*3450mm.
First material arranging apparatus 4 and the second material arranging apparatus 6 can select that " Foshan City's Hai Deli automation equipment is limited
The bread full-automatic material management machine of company " production, signal HDL.The laminating machine 5 is raw for " Wenzhou Qi Li Machinery Co., Ltd. "
The sealing laminating machine of production, model are as follows: BG series, outer dimension 2600*650*1350mm.
The recrater 7 can select the fall-off type casing device of " Shanghai hut reaches packaging Science and Technology Ltd. " production, product
Brand are as follows: hut reaches (LUDPACK), model are as follows: LD-05ZS.
The adhesive tape type sealing machine that the cartoning sealing machine 8 can select " Shanghai Feng Ye package packing machine Co., Ltd " to produce, model
Are as follows: FX-01, outer dimension are as follows: 1020*850*1350mm.
As shown in Fig. 4-14: dumpling machine described in the utility model includes rack and the circular orbit 61 that is arranged on the rack,
It is disposed on the circular orbit 61 and connects skin station 71, note filling station 81, molding station 91, upper top station 102 and take out
Station 110, the circular orbit 61 in linear between the note filling station 81 and upper top station 102 are molding station 91.
It is described molding station 91 be infuse filling station 81 and it is upper push up station 102 between circular orbit 61 on one section or it is several
Section.
It is also disposed with extrapolation station 100 on the molding station 91 and presses station 101.
The upper top station 102 and taking-up station 110 are overlapped.
Described connect is provided with musculus cutaneus conveying device 301 at skin station 71, be provided with filling feeding device at the note filling station 81
401, withdrawing device 501 is provided at the taking-up station 110, and mold closing mechanism 201 is provided on the circular orbit 61, it is described
Be provided on circular orbit 61 can be looped around moved on circular orbit 61 connect dermatotome 111, described connect is provided with below dermatotome 111
Mold closing mechanism 201, the mold closing mechanism 201 include at least a pair of in the molding block being oppositely arranged, and the mold closing mechanism 201 is with connecing
Dermatotome 111 is described simultaneously by connecing skin station 71, note filling station 81, molding station 91, upper top station 102 and taking out station 110
Molding block to molding station 91 rises, supreme top station 102 stops, be laminated.
Rotation cam or rotating eccentricity wheel are provided at the extrapolation station 100.
It is described press to be provided at station 101 press cylinder.
It is described connect 111 side of dermatotome and be provided with connect skin directive wheel 16.
Mold closing mechanism 201 includes interior molding seat 21 and outer molding seat 22, and molding block includes interior molding block 23 and outer molding block
24, it is provided on the interior molding seat 21 at least one and molds block 23, be provided with outside at least one on the outer molding seat 22
Block 24 is molded, the side of the interior molding seat 21 is provided with directive wheel 25, the directive wheel 25 and the guide rod on circular orbit 61
It is flexibly connected, the lower section of molding seat 21 and outer molding seat 22, which is provided with, inside makes the two make opposite or relative motion linkage mechanism
30。
The linkage mechanism 30 includes fixed plate 31, is provided at least one guide rod on the upper surface of described fixed plate 31 plate
32, it is respectively arranged with the first strip through-hole 33 and the second strip through-hole 34 in the fixed plate 31 on 32 side of guide rod, in institute
The lower surface for stating top panel is provided with interlocking bar 35, and one end of the interlocking bar 35 is located at 33 lower section of the first strip through-hole, described
The end is provided with the first vertical driven rod 36 along the vertical direction, and the first vertical driven rod 36 passes through the first strip through-hole 33,
The other end of the interlocking bar 35 is connected with horizontal 37 one end of driven rod, and the other end of the horizontal driven rod 37 is connected with second
Vertical driven rod 38, the second vertical driven rod 38 pass through the second strip through-hole 34, are arranged at the middle part of the interlocking bar 35
There is rotation axis 39.
