CN107927040B - A kind of method of automatic production ingot won ton - Google Patents
A kind of method of automatic production ingot won ton Download PDFInfo
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- CN107927040B CN107927040B CN201711396571.1A CN201711396571A CN107927040B CN 107927040 B CN107927040 B CN 107927040B CN 201711396571 A CN201711396571 A CN 201711396571A CN 107927040 B CN107927040 B CN 107927040B
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- won ton
- roller
- ingot won
- ingot
- clamping plate
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/36—Freezing; Subsequent thawing; Cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/02—Applying adhesives or sealing liquids
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B2220/00—Specific aspects of the packaging operation
- B65B2220/16—Packaging contents into primary and secondary packaging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Polymers & Plastics (AREA)
- Container Filling Or Packaging Operations (AREA)
- Making Paper Articles (AREA)
Abstract
The present invention relates to technical field of food machinery, and in particular to a method of automatic production ingot won ton.Including molding, quick-frozen, reason material, overlay film, vanning and joint sealing.The present invention is formed ingot won ton by shaping mould; by ingot won ton after molding successively by connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine; ingot won ton fully achieves automation from manufacture, freezing, packaging; the entire production line is had a style of one's own; without manually going to operate; substantially increase the producing efficiency of ingot won ton; suitable for the large-scale production of ingot won ton, and the size of the ingot won ton of scale industrial production is very consistent with shape.
Description
Technical field
The present invention relates to technical field of food machinery, and in particular to a method of automatic production ingot won ton.
Background technique
Ingot won ton is gained the name because being similar to ingot, and won ton is the traditional food of China, is derived from north of China.It is full earliest
The be fond of snack of people, fillings are divided into height, and high person's roast duck, winter bamboo shoot, chicken breast meat, Peas are filling；General person's pork, leek are
Filling.Before nineteen fifty, the small won ton of Beijing Dong Hua Door " won ton marquis " packet is most exquisite, and reputation is also big.Male make in " dialect " is raised by the Western Han Dynastry
Mention: " Tun of cake meaning ", won ton are one kind of cake, and difference is filling in wherein pressing from both sides, and are eaten after boiling；If cooked with soup,
Claim " noodle soup ".Ancient Chinese is it is thought that a kind of steamed stuffed bun of sealing, without the seven apertures, so being known as " chaos ", according to Made in China
The rule of word was just known as " won ton " later.
Publication No. CN104256386A；The Chinese invention patent that publication date is 20150107, discloses a kind of production won ton
The device and method thereof of Tun, comprising: A, convey strip musculus cutaneus for face device, fixed musculus cutaneus is cut to rectangular block by cutter
Shape；B, Filling stuffing device discloses the fillings sent from filling feeding device to the rectangle musculus cutaneus of cutting straight down, C, molding machine
In disclose skin cross bar to U-shaped musculus cutaneus oh vertical side applies lateral thrust so that musculus cutaneus forms second fold；D, molding machine
In rotating clamping device will in lie on one's side shape U-shaped musculus cutaneus both ends crowd around after, pressed；E, rotating clamping device will be at
Won ton after type is placed in the conveying device being disposed below.The patent only can solve the automatic production problem of common won ton,
The automatic production problem of ingot won ton is not can solve.
Summary of the invention
It is an object of the present invention to aiming at the problems existing in the prior art, propose the automatic production ingot won ton of one kind
Method realizes efficient, the fully-automatic production of ingot won ton.
To achieve the goals above, the technical solution adopted by the present invention are as follows:
A kind of method of automatic production ingot won ton, comprising the following steps:
Fillings is put into musculus cutaneus by the first step, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；It will system
At won ton initial material be put into molding machine and form；Molding ingot won ton is pressed from both sides out from molding machine by clamping device,
And it is put into turnover device and overturns 180 °；Ingot won ton after overturning is put into tray；
Ingot won ton after molding is sent into tray filling machine by second step by conveyer belt, and tray filling machine is by several ingot won tons
Tun is packed into pallet；
The pallet for installing ingot won ton is put on the first material arranging apparatus by third step, and the first material arranging apparatus will install ingot
The pallet of won ton convey installed into being freezed in quick-frozen storehouse ingot won ton pallet be frozen after continue by the first material arranging apparatus
It is conveyed into laminating machine；
4th step, the interior upper opening to pallet of laminating machine carry out overlay film, ingot won ton are sealed in pallet；
Pallet after sealing is transported in recrater by the 5th step by the second material arranging apparatus, and recrater fills several
There is the pallet of ingot won ton to pick up into a carton；
6th step, the carton that recrater is installed are delivered in cartoning sealing machine by conveyer belt, and cartoning sealing machine fills carton
Glue joint sealing.
Molding in the step 1 the following steps are included:
A. won ton initial material is put into shaping mould, the material clamping as at the beginning of clamping plate one and clamping plate two by won ton, and with roller one
Along clockwise movement；
B. the musculus cutaneus that block will be above clamping plate mechanism folds back；
C. successively two angles of musculus cutaneus are pressed together on clamping plate one two shafts four by Foldable plate.