One end that the horizontal driven rod 37 is connected with interlocking bar 35 is provided with third strip through-hole 310, the Article 3
The vertical driven rod 311 of third is provided in shape through-hole 310, the vertical driven rod 311 of third is also cross interlocking bar 35；It is described
One end of rotation axis 39 is mounted in fixed plate 31；One end of the second strip through-hole 34 is connected to the side of fixed plate 31；
At least one circular opening 312 is provided in the fixed plate 31, the guide rod 32 is two.
The interior molding seat 21 is connected with the second vertical driven rod 38, the outer molding seat 22 and the first vertical driven rod 36
Be connected, it is described inside molding seat 21 and it is outer molding seat 22 on be respectively arranged with guide slots 313, interior molding seat 21 and outer molding
The guide slots 313 being arranged in 22 phases of seat are oppositely arranged, and the guide slots 313 being oppositely arranged are socketed in fixed plate 31
32 both ends of guide rod on surface.
Setting is there are two guide slots 313 on the interior molding seat 21, and there are two be oriented to for setting on the outer molding seat 22
Slot 313, the interior molding seat 21 being oppositely arranged and the outer guide slots 313 molded on seat 22 correspond to each other.
The mold cup moved up and down relative to fixed plate 31 is provided with below each circular opening 312 of the fixed plate 31
314, the hoistable platform moved up and down relative to mold cup 314 is provided in the mold cup 314.
The mold cup 314 is cylindrical in shape, and 314 upper end of mold cup is open structure；The upper end left and right two of the mold cup 314
Side is provided with V-shaped groove mouth 013；314 bottom of mold cup is provided with grip block 315, and 315 side of grip block is provided with folder
Hold directive wheel 316.
The hoistable platform includes lifting piston 317 and the elevating lever being connected with lifting piston 317 318, the lifting
Bar 318 is connected with lifter plate 319, and spring 320, one end of the spring 320 and grip block are connected on the lifter plate 319
315 are connected；The lifter plate 319 is connected with lifting driving structure；The lifting driving structure includes cylinder or cam.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of dumpling machine 1, connects the musculus cutaneus on skin station and is moved to note
On filling station, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, and Filling stuffing device continuation discloses cladding downwards, so that musculus cutaneus enters
In forming through hole, and musculus cutaneus is U-shaped, forming dumplings；
Dumpling 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, several dumplings 2 are packed by tray filling machine 2
In pallet；
Third step inputs the pallet 12 for installing dumpling 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install dumpling
The pallet 12 of son 13 is delivered into quick-frozen storehouse 3 and is freezed, install dumpling 13 pallet 12 be frozen after continue through second
Material arranging apparatus 6 is conveyed into laminating machine 5；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, dumpling 13 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with dumpling 13 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
By dumpling 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, dumpling fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of dumpling, suitable for the large-scale production of dumpling,
And the dumpling of scale industrial production is in the same size.
Embodiment 2
As shown in Figure 1, dumpling production line, including sequentially connected dumpling machine 1, tray filling machine 2, the reason material dress of quick-frozen storehouse 3, first
4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8 are set, the outlet connection tray filling machine 2 of the dumpling machine 1 enters
Mouthful, the outlet of the tray filling machine 2 connects quick-frozen storehouse 3, and the quick-frozen storehouse 3 passes through the first material arranging apparatus 4 and 5 phase of laminating machine
Even, the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 passes through transmission belt
Connect cartoning sealing machine 8；
Molding dumpling 13 is transported to the tray filling machine 2 for forming dumpling 13 by the dumpling machine；The sabot
Machine 2 is used to for the dumpling 13 being packed into pallet 12, and the pallet 12 for containing dumpling 13 is transported to quick-frozen storehouse 3；The quick-frozen storehouse 3
It is freezed for being loaded into the dumpling 13 after pallet 12, and is transported to the first material arranging apparatus 4；First material arranging apparatus 4 is used
In by freezing after dumpling 13 be transported to laminating machine 5；The laminating machine 5 is incited somebody to action for 13 surface coating of dumpling after freezing
Dumpling 13 coated with film is transported to the second material arranging apparatus 6；Second material arranging apparatus 6 is for holding in the palm dumpling 13 coated with film
Disk 12 arranges, and is transported to recrater 7；The recrater 7 is used to case on the pallet 12 after arranging, and is transported to joint sealing
Machine 8；The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of dumpling machine 1, connects the musculus cutaneus on skin station and is moved to note
On filling station, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, and Filling stuffing device continuation discloses cladding downwards, so that musculus cutaneus enters
In forming through hole, and musculus cutaneus is U-shaped, forming dumplings；
Dumpling 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, several dumplings 2 are packed by tray filling machine 2
In pallet；
Third step inputs the pallet 12 for installing dumpling 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install dumpling
The pallet 12 of son 13 is delivered into quick-frozen storehouse 3 and is freezed, install dumpling 13 pallet 12 be frozen after continue through second
Material arranging apparatus 6 is conveyed into laminating machine 5；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, dumpling 13 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with dumpling 13 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is first from the quick-frozen upward spiral in orlop portion to quick-frozen silo roof
Portion, then from quick-frozen the top of the warehouse spiral to the bottom in quick-frozen storehouse.
By dumpling 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, dumpling fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of dumpling, suitable for the large-scale production of dumpling,
And the dumpling of scale industrial production is in the same size.
The weight that dumpling in pallet 12 is measured by weighing sensor obtains 13 quantity of dumpling in pallet 12 with regard to counting, such as
Fruit dumpling 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with dumpling 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling dumpling avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding dumpling in the cooling time in quick-frozen storehouse 3, make to form
Dumpling has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
Embodiment 3
As shown in Figure 1, dumpling production line, including sequentially connected dumpling machine 1, tray filling machine 2, the reason material dress of quick-frozen storehouse 3, first
4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8 are set, the outlet connection tray filling machine 2 of the dumpling machine 1 enters
Mouthful, the outlet of the tray filling machine 2 connects quick-frozen storehouse 3, and the quick-frozen storehouse 3 passes through the first material arranging apparatus 4 and 5 phase of laminating machine
Even, the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 passes through transmission belt
Connect cartoning sealing machine 8；
Molding dumpling 13 is transported to the tray filling machine 2 for forming dumpling 13 by the dumpling machine；The sabot
Machine 2 is used to for the dumpling 13 being packed into pallet 12, and the pallet 12 for containing dumpling 13 is transported to quick-frozen storehouse 3；The quick-frozen storehouse 3
It is freezed for being loaded into the dumpling 13 after pallet 12, and is transported to the first material arranging apparatus 4；First material arranging apparatus 4 is used
In by freezing after dumpling 13 be transported to laminating machine 5；The laminating machine 5 is incited somebody to action for 13 surface coating of dumpling after freezing
Dumpling 13 coated with film is transported to the second material arranging apparatus 6；Second material arranging apparatus 6 is for holding in the palm dumpling 13 coated with film
Disk 12 arranges, and is transported to recrater 7；The recrater 7 is used to case on the pallet 12 after arranging, and is transported to joint sealing
Machine 8；The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of dumpling machine 1, connects the musculus cutaneus on skin station and is moved to note
On filling station, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, and Filling stuffing device continuation discloses cladding downwards, so that musculus cutaneus enters
In forming through hole, and musculus cutaneus is U-shaped, forming dumplings；
Dumpling 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, several dumplings 2 are packed by tray filling machine 2
In pallet；
Third step inputs the pallet 12 for installing dumpling 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install dumpling
The pallet 12 of son 13 is delivered into quick-frozen storehouse 3 and is freezed, install dumpling 13 pallet 12 be frozen after continue through second
Material arranging apparatus 6 is conveyed into laminating machine 5；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, dumpling 13 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with dumpling 13 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is first from the quick-frozen upward spiral in orlop portion to quick-frozen silo roof
Portion, then from quick-frozen the top of the warehouse spiral to the bottom in quick-frozen storehouse.
Conveyer belt is passed through the opening that the inlet and outlet in quick-frozen storehouse is a height of 40cm*10cm of wide * in the quick-frozen storehouse 3.
It is provided with mechanical arm on the recrater 7, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus 6 is equipped with sensor for countering.