When shaping mould in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, when being clamped with
When the shaping mould of won ton initial material is run to block, block will be above the musculus cutaneus of clamping plate mechanism to the negative side of the shaping mould direction of motion
To folding, then the shaft four on the left side is rotated, and is driven the folded sheet being attached thereto to move to clamping plate one, is driven the left corner of musculus cutaneus
It is moved to clamping plate one, after the left side angular contact clamping plate one of won ton musculus cutaneus, the shaft four on the left side is inverted, and drives the folding being attached thereto
Lamination returns to original position；The shaft four on the right rotates immediately, drives the folded sheet being attached thereto to rotate, to drive won ton musculus cutaneus
The angular clamping plate one in the right moves, and the right corner of won ton musculus cutaneus and left corner extruding is sticked together, then the shaft four on the right
Reversion, drives the folded sheet being attached thereto to return to original position, and the molding of ingot won ton finishes.
When the shaping mould moves at the b of position, clamping device is moved at c, roller one, roller two and roller three suspend
Rotation, gripper cylinder push connecting rod to move to shaping mould, and clamping jaw is opened, and the ingot won ton in shaping mould is clamped, and clamp gas
Cylinder venting thrust, connecting rod return to completion holding action in situ under the elastic force effect of spring.
When the clamping device for being clamped with ingot won ton is moved at the d of position, the mold cup that shield is opened moves to position e
Place, roller one, roller two and the pause rotation of roller three, clamping jaw are opened, ingot won ton are put into mold cup, and then shield is closed.
When the mold cup equipped with ingot won ton is moved at the f of position, roller one, roller two and the pause rotation of roller three,
Ingot won ton has overturn 180 ° at this time, and shield is opened, and ingot won ton is put into the tray being arranged in immediately below roller three.
The position a is located at the surface of roller one, by position a rotate clockwise 90 ° position b, on roller two with
Position b is position c apart from nearest point, by position c along position d is rotated by 90 ° to obtain counterclockwise, on roller three most with position d distance
Close point is position e, and position e is rotated by 90 ° to obtain position f along counterclockwise.
A kind of production line of automatic production ingot won ton, including it is sequentially connected ingot Won Ton Forming Machine, tray filling machine, quick-frozen
The outlet of storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, the ingot Won Ton Forming Machine connects
The entrance of tray filling machine is connect, the outlet of the tray filling machine connects quick-frozen storehouse, and the quick-frozen storehouse is covered by the first material arranging apparatus with described
Film machine is connected, and the laminating machine is connected by the second material arranging apparatus with the recrater, and the outlet of the recrater passes through transmission
Band connection cartoning sealing machine；
Molding ingot won ton is transported to the sabot for forming ingot won ton by the ingot Won Ton Forming Machine
Machine；The tray filling machine is used to for the ingot won ton being packed into pallet, and the pallet for containing ingot won ton is transported to quick-frozen storehouse；Institute
It states ingot won ton of the quick-frozen storehouse for after being loaded into pallet to be freezed, and is transported to the first material arranging apparatus；The first reason material
Device is used to the ingot won ton after freezing being transported to laminating machine；The laminating machine is used to cover on the ingot won ton surface after freezing
Film, and ingot won ton coated with film is transported to the second material arranging apparatus；Second material arranging apparatus is used for ingot coated with film
Won ton carries out pallet arrangement, and is transported to recrater；The recrater is used to case on the pallet after arranging, and is transported to
Cartoning sealing machine；The carton that the cartoning sealing machine is used to case carries out encapsulating joint sealing；
The ingot Won Ton Forming Machine includes molding machine, clamping device and turnover device, and the molding machine includes can
The shaping mould moved along fixation locus is provided with block right above the shaping mould motion profile, and block and shaping mould are transported
The distance of dynamic rail mark is greater than the vertex of shaping mould at a distance from motion profile；The clamping device includes by ingot won ton from molding
The clamping device pressed from both sides out in mould, clamping device can be moved along fixation locus；The turnover device includes containing clamping device to press from both sides out
Ingot won ton, and the mold cup for the overturning degree that ingot is mixed, the mold cup can move along annular locus.
The shaping mould is set to can be along the side wall for the roller one that shaft one rotates；The clamping device is set to can edge
On the side wall for the roller two that shaft two rotates；The mold cup is set to can be along the side wall for the roller three that shaft three rotates；It is described
Roller one, roller two are equal with the diameter of roller three, and roller one and roller two are arranged in same level, and the setting of roller three exists
The lower section of roller two.
The shaping mould includes bottom plate and the clamping plate mechanism that may tighten or loosen, and clamping plate mechanism includes clamping plate one and clamping plate
Two, clamping plate one and clamping plate two are respectively arranged at the two sides of bottom plate；
The two sides of clamping plate two are provided with the folded sheet of arc, and folded sheet can be rotated along shaft four.
The clamping device includes clamping jaw, connecting rod, fixed plate and movable plate, and the fixed plate is fixed on the side of roller two
On wall, connecting rod passes through fixed plate, and connecting rod one end is connected with clamping jaw, and the other end is connected with movable plate, movable plate and fixed plate
Between be provided with spring；The pusher cylinder not rotated with roller two is additionally provided in the roller two, the push rod of pusher cylinder refers to
To roller one.
Gear set is provided on the side wall of the roller one, gear set includes intermeshing gear one and gear two, tooth
It is provided with bottom plate on wheel one, clamping plate one is provided on gear two.
The clamping plate two and shaft four are arranged on bottom plate.
The rim of a cup of the mold cup is provided with shield that is openable or closing.
The height of the clamping plate two is greater than the height of folded sheet.
The roller two be it is cylindric, clamping device is arranged on the side wall of roller two, the side wall and inner bottom surface of roller two
Be connected, inner bottom surface is rotated with shaft two, and pusher cylinder is set on outer bottom, outer bottom fixed setting and with inner bottom surface and side
Wall is mutually indepedent.
The shaft one, shaft two and shaft three are driven by stepper motor, and the stepper motor is by the same drive
Dynamic device driving.
Weighing sensor is provided on first material arranging apparatus, a side of first material arranging apparatus, which is provided with, to be pushed away
Bar, another side are provided with slide plate diagonally downward, and the weighing sensor connects push rod, the weighing and sensing by signal wire
Want to correspond in the position of device, slide plate and push rod.
It is provided with conveyer belt in the quick-frozen storehouse, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided in the quick-frozen storehouse, the conveyer belt is in that horizontal " bow " shape arranges shape.
It is provided with mechanical arm on the tipping punch-out equipment, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus is equipped with sensor for countering.
The entrance of the laminating machine is equipped with getter device.
The ingot Won Ton Forming Machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, dress
Punch-out equipment and cartoning sealing machine arrangement in alignment.
The ingot Won Ton Forming Machine, tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine arrangement in alignment, institute
State that second material arranging apparatus one end is vertical with laminating machine to be connect, the other end connects recrater, and the recrater and cartoning sealing machine are linear
Arrangement, and with the second material arranging apparatus in horizontally arranged.
By adopting the above-described technical solution, the beneficial effects of the present invention are:
1, the present invention passes through the cooperation of shaping mould and block, completes the molding of ingot won ton, will be formed by clamping device
Ingot won ton afterwards sandwiches in the mold cup of turnover device after 180 ° of overturning, is put into tray.Successively by ingot won ton after molding
By connection tray filling machine, quick-frozen storehouse, the first material arranging apparatus, laminating machine, the second material arranging apparatus, recrater and cartoning sealing machine, ingot won ton
Tun fully achieves automation from manufacture, freezing, packaging, and the entire production line is had a style of one's own, and operates, substantially increases without manually going
The producing efficiency of ingot won ton, suitable for the large-scale production of ingot won ton, and the ingot won ton of scale industrial production
Size it is very consistent with shape.
2, by the setting of three rollers, the movement of molding, clamping and overturning can orderly be carried out according to desired trajectory,
Improve production efficiency.By the movement of folded sheet, drives two angles of won ton musculus cutaneus to be successively close to clamping plate one, realize won ton
The automatic adhesion at two angles solves the problems, such as that ingot won ton cannot produce automatically.The cooperation of clamping device and gripper cylinder, when
Gripper cylinder pushes clamping device close to shaping mould when needing to clamp, and does not need to return to original position when clamping, can prevent from clamping
Shaping mould is encountered during mechanism kinematic, while can be stretched forward when needing to clamp close to ingot won ton, is guaranteed
Effective clamping of ingot won ton.The clamping or opening that clamping plate mechanism is realized by the rotation of gear one and gear two, can make
Clamping plate mechanism is without hindrance freely to be opened, and failure rate is low.The cooperation of bottom plate and clamping plate one, clamping plate two realizes won ton musculus cutaneus
It is placed in clamping, has prevented won ton musculus cutaneus and has fallen and be displaced, improved the yield rate of product and the uniformity of product shape.Shield
It can be avoided ingot won ton to drop out from mold cup in the motion process of roller three, ensure that the stability of production.Work as folding
Plate pushes two angles of won ton musculus cutaneus to be successively close to clamping plate for the moment, the top fold part of won ton musculus cutaneus can downward convolution, folding
Plate ensures that convolution is unaffected at the top of won ton musculus cutaneus, improves the yield rate of product lower than clamping plate two.Gripper cylinder is set
Set on the bottom plate of clamping device and the mutually independent roller two of shaft two, ensure that gripper cylinder stand it is motionless, reduce
The setting of gripper cylinder.Stepper motor passes through the same driver and is driven, and ensure that roller one, roller two and roller three
The uniformity of movement reduces rate of breakdown, improves production efficiency.
3, the weight that ingot won ton in pallet is measured by weighing sensor obtains ingot won ton number in pallet with regard to counting
Amount, if ingot won ton is not filled up with pallet, weighing sensor issues signal, starts push rod, and push rod will be not filled up with ingot won ton
The pallet of Tun is released, and pallet is displaced outwardly from slide plate is detached from the first material arranging apparatus, thus realize detect and pick up automatically without
The pallet of full ingot won ton, has avoided empty pallet from carrying out the next step, has improved the qualification rate of vanning.By being in spiral shell in quick-frozen storehouse
The conveyer belt of shape is revolved, extends molding ingot won ton in the cooling time in quick-frozen storehouse, molding ingot won ton is made to have time enough cold
Freeze, while the volume in quick-frozen storehouse can also be reduced, reduces the occupied space of equipment.By being in horizontal " bow " shape in quick-frozen storehouse
Conveyer belt, extend molding ingot won ton quick-frozen storehouse cooling time.It, can be to support by the negative pressure device on mechanical arm
Disk realizes that negative pressure sucks, and avoids crawl from keeping pallet impaired, guarantees the integrality of pallet.Pallet is calculated automatically by sensor for countering
It is packed into the quantity of carton, consequently facilitating automatically generating the specific yield of ingot won ton.Make pallet before overlay film by getter device,
Pallet inner face can be sucked out miscellaneous or other impurity for getter device, so that ingot won ton in pallet be made to guarantee clean environment.