By dumpling 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, dumpling fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of dumpling, suitable for the large-scale production of dumpling,
And the dumpling of scale industrial production is in the same size.
The weight that dumpling in pallet 12 is measured by weighing sensor obtains 13 quantity of dumpling in pallet 12 with regard to counting, such as
Fruit dumpling 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with dumpling 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling dumpling avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding dumpling in the cooling time in quick-frozen storehouse 3, make to form
Dumpling has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
By, in the conveyer belt in horizontal " bow " shape, extending molding dumpling in the freezing in quick-frozen storehouse 3 in quick-frozen storehouse 3
Between.
By the negative pressure device on mechanical arm, can realize that negative pressure be sucked to pallet 12, avoid crawl make pallet 12 by
Damage guarantees the integrality of pallet 12.
The quantity that pallet 12 is packed into carton is calculated automatically by sensor for countering, consequently facilitating automatically generating the specific of dumpling
Yield.
Embodiment 4
As shown in Figure 1, dumpling production line, including sequentially connected dumpling machine 1, tray filling machine 2, the reason material dress of quick-frozen storehouse 3, first
4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8 are set, the outlet connection tray filling machine 2 of the dumpling machine 1 enters
Mouthful, the outlet of the tray filling machine 2 connects quick-frozen storehouse 3, and the quick-frozen storehouse 3 passes through the first material arranging apparatus 4 and 5 phase of laminating machine
Even, the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, and the outlet of the recrater 7 passes through transmission belt
Connect cartoning sealing machine 8；
Molding dumpling 13 is transported to the tray filling machine 2 for forming dumpling 13 by the dumpling machine；The sabot
Machine 2 is used to for the dumpling 13 being packed into pallet 12, and the pallet 12 for containing dumpling 13 is transported to quick-frozen storehouse 3；The quick-frozen storehouse 3
It is freezed for being loaded into the dumpling 13 after pallet 12, and is transported to the first material arranging apparatus 4；First material arranging apparatus 4 is used
In by freezing after dumpling 13 be transported to laminating machine 5；The laminating machine 5 is incited somebody to action for 13 surface coating of dumpling after freezing
Dumpling 13 coated with film is transported to the second material arranging apparatus 6；Second material arranging apparatus 6 is for holding in the palm dumpling 13 coated with film
Disk 12 arranges, and is transported to recrater 7；The recrater 7 is used to case on the pallet 12 after arranging, and is transported to joint sealing
Machine 8；The carton that the cartoning sealing machine 8 is used to case carries out encapsulating joint sealing.
The first step, puts leather jacket and sets musculus cutaneus is fallen in the connecing on skin station of dumpling machine 1, connects the musculus cutaneus on skin station and is moved to note
On filling station, fillings is disclosed in the middle part of musculus cutaneus downwards by Filling stuffing device, and Filling stuffing device continuation discloses cladding downwards, so that musculus cutaneus enters
In forming through hole, and musculus cutaneus is U-shaped, forming dumplings；
Dumpling 13 after molding is sent into tray filling machine 2 by second step by conveyer belt, several dumplings 2 are packed by tray filling machine 2
In pallet；
Third step inputs the pallet 12 for installing dumpling 13 on first material arranging apparatus 4, and the first material arranging apparatus 4 will install dumpling
The pallet 12 of son 13 is delivered into quick-frozen storehouse 3 and is freezed, install dumpling 13 pallet 12 be frozen after continue through second
Material arranging apparatus 6 is conveyed into laminating machine 5；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, dumpling 13 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with dumpling 13 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
As shown in Fig. 2, weighing sensor 9 is provided on first material arranging apparatus 4, the one of first material arranging apparatus 4
Side is provided with push rod 11, and another side is provided with slide plate 10 diagonally downward, and the weighing sensor 9 is connected by signal wire
The position of push rod 11, the weighing sensor 9, slide plate 10 and push rod 11 is corresponding.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is first from the quick-frozen upward spiral in orlop portion to quick-frozen silo roof
Portion, then from quick-frozen the top of the warehouse spiral to the bottom in quick-frozen storehouse.