By being in straight line between each device, generated suitable for large-scale workshop using a plurality of production line, queueing discipline.Pass through
Two material arranging apparatus are vertical with laminating machine to be connect, and the length of production line is shortened, the workshop inadequate suitable for length, and can also be got around
Some inevitable barriers, it is practical.
Detailed description of the invention
The following drawings are only intended to schematically illustrate and explain the present invention, not delimit the scope of the invention.Wherein:
Fig. 1 is ingot won ton automatic assembly line structural schematic diagram；
Fig. 2 be in Fig. 1 A to structural schematic diagram；
Fig. 3 is ingot Won Ton Forming Machine structural schematic diagram；
Fig. 4 is the structural schematic diagram of roller one；
Fig. 5 is the structural schematic diagram of roller two；
Fig. 6 is the top view of shaping mould.
Marked in the figure: 1, ingot Won Ton Forming Machine；101, roller one；102, roller two；103, roller three；104, tray；
105, shaping mould；106, block；107, clamping device；108, mold cup；109, ingot won ton；110, gear set；111, shaft one；
112, clamping plate one；113, bottom plate；114, clamping plate two；115, folded sheet；116, pusher cylinder；117, clamping jaw；118, connecting rod；
119, fixed plate；120, movable plate；121, spring；122, shaft two；123, shield；124, shaft three；125, shaft four；2, it fills
Disk machine；3, quick-frozen storehouse；4, the first material arranging apparatus；5, laminating machine；6, the second material arranging apparatus；7, recrater；8, cartoning sealing machine；9, it weighs
Sensor；10, slide plate；11, push rod；12, pallet.
Specific embodiment
With reference to the accompanying drawing, the present invention is described in detail.
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiment of the present invention provided in the accompanying drawings is not intended to limit below claimed
The scope of the present invention, but be merely representative of selected embodiment of the invention.Based on the embodiments of the present invention, this field is common
Technical staff's every other embodiment obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should also be noted that similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined in a attached drawing, does not then need that it is further defined and explained in subsequent attached drawing.
In the description of the present invention, it should be noted that the orientation of the instructions such as term " on ", "vertical", "inner", "outside" or
Positional relationship be based on the orientation or positional relationship shown in the drawings or the invention product using when the orientation usually put or
The orientation or positional relationship that positional relationship or those skilled in the art usually understand is merely for convenience of the description present invention
It is described with simplifying, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation structure
It makes and operates, therefore be not considered as limiting the invention.In addition, term " first ", " second " etc. are only used for distinguishing description,
It is not understood to indicate or imply relative importance.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or integrally connect
It connects；It can be mechanical connection, be also possible to be electrically connected；It can be directly connected, can also indirectly connected through an intermediary, it can
To be the connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition
Concrete meaning in the present invention.
Embodiment 1
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment includes:
A kind of method of automatic production ingot won ton, comprising the following steps:
Fillings is put into musculus cutaneus by the first step, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；It will system
At won ton initial material be put into molding machine and form；Molding ingot won ton 109 is pressed from both sides from molding machine by clamping device
Out, and it is put into 180 ° of overturning in turnover device；Ingot won ton 109 after overturning is put into tray.
Ingot won ton 109 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 is by several yuan
Precious won ton 109 is packed into pallet；
The pallet 12 for installing ingot won ton 109 is put on the first material arranging apparatus 4 by third step, and the first material arranging apparatus 4 will dress
The pallet 12 of good ingot won ton 109 convey installed into being freezed in quick-frozen storehouse 3 ingot won ton 109 pallet 12 be frozen after
Continuation is conveyed into laminating machine 5 by the first material arranging apparatus 4；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, ingot won ton 109 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with ingot won ton 109 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
Molding in the step 1 the following steps are included:
A. won ton initial material is put into shaping mould 105, the material clamping as at the beginning of clamping plate 1 and clamping plate 2 114 by won ton, and with
Roller 1 along clockwise movement；
B. the musculus cutaneus that block 106 will be above clamping plate mechanism folds back；
C. successively two angles of musculus cutaneus are pressed together on clamping plate 1 two shafts 4 125 by Foldable plate 115.
When shaping mould 105 in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, folder is worked as
When holding the operation of shaping mould 105 of won ton initial material at block 106, block 106 will be above the musculus cutaneus of clamping plate mechanism to shaping mould
The opposite directions of 105 directions of motion folds, and then the shaft 4 125 on the left side rotates, and drives the folded sheet 115 that is attached thereto to clamping plate
One 112 movements drive the angular clamping plate 1 in the left side of musculus cutaneus to move, after the left side angular contact clamping plate 1 of won ton musculus cutaneus,
The shaft 4 125 on the left side inverts, and the folded sheet being attached thereto 115 is driven to return to original position；The shaft 4 125 on the right rotates immediately,
The folded sheet 115 being attached thereto is driven to rotate, to drive the angular clamping plate 1 in the right of won ton musculus cutaneus to move, by wonton & noodles
The right corner of skin is sticked together with left corner extruding, and then the shaft 4 125 on the right inverts, and drives the folded sheet being attached thereto
115 return to original position, and the molding of ingot won ton 109 finishes.
When the shaping mould 105 moves at the b of position, clamping device 107 is moved at c, roller 1, roller 2 102
Suspend with roller 3 103 and rotate, gripper cylinder 116 pushes connecting rod 118 to move to shaping mould 105, and clamping jaw 117 is opened, will be at
Ingot won ton 109 in pattern 105 is clamped, 116 venting thrust of gripper cylinder, and connecting rod 118 is under the elastic force effect of spring 121
Return to completion holding action in situ.
When the clamping device 107 for being clamped with ingot won ton 109 is moved at the d of position, the mold cup of the opening of shield 123
108 move at the e of position, and roller 1, roller 2 102 and the pause rotation of roller 3 103, clamping jaw 117 is opened, by ingot won ton
Tun is put into mold cup 108, and then shield 123 is closed.
When the mold cup 108 equipped with ingot won ton 109 is moved at the f of position, roller 1, roller 2 102 and roller
3 103 pause rotations, ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged in roller
In tray 104 immediately below cylinder 3 103.
The position a is located at the surface of roller 1, and position a is rotated clockwise 90 ° and obtains position b, roller two
With position b apart from nearest point be position c on 102, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position
It is position e that d, which is set, apart from nearest point, and position e is rotated by 90 ° to obtain position f along counterclockwise.
A kind of production line of automatic production ingot won ton, including sequentially connected ingot Won Ton Forming Machine 1, tray filling machine 2, speed
Freeze storehouse 3, the first material arranging apparatus 4, laminating machine 5, the second material arranging apparatus 6, recrater 7 and cartoning sealing machine 8, the ingot Won Ton Forming Machine
The entrance of 1 outlet connection tray filling machine 2, the outlet of the tray filling machine 2 connect quick-frozen storehouse 3, and the quick-frozen storehouse 3 passes through the first reason material
Device 4 is connected with the laminating machine 5, and the laminating machine 5 is connected by the second material arranging apparatus 6 with the recrater 7, the vanning
The outlet of machine 7 passes through transmission band connection cartoning sealing machine 8；
Molding ingot won ton 109 is transported to institute for forming ingot won ton 109 by the ingot Won Ton Forming Machine
State tray filling machine 2；The tray filling machine 2 is used to for the ingot won ton 109 to be packed into pallet 12, and the support that will contain ingot won ton 109
Disk 12 is transported to quick-frozen storehouse 3；Ingot won ton 109 of the quick-frozen storehouse 3 for after being loaded into pallet 12 is freezed, and is transported to
First material arranging apparatus 4；First material arranging apparatus 4 is used to the ingot won ton 109 after freezing being transported to laminating machine 5；It is described to cover
Ingot won ton 109 coated with film is transported to the second reason material for 109 surface coating of ingot won ton after freezing by film machine 5
Device 6；Second material arranging apparatus 6 is used to ingot won ton 109 coated with film carrying out pallet (12) to arrange, and is transported to vanning
Machine 7；The recrater 7 is used to case on the pallet 12 after arranging, and is transported to cartoning sealing machine 8；The cartoning sealing machine 8 is used for will
The carton of vanning carries out encapsulating joint sealing；
The ingot Won Ton Forming Machine 1 includes molding machine, clamping device and turnover device, and the molding machine includes can
The shaping mould 105 moved along fixation locus is provided with block 106, and block right above 105 motion profile of shaping mould
106 vertex at a distance from 105 motion profile of shaping mould greater than shaping mould 105 is at a distance from motion profile；The clamping device
Including the clamping device 107 for pressing from both sides out ingot won ton 109 from shaping mould 105, clamping device 107 can be moved along fixation locus；
The turnover device includes the ingot won ton 109 for containing clamping device 107 and pressing from both sides out, and the mould for the 109 overturning 180 degrees that ingot is mixed
Cup 108, the mold cup 108 can be moved along annular locus.
The shaping mould 105 is set to can be along the side wall for the roller 1 that shaft 1 rotates；The clamping device
107 be set to can along shaft 2 122 rotate roller 2 102 side wall along；The mold cup 108 is set to can be along shaft 3 124
On the side wall of the roller 3 103 of rotation；The roller 1, roller 2 102 are equal with the diameter of roller 3 103, roller one
101 and roller 2 102 be arranged in same level, the lower section of roller 2 102 is arranged in roller 3 103.
The shaping mould 105 includes bottom plate 113 and the clamping plate mechanism that may tighten or loosen, and clamping plate mechanism includes clamping plate one
112 and clamping plate 2 114, clamping plate 1 and clamping plate 2 114 are respectively arranged at the two sides of bottom plate 113；
The two sides of clamping plate 2 114 are provided with the folded sheet 115 of arc, and folded sheet 115 can be rotated along shaft 4 125.
The shaft 4 125 is driven by motor, and Foldable plate 115 is rotated along shaft 4 125.
The clamping device 107 includes clamping jaw 117, connecting rod 118, fixed plate 119 and movable plate 120, the fixed plate
119 are fixed on the side wall of roller 2 102, and connecting rod 118 passes through fixed plate 119, and 118 one end of connecting rod is connected with clamping jaw 117,
The other end is connected with movable plate 120, and spring 121 is provided between movable plate 120 and fixed plate 119；In the roller 2 102 also
It is provided with the pusher cylinder 116 not rotated with roller 2 102, the push rod of pusher cylinder 116 is directed toward roller 1.