Conveyer belt is passed through the opening that the inlet and outlet in quick-frozen storehouse is a height of 40cm*10cm of wide * in the quick-frozen storehouse 3.
It is provided with mechanical arm on the recrater 7, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus 6 is equipped with sensor for countering.
The entrance of the laminating machine 5 is equipped with getter device.
The dumpling machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, vanning
Machine 7 and the arrangement in alignment of cartoning sealing machine 8.
The dumpling machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, the arrangement in alignment of laminating machine 5, it is described
Second material arranging apparatus, 6 one end is vertical with laminating machine 5 to be connect, and the other end connects recrater 7, and the recrater 7 and cartoning sealing machine 8 are linear
Arrangement, and with the second material arranging apparatus in horizontally arranged.
By dumpling 13 after molding successively by connection tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, laminating machine 5,
Second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, dumpling fully achieve automation, the entire production line from manufacture, freezing, packaging
It has a style of one's own, is operated without manually going, substantially increase the producing efficiency of dumpling, suitable for the large-scale production of dumpling,
And the dumpling of scale industrial production is in the same size.
The weight that dumpling in pallet 12 is measured by weighing sensor obtains 13 quantity of dumpling in pallet 12 with regard to counting, such as
Fruit dumpling 13 is not filled up with pallet 12, and weighing sensor issues signal, starts push rod 11, and push rod 11 will be not filled up with dumpling 13
Pallet 12 is released, and pallet 12 is displaced outwardly from slide plate 10 is detached from the first material arranging apparatus, is detected and is picked up not automatically to realize
The pallet 12 for filling dumpling avoids the pallet 12 having vacant position from carrying out the next step, improves the qualification rate of vanning.
By spiral conveyer belt in quick-frozen storehouse 3, extends molding dumpling in the cooling time in quick-frozen storehouse 3, make to form
Dumpling has time enough freezing, while can also reduce the volume in quick-frozen storehouse 3, reduces the occupied space of equipment.
By, in the conveyer belt in horizontal " bow " shape, extending molding dumpling in the freezing in quick-frozen storehouse 3 in quick-frozen storehouse 3
Between.
By the negative pressure device on mechanical arm, can realize that negative pressure be sucked to pallet 12, avoid crawl make pallet 12 by
Damage guarantees the integrality of pallet 12.
The quantity that pallet 12 is packed into carton is calculated automatically by sensor for countering, consequently facilitating automatically generating the specific of dumpling
Yield.
Make pallet 12 before overlay film by getter device, getter device can inhale miscellaneous or other impurity 12 inner face of pallet
Out, so that dumpling in pallet 12 be made to guarantee clean environment.
By being in straight line between each device, generated suitable for large-scale workshop using a plurality of production line, arrangement rule
Then.
It is connect by the way that the second material arranging apparatus 6 is vertical with laminating machine 5, shortens the length of production line, inadequate suitable for length
Workshop, and some inevitable barriers can also be got around, it is practical.
The specific embodiment of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to the application protection scope therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, under the premise of not departing from technical scheme design, various modifications and improvements can be made, these belong to this
The protection scope of application.