Gear set 110 is provided on the side wall of the roller 1, gear set 110 includes intermeshing one He of gear
Gear two is provided with bottom plate 113 on gear one, clamping plate 1 is provided on gear two.
The clamping plate 2 114 and shaft 4 125 are arranged on bottom plate 113.
The rim of a cup of the mold cup 108 is provided with shield 123 that is openable or closing.
The height of the clamping plate 2 114 is greater than the height of folded sheet 115.
The roller 2 102 be it is cylindric, clamping device 107 is arranged on the side wall of roller 2 102, roller 2 102
Side wall is connected with inner bottom surface, and inner bottom surface is rotated with shaft 2 122, and pusher cylinder 116 is set on outer bottom, and outer bottom is fixed
It is arranged and mutually indepedent with inner bottom surface and side wall.
The shaft 1, shaft 2 102 and shaft 3 103 are driven by stepper motor, and the stepper motor by
The same driver driving.
Weighing sensor 9 is provided on first material arranging apparatus 4, a side of first material arranging apparatus 4 is provided with
Push rod 11, another side are provided with slide plate 10 diagonally downward, and the weighing sensor 9 connects push rod 11, institute by signal wire
Want to correspond in the position for stating weighing sensor 9, slide plate 10 and push rod 11.
It is provided with conveyer belt in the quick-frozen storehouse 3, the conveyer belt is upwards in the shape of a spiral.
Conveyer belt is provided in the quick-frozen storehouse 3, the conveyer belt is in that horizontal " bow " shape arranges shape.
It is provided with mechanical arm on the tipping punch-out equipment 7, is provided with negative pressure device on the mechanical arm.
A side of second material arranging apparatus 6 is equipped with sensor for countering.
The entrance of the laminating machine 5 is equipped with getter device.
The ingot Won Ton Forming Machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, the reason material dress of laminating machine 5, second
Set 6, recrater 7 and the arrangement in alignment of cartoning sealing machine 8.
The ingot Won Ton Forming Machine 1, tray filling machine 2, quick-frozen storehouse 3, the first material arranging apparatus 4, the row in alignment of laminating machine 5
Column, described second material arranging apparatus, 6 one end is vertical with laminating machine 5 to be connect, and the other end connects recrater 7, the recrater 7 and joint sealing
Machine 8 is arranged in a linear, and with the second material arranging apparatus in horizontally arranged.
Roller 1 is along rotating clockwise, and when the operation of shaping mould 105 is to position a, motor-driven gear group 110 is rotated,
Clamping plate mechanism is opened, and the won ton after note is fallen into and presses edge is put into shaping mould 105, and clamping plate mechanism clamps, won ton musculus cutaneus
Top be higher than the height of clamping plate mechanism, when the shaping mould 105 for being clamped with won ton musculus cutaneus is run at block 106, block 106
It will be above the musculus cutaneus of clamping plate mechanism folding to the opposite direction of 105 direction of motion of shaping mould, then wherein the left side turns motor control
Axis 4 125 rotates, and shaft 4 125 drives the folded sheet 115 being attached thereto to move to clamping plate 1, drives a left side for won ton musculus cutaneus
Corner is moved to clamping plate 1, and after the left side angular contact clamping plate 1 of won ton musculus cutaneus, the shaft 4 125 on the left side is inverted, band
The dynamic folded sheet 115 being attached thereto returns to original position；The shaft 4 125 on the right rotates immediately, drives the folded sheet 115 being attached thereto
Rotation squeezes the right corner of won ton musculus cutaneus and left corner viscous so that the angular clamping plate 1 in the right of won ton musculus cutaneus be driven to move
It connects together, then the shaft 4 125 on the right inverts, and the folded sheet being attached thereto 115 is driven to return to original position.
Shaping mould 105 continues to move, and when shaping mould 105 moves at the b of position, clamping device 107 moves to c at this time
Place, roller 1, roller 2 102 and the pause rotation of roller 3 103, gripper cylinder 116 push movable plate 120, then the company of promotion
Extension bar 118 is moved to shaping mould 105, and clamping jaw 117 is opened, and the ingot won ton 109 in shaping mould 105 is clamped, gripper cylinder 116
Venting thrust, connecting rod 118 return to original position under the elastic force effect of spring 121, and roller 1 continues edge and rotates clockwise, roller
Cylinder 2 102 and roller 3 103 continue to rotate counterclockwise.
When the clamping device 107 for being clamped with ingot won ton 109 moves at the d of position, the mold cup 108 of the opening of shield 123
It moves at the e of position, roller 1, roller 2 102 and the pause rotation of roller 3 103, clamping jaw 117 are opened, ingot won ton put
Enter in mold cup 108, then shield 123 is closed, and roller 1, roller 2 102 and roller 3 103 continue to rotate.
When the mold cup 108 equipped with ingot won ton 109 moves at the f of position, roller 1, roller 2 102 and roller three
103 pause rotations, ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged in roller
In tray 104 immediately below 3 103.
The position a is located at the surface of roller 1, and position a is rotated clockwise 90 ° and obtains position b, roller two
With position b apart from nearest point be position c on 102, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position
It is position e that d, which is set, apart from nearest point, and position e is rotated by 90 ° to obtain position f along counterclockwise.
Embodiment 2
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment includes:
A kind of method of automatic production ingot won ton, comprising the following steps:
Fillings is put into musculus cutaneus by the first step, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；It will system
At won ton initial material be put into molding machine and form；Molding ingot won ton 109 is pressed from both sides from molding machine by clamping device
Out, and it is put into 180 ° of overturning in turnover device；Ingot won ton 109 after overturning is put into tray.
Ingot won ton 109 after molding is sent into tray filling machine 2 by second step by conveyer belt, and tray filling machine 2 is by several yuan
Precious won ton 109 is packed into pallet；
The pallet 12 for installing ingot won ton 109 is put on the first material arranging apparatus 4 by third step, and the first material arranging apparatus 4 will dress
The pallet 12 of good ingot won ton 109 convey installed into being freezed in quick-frozen storehouse 3 ingot won ton 109 pallet 12 be frozen after
Continuation is conveyed into laminating machine 5 by the first material arranging apparatus 4；
4th step, the interior upper opening to pallet 12 of laminating machine 5 carry out overlay film, ingot won ton 109 are sealed in pallet 12；
Pallet 12 after sealing is transported in recrater 8 by the 5th step by the second material arranging apparatus 6, and recrater 8 will be several
A pallet 12 equipped with ingot won ton 109 is picked up into a carton；
The carton that recrater 7 installs is delivered in cartoning sealing machine 8 by the 6th step by conveyer belt, and cartoning sealing machine 8 carries out carton
Encapsulating joint sealing.
Embodiment 3
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 2, and difference is:
Molding in the step 2 the following steps are included:
A. won ton initial material is put into shaping mould 105, the material clamping as at the beginning of clamping plate 1 and clamping plate 2 114 by won ton, and with
Roller 1 along clockwise movement；
B. the musculus cutaneus that block 106 will be above clamping plate mechanism folds back；
C. successively two angles of musculus cutaneus are pressed together on clamping plate 1 two shafts 4 125 by Foldable plate 115.
Embodiment 4
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 3, and difference is:
When shaping mould 105 in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, folder is worked as
When holding the operation of shaping mould 105 of won ton initial material at block 106, block 106 will be above the musculus cutaneus of clamping plate mechanism to shaping mould
The opposite directions of 105 directions of motion folds, and then the shaft 4 125 on the left side rotates, and drives the folded sheet 115 that is attached thereto to clamping plate
One 112 movements drive the angular clamping plate 1 in the left side of musculus cutaneus to move, after the left side angular contact clamping plate 1 of won ton musculus cutaneus,
The shaft 4 125 on the left side inverts, and the folded sheet being attached thereto 115 is driven to return to original position；The shaft 4 125 on the right rotates immediately,
The folded sheet 115 being attached thereto is driven to rotate, to drive the angular clamping plate 1 in the right of won ton musculus cutaneus to move, by wonton & noodles
The right corner of skin is sticked together with left corner extruding, and then the shaft 4 125 on the right inverts, and drives the folded sheet being attached thereto
115 return to original position, and the molding of ingot won ton 109 finishes.
Embodiment 5
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 4, and difference is:
When the shaping mould 105 moves at the b of position, clamping device 107 is moved at c, roller 1, roller 2 102
Suspend with roller 3 103 and rotate, gripper cylinder 116 pushes connecting rod 118 to move to shaping mould 105, and clamping jaw 117 is opened, will be at
Ingot won ton 109 in pattern 105 is clamped, 116 venting thrust of gripper cylinder, and connecting rod 118 is under the elastic force effect of spring 121
Return to completion holding action in situ.
Embodiment 6
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 5, and difference is:
When the clamping device 107 for being clamped with ingot won ton 109 is moved at the d of position, the mold cup of the opening of shield 123
108 move at the e of position, and roller 1, roller 2 102 and the pause rotation of roller 3 103, clamping jaw 117 is opened, by ingot won ton
Tun is put into mold cup 108, and then shield 123 is closed.
Embodiment 7
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 6, and difference is:
When the mold cup 108 equipped with ingot won ton 109 is moved at the f of position, roller 1, roller 2 102 and roller
3 103 pause rotations, ingot won ton 109 has overturn 180 ° at this time, and shield 123 is opened, and ingot won ton 109 is put into and is arranged in roller
In tray 104 immediately below cylinder 3 103.
Embodiment 8
As a kind of preferred embodiment of the invention, present embodiment discloses a kind of method of automatic production ingot won ton,
The present embodiment is substantially the same manner as Example 7, and difference is:
The position a is located at the surface of roller 1, and position a is rotated clockwise 90 ° and obtains position b, roller two
With position b apart from nearest point be position c on 102, by position c along being rotated by 90 ° to obtain position d counterclockwise, on roller 3 103 with position
It is position e that d, which is set, apart from nearest point, and position e is rotated by 90 ° to obtain position f along counterclockwise.
The specific embodiment of the application above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously
The limitation to the application protection scope therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art
For, under the premise of not departing from technical scheme design, various modifications and improvements can be made, these belong to this
The protection scope of application.