Claims (9)
1. dumpling production line, it is characterised in that: including sequentially connected dumpling machine (1), tray filling machine (2), quick-frozen storehouse (3), first
Material arranging apparatus (4), laminating machine (5), the second material arranging apparatus (6), recrater (7) and cartoning sealing machine (8), the dumpling machine (1) go out
The entrance of mouth connection tray filling machine (2), the outlet of the tray filling machine (2) connect quick-frozen storehouse (3), and the quick-frozen storehouse (3) passes through first
Material arranging apparatus (4) is connected with the laminating machine (5), and the laminating machine (5) passes through the second material arranging apparatus (6) and the recrater
(7) it is connected, the outlet of the recrater (7) passes through transmission band connection cartoning sealing machine (8)；The dumpling machine be used for by dumpling (13) at
Type, and molding dumpling (13) is transported to the tray filling machine (2)；The tray filling machine (2) is used to for the dumpling (13) being packed into
Pallet (12), and the pallet (12) for containing dumpling (13) is transported to quick-frozen storehouse (3)；The quick-frozen storehouse (3) is for being loaded into support
Dumpling (13) after disk (12) is freezed, and is transported to the first material arranging apparatus (4)；First material arranging apparatus (4) is used for will
Dumpling (13) after freezing is transported to laminating machine (5)；The laminating machine (5) be used for will freeze after dumpling (13) surface coating,
And dumpling coated with film (13) is transported to the second material arranging apparatus (6)；Second material arranging apparatus (6) is used for dumpling coated with film
Sub (13) carry out pallet (12) and arrange, and are transported to recrater (7)；The recrater (7) is for the pallet (12) after arranging
It cases, and is transported to cartoning sealing machine (8)；The carton that the cartoning sealing machine (8) is used to case carries out encapsulating joint sealing；The sabot
It is provided with and is rectified to righting seizing device on machine；The righting seizing device includes two openable and closable positive stop strips (14), the positive stop strip
(14) it is arranged in parallel；Two opposite insides of positive stop strip (14) are provided with molding block (15) identical with mold for molding dumpling.
2. dumpling production line as described in claim 1, it is characterised in that: be provided with weighing on first material arranging apparatus (4)
A side of sensor (9), first material arranging apparatus (4) is provided with push rod (11), and another side is provided with diagonally downward
Slide plate (10), the weighing sensor (9) by signal wire connect push rod (11), the weighing sensor (9), slide plate (10) and
The position of push rod (11) is corresponding.
3. dumpling production line as described in claim 1, it is characterised in that: it is provided with conveyer belt in the quick-frozen storehouse (3), it is described
Conveyer belt is first from the quick-frozen upward spiral in orlop portion to quick-frozen the top of the warehouse, then from quick-frozen the top of the warehouse spiral to the bottom in quick-frozen storehouse.
4. dumpling production line as described in claim 1, it is characterised in that: the interior conveyer belt of the quick-frozen storehouse (3) is passed through quick-frozen storehouse
Inlet and outlet be a height of 40cm*10cm of wide * opening.
5. dumpling production line as described in claim 1, it is characterised in that: be provided with mechanical arm on the recrater (7), institute
It states and is provided with negative pressure device on mechanical arm.
6. dumpling production line as described in claim 1, it is characterised in that: a side of second material arranging apparatus (6) is installed
There is sensor for countering.
7. dumpling production line as described in claim 1, it is characterised in that: the entrance of the laminating machine (5) is equipped with air-breathing
Device.
8. dumpling production line as described in claim 1, it is characterised in that: the dumpling machine (1), tray filling machine (2), quick-frozen storehouse
(3), the first material arranging apparatus (4), laminating machine (5), the second material arranging apparatus (6), recrater (7) and cartoning sealing machine (8) are in alignment
Arrangement.
9. dumpling production line as described in claim 1, it is characterised in that: the dumpling machine (1), tray filling machine (2), quick-frozen storehouse
(3), the first material arranging apparatus (4), laminating machine (5) arrangement in alignment, described second material arranging apparatus (6) one end and laminating machine
(5) vertical connection, the other end connect recrater (7), and the recrater (7) is arranged in a linear with cartoning sealing machine (8), and expect with the second reason
Device is in horizontally arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721803142.7U CN208597659U (en) | 2017-12-21 | 2017-12-21 | Dumpling production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721803142.7U CN208597659U (en) | 2017-12-21 | 2017-12-21 | Dumpling production line |
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| Publication Number | Publication Date |
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| CN208597659U true CN208597659U (en) | 2019-03-15 |
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ID=65659570
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107981196A (en) * | 2017-12-21 | 2018-05-04 | 成都松川雷博机械设备有限公司 | A kind of dumpling production line |
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2017
- 2017-12-21 CN CN201721803142.7U patent/CN208597659U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107981196A (en) * | 2017-12-21 | 2018-05-04 | 成都松川雷博机械设备有限公司 | A kind of dumpling production line |
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