Claims (5)
1. a kind of method of automatic production ingot won ton, which comprises the following steps:
Fillings is put into musculus cutaneus by the first step, and the musculus cutaneus doubling at fillings edge is pressed, and won ton initial material is made；It will be manufactured
Won ton initial material, which is put into molding machine, to be formed；Molding ingot won ton (109) is pressed from both sides out from molding machine by clamping device,
And it is put into turnover device and overturns 180 °；Ingot won ton (109) after overturning is put into tray；
Second step, by ingot won ton (109) after molding by conveyer belt be sent into tray filling machine (2) in, tray filling machine (2) by several
Ingot won ton (109) is packed into pallet；
The pallet (12) for installing ingot won ton (109) is put on the first material arranging apparatus (4), the first material arranging apparatus (4) by third step
The pallet (12) for installing ingot won ton (109) is conveyed into quick-frozen storehouse (3) are interior and is freezed, the support of ingot won ton (109) is installed
Disk (12) continues to be conveyed by the first material arranging apparatus (4) in laminating machine (5) after being frozen；
4th step, the interior upper opening to pallet (12) of laminating machine (5) carry out overlay film, ingot won ton (109) are sealed in pallet
(12) in；
Pallet (12) after sealing is transported in recrater (8) by the 5th step by the second material arranging apparatus (6), and recrater (8) will
Several pallets (12) equipped with ingot won ton (109) are picked up into a carton；
Carton that recrater (7) installs is delivered in cartoning sealing machine (8) by the 6th step by conveyer belt, cartoning sealing machine (8) to carton into
Row encapsulating joint sealing；
Molding in the step 1 the following steps are included:
A. won ton initial material is put into shaping mould (105), the material clamping as at the beginning of clamping plate one (112) and clamping plate two (114) by won ton, and
As roller one (101) is along clockwise movement；
B. the musculus cutaneus that block (106) will be above clamping plate mechanism folds back；
C. successively two angles of musculus cutaneus are pressed together on clamping plate one (112) two shafts four (125) by Foldable plate (115)；
When shaping mould (105) in the molding machine moves to position a, won ton initial material is put into clamping plate mechanism, clamping is worked as
When having shaping mould (105) operation of won ton initial material at block (106), block (106) will be above the musculus cutaneus of clamping plate mechanism at
The opposite direction of pattern (105) direction of motion folds, and then shaft four (125) rotation on the left side, drives the folded sheet being attached thereto
(115) it is moved to clamping plate one (112), angular clamping plate one (112) movement in the left side of musculus cutaneus is driven, when the left side corner connection of won ton musculus cutaneus
After touching clamping plate one (112), the shaft four (125) on the left side is inverted, and the folded sheet (115) being attached thereto is driven to return to original position；The right
Shaft four (125) rotate immediately, drive the folded sheet (115) being attached thereto rotate, to drive the right corner of won ton musculus cutaneus
It moves, the right corner of won ton musculus cutaneus and left corner extruding is sticked together, then the shaft four on the right to clamping plate one (112)
(125) it inverts, the folded sheet (115) being attached thereto is driven to return to original position, ingot won ton (109) molding finishes.
2. the method for automatic production ingot won ton according to claim 1, it is characterised in that: shaping mould (105) fortune
It moves to the b of position, when clamping device (107) is moved at c, roller one (101), roller two (102) and roller three (103) pause
Rotation, gripper cylinder (116) push connecting rod (118) to move to shaping mould (105), and clamping jaw (117) is opened, by shaping mould
(105) the ingot won ton (109) in is clamped, gripper cylinder (116) venting thrust, elastic force of the connecting rod (118) in spring (121)
Completion holding action in situ is returned under effect.
3. the method for automatic production ingot won ton according to claim 2, it is characterised in that: described to be clamped with ingot won ton
(109) when clamping device (107) is moved at the d of position, the mold cup (108) that shield (123) is opened is moved at the e of position, roller
One (101) of cylinder, roller two (102) and roller three (103) pause rotation, clamping jaw (117) are opened, and ingot won ton is put into mold cup
(108) in, then shield (123) is closed.
4. the method for automatic production ingot won ton according to claim 3, it is characterised in that: described that ingot won ton is housed
(109) when mold cup (108) is moved at the f of position, roller one (101), roller two (102) and roller three (103) pause rotation,
Ingot won ton (109) has overturn 180 ° at this time, and shield (123) is opened, and ingot won ton (109) is put into and is arranged in roller three
(103) in the tray (104) immediately below.
5. the method for automatic production ingot won ton described in any one of -4 according to claim 1, it is characterised in that: institute's rheme
Set the surface that a is located at roller one (101), by position a rotate clockwise 90 ° position b, on roller two (102) with position b
It is position c apart from nearest point, by position c along position d is rotated by 90 ° to obtain counterclockwise, on roller three (103) most with position d distance
Close point is position e, and position e is rotated by 90 ° to obtain position f along counterclockwise.
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| CN201711396571.1A CN107927040B (en) | 2017-12-21 | 2017-12-21 | A kind of method of automatic production ingot won ton |
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| CN201711396571.1A CN107927040B (en) | 2017-12-21 | 2017-12-21 | A kind of method of automatic production ingot won ton |
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| CN107927040B true CN107927040B (en) | 2019-11-22 |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109720626A (en) * | 2018-11-26 | 2019-05-07 | 安徽双好食品有限公司 | A kind of ice cream materials auto-feeder for bag |
| CN111034750A (en) * | 2020-01-09 | 2020-04-21 | 江南大学 | Full-automatic wrapping and boxing wonton machine |
| CN111084206B (en) * | 2020-01-09 | 2021-08-06 | 江南大学 | Automatic wrapping process for wontons |
| CN112616874A (en) * | 2020-12-30 | 2021-04-09 | 江苏包天下食品有限公司 | Full-automatic steamed stuffed bun production line |
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